CN111941416A - Special equipment for gear maintenance - Google Patents
Special equipment for gear maintenance Download PDFInfo
- Publication number
- CN111941416A CN111941416A CN202010802529.0A CN202010802529A CN111941416A CN 111941416 A CN111941416 A CN 111941416A CN 202010802529 A CN202010802529 A CN 202010802529A CN 111941416 A CN111941416 A CN 111941416A
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- China
- Prior art keywords
- fixedly connected
- face
- gear
- shaft
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000012423 maintenance Methods 0.000 title claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 30
- 230000001050 lubricating effect Effects 0.000 claims abstract description 29
- 238000005498 polishing Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims description 70
- 210000000078 claw Anatomy 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 229920000742 Cotton Polymers 0.000 claims description 18
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 8
- 238000011084 recovery Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000010687 lubricating oil Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000011418 maintenance treatment Methods 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/14—Programme-controlled manipulators characterised by positioning means for manipulator elements fluid
- B25J9/144—Linear actuators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0235—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being a combination of rotation and linear displacement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
-
- B08B1/143—
-
- B08B1/20—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
- B25J15/0206—Gripping heads and other end effectors servo-actuated comprising articulated grippers
- B25J15/0213—Gripping heads and other end effectors servo-actuated comprising articulated grippers actuated by gears
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0009—Constructional details, e.g. manipulator supports, bases
- B25J9/0018—Bases fixed on ceiling, i.e. upside down manipulators
Abstract
The invention discloses special equipment for gear maintenance, which comprises an equipment base, wherein the left end face of the equipment base is fixedly connected with a lifting hydraulic cylinder, the upper end surface of the lifting hydraulic cylinder is connected with a lifting hydraulic rod in a sliding way, the upper end surface of the lifting hydraulic rod is fixedly connected with a clamping device, the right end face of the lifting hydraulic cylinder is fixedly connected with a material box, the right end face of the material box is fixedly connected with a first working box, a cleaning device is arranged in the first working box, the right end wall of the first working box is fixedly connected with a second working box, a polishing device is arranged in the second working box, the right end wall of the second working box is fixedly connected with a third working box, the lubricating device is arranged in the third working box, and the special equipment for gear maintenance can realize automatic gear maintenance and has high use efficiency.
Description
Technical Field
The invention relates to the field of gears, in particular to special equipment for gear maintenance.
Background
Gear refers to a mechanical element on a rim with gears continuously engaged to transmit motion and power. After the gear is transmitted for a period of time, the gear can generate dust, rust and other problems in tooth gaps, the gear needs to be maintained, most of the common maintenance treatment is manually cleaned, time is consumed, the efficiency is low, meanwhile, teeth on the gear easily scratch hands, the gear is dangerous, some of the gear can generate iron rust on tooth surfaces after the gear is transmitted for a long time, the transmission is influenced, and meanwhile, the gear needs to spend time for spraying lubricating oil after the maintenance is finished.
Disclosure of Invention
The technical problem is as follows: the majority is that the manual work is washd, and is more time spent, and efficiency is lower, and the tooth on the gear scrapes the hand easily simultaneously, and is more dangerous, can produce some rust on the flank of tooth, influences the transmission, needs the time spent to carry out spraying lubricating oil.
In order to solve the problems, the special equipment for gear maintenance is designed in the embodiment, and comprises an equipment base, wherein a lifting hydraulic cylinder is fixedly connected to the left end face of the equipment base, a lifting hydraulic rod is slidably connected to the upper end face of the lifting hydraulic cylinder, a clamping device is fixedly connected to the upper end face of the lifting hydraulic rod and used for controlling clamping and conveying of gears, the clamping device comprises a transmission plate fixedly connected to the upper end face of the lifting hydraulic rod, a transmission cavity is arranged in the transmission plate, a second motor base is fixedly connected to the left end face of the transmission cavity, a second motor shaft extending rightwards is rotatably connected to the right end face of the second motor base, a second motor fixedly connected to the second motor base is in power connection with the second motor, and a lead screw is fixedly connected to the second motor shaft, the screw rod is connected with a nut in a rotating manner, the lower side end face of the nut is fixedly connected with a clamping box, a clamping cavity is arranged in the clamping box, the upper side end face of the clamping cavity is fixedly connected with a clamping hydraulic cylinder, the lower side end face of the clamping hydraulic cylinder is connected with a clamping hydraulic rod in a sliding manner, the lower side end face of the clamping hydraulic rod is fixedly connected with a rack, the front side end face of the clamping cavity is rotatably connected with a third gear shaft and a fourth gear shaft which extend backwards, a first auxiliary gear is fixedly connected onto the third gear shaft, the rack is meshed with the first auxiliary gear, a claw is fixedly connected onto the third gear shaft, a second auxiliary gear is fixedly connected onto the fourth gear shaft, the rack is meshed with the second auxiliary gear, the claw is fixedly connected onto the fourth gear shaft, and the right side end face of the, the material box comprises a material box, a first working box, a polishing device, a first belt wheel, a second belt wheel, a third working box, a lubricating device, a collecting box and a second working box, wherein the right end face of the material box is fixedly connected with the first working box, the first working box is internally provided with the cleaning device which is used for cleaning dust on a gear, the right end wall of the first working box is fixedly connected with the second working box, the second working box is internally provided with the polishing device which is used for polishing iron rust on the gear, the polishing device is internally provided with the first belt wheel, the cleaning device is fixedly connected on the first motor shaft through the first belt wheel, the cleaning device is transmitted to the polishing device through the first belt wheel, the right end wall of the second working box is fixedly connected with the third working box, the third working box is internally provided with the lubricating device which is used for lubricating the, the right end face of the collecting box is fixedly connected with a lifting rod, and the upper end face of the lifting rod is fixedly connected with the transmission plate.
Preferably, the cleaning device comprises a first motor base fixedly connected to the lower end surface of the equipment base, the upper end surface of the first motor base is rotatably connected with a first motor shaft extending upwards, the first motor shaft is in power connection with a first motor fixedly connected to the first motor base, a fixing plate is fixedly connected to the first motor shaft, the upper end surface of the equipment base is fixedly connected with the first work box, a first work cavity is arranged in the first work box, the fixing plate is located in the first work cavity, a main gear is fixedly connected to the first motor shaft, the upper end surface of the fixing plate is rotatably connected with a fifth gear shaft and a sixth gear shaft extending upwards, a third pinion is fixedly connected to the fifth gear shaft, the third pinion is meshed with the main gear, and a fourth pinion is fixedly connected to the sixth gear shaft, the fourth pinion with mesh between the master gear is connected, fixedly connected with ring gear on the left side terminal surface of first working chamber, the ring gear with the third pinion meshing is connected, the ring gear with the fourth pinion meshing is connected, fifth gear axle upside terminal surface fixedly connected with washs the cotton, sixth gear axle upside terminal surface fixedly connected with wash the cotton, first motor shaft upside terminal surface fixedly connected with fixed station, fixed station upside terminal surface fixedly connected with fixed column.
Preferably, the grinding device comprises a first belt wheel fixedly connected to the shaft of the first motor, the upper end face of the equipment base is fixedly connected with the second working box, the lower end wall of the second working box is rotatably connected with a first transmission shaft which runs through the extension, the lower end face of the first transmission shaft is fixedly connected with a first secondary belt wheel, the first secondary belt wheel is rotatably connected with a first V belt between the first belt wheels, the upper end face of the first transmission shaft is fixedly connected with a grinding box, the inner end wall of the grinding box is fixedly connected with a connecting block, the connecting block right end face is fixedly connected with grinding cotton, the lower end wall of the grinding box is fixedly connected with a connecting block, and the upper end face of the connecting block is fixedly connected with the grinding cotton.
Preferably, the lubricating device comprises a third working box fixedly connected to the end surface of the upper side of the equipment base, a third working chamber is arranged in the third working box, the end surface of the rear side of the third working chamber is fixedly connected with a third motor base, the end surface of the front side of the third motor base is rotatably connected with a third motor shaft extending forwards, the third motor shaft is in power connection with a third motor fixedly connected in the third motor base, the third motor shaft is fixedly connected with a second belt pulley, the end surface of the front side of the third working chamber is rotatably connected with a first gear shaft extending backwards, the first gear shaft is fixedly connected with a second belt pulley, a second V-belt is rotatably connected between the second belt pulley and the second belt pulley, the end surface of the rear side of the first gear shaft is fixedly connected with a bevel gear, and the end surface of the right side of the third working chamber is rotatably connected with a second gear shaft extending through, the left end face of the second gear shaft is fixedly connected with an auxiliary bevel gear, the auxiliary bevel gear is meshed with the bevel gear, the right end face of the second gear shaft is fixedly connected with a fixed block, the fixed block is fixedly connected with a lubricating column, the third motor shaft is fixedly connected with a transmission wheel, the rear end face of the third working chamber is rotatably connected with a second transmission shaft which extends forwards, the second transmission shaft is fixedly connected with an auxiliary transmission wheel, a transmission belt is rotatably connected between the auxiliary transmission wheel and the transmission wheel, the lower end wall of the third working chamber is fixedly connected with a recovery pipe, the lower end face of the recovery pipe is fixedly connected with a lubricating box, the right end face of the lubricating box is fixedly connected with a water inlet pipe, the water inlet pipe is fixedly connected with a second overflow valve, the rear end face of the water inlet pipe is fixedly understood with a piston box, and a piston cavity is arranged in the, the improved piston box is characterized in that the rear end face of the piston cavity is fixedly connected with a water outlet pipe, a first overflow valve is fixedly connected to the water outlet pipe, a spray head is fixedly connected to the left end face of the water outlet pipe, a piston is slidably connected to the piston cavity, a piston rod is fixedly connected to the lower end face of the piston, a fixing frame is fixedly connected to the piston rod, a spring is fixedly connected between the upper end face of the fixing frame and the lower end face of the piston box, a third transmission shaft is rotatably connected to the piston rod, a sliding wheel is fixedly connected to the third transmission shaft, a cam is fixedly connected to the front end face of the second transmission shaft.
The invention has the beneficial effects that: the special equipment for maintaining the gear can automatically maintain the gear, reduce the service time and increase the efficiency, utilizes the hydraulic cylinder to control the motion of the claw, is more stable, continuously puts the gear in different processing boxes to perform different maintenance treatments, simultaneously reduces the maintenance time, utilizes the rotation of the gear and the rotation of cleaning cotton to reduce the cleaning time and increase the cleaning effect, and on the other hand, utilizes the centrifugal force to turn over the gear in a grinding box to realize the automatic derusting and dewatering effects, and finally carries out automatic lubricating injection on the gear and simultaneously carries out gear collection, thereby being convenient for transportation.
Drawings
For ease of illustration, the invention is described in detail by the following specific examples and figures.
FIG. 1 is a schematic view showing the overall structure of a dedicated apparatus for gear maintenance according to the present invention;
FIG. 2 is a schematic view of the structure in the direction "A-A" of FIG. 1;
FIG. 3 is an enlarged view of the structure at "B" in FIG. 1;
FIG. 4 is an enlarged view of the structure at "C" of FIG. 1;
FIG. 5 is an enlarged view of the structure at "D" of FIG. 1;
FIG. 6 is a schematic view of the structure in the direction "E-E" of FIG. 5.
Detailed Description
The invention will now be described in detail with reference to fig. 1 to 6, for the sake of convenience of description, the following orientations are now defined: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
The invention relates to a special device for gear maintenance, which is mainly used for automatically maintaining and processing gears, and the invention is further explained by combining the attached drawings of the invention: the special equipment for gear maintenance comprises an equipment base 11, wherein a lifting hydraulic cylinder 20 is fixedly connected to the left end face of the equipment base 11, a lifting hydraulic rod 21 is slidably connected to the upper end face of the lifting hydraulic cylinder 20, a clamping device 101 is fixedly connected to the upper end face of the lifting hydraulic rod 21, the clamping device 101 is used for controlling clamping and transporting gears, the clamping device 101 comprises a transmission plate 22 fixedly connected to the upper end face of the lifting hydraulic rod 21, a transmission cavity 28 is arranged in the transmission plate 22, a second motor base 23 is fixedly connected to the left end face of the transmission cavity 28, a second motor shaft 25 extending rightwards is rotatably connected to the right end face of the second motor base 23, the second motor shaft 25 is in power connection with a second motor 24 fixedly connected in the second motor base 23, and a lead screw 27 is fixedly connected to the second motor shaft 25, the screw rod 27 is rotatably connected with a nut 26, the lower end face of the nut 26 is fixedly connected with a clamping box 51, a clamping cavity 54 is arranged in the clamping box 51, the upper end face of the clamping cavity 54 is fixedly connected with a clamping hydraulic cylinder 55, the lower end face of the clamping hydraulic cylinder 55 is slidably connected with a clamping hydraulic rod 56, the lower end face of the clamping hydraulic rod 56 is fixedly connected with a rack 57, the front end face of the clamping cavity 54 is rotatably connected with a third gear shaft 52 and a fourth gear shaft 59 which extend backwards, the third gear shaft 52 is fixedly connected with a first auxiliary gear 53, the rack 57 is meshed with the first auxiliary gear 53, the third gear shaft 52 is fixedly connected with a claw 50, the fourth gear shaft 59 is fixedly connected with a second auxiliary gear 58, the rack 57 is meshed with the second auxiliary gear 58, and the fourth gear shaft 59 is fixedly connected with the claw 50, the right end face of the right side of the lifting hydraulic cylinder 20 is fixedly connected with a material box 19, the right end face of the material box 19 is fixedly connected with a first working box 60, a cleaning device 102 is arranged in the first working box 60, the cleaning device 102 is used for cleaning dust on a gear, the right end wall of the first working box 60 is fixedly connected with a second working box 79, a polishing device 103 is arranged in the second working box 79, the polishing device 103 is used for polishing rust on the gear, a first belt pulley 18 is arranged in the polishing device 103, a first motor shaft 17 is arranged in the cleaning device 102, the first belt pulley 18 is fixedly connected to the first motor shaft 17, the cleaning device 102 is transmitted to the polishing device 103 through the power of the first belt pulley 18, the right end wall of the second working box 79 is fixedly connected with a third working box 36, and a lubricating device 104 is arranged in the third working box 36, the lubricating device 104 is used for lubricating gears and collecting gears, the right side end wall of the third working box 36 is fixedly connected with a collecting box 30, the right side end face of the collecting box 30 is fixedly connected with a lifting rod 29, and the upper side end face of the lifting rod 29 is fixedly connected with the transmission plate 22.
Advantageously, the cleaning device 102 includes a first motor base 15 fixedly connected to the lower end surface of the equipment base 11, the upper end surface of the first motor base 15 is rotatably connected with the first motor shaft 17 extending upward, the first motor shaft 17 is in power connection with a first motor 16 fixedly connected to the first motor base 15, a fixing plate 61 is fixedly connected to the first motor shaft 17, the upper end surface of the equipment base 11 is fixedly connected with the first work box 60, a first work chamber 63 is arranged in the first work box 60, the fixing plate 61 is located in the first work chamber 63, a main gear 67 is fixedly connected to the first motor shaft 17, the upper end surface of the fixing plate 61 is rotatably connected with a fifth gear shaft 62 and a sixth gear shaft 70 extending upward, and a third pinion 64 is fixedly connected to the fifth gear shaft 62, the third pinion 64 and the main gear 67 are connected in a meshed manner, a fourth pinion 71 is fixedly connected to the sixth gear shaft 70, the fourth pinion 71 and the main gear 67 are connected in a meshed manner, a gear ring 65 is fixedly connected to the end face of the left side of the first working cavity 63, the gear ring 65 is connected with the third pinion 64 in a meshed manner, the gear ring 65 is connected with the fourth pinion 71 in a meshed manner, cleaning cotton 66 is fixedly connected to the end face of the upper side of the fifth gear shaft 62, the cleaning cotton 66 is fixedly connected to the end face of the upper side of the sixth gear shaft 70, a fixed table 68 is fixedly connected to the end face of the upper side of the first motor shaft 17, and a fixed column 69 is fixedly connected to the end face of the upper side of the fixed table 68.
Beneficially, the grinding device 103 includes the first pulley 18 fixedly connected to the first motor shaft 17, the second work box 79 is fixedly connected to the upper end face of the equipment base 11, the first transmission shaft 12 extending through is rotatably connected to the lower end wall of the second work box 79, the first pulley 13 is fixedly connected to the lower end face of the first transmission shaft 12, the first V-belt 14 is rotatably connected between the first pulley 13 and the first pulley 18, the grinding box 82 is fixedly connected to the upper end face of the first transmission shaft 12, the connecting block 80 is fixedly connected to the inner end wall of the grinding box 82, the grinding cotton 81 is fixedly connected to the right end face of the connecting block 80, the connecting block 80 is fixedly connected to the lower end wall of the grinding box 82, and the grinding cotton 81 is fixedly connected to the upper end face of the connecting block 80.
Advantageously, the lubricating device 104 comprises the third working chamber 36 fixedly connected to the upper end surface of the equipment base 11, a third working chamber 42 is arranged in the third working chamber 36, a third motor base 48 is fixedly connected to the rear end surface of the third working chamber 42, a third motor shaft 37 extending forward is rotatably connected to the front end surface of the third motor base 48, the third motor shaft 37 is in power connection with a third motor 49 fixedly connected to the third motor base 48, a second pulley 41 is fixedly connected to the third motor shaft 37, a first gear shaft 44 extending backward is rotatably connected to the front end surface of the third working chamber 42, a second secondary pulley 43 is fixedly connected to the first gear shaft 44, a second V-belt 40 is rotatably connected between the second secondary pulley 43 and the second pulley 41, a bevel gear 45 is fixedly connected to the rear end surface of the first gear shaft 44, a second gear shaft 46 which extends through the right end face of the third working chamber 42 is rotatably connected with the right end face of the second gear shaft 46, an auxiliary bevel gear 47 is fixedly connected with the left end face of the second gear shaft 46, the auxiliary bevel gear 47 is engaged with the bevel gear 45, a fixed block 73 is fixedly connected with the right end face of the second gear shaft 46, a lubricating column 72 is fixedly connected with the fixed block 73, a transmission wheel 39 is fixedly connected with the third motor shaft 37, a second transmission shaft 78 which extends forwards is rotatably connected with the rear end face of the third working chamber 42, an auxiliary transmission wheel 77 is fixedly connected with the second transmission shaft 78, a transmission belt 38 is rotatably connected between the auxiliary transmission wheel 77 and the transmission wheel 39, a recovery pipe 35 is fixedly connected with the lower end wall of the third working chamber 36, a lubricating tank 34 is fixedly connected with the lower end face of the recovery pipe 35, and a water inlet pipe 33 is fixedly connected with the right end face, a second overflow valve 90 is fixedly connected to the water inlet pipe 33, a piston box 31 is fixedly understood on the end surface of the rear side of the water inlet pipe 33, a piston cavity 32 is arranged in the piston box 31, a water outlet pipe 75 is fixedly connected with the end surface of the rear side of the piston cavity 32, a first overflow valve 76 is fixedly connected on the water outlet pipe 75, a spray head 74 is fixedly connected on the left end face of the water outlet pipe 75, a piston 83 is connected in the piston cavity 32 in a sliding manner, a piston rod 84 is fixedly connected with the lower end surface of the piston 83, a fixed frame 86 is fixedly connected on the piston rod 84, a spring 85 is fixedly connected between the upper end surface of the fixed frame 86 and the lower end surface of the piston box 31, a third transmission shaft 87 is rotatably connected to the piston rod 84, a sliding wheel 88 is fixedly connected to the third transmission shaft 87, a cam 89 is fixedly connected to the front end face of the second transmission shaft 78, and the cam 89 is in contact connection with the sliding wheel 88.
The use steps of a special device for gear maintenance herein are described in detail below with reference to fig. 1 to 6: at the beginning, the spring 85 is in a stretching state, the second motor 24 is started, the second motor 24 drives the second motor shaft 25 to rotate, the second motor shaft 25 drives the screw rod 27 to rotate, the screw rod 27 drives the nut 26 to move, the nut 26 drives the clamping box 51 to move, the clamping box 51 drives the claw 50 to move, the claw 50 is controlled to move to the upper side of the material box 19, the clamping hydraulic cylinder 55 is started, the clamping hydraulic cylinder 55 drives the clamping hydraulic rod 56 to move downwards, the clamping hydraulic rod 56 drives the rack 57 to move downwards, the rack 57 drives the first pinion 53 and the second pinion 58 to move, the first pinion 53 drives the third pinion shaft 52 to move, the second pinion 58 drives the fourth pinion shaft 59 to move, and the third pinion shaft 52 and the fourth pinion shaft 59 drive the claw 50 to open, meanwhile, the lifting hydraulic cylinder 20 is started to drive the lifting hydraulic rod 21 to move downwards, the lifting hydraulic rod 21 drives the transmission plate 22 to move downwards, the transmission plate 22 drives the clamping box 51 to move downwards, the clamping box 51 drives the claw 50 to move downwards, after the claw 50 is in the material box 19, the clamping hydraulic cylinder 55 controls the clamping hydraulic rod 56 to move upwards, the clamping hydraulic rod 56 drives the claw 50 to clamp, and the claw 50 grabs a gear in the material box 19.
When the claw 50 grabs the gear, the second motor 24 controls the nut 26 to move, the claw 50 moves to the upper side of the first work box 60, the hydraulic cylinder 20 controls the claw 50 to move downward, the gear is placed on the fixed table 68, the fixed column 69 is used to cover the gear center ring, the first motor 16 is started, the first motor 16 drives the first motor shaft 17 to rotate, the first motor shaft 17 drives the main gear 67 to rotate, the main gear 67 drives the third pinion 64 and the fourth pinion 71 to rotate, the first motor shaft 17 drives the fixed plate 61 to rotate, the third pinion 64 and the fourth pinion 71 rotate around the main gear 67, the ring gear 65 rotates, and the ring gear 65 drives the fifth gear shaft 62 to rotate, the fourth pinion 71 drives the sixth gear shaft 70 to rotate, the fifth gear shaft 62 and the sixth gear shaft 70 drive the cleaning cotton 66 to rotate, the cleaning cotton 66 cleans the gears on the fixed table 68, a cleaning agent is added into the first working box 60, the fixed column 69 drives the gears to rotate, and meanwhile, the cleaning cotton 66 cleans tooth gaps on the gears, so that the cleaning efficiency is accelerated.
The cleaned gear is taken out by using the claw 50, the claw 50 is controlled to move to the upper side of the second working box 79, the gear is placed into the grinding box 82, when the first motor 16 is started, the first motor shaft 17 drives the first belt pulley 18 to rotate, the first belt pulley 18 drives the first secondary belt pulley 13 to rotate through the first V belt 14, the first secondary belt pulley 13 drives the first transmission shaft 12 to rotate, the first transmission shaft 12 drives the grinding box 82 to rotate, the gear in the grinding box 82 can turn over by itself in the grinding box 82 under the action of centrifugal force, and meanwhile, the grinding cotton 81 is used for cleaning iron on the gear, so that two effects of rust removal and dehydration are achieved when the gear turns over by itself.
After the rust removing treatment is completed, the claw 50 is used to take out the gear, the claw 50 is controlled to move to the upper side of the third working box 36, the gear is placed on the upper side of the lubricating column 72, the third motor 49 is started, the third motor 49 drives the third motor shaft 37 to rotate, the third motor shaft 37 drives the second belt wheel 41 to rotate, the second belt wheel 41 drives the second secondary belt wheel 43 to rotate through the second V-belt 40, the second secondary belt wheel 43 drives the first gear shaft 44 to rotate, the first gear shaft 44 drives the bevel gear 45 to rotate, the bevel gear 45 drives the secondary bevel gear 47 to rotate, the secondary bevel gear 47 drives the second gear shaft 46 to rotate, the second gear shaft 46 drives the fixed block 73 to rotate, the fixed block 73 drives the lubricating column 72 to rotate, and simultaneously, the third motor shaft 37 drives the transmission wheel 39 to rotate, the transmission wheel 39 drives the auxiliary transmission wheel 77 to rotate through the transmission belt 38, the auxiliary transmission wheel 77 drives the second transmission shaft 78 to rotate, the second transmission shaft 78 drives the cam 89 to rotate, the cam 89 extrudes the sliding wheel 88, the sliding wheel 88 drives the piston rod 84 to move upwards, the piston rod 84 drives the piston 83 to move upwards, the first overflow valve 76 is opened, the second overflow valve 90 is closed, lubricating oil is transported to the spray head 74 from the piston cavity 32 through the water outlet pipe 75, the spray head 74 performs lubricating injection on the gear on the lubricating column 72, when the lubricating column 72 rotates to the lower side, the gear automatically drops onto the transmission belt 38, and the transmission belt 38 drives the gear to be transported into the collection box 30 to be collected.
After the cam 89 rotates and extrudes, the spring 85 returns to the stretching state to drive the piston rod 84 to move downwards, the piston rod 84 drives the piston 83 to move downwards, the second overflow valve 90 is opened, the first overflow valve 76 is closed, the lubricating oil is conveyed from the lubricating tank 34 to the piston cavity 32 through the water inlet pipe 33, and when the gear on the conveyor belt 38 is conveyed, the redundant lubricating oil can be recovered to the lubricating tank 34 through the recovery pipe 35.
The invention has the beneficial effects that: the special equipment for maintaining the gear can automatically maintain the gear, reduce the service time and increase the efficiency, utilizes the hydraulic cylinder to control the motion of the claw, is more stable, continuously puts the gear in different processing boxes to perform different maintenance treatments, simultaneously reduces the maintenance time, utilizes the rotation of the gear and the rotation of cleaning cotton to reduce the cleaning time and increase the cleaning effect, and on the other hand, utilizes the centrifugal force to turn over the gear in a grinding box to realize the automatic derusting and dewatering effects, and finally carries out automatic lubricating injection on the gear and simultaneously carries out gear collection, thereby being convenient for transportation.
In the above manner, a person skilled in the art can make various changes depending on the operation mode within the scope of the present invention.
Claims (4)
1. A professional equipment for gear maintenance, includes the equipment base, its characterized in that: the device comprises an equipment base, a lifting hydraulic cylinder, a lifting hydraulic rod, a clamping device, a transmission plate, a screw rod, a nut, a clamping box and a clamping device, wherein the left end face of the equipment base is fixedly connected with the lifting hydraulic cylinder, the upper end face of the lifting hydraulic rod is slidably connected with the lifting hydraulic rod, the upper end face of the lifting hydraulic rod is fixedly connected with the clamping device, the clamping device is used for controlling clamping and transporting gears, the clamping device comprises the transmission plate fixedly connected to the upper end face of the lifting hydraulic rod, a transmission cavity is arranged in the transmission plate, the left end face of the transmission cavity is fixedly connected with a second motor base, the right end face of the second motor base is rotatably connected with a second motor shaft extending rightwards, the second motor shaft is in power connection with a second motor fixedly connected in the second motor base, a screw rod is, the end face of the upper side of the clamping cavity is fixedly connected with a clamping hydraulic cylinder, the end face of the lower side of the clamping hydraulic cylinder is slidably connected with a clamping hydraulic rod, the end face of the lower side of the clamping hydraulic rod is fixedly connected with a rack, the end face of the front side of the clamping cavity is rotatably connected with a third gear shaft and a fourth gear shaft which extend backwards, a first pinion is fixedly connected to the third gear shaft, the rack is meshed with the first pinion, a claw is fixedly connected to the third gear shaft, a second pinion is fixedly connected to the fourth gear shaft, the rack is meshed with the second pinion, the claw is fixedly connected to the fourth gear shaft, the end face of the right side of the lifting hydraulic cylinder is fixedly connected with a material box, the end face of the right side of the material box is fixedly connected with a first working box, a cleaning device is arranged in the first working box and is used for cleaning, the grinding device is used for grinding rust on a gear, a first belt wheel is arranged in the grinding device, a first motor shaft is arranged in the cleaning device, the first belt wheel is fixedly connected to the first motor shaft, the cleaning device transmits power to the grinding device through the first belt wheel, a third working box is fixedly connected to the right end wall of the second working box, a lubricating device is arranged in the third working box and used for lubricating the gear and collecting the gear, a collecting box is fixedly connected to the right end wall of the third working box, a lifting rod is fixedly connected to the right end face of the collecting box, and a transmission plate is fixedly connected to the upper end face of the lifting rod.
2. A special equipment for gear maintenance, according to claim 1, characterized in that: the cleaning device comprises a first motor base fixedly connected to the lower side end face of the equipment base, the upper side end face of the first motor base is rotatably connected with a first motor shaft extending upwards, the first motor shaft is in power connection with a first motor fixedly connected in the first motor base, a fixing plate is fixedly connected to the first motor shaft, the upper side end face of the equipment base is fixedly connected with a first working box, a first working cavity is arranged in the first working box, the fixing plate is positioned in the first working cavity, a main gear is fixedly connected to the first motor shaft, a fifth gear shaft and a sixth gear shaft extending upwards are rotatably connected to the upper side end face of the fixing plate, a third pinion is fixedly connected to the fifth gear shaft, the third pinion is in meshing connection with the main gear, and a fourth pinion is fixedly connected to the sixth gear shaft, the fourth pinion with mesh between the master gear is connected, fixedly connected with ring gear on the left side terminal surface of first working chamber, the ring gear with the third pinion meshing is connected, the ring gear with the fourth pinion meshing is connected, fifth gear axle upside terminal surface fixedly connected with washs the cotton, sixth gear axle upside terminal surface fixedly connected with wash the cotton, first motor shaft upside terminal surface fixedly connected with fixed station, fixed station upside terminal surface fixedly connected with fixed column.
3. A special equipment for gear maintenance, according to claim 1, characterized in that: grinding device includes fixed connection and is in on the first motor shaft first band pulley, fixedly connected with on the terminal surface of equipment base upside the second work box, second work box downside end wall rotates and is connected with the first transmission shaft that runs through the extension, the first band pulley of first transmission shaft downside end face fixedly connected with, first band pulley with rotate between the first band pulley and be connected with first V area, the case is polished to first transmission shaft upside end face fixedly connected with, polish incasement side end wall fixedly connected with connecting block, connecting block right side end face fixedly connected with cotton of polishing, fixedly connected with on the case downside end wall of polishing the connecting block, connecting block upside end face fixedly connected with the cotton of polishing.
4. A special equipment for gear maintenance, according to claim 1, characterized in that: the lubricating device comprises a third working box fixedly connected to the end face of the upper side of the equipment base, a third working cavity is arranged in the third working box, the end face of the rear side of the third working cavity is fixedly connected with a third motor base, the end face of the front side of the third motor base is rotatably connected with a third motor shaft extending forwards, the third motor shaft is in power connection with a third motor fixedly connected in the third motor base, the third motor shaft is fixedly connected with a second belt wheel, the end face of the front side of the third working cavity is rotatably connected with a first gear shaft extending backwards, the first gear shaft is fixedly connected with a second auxiliary belt wheel, a second V belt is rotatably connected between the second auxiliary belt wheel and the second belt wheel, the end face of the rear side of the first gear shaft is fixedly connected with a bevel gear, and the end face of the right side of the third working cavity is rotatably connected with a second gear shaft extending through, the left end face of the second gear shaft is fixedly connected with an auxiliary bevel gear, the auxiliary bevel gear is meshed with the bevel gear, the right end face of the second gear shaft is fixedly connected with a fixed block, the fixed block is fixedly connected with a lubricating column, the third motor shaft is fixedly connected with a transmission wheel, the rear end face of the third working chamber is rotatably connected with a second transmission shaft which extends forwards, the second transmission shaft is fixedly connected with an auxiliary transmission wheel, a transmission belt is rotatably connected between the auxiliary transmission wheel and the transmission wheel, the lower end wall of the third working chamber is fixedly connected with a recovery pipe, the lower end face of the recovery pipe is fixedly connected with a lubricating box, the right end face of the lubricating box is fixedly connected with a water inlet pipe, the water inlet pipe is fixedly connected with a second overflow valve, the rear end face of the water inlet pipe is fixedly understood with a piston box, and a piston cavity is arranged in the, the improved piston box is characterized in that the rear end face of the piston cavity is fixedly connected with a water outlet pipe, a first overflow valve is fixedly connected to the water outlet pipe, a spray head is fixedly connected to the left end face of the water outlet pipe, a piston is slidably connected to the piston cavity, a piston rod is fixedly connected to the lower end face of the piston, a fixing frame is fixedly connected to the piston rod, a spring is fixedly connected between the upper end face of the fixing frame and the lower end face of the piston box, a third transmission shaft is rotatably connected to the piston rod, a sliding wheel is fixedly connected to the third transmission shaft, a cam is fixedly connected to the front end face of the second transmission shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010802529.0A CN111941416A (en) | 2020-08-11 | 2020-08-11 | Special equipment for gear maintenance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010802529.0A CN111941416A (en) | 2020-08-11 | 2020-08-11 | Special equipment for gear maintenance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111941416A true CN111941416A (en) | 2020-11-17 |
Family
ID=73331663
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010802529.0A Withdrawn CN111941416A (en) | 2020-08-11 | 2020-08-11 | Special equipment for gear maintenance |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111941416A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113145564A (en) * | 2021-04-06 | 2021-07-23 | 温州职业技术学院 | Metal semi-manufactured goods deoiling rust cleaning equipment |
-
2020
- 2020-08-11 CN CN202010802529.0A patent/CN111941416A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113145564A (en) * | 2021-04-06 | 2021-07-23 | 温州职业技术学院 | Metal semi-manufactured goods deoiling rust cleaning equipment |
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Application publication date: 20201117 |
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