CN111940175A

CN111940175A - Special-shaped spring processing equipment with all-dimensional paint spraying function

Info

Publication number: CN111940175A
Application number: CN202010813205.7A
Authority: CN
Inventors: 陈晨; 李明慧
Original assignee: Dongguan City Shileidi 3D Numerical Control Technology Co Ltd
Current assignee: Dongguan City Shileidi 3D Numerical Control Technology Co Ltd
Priority date: 2020-08-13
Filing date: 2020-08-13
Publication date: 2020-11-17

Abstract

The invention discloses a special-shaped spring processing device with an omnibearing paint spraying function, in particular to a bottom plate, wherein a support column is arranged at the bottom of the bottom plate, a material storage barrel is arranged in a rack, a shearing device is arranged at the rear side of a discharging head, a lifting rod is connected at one side of a top block, a slide block is connected at the front side of a sliding part, an electric clamping jaw is connected at the bottom of the telescopic rod, a spraying device is arranged at the right side of a connecting column, a water pump is arranged at the right side of a liquid storage tank, the special-shaped spring processing device with the omnibearing paint spraying function can drive a roller to perform meshing motion on a rack and a roller rack through the arrangement of a hydraulic push rod in the sliding part, so that a clamping part at the bottom of the slide block is driven to move left and right, a workpiece is convenient to be sprayed, the stock solution that can drip with the spraying is collected and is recycled to improve the rate of utilization of spraying liquid, reduced the waste of lacquer.

Description

Special-shaped spring processing equipment with all-dimensional paint spraying function

Technical Field

The invention relates to the technical field of spring processing, in particular to special-shaped spring processing equipment with an omnibearing paint spraying function.

Background

The spring is a mechanical part which works by utilizing elasticity, the part made of elastic material deforms under the action of external force and recovers after the external force is removed, and is also used as a 'spring', the spring is generally made of spring steel, the types of the spring are complex and various, the spring mainly comprises a spiral spring, a volute spiral spring, a plate spring, a special-shaped spring and the like according to the shape, the spring is used as an important element in an industrial system, the use amount is large, the variety is various, the manufacturing of the spring is original manual manufacturing and gradually moves to automation, in addition, the expansion of the scale and the improvement of the quality level of a spring product are also the requirements of updating and updating of mechanical equipment and the requirement of improving the performance of a matched host machine, when the spring is processed, various paint layers are required to be adopted on the surface for identification, for example, light and small loads are represented by yellow paint, light loads are represented by blue paint, medium loads are represented by red paint, the extreme load is expressed in terms of coffee paint.

Current spring processing equipment is carrying out the course of working to the spring, in order to improve the life of spring, guarantees its performance, need spray paint to the spring, and present majority paint spraying apparatus single structure sprays paint inhomogeneously, and the degree of difficulty of spraying paint is big, has reduced work efficiency, has wasted time and energy to when the spraying, the surplus coating that falls can not in time be collected, consequently, we provide a heterotypic spring processing equipment who has all-round function of spraying paint.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides special-shaped spring processing equipment with an all-dimensional paint spraying function, and solves the problems in the background technology.

In order to achieve the purpose, the invention is realized by the following technical scheme: a special-shaped spring processing device with an all-dimensional paint spraying function comprises a bottom plate, wherein a supporting column is installed at the bottom of the bottom plate, a rack is arranged at the top of the bottom plate, a storage barrel is arranged inside the rack, a discharging head is connected to the right side of the storage barrel, a shearing device is installed at the rear side of the discharging head, a top block is installed at the right side of the discharging head, a lifting rod is connected to one side of the top block, a connecting column perpendicular to the bottom plate is arranged inside the rack, a sliding part is arranged inside the rack, a sliding block is connected to the front side of the sliding part, a telescopic rod is arranged at the bottom of the sliding block, an electric clamping jaw is connected to the bottom of the telescopic rod, a spraying device is installed at the right side of the connecting column, a loading assembly is arranged between the spraying devices, a liquid inlet is arranged, the supporting plate is installed at the top of the bottom plate, the liquid storage tank is installed at the top of the supporting plate, the water pump is arranged on the right side of the liquid storage tank, and the liquid storage tank, the carrying assembly and the circulating interface are connected through material guide pipes.

Preferably, formula structure as an organic whole between storage cylinder and the ejection of compact head, and formula structure as an organic whole between kicking block and the spliced pole, the shape of kicking block is the semicircle ring-shaped, be fixed connection between slider and the telescopic link, and be bolted connection between telescopic link and the electronic clamping jaw, be bolted connection between slider and the sliding part.

Preferably, shearing mechanism includes connecting plate, guide arm, spring, interlock piece, goes up cutting edge, lower cutting edge and supporting shoe, and the right side of connecting plate is provided with the guide arm, the spring has been cup jointed to the outside of guide arm, and the right side of guide arm installs the interlock piece, the cutting edge is installed on the right side of interlock piece, and goes up the below of cutting edge and install lower cutting edge, the bottom of cutting edge is provided with the supporting shoe down.

Preferably, the connecting plate is connected with the guide rod through a bolt, the guide rod and the spring are of an integrated structure, and the guide rod is fixedly connected with the linkage block.

Preferably, the sliding part comprises a clamping sleeve, a loop bar, a rack, a roller, a connecting block, a hydraulic push rod and a roller rack, the loop bar is horizontally inserted into the clamping sleeve, the rack is arranged inside the loop bar, the roller is installed below the rack, the connecting block is clamped outside the roller, the hydraulic push rod is installed on the right side of the connecting block, and the roller rack is matched with the lower side of the roller.

Preferably, the difference between the inner diameter of the clamping sleeve and the outer diameter of the sleeve rod is 1mm, the roller is connected with the connecting block through a bolt, the connecting block is fixedly connected with the hydraulic push rod, and the roller, the rack and the roller rack are all meshed and connected.

Preferably, the spraying device comprises a base, a lifting column, a conduit cavity, a mounting seat, a spray gun and an articulated shaft, wherein the lifting column is mounted at the top of the base, the conduit cavity is arranged inside the lifting column, the mounting seat is arranged on the left side of the lifting column, the spray gun is mounted above the mounting seat, and the articulated shaft is arranged between the spray gun and the mounting seat.

Preferably, the base is connected with the lifting column through a bolt, the lifting column is fixedly connected with the mounting seat, and the mounting seat is connected with the spray gun through a bolt.

Preferably, it includes recess, concave piece, bearing, axis of rotation, rotating electrical machines, safety cover to carry the thing subassembly, and the concave piece has been cup jointed to the outside of recess, the bottom of recess is provided with the bearing, and the vertical axis department in bottom of recess installs the axis of rotation, rotating electrical machines is installed to the bottom of axis of rotation, and rotating electrical machines's externally mounted has the safety cover.

Preferably, be the welding between the inside of bearing and the recess, and be fixed connection between the outside of bearing and the concave block, be bolted connection between axis of rotation and the recess, and axis of rotation and rotating electrical machines formula structure as an organic whole, the recess passes through rotating electrical machines and concave block constitution revolution mechanic.

The invention provides special-shaped spring processing equipment with an all-dimensional paint spraying function, which has the following beneficial effects:

1. this abnormal shape spring processing equipment with all-round function of spraying paint adopts the semicircle annulus through the kicking block, can change the shape of work piece to through the setting of lifter, be convenient for carry on spacingly to the turriform of work piece formation, guaranteed that the work piece can not form other shapes.

2. This heterotypic spring processing equipment with all-round function of spraying paint, through the setting of the hydraulic push rod in the sliding part, can take the gyro wheel to carry out the meshing motion on rack and gyro wheel rack to the clamping part of taking the slider bottom removes, is convenient for carry out the spraying to the work piece.

3. This heterotypic spring processing equipment with all-round function of spraying paint through the setting of the articulated shaft in the spraying device, can take the spray gun to carry out the conversion of angle to all carry out the shower nozzle to every angle of work piece.

4. This heterotypic spring processing equipment with all-round function of spraying paint through the setting of carrying thing subassembly, can take the recess to rotate under rotating electrical machines's rotation to carry out the spraying to the four sides of work piece, guaranteed that every face of work piece can both be sprayed to lacquer.

5. This abnormal shape spring processing equipment with all-round function of spraying paint through the setting of water pump, passage and liquid storage pot, can collect the stoste of spraying drippage and recycle to improve the rate of utilization of spraying liquid, reduced the waste of lacquer.

Drawings

FIG. 1 is a schematic structural view of the special-shaped spring processing equipment with an omnibearing paint spraying function, provided by the invention;

FIG. 2 is a schematic view of the shearing apparatus of the present invention;

FIG. 3 is a schematic view of the sliding member structure of the present invention;

FIG. 4 is a schematic view of the spraying apparatus of the present invention;

fig. 5 is a schematic structural view of the carrier assembly of the present invention.

In the figure: 1. a base plate; 2. a support pillar; 3. a frame; 4. a storage cylinder; 5. discharging a stub bar; 6. a shearing device; 601. a connecting plate; 602. a guide bar; 603. a spring; 604. a linkage block; 605. an upper blade; 606. a lower blade; 607. a support block; 7. a lifting rod; 8. a top block; 9. connecting columns; 10. a sliding member; 1001. a card sleeve; 1002. a loop bar; 1003. a rack; 1004. a roller; 1005. connecting blocks; 1006. a hydraulic push rod; 1007. a roller rack; 11. a slider; 12. a telescopic rod; 13. an electric jaw; 14. a spraying device; 1401. a base; 1402. a lifting column; 1403. a catheter lumen; 1404. a mounting seat; 1405. a spray gun; 1406. hinging a shaft; 15. a liquid inlet; 16. a circulation interface; 17. a carrier assembly; 1701. a groove; 1702. a concave block; 1703. a bearing; 1704. a rotating shaft; 1705. a rotating electric machine; 1706. a protective cover; 18. a material guide pipe; 19. a support plate; 20. a liquid storage tank; 21. and (4) a water pump.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus are not to be construed as limiting the present invention, and furthermore, the terms "first", "second", "third", and the like are only used for descriptive purposes and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meaning of the above terms in the present invention in specific situations.

Referring to fig. 1 to 5, the present invention provides a technical solution: the utility model provides an abnormal shape spring processing equipment with all-round function of spraying paint, comprising a base plate 1, support column 2 is installed to the bottom of bottom plate 1, and the top of bottom plate 1 is provided with frame 3, the inside of frame 3 is provided with storage cylinder 4, and the right side of storage cylinder 4 is connected with ejection head 5, formula structure as an organic whole between storage cylinder 4 and the ejection head 5, the shape of kicking block 8 is the semicircle ring-type, and formula structure as an organic whole between kicking block 8 and the spliced pole 9, adopt the semicircle ring-type through kicking block 8, can change the shape of work piece, and through the setting of lifter 7, be convenient for carry on spacingly to the work piece formation turriform, it can not form other shapes to.

The rear side of the discharging head 5 is provided with a shearing device 6, the shearing device 6 comprises a connecting plate 601, a guide rod 602, a spring 603, a linkage block 604, an upper blade 605, a lower blade 606 and a supporting block 607, the right side of the connecting plate 601 is provided with the guide rod 602, the spring 603 is sleeved outside the guide rod 602, the linkage block 604 is installed on the right side of the guide rod 602, the upper blade 605 is installed on the right side of the linkage block 604, the lower blade 606 is installed below the upper blade 605, the supporting block 607 is arranged at the bottom of the lower blade 606, the connecting plate 601 and the guide rod 602 are connected through bolts, the guide rod 602 and the spring 603 are of an integrated structure, and the guide rod 602 is fixedly connected with the linkage block 604.

A top block 8 is arranged on the right side of the discharging head 5, one side of the top block 8 is connected with a lifting rod 7, a connecting column 9 perpendicular to the bottom plate 1 is arranged inside the rack 3, a sliding component 10 is arranged inside the rack 3, the sliding component 10 comprises a clamping sleeve 1001, a sleeve rod 1002, a rack 1003, a roller 1004, a connecting block 1005, a hydraulic push rod 1006 and a roller rack 1007, the sleeve rod 1002 is horizontally inserted inside the clamping sleeve 1001, the rack 1003 is arranged inside the sleeve rod 1002, the roller 1004 is arranged below the rack 1003, the connecting block 1005 is clamped outside the roller 1004, the hydraulic push rod 1006 is arranged on the right side of the connecting block 1005, the roller rack 1007 is matched below the roller 1004, the difference between the inner diameter of the clamping sleeve 1001 and the outer diameter of the sleeve rod 1002 is 1mm, the roller 1004 and the connecting block 1005 are connected through a bolt, the connecting block 1005 and the hydraulic push rod 1006 are fixedly connected, and the roller 1004 and the rack 1003 are engaged with each other, through the arrangement of the hydraulic push rod 1006 in the sliding component 10, the roller 1004 can be driven to perform meshing motion on the rack 1003 and the roller rack 1007, so that the clamping component at the bottom of the sliding block 11 is driven to move left and right, and the workpiece can be conveniently sprayed.

The front side of sliding part 10 is connected with slider 11, and the bottom of slider 11 is provided with telescopic link 12, and the bottom of telescopic link 12 is connected with electronic clamping jaw 13, is fixed connection between slider 11 and the telescopic link 12, and is bolted connection between telescopic link 12 and the electronic clamping jaw 13, is bolted connection between slider 11 and sliding part 10.

The right side of the connecting column 9 is provided with the spraying device 14, the spraying device 14 comprises a base 1401, a lifting column 1402, a conduit cavity 1403, an installation seat 1404, a spray gun 1405 and an articulated shaft 1406, the lifting column 1402 is installed at the top of the base 1401, the conduit cavity 1403 is arranged inside the lifting column 1402, the installation seat 1404 is arranged on the left side of the lifting column 1402, the spray gun 1405 is installed above the installation seat 1404, the articulated shaft 1406 is arranged between the spray gun 1405 and the installation seat 1404, the base 1401 and the lifting column 1402 are connected through bolts, the lifting column 1402 and the installation seat 1404 are fixedly connected, the installation seat 1404 and the spray gun 1405 are connected through bolts, and the spray gun 1405 can be driven to carry out angle conversion through the arrangement of the articulated shaft 1406 in the spraying device 14, so that the spraying head can be arranged at each angle of a workpiece.

An object carrying assembly 17 is arranged between the spraying devices 14, the object carrying assembly 17 comprises a groove 1701, a concave block 1702, a bearing 1703, a rotating shaft 1704, a rotating motor 1705 and a protective cover 1706, the concave block 1702 is sleeved outside the groove 1701, the bearing 1703 is arranged at the bottom of the groove 1701, the rotating shaft 1704 is installed at the vertical central axis of the bottom of the groove 1701, the rotating motor 1705 is installed at the bottom of the rotating shaft 1704, the protective cover 1706 is installed outside the rotating motor 1705, the inside of the bearing 1703 is welded with the groove 1701, the outside of the bearing 1703 is fixedly connected with the concave block 1702, the rotating shaft 1704 is connected with the groove 1701 through a bolt, the rotating shaft 1704 and the rotating motor 1705 are of an integral structure, the groove 1701 forms a rotating structure with the concave block 1702 through the rotating motor 1705, the groove 1701 can rotate under the rotation of the rotating motor 1705 through the arrangement of the object carrying assembly 17, and the four sides of the workpiece can, ensuring that each side of the workpiece can be sprayed with paint.

Carry the right side of thing subassembly 17 and be provided with inlet 15, and carry the left side of thing subassembly 17 and install circulation interface 16, backup pad 19 is installed at the top of bottom plate 1, and the liquid storage pot 20 is installed at the top of backup pad 19, the right side of liquid storage pot 20 is provided with water pump 21, and all be connected with the passage 18 between liquid storage pot 20 and the thing subassembly 17 of carrying and the circulation interface 16, through water pump 21, the setting of passage 18 and liquid storage pot 20, can collect the former liquid that the spraying drips and recycle, thereby the rate of utilization of spraying liquid has been improved, the waste of lacquer has been reduced.

To sum up, when the special-shaped spring processing equipment with the omnibearing paint spraying function is used, spring raw materials are firstly placed in a storage barrel 4 and are discharged through a discharging head 5, a workpiece during discharging is in a linear shape, the workpiece is in a ring shape along the inner wall of a top block 8 through the arrangement of the top block 8, and a lifting rod 7 retracts ceaselessly to enable the ring formed by the workpiece to be larger and larger, the workpiece is a tower-shaped spring layer by layer, after the workpiece is formed, a guide rod 602 in a shearing device 6 extends to drive an upper cutting edge 605 and a lower cutting edge 606 to be gathered together, so that the workpiece is sheared, meanwhile, a roller 1004 is driven to move on a roller rack 1007 and a rack 1003 through the extension of a hydraulic push rod 1006, a sliding block 11 and a clamping component on the front side of a connecting block 1005 are driven to slide to the top of the workpiece, and an electric clamping jaw 13 is driven to clamp the workpiece through the extension of an extension rod 12, the telescopic rod 12 retracts and resets after being clamped, the clamping component is driven to move to the top of the carrying component 17 through the retraction and resetting of the hydraulic push rod 1006, when the workpiece is moved to the top of the carrier module 17, the workpiece is again placed in the recess 1701 in the carrier module 17 by extending the extension rod 12 with the electric clamp 13, and then the spraying liquid is injected into the spraying device 14 through the liquid inlet 15, the workpiece is sprayed by the spray gun 1405, in the spraying, the angle is adjusted by the hinge axis 1406 to spray each portion of the workpiece, and rotated with the groove 1701 by the rotary motor 1705 in the carrier module 17 so that the workpiece is painted on all four sides, meanwhile, the spraying liquid dropping during spraying can enter the liquid storage tank 20 through the material guide pipe 18, the spraying liquid is again used by injecting the spraying liquid into the circulation port 16 by the force of the water pump 21.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The utility model provides a heterotypic spring processing equipment with all-round function of spraying paint, includes bottom plate (1), its characterized in that: the bottom of the bottom plate (1) is provided with a support column (2), the top of the bottom plate (1) is provided with a rack (3), a storage barrel (4) is arranged inside the rack (3), the right side of the storage barrel (4) is connected with a discharging head (5), a shearing device (6) is arranged on the rear side of the discharging head (5), a top block (8) is arranged on the right side of the discharging head (5), one side of the top block (8) is connected with a lifting rod (7), a connecting column (9) perpendicular to the bottom plate (1) is arranged inside the rack (3), a sliding part (10) is arranged inside the rack (3), the front side of the sliding part (10) is connected with a sliding block (11), the bottom of the sliding block (11) is provided with a telescopic rod (12), the bottom of the telescopic rod (12) is connected with an electric clamping jaw (13), a spraying device (14) is arranged on the right side of the connecting column, and be provided with between spraying device (14) and carry thing subassembly (17), the right side of carrying thing subassembly (17) is provided with inlet (15), and carries the left side of thing subassembly (17) and install circulation interface (16), backup pad (19) are installed at the top of bottom plate (1), and the top of backup pad (19) installs liquid storage pot (20), the right side of liquid storage pot (20) is provided with water pump (21), and all is connected with between liquid storage pot (20) and year thing subassembly (17) and circulation interface (16) guide pipe (18).

2. The special-shaped spring processing equipment with the omnibearing paint spraying function according to claim 1, characterized in that: the material storage barrel (4) and the material outlet head (5) are of an integral structure, an ejector block (8) and a connecting column (9) are of an integral structure, the ejector block (8) is semicircular, the sliding block (11) and the telescopic rod (12) are fixedly connected, the telescopic rod (12) and the electric clamping jaw (13) are connected through a bolt, and the sliding block (11) and the sliding part (10) are connected through a bolt.

3. The special-shaped spring processing equipment with the omnibearing paint spraying function according to claim 1, characterized in that: shearing mechanism (6) are including connecting plate (601), guide arm (602), spring (603), trace block (604), go up cutting edge (605), lower cutting edge (606) and supporting shoe (607), and the right side of connecting plate (601) is provided with guide arm (602), spring (603) have been cup jointed to the outside of guide arm (602), and the right side of guide arm (602) installs trace block (604), last cutting edge (605) are installed on the right side of trace block (604), and go up the below of cutting edge (605) and install lower cutting edge (606), the bottom of cutting edge (606) is provided with supporting shoe (607).

4. The special-shaped spring processing equipment with the omnibearing paint spraying function according to claim 3, characterized in that: the connecting plate (601) is connected with the guide rod (602) through a bolt, the guide rod (602) and the spring (603) are of an integrated structure, and the guide rod (602) is fixedly connected with the linkage block (604).

5. The special-shaped spring processing equipment with the omnibearing paint spraying function according to claim 1, characterized in that: sliding part (10) are including cutting ferrule (1001), loop bar (1002), rack (1003), gyro wheel (1004), connecting block (1005), hydraulic ram (1006) and gyro wheel rack (1007), and the inside level of cutting ferrule (1001) is pegged graft and is had loop bar (1002), the inside of loop bar (1002) is provided with rack (1003), and gyro wheel (1004) are installed to the below of rack (1003), the outside joint of gyro wheel (1004) has connecting block (1005), and hydraulic ram (1006) are installed on the right side of connecting block (1005), the below cooperation of gyro wheel (1004) has gyro wheel rack (1007).

6. The special-shaped spring processing equipment with the omnibearing paint spraying function according to claim 5, characterized in that: the difference between the inner diameter of the clamping sleeve (1001) and the outer diameter of the sleeve rod (1002) is 1mm, the roller (1004) is connected with the connecting block (1005) through a bolt, the connecting block (1005) is fixedly connected with the hydraulic push rod (1006), and the roller (1004) is connected with the rack (1003) and the roller rack (1007) in a meshed mode.

7. The special-shaped spring processing equipment with the omnibearing paint spraying function according to claim 1, characterized in that: the spraying device (14) comprises a base (1401), a lifting column (1402), a conduit cavity (1403), a mounting seat (1404), a spray gun (1405) and an articulated shaft (1406), wherein the lifting column (1402) is mounted at the top of the base (1401), the conduit cavity (1403) is arranged inside the lifting column (1402), the mounting seat (1404) is arranged on the left side of the lifting column (1402), the spray gun (1405) is mounted above the mounting seat (1404), and the articulated shaft (1406) is arranged between the spray gun (1405) and the mounting seat (1404).

8. The special-shaped spring processing equipment with the omnibearing paint spraying function according to claim 7, characterized in that: the base (1401) is connected with the lifting column (1402) through bolts, the lifting column (1402) is fixedly connected with the mounting seat (1404), and the mounting seat (1404) is connected with the spray gun (1405) through bolts.

9. The special-shaped spring processing equipment with the omnibearing paint spraying function according to claim 1, characterized in that: carry thing subassembly (17) and include recess (1701), concave piece (1702), bearing (1703), axis of rotation (1704), rotating electrical machines (1705), safety cover (1706), and the outside of recess (1701) has cup jointed concave piece (1702), the bottom of recess (1701) is provided with bearing (1703), and the vertical axis department in bottom of recess (1701) installs axis of rotation (1704), rotating electrical machines (1705) are installed to the bottom of axis of rotation (1704), and the externally mounted of rotating electrical machines (1705) has safety cover (1706).

10. The special-shaped spring processing equipment with the omnibearing paint spraying function according to claim 9, wherein: the bearing (1703) is welded with the groove (1701), the bearing (1703) is fixedly connected with the groove (1702) from the outside, the rotating shaft (1704) is connected with the groove (1701) through a bolt, the rotating shaft (1704) and the rotating motor (1705) are of an integrated structure, and the groove (1701) and the groove (1702) form a rotating structure through the rotating motor (1705).