Wood structure connecting tenon manufacturing and processing machine
Technical Field
The invention relates to the technical field of wood structure tenon machining, in particular to wood structure connecting tenon manufacturing and machining machinery.
Background
The mortise and tenon joint is a concave-convex combination connection mode formed on two wooden materials. The protruding part is called a tenon, the concave part is called a mortise, and the tenon and the mortise are mutually meshed, so that the connection effect is achieved. This is the main structure mode of ancient Chinese buildings, furniture and other wooden appliances. The dovetail mortise and tenon structure is widely applied to furniture, and after the dovetail mortise and tenon structure is applied to house buildings, each component is thinner, but can bear huge pressure on the whole. The structure is not strong in the individual but combined with each other to support each other, and the structure becomes the basic mode of the offspring building and the middle furniture.
However, the following problems exist in the prior art when manufacturing and processing the wood structure tenon: firstly, most of the existing dovetail tenon processing machines use a milling cutter rotating at a high speed to carry out cutting processing treatment, so that when a dovetail groove is cut, the dovetail groove needs to be processed in sequence, and the wood material cannot be cut at one time; and after the high-speed milling cutter is adopted for cutting, the contact surfaces of the tenon and the mortise are too smooth, so that the friction force is lacked when the tenon and the mortise are spliced, and the use requirement cannot be met.
Secondly, if the traditional cutting tool can not reach the angle condition required by the mortise, the cutting tool needs to be replaced, so that the potential safety hazard exists, and the service life of the cutting machine can be reduced by frequently replacing the cutting tool.
Disclosure of Invention
The technical problem to be solved
The wood structure connecting tenon manufacturing and processing machine provided by the invention can solve the problems pointed out in the background technology.
Two technical schemes
In order to achieve the above purpose, the invention adopts the following technical scheme that the wood structure connecting tenon manufacturing processing machine comprises a processing shell, a cutting unit and an adjusting unit, wherein the upper end of the processing shell is provided with a square sliding groove, the lower end of the processing shell is provided with a linkage groove, the cutting unit is arranged on the inner wall of the middle part of the processing shell, and the adjusting unit is arranged in the linkage groove, wherein:
processing shell upper end has seted up square spout, and horizontal spout has been seted up on the left of processing shell upper end middle part, and the linkage groove has been seted up to processing shell lower extreme middle part inner wall, and the fixed slot has been seted up to linkage groove lower extreme bilateral symmetry, and has seted up the linkage hole in the middle part below of processing shell right-hand member, sets up threaded hole on the inner wall below the linkage hole.
The cutting unit includes driving motor, transmission shaft, universal joint, cutting saw bit, cutting cover, telescopic link and supplementary cutting branch, wherein: driving motor passes through the motor cabinet setting on processing shell right-hand member outer wall, the rotation groove has been seted up at motor cabinet front end middle part, driving motor output shaft has the transmission shaft through splined connection, from left to right evenly be provided with universal joint along the transmission shaft, the cutting saw bit passes through the flange structure and sets up on the universal joint outer wall, the cutting cover sets up in the cutting saw bit below outside, and the cutting cover is installed on the universal joint outer wall, spacing groove has been seted up at cutting cover lower extreme middle part, be provided with the telescopic link through the ball round pin between the cutting cover, supplementary cutting branch chain sets up on processing shell upper end inner wall.
The adjusting unit includes adjusting screw, spacing, support cylinder, drive screw, transfer line, supporting shoe, driving rack, execution gear and angle marking disc, wherein: the adjusting screw is arranged on the outer wall below the middle part of the left end of the processing shell through a bearing, the other end of the adjusting screw is arranged on the inner wall below the middle part of the right end of the processing shell through a bearing, the supporting cylinder is arranged in the fixed groove, the tail end of the telescopic rod of the supporting cylinder is connected with a limiting frame, the lower end of the limiting frame is arranged in the linkage groove in a sliding way, the upper end of the limiting frame is arranged in the limiting groove in a sliding way, the supporting block is arranged on the outer wall of the threaded hole at the right end of the processing shell, a sliding hole is arranged in the supporting block, the transmission screw is connected in the sliding hole in a sliding way and is screwed in the threaded hole, the tail end of the transmission screw is connected with a transmission rod, the transmission rack is connected in the linkage hole in a sliding way and is arranged at, an execution gear is meshed at the upper end of the transmission rack, the execution gear is sleeved on the outer wall of the linkage shaft through a flange structure, the tail end of the linkage shaft is rotatably connected in the rotating groove, and an angle identification disc is arranged in the middle of the front end of the execution gear in a sliding mode.
As a preferred technical scheme of the invention, the limiting frame comprises a push plate and a limiting plate, wherein: the push pedal sets up in supporting cylinder telescopic link upper end, and the push pedal slides and sets up in the linkage groove, and from left to right the even slip along the push pedal upper end is provided with the limiting plate, and the limiting plate upper end slides and sets up at the spacing inslot, and is provided with the vertical screw hole with adjusting screw matched with on the limiting plate middle part inside wall.
As a preferred technical solution of the present invention, the auxiliary cutting branch chain includes a first bevel gear, a driving shaft, a second bevel gear, an execution rotation shaft, a tension wheel, a tension shaft, a support spring rod, and a cutting assembly, wherein: the drive shaft passes through the bearing setting on processing shell left end top outer wall, and the drive shaft left end is connected with the transmission shaft left end through belt drive, be equipped with bevel gear No. one through flange structure cover on the drive shaft right-hand member outer wall, it sets up on processing shell upper end left side outer wall through the bearing to carry out the pivot, and carry out the pivot other end and be equipped with No. two bevel gear with bevel gear engaged with through flange structure cover, it is connected with the take-up pulley through belt drive to carry out the pivot end, the take-up pulley inside wall is equipped with the tensioning axle through flange structure cover, the tensioning axle passes through bearing sliding connection in horizontal spout, and the tensioning axle front end is provided with the supporting spring pole through the bearing, the supporting spring pole other end is connected on processing shell front end.
As a preferred aspect of the present invention, the cutting assembly includes a push cylinder, an actuating plate, a cutting shaft, a cutting blade, and an actuating cylinder, wherein: the utility model discloses a cutting device, including actuating plate, actuating cylinder telescopic link, actuating cylinder, bearing symmetry, tensioning wheel, actuating cylinder telescopic link, actuating cylinder, actuating.
As a preferable technical scheme of the invention, the outer side wall of the adjusting screw is provided with gradually reduced incomplete threads matched with the longitudinal threaded hole from left to right.
As a preferred technical scheme of the invention, the longitudinal threaded hole is a structural hole with the diameter gradually increasing from bottom to top, and the lower end of the longitudinal threaded hole is provided with a thread matched with the adjusting screw rod.
As a preferred technical scheme of the invention, the middle part of the universal coupling is of a telescopic structure.
As a preferred technical scheme of the invention, the angle marking disc is of a semicircular structure, an angle pointer is arranged at the circle center of the angle marking disc, and angle scales convenient for adjusting the cutting saw blade are arranged on the outer side wall of the front end of the angle marking disc.
Three beneficial effects
The invention greatly improves the manufacturing and processing of the wood structure tenon: firstly, most of the existing dovetail tenon processing machines use a milling cutter rotating at a high speed to carry out cutting processing treatment, so that when a dovetail groove is cut, the dovetail groove needs to be processed in sequence, and the wood material cannot be cut at one time; and after the high-speed milling cutter is adopted for cutting, the contact surfaces of the tenon and the mortise are too smooth, so that the friction force is lacked when the tenon and the mortise are spliced, and the use requirement cannot be met.
Secondly, if the traditional cutting tool can not reach the angle condition required by the mortise, the cutting tool needs to be replaced, so that the potential safety hazard exists, and the service life of the cutting machine can be reduced by frequently replacing the cutting tool.
According to the invention, the cutting unit is additionally arranged, the cutting saw blades are uniformly arranged in the cutting unit, when the cutting processing is carried out, the cutting saw blades carry out synchronous one-time cutting on the wooden material, and the contact surface of the tenon and the mortise after cutting is reserved with the grains left after cutting, so that during assembly, the contact surface has certain friction force and locking force, the tenon and mortise are ensured to be spliced and fixed, the working hours consumed during cutting are reduced, and the unnecessary workload is reduced.
The adjusting unit is additionally arranged on the basis of the cutting unit, and the distance between the cutting saw blades and the cutting angle can be adjusted by matching the cutting unit according to the angle sizes of the tenon and the mortise, so that the cutting saw blades do not need to be frequently replaced, the service life of the cutting machine is protected, and the potential safety hazard is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a front sectional view of the present invention.
Fig. 2 is a top cross-sectional view of the present invention.
Fig. 3 is a partial enlarged view of fig. 1 a of the present invention.
FIG. 4 is a cross-sectional view taken along line B-B of FIG. 1 of the present invention.
Fig. 5 is a partial enlarged view of the present invention at C of fig. 1.
FIG. 6 is a cross-sectional view taken along line D-D of FIG. 1 of the present invention.
Fig. 7 is a cross-sectional view taken along line E-E of fig. 2 of the present invention.
Fig. 8 is a sectional view taken along line F-F of fig. 6 of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
Fig. 1 to 8 show a wood structure connecting tenon manufacturing and processing machine, which comprises a processing shell 1, a cutting unit 2 and an adjusting unit 3, wherein the upper end of the processing shell 1 is provided with a square chute 11, the lower end of the processing shell 1 is provided with a linkage groove 13, the cutting unit 2 is arranged on the inner wall of the middle part of the processing shell 1, and the adjusting unit 3 is arranged in the linkage groove 13, wherein:
the square sliding groove 11 is formed in the upper end of the processing shell 1, the transverse sliding groove 12 is formed in the left side of the middle of the upper end of the processing shell 1, the linkage groove 13 is formed in the inner wall of the middle of the lower end of the processing shell 1, the fixing grooves 121 are formed in the bilateral symmetry of the lower end of the linkage groove 13, the linkage hole 14 is formed in the middle of the lower end of the right end of the processing shell 1, and the threaded hole 15 is formed in the inner wall below the.
The cutting unit 2 comprises a driving motor 21, a transmission shaft 22, a universal coupling 23, a cutting saw blade 24, a cutting cover 25, a telescopic rod 26 and an auxiliary cutting branch 27, wherein: the driving motor 21 is arranged on the outer wall of the right end of the processing shell 1 through a motor base 211, a rotating groove 2111 is formed in the middle of the front end of the motor base 211, an output shaft of the driving motor 21 is connected with a transmission shaft 22 through a spline, universal couplings 23 are uniformly arranged along the transmission shaft 22 from left to right, and the middle of each universal coupling 23 is of a telescopic structure; the cutting saw blade 24 is arranged on the outer wall of the universal coupling 23 through a flange structure, the cutting cover 25 is arranged on the outer side below the cutting saw blade 24, the cutting cover 25 is arranged on the outer wall of the universal coupling 23, the middle part of the lower end of the cutting cover 25 is provided with a limiting groove 251, a telescopic rod 26 is arranged between the cutting covers 25 through a ball pin, and an auxiliary cutting branched chain 27 is arranged on the inner wall of the upper end of the processing shell 1; when the cutting machine works specifically, the driving motor 21 is turned on, the output shaft of the driving motor 21 drives the transmission shaft 22 to rotate through the spline, the transmission shaft 22 drives the cutting saw blade 24 to rotate through the universal coupling 23, and the transmission shaft 22 drives the auxiliary cutting branched chain 27 to cut synchronously through belt transmission so as to perform cutting operation.
The auxiliary cutting branch 27 comprises a first bevel gear 271, a driving shaft 272, a second bevel gear 273, an actuating rotating shaft 274, a tensioning wheel 275, a tensioning shaft 276, a supporting spring rod 277 and a cutting assembly 278, wherein: the drive shaft 272 is arranged on the outer wall above the left end of the processing shell 1 through a bearing, the left end of the drive shaft 272 is connected with the left end of the transmission shaft 22 through belt transmission, a bevel gear 271 is sleeved on the outer wall of the right end of the drive shaft 272 through a flange structure, the execution rotating shaft 274 is arranged on the outer wall of the left end of the upper end of the processing shell 1 through a bearing, a second-number bevel gear 273 meshed with the first-number bevel gear 271 is sleeved on the other end of the execution rotating shaft 274 through the flange structure, the tail end of the execution rotating shaft 274 is connected with a tension pulley 275 through the belt transmission, the inner side wall of the tension pulley 275 is sleeved with a tension shaft 276 through the flange structure, the tension shaft 276 is slidably connected in the transverse chute 12 through the bearing, a support spring rod 277 is arranged at the front end of the tension shaft 276 through the.
During specific work, the transmission shaft 22 drives the first bevel gear 271 to rotate through the driving shaft 272, the first bevel gear 271 drives the execution rotating shaft 274 to rotate through the second bevel gear 273, the execution rotating shaft 274 drives the tension wheel 275 to rotate through belt transmission, and the tension wheel 275 drives the cutting assembly 278 to perform cutting operation; during the process, the tensioning shaft 276 cooperates with the supporting spring 277 to drive the tensioning wheel 275 to move up and down, thereby tensioning the transmission belt.
The cutting assembly 278 includes a push cylinder 2781, an actuation plate 2782, a cutting shaft 2783, a cutting blade 2784, and an actuation cylinder 2785, wherein: the pushing cylinder 2781 is arranged on the inner wall of the front end of the processing shell 1, the tail end of the pushing cylinder 2781 is connected to the outer side wall of the middle of the front end of the execution plate 2782 in a sliding mode, the execution plate 2782 is connected in the square sliding groove 11 in a sliding mode, the cutting shafts 2783 are symmetrically arranged on the left side and the right side of the execution plate 2782 through bearings, the cutting shafts 2783 are connected with the tensioning wheel 275 through belt transmission, the tail end of the cutting shaft 2783 is sleeved with a cutting blade 2784 through a flange structure, the execution cylinder 2785 is arranged at the front end of the execution plate 2782, and the tail end of a telescopic rod of the execution cylinder 27; during specific work, the tensioning wheel 275 drives the cutting shaft 2783 to rotate through belt transmission, the cutting shaft 2783 drives the cutting blade 2784 to rotate, the pushing cylinder 2781 is opened, the executing cylinder 2785 is opened, the pushing cylinder 2781 pushes the executing plate 2782 to move downwards, the executing cylinder 2785 pushes the executing plate 2782 to move left and right in a reciprocating mode, and therefore the wood material is cut in an auxiliary mode; after the work is finished, the actuating plate 2782 is retracted and reset by pushing the telescopic rod of the air cylinder 2781.
The adjusting unit 3 comprises an adjusting screw 31, a limiting frame 32, a supporting cylinder 33, a transmission screw 34, a transmission rod 35, a supporting block 36, a transmission rack 37, an executing gear 38 and an angle marking disc 39, wherein: the adjusting screw 31 is arranged on the outer wall below the middle part of the left end of the processing shell 1 through a bearing, the other end of the adjusting screw 31 is arranged on the inner wall below the middle part of the right end of the processing shell 1 through a bearing, the supporting cylinder 33 is arranged in the fixing groove 121, the tail end of the telescopic rod 26 of the supporting cylinder 33 is connected with the limiting frame 32, the lower end of the limiting frame 32 is arranged in the linkage groove 13 in a sliding way, the upper end of the limiting frame 32 is arranged in the limiting groove 251 in a sliding way, the supporting block 36 is arranged on the outer wall of the threaded hole 15 at the right end of the processing shell 1, the inside of the supporting block 36 is provided with a sliding hole, the transmission screw 34 is connected in the sliding hole in a sliding way, the transmission screw 34 is screwed in the threaded hole 15, the tail end of the transmission screw 34 is connected with the transmission rod 35, the transmission rack 37 is connected in the, the left side of the lower end of the transmission rack 37 is connected with a transmission rod 35 through a bearing, the upper end of the transmission rack 37 is meshed with an execution gear 38, the execution gear 38 is sleeved on the outer wall of the linkage shaft 381 through a flange structure, the tail end of the linkage shaft 381 is rotatably connected in the rotating groove 2111, an angle identification disc 39 is arranged in the middle of the front end of the execution gear 38 in a sliding mode, the angle identification disc 39 is of a semicircular structure, an angle pointer 391 is arranged at the circle center of the angle identification disc 39, and an angle scale convenient for adjusting the cutting saw blade 24 is arranged on the outer side wall of.
During specific work, the supporting cylinder 33 is opened, the supporting cylinder 33 pushes the limiting frame 32 to move upwards, the adjusting screw 31 is rotated, the adjusting screw 31 is matched with the limiting groove 251 through the limiting frame 32, and the distance between the cutting covers 25 is adjusted by matching with the telescopic functions of the universal coupling 23 and the telescopic rod 26, so that the distance between the cutting saw blades 24 is adjusted; the transmission screw 34 is rotated, the transmission screw 34 is matched with the supporting block 36 and the threaded hole 15 to push the transmission rod 35 to move inwards, the transmission rod 35 drives the transmission rack 37 to move inwards, the transmission rack 37 is matched with the universal coupling 23 and the telescopic rod 26 to adjust the angle of the cutting saw blade 24 through the cutting cover 25, and the execution gear 38 drives the angle identification disc 39 to rotate under the action of the transmission rack 37 through external meshing, so that when the angle of the cutting saw blade 24 is adjusted, the angle scale is arranged on the reference angle identification disc 39, and the adjustment of the angle is more accurate; after the work is finished, the supporting cylinder 33 withdraws the limiting frame 32 for resetting; the drive screw 34 is reversed and the drive screw 34 is retracted through the drive rod 35 to return the cutting blade 24 to the normal position.
Spacing 32 includes push pedal 321 and limiting plate 322, wherein: the push plate 321 is arranged at the upper end of the telescopic rod 26 of the supporting cylinder 33, the push plate 321 is slidably arranged in the linkage groove 13, the limiting plates 322 are uniformly slidably arranged along the upper end of the push plate 321 from left to right, the upper end of the limiting plate 322 is slidably arranged in the limiting groove 251, a longitudinal threaded hole 3221 matched with the adjusting screw 31 is formed in the inner side wall of the middle of the limiting plate 322, the longitudinal threaded hole 3221 is a structural hole with the diameter gradually increasing from bottom to top, and the lower end of the longitudinal threaded hole 3221 is provided with a thread matched with the adjusting screw 31; the outer side wall of the adjusting screw 31 is provided with a gradually reduced incomplete thread matching with the longitudinal threaded hole 3221 from left to right.
During operation
The first step is as follows: the wooden material to be processed is placed in the apparatus.
The second step is that: the driving motor 21 is turned on, the driving motor 21 drives the transmission shaft 22 to rotate, the transmission shaft 22 drives the cutting saw blade 24 to rotate through the universal coupling 23, wherein the transmission shaft 22 drives the first bevel gear 271 to rotate through the driving shaft 272, the first bevel gear 271 drives the execution rotating shaft 274 to rotate through the second bevel gear 273, and the execution rotating shaft 274 drives the tension wheel 275 to rotate through belt transmission; the tensioning wheel 275 drives the cutting shaft 2783 to rotate through belt transmission, and the cutting shaft 2783 drives the cutting blade 2784 to rotate;
the third step: the pushing cylinder 2781 is opened, the executing cylinder 2785 is opened, the pushing cylinder 2781 pushes the executing plate 2782 to move downwards, and the executing cylinder 2785 pushes the executing plate 2782 to move left and right in a reciprocating mode, so that auxiliary cutting is performed on the wooden material; during the process, the tensioning shaft 276 cooperates with the supporting spring 277 to drive the tensioning wheel 275 to move up and down, thereby tensioning the transmission belt.
The fourth step: the supporting cylinder 33 is opened, the supporting cylinder 33 pushes the limiting frame 32 to move upwards, the adjusting screw 31 is rotated, the adjusting screw 31 adjusts the distance between the cutting covers 25 through the matching of the limiting frame 32 and the limiting groove 251 and the matching of the universal coupling 23 and the telescopic function of the telescopic rod 26, and therefore the distance between the cutting saw blades 24 is adjusted.
The fifth step: rotatory drive screw 34, drive screw 34 cooperation supporting shoe 36 and screw hole 15 promote the transfer line 35 and move to the inboard, transfer line 35 drives the inboard removal of driving rack 37, driving rack 37 cooperation universal joint 23 and telescopic link 26 carry out angle adjustment with cutting saw bit 24 through cutting cover 25, and execute gear 38 and drive angle marking disc 39 through the external toothing under driving rack 37's effect and rotate, when the angle of adjustment cutting saw bit 24, refer to the angle scale that sets up on the angle marking disc 39, the adjustment of the angle of being convenient for is more accurate, cutting saw bit 24 carries out the constant angle cutting process, accomplish the preparation.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.