CN111939638A - Graphite filters chip removal system - Google Patents
Graphite filters chip removal system Download PDFInfo
- Publication number
- CN111939638A CN111939638A CN202010819871.1A CN202010819871A CN111939638A CN 111939638 A CN111939638 A CN 111939638A CN 202010819871 A CN202010819871 A CN 202010819871A CN 111939638 A CN111939638 A CN 111939638A
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- Prior art keywords
- water tank
- filtering
- graphite
- screen plate
- chip
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
Abstract
The invention provides a graphite filtering and chip removing system which comprises a main water tank and an auxiliary water tank, wherein the main water tank and the auxiliary water tank are communicated through a water lifting pipeline, and a lifting pump is connected to the water lifting pipeline; the main water tank includes: the front end filtering area, the first-stage filtering screen plate and the second-stage filtering screen plate are arranged at the upper part of the main water tank; the front end filtering area is used for receiving chip liquid generated in machining of a machine tool; the lifting pump is used for pumping the cutting fluid which is filtered by the front end filtering area, the primary filtering screen plate and the secondary filtering screen plate on the main water tank into the auxiliary water tank; the auxiliary water tank includes: a magnetic drum and a paper bag for further filtering and removing the graphite in the cutting fluid pumped into the secondary water tank. The graphite accumulated in the water tank can be quickly treated and recovered. Graphite dust in the cutting fluid is discharged out of the machine tool system through a paper bag, and non-pure graphite is sucked and discharged out of the machine tool system through a magnetic roller way; the manual workload is reduced, and the equipment maintenance time is reduced.
Description
Technical Field
The invention relates to the technical field of machine tool machining, in particular to a graphite filtering and chip removing system.
Background
Graphite is with electric conductive property good, and the price is cheap relatively, and more is suitable for advantages such as high-speed high-accuracy processing, replaces the copper product in the mould trade, and the variety and the quantity of making mould part (electrode) product increase day by day, therefore the machine tool that can process the part of graphite as the material also should adapt to the demand in market, not only accomplishes excellent performance, economical and practical moreover, the environmental protection. At present, the processing center processes graphite products, which mainly comprise graphite molds, graphite electrodes, graphite brushes, graphite carbon tubes, graphite gaskets and the like, in thousands of sets according to domestic requirements every year. Graphite is soft and easy to process, but is easy to collapse and break, a large amount of fine scraps and dust are generated in the processing, the graphite particles and the dust have strong adhesive force, and the scraps are fine (the minimum size reaches 0.006mm), so that the largest problem of a machine tool for processing graphite parts in the current market is that a scrap removal and filtration system is huge, the treatment is complicated, the effect is not ideal, the cost is high, and the development of the product is restricted. When graphite products are processed for a long time, pipelines in equipment in a processing center can be blocked, dust can also enter the surface of a screw rod of a machine tool, the surface of a guide rail, an inner cavity of a main shaft and an end face, core accessories such as a motor shaft seal and electrical components can be polluted, and the machine tool and peripheral equipment can be damaged for a long time. The existing water tank has no automatic chip removal function, high manual maintenance frequency and long maintenance time.
Disclosure of Invention
Based on the problems in the prior art, the invention provides a graphite filtering chip removal system, and aims to solve the technical problems that the prior art does not have manual and automatic chip removal functions at the same time, the manual maintenance frequency is high, the maintenance time is long, and the like.
A graphite filtering and chip removing system comprises:
the water tank comprises a main water tank and an auxiliary water tank, wherein the main water tank and the auxiliary water tank are communicated through a water lifting pipeline, and a lifting pump is connected to the water lifting pipeline;
the main water tank includes: the front end filtering area, the first-stage filtering screen plate and the second-stage filtering screen plate are arranged at the upper part of the main water tank;
the front end filtering area is used for receiving chip liquid generated in the machining of the machine tool;
the lifting pump is used for pumping the cutting fluid which is filtered by the front-end filtering area, the primary filtering screen plate and the secondary filtering screen plate on the main water tank into the auxiliary water tank;
the expansion tank includes: and the magnetic drum and the paper bag are used for further filtering and removing the graphite in the cutting fluid pumped into the auxiliary water tank.
Furthermore, an overflow water pipe is connected between the main water tank and the auxiliary water tank; the connection port of the overflow water pipe on the main water tank is lower than the connection port on the auxiliary water tank.
Furthermore, the connecting port of the overflow water pipe on the auxiliary water tank is lower than the connecting port of the ascending water pipe on the auxiliary water tank.
Furthermore, the bottom of the main water tank is obliquely arranged, and a chip collecting groove is formed in the lower portion of the bottom of the main water tank.
Furthermore, a cover plate is arranged above the chip groove.
Furthermore, two front-end filtering areas are arranged on two opposite side edges of the first-stage filtering screen plate, wherein one front-end filtering area is arranged between the first-stage filtering screen plate and the second-stage filtering screen plate.
Further, each front end filtering zone has a pair of funnel screens including a first funnel screen and a second funnel screen.
Further, graphite filters chip removal system still includes that the ring spouts the water curtain, and the ring spouts the water curtain and sets up inside the lathe, and the lathe is inside to be equipped with armor protection casing and the water conservancy diversion safety cover that is used for protecting the core components and parts of lathe.
Furthermore, a connecting port of the overflow water pipe on the main water tank is arranged above the chip groove; the upper part of the side plate of the chip groove is provided with a plurality of water flowing holes.
Further, the secondary filter screen plate is vertically arranged at the lower part of the bottom of the main water tank;
the secondary filter screen plate is adjacent to the chip groove.
The beneficial technical effects of the invention are as follows: the graphite accumulated in the water tank can be quickly treated and recovered. Graphite dust in the cutting fluid is discharged out of the machine tool system through a paper bag, and non-pure graphite is sucked and discharged out of the machine tool system through a magnetic roller way; the manual workload is reduced, and the equipment maintenance time is reduced.
Drawings
FIG. 1 is a schematic perspective view of a main water tank and an auxiliary water tank of a graphite filtering and chip removal system according to the present invention;
FIG. 2 is a schematic side view of a primary tank and a secondary tank of a graphite filtration chip removal system of the present invention;
FIG. 3 is a partial top view of the main tank and the auxiliary tank of the graphite filtering and chip removal system of the present invention;
fig. 4 is a schematic view of a first side of a front filtering region of a graphite filtering chip removal system according to the present invention;
FIG. 5 is an enlarged view of the contact part of the front filtering area of the graphite filtering chip removal system according to the present invention;
FIG. 6 is a schematic top view of a main tank and an auxiliary tank of a graphite filtering and chip removal system according to the present invention;
fig. 7 is another side view of the main tank of the graphite filter chip removal system of the present invention;
fig. 8 is a schematic structural diagram of a graphite filtering chip removal system according to the present invention.
Wherein the content of the first and second substances,
1-a main water tank;
2-auxiliary water tank;
3-a water ascending pipeline;
4-a lift pump;
5-a front-end filtration zone;
51-a first funnel screen;
52-second funnel screen;
53-overflow port;
6-first stage filter screen plate;
7-a second-stage filter screen plate;
8-a magnetic drum;
9-paper bag;
11-a baffle plate;
12-an overflow pipe;
13-chip groove;
14-a cover plate;
15-armor shield;
16-a deflector shield;
17-machine washing pump.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The invention is further described with reference to the following drawings and specific examples, which are not intended to be limiting.
Referring to fig. 1, a graphite filtering chip removal system comprises:
the water-saving device comprises a main water tank (1) and an auxiliary water tank (2), wherein the main water tank (1) and the auxiliary water tank (2) are communicated through a water-lifting pipeline (3), and a lifting pump (4) is connected to the water-lifting pipeline (3);
the main water tank (1) includes: the front end filtering area (5), the first-stage filtering screen plate (6) and the second-stage filtering screen plate (7) are arranged at the upper part of the main water tank (1);
the front end filtering area (5) is used for receiving chip liquid generated in the machining of the machine tool;
the lifting pump (4) is used for pumping the cutting fluid which is filtered by the front end filtering area (5), the first-stage filtering screen plate (6) and the second-stage filtering screen plate (7) on the main water tank (1) into the auxiliary water tank (2);
the expansion tank includes: a magnetic drum (8) and a paper bag (9) for further filtering and removing the graphite in the cutting fluid pumped into the secondary water tank (2).
Furthermore, an overflow water pipe (12) is connected between the main water tank (1) and the auxiliary water tank (2); the connection port of the overflow water pipe (12) on the main water tank (1) is lower than the connection port on the auxiliary water tank (2).
Furthermore, the connecting port of the overflow water pipe (12) on the auxiliary water tank (2) is lower than the connecting port of the ascending water pipe (3) on the auxiliary water tank (2).
Furthermore, the bottom of the main water tank (1) is obliquely arranged, and a chip collecting groove (13) is formed in the lower position of the bottom of the main water tank (1).
Furthermore, a cover plate (14) is arranged above the chip groove (13).
Furthermore, two front end filtering areas (5) are arranged on two opposite side edges of the first-stage filtering screen plate (6), wherein one front end filtering area (5) is arranged between the first-stage filtering screen plate (6) and the second-stage filtering screen plate (7).
Further, each front end filtering zone (5) has a pair of funnel screens including a first funnel screen (51) and a second funnel screen (52).
Furthermore, the graphite filtering and chip removing system further comprises a ring water spray curtain, the ring water spray curtain is arranged inside the machine tool, and an armor protective cover (15) and a flow guide protective cover (16) which are used for protecting core components of the machine tool are arranged inside the machine tool.
Furthermore, a connecting port of the overflow water pipe (12) on the main water tank (1) is arranged above the chip collecting groove (13); the upper part of the side plate of the chip collecting groove (13) is provided with a plurality of water flowing holes.
Further, the secondary filter screen plate (7) is vertically arranged at the lower part of the bottom of the main water tank (1);
the secondary filter screen plate (7) is adjacent to the chip groove (13).
According to the invention, processed graphite dust passes through a circular water spray curtain inside a machine tool, the dust is dissolved in cutting fluid, an armor protective cover (15) and a flow guide protective cover (16) of the machine tool protect core components of the machine tool, the cutting fluid forms stable flowing water flow through the armor protective cover (15) and the flow guide protective cover (16), particles flow out of the machine tool along with the cutting fluid through a flow port of a flow guide protective cover channel and enter a front end filtering area (5) on the upper part of a main water tank, and the cutting fluid flows into a primary filtering net (6) after being subjected to primary filtering in the front end filtering area (5).
The front end filtering area (5) is preferably provided with two front end filtering areas (5) which are respectively arranged on two sides of the first-stage filtering screen plate (6), and each front end filtering area (5) is provided with a pair of funnel filter screens comprising a first funnel filter screen and a second funnel filter screen. One of the front end filtering areas (5) is arranged in the area between the first stage filtering screen plate (6) and the second stage filtering screen plate (7).
Preferably, each funnel filter screen has a first side adjacent to the primary filter screen plate (6), a second side opposite to the first side and remote from the primary filter screen plate (6), an inclined side and a vertical side opposite to the inclined side.
The funnel filter screens in the same pair comprise a first funnel filter screen and a second funnel filter screen.
The first funnel filter screen and the second funnel filter screen are provided with filter meshes close to the first side edge of the first-stage filter screen plate (6).
In same pair of funnel filter screen, the slope side of first funnel filter screen contacts at the top with the vertical side of second funnel filter screen, and the contact site passes through overflow mouth (53) intercommunication, and when a funnel filter screen rivers were too big, gets into another funnel filter screen of same centering through overflow mouth (53), avoids the smear metal liquid to pour and too big and spill over front end filtering area (5) at a funnel filter screen.
Preferably, the inclined side of the second funnel screen is also provided with filtering mesh openings and the vertical side of the first funnel screen does not have filtering mesh openings.
Preferably, the first funnel screen and the second funnel screen face away from the primary filter screen plate (6) and a second side opposite to the first side is free of filter mesh.
Preferably, the vertical side of the first funnel screen in each pair of funnel screens is on the same side of the main tank (1) and the inclined side of the second funnel screen in each pair of funnel screens is on the same side of the main tank (1). And the inclined side edges of the two second funnel filter screens at the same side of the main water tank (1), the second side edge of each pair of funnel filter screens and the side edge of the first-stage filter screen plate (6) at the same side of the inclined side edges of the two second funnel filter screens are all surrounded by a baffle plate (11). The height of the baffle is higher than the filtering area (5) at the front end of the funnel filter screen. Further, in this embodiment, the inclined sides of the two second funnel strainers on the same side of the main tank (1) have strainer holes. Preferably, each front filtering zone (5) has five filtering mesh openings, including a first side of the first funnel screen and the second funnel screen, an inclined side of the first funnel screen and a vertical side of the second funnel screen and an inclined side of the second funnel screen.
After the cutting fluid is filtered by the front end filtering area (5), most dust is precipitated in the front end funnel filter screen, and the cutting fluid filtered by the front end enters the primary filter screen plate (6) of the main water tank (1). The filter pulp is laid on the surface of the primary filter screen plate (6), graphite dust is accumulated on the filter pulp, the filter pulp requires periodic replacement, the cuttings filtered by the primary filter screen plate (6) flow into a first area of the main water tank (1), the cuttings flow through the secondary filter screen plate (7) and are filtered, the cuttings flow into a second area of the main water tank (2), the cuttings in the second area are pumped into the auxiliary water tank (2) by the lifting pump (4), the auxiliary water tank (2) sucks the graphite dust particles of the cuttings through a 50 mu m paper bag (9), the auxiliary water tank (2) can be extruded by the non-pure graphite through the strong magnetic action of the magnetic drum (8), the graphite is taken out through the paper bag (8) or the strong magnetic suction graphite of the magnetic drum (8), and the automatic chip removal and filtering functions are achieved. The cutting fluid filtered by the auxiliary water tank (2) flows back to the main water tank (2) through an overflow water pipe (12).
The bottom of the main water tank (2) is obliquely arranged, the position of the first area is higher than that of the second area, a third area is arranged beside the position of the second area, the third area is communicated with the first area, and the position of the first area is higher than that of the third area. Set up chip groove (13) on the third region, set up the slotted hole on chip groove (13) curb plate, the graphite particle that does not get rid of, the part of dissolving in smear metal liquid flows through the slotted hole, can inhale along with elevator pump (4), gets into auxiliary water tank (2), and large granule (precipitate portion) can be piled up at chip groove (13) bottom of main tank (1), through apron (14) above manual quick upset chip groove (13), reaches manual quick clearance.
Preferably, the invention is also provided with a machine washing pump (17) for pumping the cutting fluid of the second area of the main water tank (2).
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a graphite filters chip removal system which characterized in that:
the water-saving device comprises a main water tank (1) and an auxiliary water tank (2), wherein the main water tank (1) and the auxiliary water tank (2) are communicated through a water-lifting pipeline (3), and a lifting pump (4) is connected to the water-lifting pipeline (3);
the main water tank (1) includes: the front end filtering area (5), the primary filtering screen plate (6) and the secondary filtering screen plate (7) are arranged at the upper part of the main water tank (1);
the front end filtering area (5) is used for receiving chip liquid generated in the machining of a machine tool;
the lifting pump (4) is used for pumping the cutting fluid which is filtered by the front end filtering area (5), the primary filtering screen plate (6) and the secondary filtering screen plate (7) on the main water tank (1) into the auxiliary water tank (2);
the auxiliary water tank includes: a magnetic drum (8) and a paper bag (9) for further filtering and removing the graphite in the cutting fluid drawn into the secondary tank (2).
2. The graphite filtering and chip removing system as claimed in claim 1, wherein an overflow water pipe (12) is connected between the main water tank (1) and the auxiliary water tank (2); the connection port of the overflow water pipe (12) on the main water tank (1) is lower than the connection port on the auxiliary water tank (2).
3. A graphite filtering and chip removal system according to claim 1, characterized in that the connection port of the overflow pipe (12) to the secondary water tank (2) is lower than the connection port of the rising pipe (3) to the secondary water tank (2).
4. The graphite filtering and chip removing system as claimed in claim 2, wherein the bottom of the main water tank (1) is inclined, and the chip collecting groove (13) is formed at the lower part of the bottom of the main water tank (1).
5. A graphite filtering, draining and chip removing system according to claim 1, wherein a cover plate (14) is arranged above the chip collecting groove (13).
6. A graphite filtering and chip removing system according to claim 1, wherein there are two front filtering areas (5) respectively arranged on two opposite sides of the primary filtering screen plate (6), wherein one front filtering area (5) is arranged between the primary filtering screen plate (6) and the secondary filtering screen plate (7).
7. A graphite filter chip removal system as claimed in claim 5, wherein each front end filter zone (5) has a pair of funnel screens including a first funnel screen (51) and a second funnel screen (52).
8. The graphite filtering and chip removing system as claimed in claim 1, further comprising a ring water spray curtain, wherein the ring water spray curtain is arranged inside a machine tool, and an armor protective cover (15) and a flow guide protective cover (16) for protecting core components of the machine tool are arranged inside the machine tool.
9. A graphite chip removal system as claimed in claim 4, wherein the connection port of the overflow water pipe (12) on the main water tank (1) is above the chip groove (13); and a plurality of water flowing holes are formed in the upper part of the side plate of the chip collecting groove (13).
10. A graphite chip removal system according to claim 9, wherein the secondary filter screen plate (7) is vertically arranged at the bottom of the main water tank (1);
the secondary filter screen plate (7) is adjacent to the chip groove (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010819871.1A CN111939638A (en) | 2020-08-14 | 2020-08-14 | Graphite filters chip removal system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010819871.1A CN111939638A (en) | 2020-08-14 | 2020-08-14 | Graphite filters chip removal system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111939638A true CN111939638A (en) | 2020-11-17 |
Family
ID=73343019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010819871.1A Pending CN111939638A (en) | 2020-08-14 | 2020-08-14 | Graphite filters chip removal system |
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| Country | Link |
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| CN (1) | CN111939638A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1996025214A1 (en) * | 1995-02-13 | 1996-08-22 | Aksys, Ltd. | Modular home dialysis system |
| JP2000117143A (en) * | 1998-10-16 | 2000-04-25 | Fuji Heavy Ind Ltd | Separation apparatus of cut powder and cutting solution of magnet separator |
| JP2003154215A (en) * | 2001-08-30 | 2003-05-27 | Riken Diamond Industry Co Ltd | Solid-liquid separating apparatus |
| CN202460378U (en) * | 2012-02-10 | 2012-10-03 | 黑龙江科技学院 | Filtering chip discharge device for graphite processing |
| CN208019885U (en) * | 2018-03-19 | 2018-10-30 | 广东铨冠智能科技有限公司 | A kind of novel multiple chip removal filter plant |
| CN109227214A (en) * | 2018-11-29 | 2019-01-18 | 西安精雕软件科技有限公司 | A kind of automatic chip-removal filtration system of stable processing quality |
| CN208878054U (en) * | 2018-09-20 | 2019-05-21 | 上海宸蕴环保技术有限公司 | A kind of universal cutting fluid circulation filter |
-
2020
- 2020-08-14 CN CN202010819871.1A patent/CN111939638A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1996025214A1 (en) * | 1995-02-13 | 1996-08-22 | Aksys, Ltd. | Modular home dialysis system |
| JP2000117143A (en) * | 1998-10-16 | 2000-04-25 | Fuji Heavy Ind Ltd | Separation apparatus of cut powder and cutting solution of magnet separator |
| JP2003154215A (en) * | 2001-08-30 | 2003-05-27 | Riken Diamond Industry Co Ltd | Solid-liquid separating apparatus |
| CN202460378U (en) * | 2012-02-10 | 2012-10-03 | 黑龙江科技学院 | Filtering chip discharge device for graphite processing |
| CN208019885U (en) * | 2018-03-19 | 2018-10-30 | 广东铨冠智能科技有限公司 | A kind of novel multiple chip removal filter plant |
| CN208878054U (en) * | 2018-09-20 | 2019-05-21 | 上海宸蕴环保技术有限公司 | A kind of universal cutting fluid circulation filter |
| CN109227214A (en) * | 2018-11-29 | 2019-01-18 | 西安精雕软件科技有限公司 | A kind of automatic chip-removal filtration system of stable processing quality |
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Application publication date: 20201117 |
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