CN111937980A

CN111937980A - All-in-one is kneaded in completing that tea processing used

Info

Publication number: CN111937980A
Application number: CN202010886903.XA
Authority: CN
Inventors: 邓小霞
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-08-28
Filing date: 2020-08-28
Publication date: 2020-11-17

Abstract

The invention discloses a fixation and twisting integrated machine for tea processing, which comprises a machine body in a cuboid box-shaped structure, wherein a feeding pipe is installed on one side of the top end of the machine body, a fixation cylinder is arranged on the top end of an inner cavity of the machine body and is in a horizontal round table structure, an opening at one end of the fixation cylinder is abutted against the inner wall of the machine body, a material blocking mechanism is arranged at an opening at the other end of the fixation cylinder, a stirring and heating mechanism is installed inside the fixation cylinder, a sliding frame with a pulley (17) is arranged on one side of the bottom end of the inner cavity of the machine body, and an eccentric rotating mechanism for driving the sliding frame to move in a reciprocating manner is installed on the. This all-in-one is kneaded to completing of tea processing usefulness rotates through the cooperation of three motors of group, twists the setting with the completing of tealeaves and is a body structure, realizes the continuity of the whole processing of tealeaves, and then has improved machining efficiency, realizes simultaneously twisting the accuse of the dynamics of kneading, can adjust corresponding dynamics as required, satisfies different user demands.

Description

All-in-one is kneaded in completing that tea processing used

Technical Field

The invention belongs to the technical field of tea processing, and particularly relates to a water-removing, twisting and kneading integrated machine for tea processing.

Background

Tea, shrub or small trees, tender branches without hair. The leaf leather is long round or oval, the tip is blunt or sharp, the base is wedge-shaped, the upper surface is bright, the lower surface has no hair or has soft hair at the beginning, the edge has saw teeth, and the petiole has no hair. White in color, sometimes with slightly longer flower stalks; the sepals are wide in egg shape to round shape, have no hairs and are reserved; the petals are wide and oval, the base parts are slightly connected, the back surface has no hair, and sometimes short and soft hair exists; the ovaries are dense and white; the flower pillar is not existed, and the tea culture is very important in the life of Han nationality.

The tea needs to be processed and manufactured after being picked, the tea processing procedure involves de-enzyming and twisting, and de-enzyming is a key procedure for forming the shape and quality of green tea and the like. The purpose of deactivation of enzymes is to inhibit the activity of enzymes in fresh leaves at high temperature, keep the inherent green and make the fresh leaves withered and soft, so as to be beneficial to the twisting action; the tea leaves after being water-removed can moderately destroy tissues in the leaves through twisting, tea juice is squeezed out, the taste is improved, the tea leaves are also beneficial to being rolled up, the tea leaves are easy to brew and have certain soaking resistance, the drinking value is improved, the existing equipment for processing, water-removing and kneading the tea leaves is mainly separately carried out, multiple groups of equipment are needed, the overall processing efficiency is low, in the tea leaf twisting process, the existing equipment cannot realize the adjustment of twisting force, and the tea leaves shake in the twisting process, so that the problem of insufficient or uneven twisting is caused, and the tea leaf processing quality is affected.

Disclosure of Invention

The invention aims to provide a water-removing, twisting and kneading integrated machine for tea processing, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a fixation twisting and kneading integrated machine for tea processing comprises a machine body in a cuboid box-shaped structure, wherein a feeding pipe is installed on one side of the top end of the machine body, a fixation cylinder is arranged at the top end of an inner cavity of the machine body and is in a horizontal round table structure, an opening at one end of the fixation cylinder is abutted against the inner wall of the machine body, a stop mechanism is arranged at an opening at the other end of the fixation cylinder, and a stirring and heating mechanism is installed inside the fixation cylinder;

a sliding frame with pulleys is arranged on one side of the bottom end of the inner cavity of the machine body, an eccentric rotating mechanism for driving the sliding frame to move in a reciprocating mode is arranged on the other side of the bottom end of the inner cavity of the machine body, the pulleys are arranged at four corners of the bottom end face of the sliding frame, the bottom ends of the pulleys are placed in a slide way formed in the bottom wall of the inner cavity of the machine body, an L-shaped top supporting rod is welded on one side, close to the eccentric mechanism, of the top end of the sliding frame, a supporting bottom plate is arranged inside the sliding frame, and the horizontal end of the top supporting rod is;

the utility model discloses a nut, including nut cover, fixed pipe, screw rod, limiting nut and spring, the nut cover is installed through the bearing to the horizontal part tip of top branch, just install the lead screw of screw thread adaptation with it in the nut cover, install the actuating mechanism that drive nut cover changeed on the top branch of nut cover one side, the top welding of lead screw has the limiting plate, and the bottom welding of lead screw has fixed pipe, and the bottom of fixed pipe is pegged graft and is had the screw rod that slides and set up in fixed intraductal, the bottom welding of screw rod has the clamp plate of kneading with the identical of sliding frame inner chamber, and the screw rod that still the screw thread cup.

Preferably, the stock stop is including sealed a section of thick bamboo ejection of compact open-ended section of thick bamboo curb plate and set up two sets of electric push rods on the internal wall of organism, and is two sets of first electric push rod stiff end is fixed on the internal wall of organism, the side fixed connection of piston end and section of thick bamboo curb plate.

Preferably, the stirring and heating mechanism comprises a heating plate arranged on the inner wall of the fixation cylinder, and a stirring shaft and a stirring rod which are arranged in the fixation cylinder, wherein the two ends of the stirring shaft are respectively inserted into the inner wall of the machine body, the stirring shaft transversely penetrates through the center of the cylinder side plate, the stirring rod is arranged on the outer side surface of the stirring shaft, the length of the stirring rod in the fixation cylinder is in stepped arrangement, a first motor is fixedly arranged on the outer side surface of the machine body, and the output shaft of the first motor is coaxially and fixedly connected with one end of the stirring shaft.

Preferably, a material guide plate which is obliquely arranged is welded on the inner side wall of the machine body right below the first electric push rod, and the bottom end of the material guide plate is flush with the top end of the sliding frame.

Preferably, the eccentric rotating mechanism comprises a second motor arranged on an extending support plate on the inner wall of the machine body, a rotary table arranged on a shaft of the second motor, and a transmission rod connected with the rotary table and the sliding frame, one end of the transmission rod is hinged and fixed on the outer side of the top end face of the rotary table, and the other end of the transmission rod is hinged and arranged in an ear seat arranged on one side face of the sliding frame.

Preferably, the driving mechanism comprises a third motor fixed on the top support plate, a second bevel gear in transmission connection with an output shaft of the third motor through a transmission shaft, and a first bevel gear fixedly sleeved on the outer side of the nut sleeve, and the first bevel gear is in meshing connection with the second bevel gear.

Preferably, one side of the machine body is located one side of the sliding frame and is hinged with the machine door, the two side walls of the sliding frame are symmetrically drilled with insertion holes close to one side of the machine door, two groups of second electric push rods are symmetrically installed on one side, away from the machine door, of the bottom end of the sliding frame, one end of the supporting base plate is provided with a top column matched with the insertion holes in a protruding mode, the top column and the insertion holes are matched and hinged with the sliding frame, and the top ends of the second electric push rods abut against the bottom end of the supporting base plate.

Preferably, a detachable side plate is mounted on the side face of the machine body below the first motor through screws.

The invention has the technical effects and advantages that: according to the fixation and twisting integrated machine for tea processing, the fixation cylinder and the sliding frame are arranged in the machine body, the stirring mechanism is arranged in the fixation cylinder, the supporting bottom plate is arranged in the sliding frame, the top supporting rod is welded on one side of the top end of the sliding frame, and the twisting pressing plate for twisting tea in the sliding frame is connected through the top supporting rod, so that the fixation and twisting of tea is integrated, the continuity of integral processing of tea is realized, and the processing efficiency is further improved; meanwhile, the kneading pressure plate is lifted and lowered in the sliding frame in a reciprocating mode through a third motor, a nut sleeve, a lead screw, a fixed pipe, a screw, a limiting bolt and a spring on the top supporting rod, the limiting bolt is adjusted on the screw in a rotating mode, and the initial compression degree between the spring and the fixed pipe is adjusted and controlled, so that the kneading force is controlled, the corresponding force can be adjusted according to needs, and different use requirements are met; in addition, an eccentric rotating mechanism is installed in the machine body, when the second motor of the eccentric rotating mechanism rotates, the second motor can drive the sliding frame to slide left and right on the bottom wall of the inner cavity of the machine body, so that the reciprocating kneading process of tea leaves in the sliding frame can be realized by the horizontal reciprocating movement of the sliding frame, the shaking of the tea leaves on the supporting bottom plate is realized, the tea leaves are prevented from being accumulated together, meanwhile, the turning-up of the kneaded tea leaves can also be realized, the integral kneading effect is improved, and the kneading uniformity is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a cross-sectional view of the present invention;

FIG. 3 is a schematic structural view of the sliding frame and the supporting base plate of the present invention when they are separated;

FIG. 4 is a cross-sectional view taken in the direction of C-C of FIG. 2 in accordance with the present invention;

FIG. 5 is an enlarged view of the structure at A in FIG. 2 according to the present invention

Fig. 6 is an enlarged schematic view of the structure at B in fig. 2 according to the present invention.

In the figure: 1. a body; 2. a feed pipe; 3. a machine door; 4. a first motor; 5. a detachable side plate; 6. A water-removing cylinder; 7. heating plates; 8. a stirring shaft; 9. a stirring rod; 10. a barrel side plate; 11. a first electric push rod; 12. a material guide plate; 13. a second motor; 14. a turntable; 15. a transmission rod; 16. a sliding frame; 17. A pulley; 18. a support base plate; 19. twisting and kneading the pressing plate; 20. a second electric push rod; 21. a top strut; 22. A jack; 23. a third motor; 24. a lead screw; 25. a nut sleeve; 26. a first bevel gear; 27. a bearing; 28. a second bevel gear; 29. a fixed tube; 30. a screw; 31. a limit nut; 32. a spring;

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a water-removing, twisting and kneading integrated machine for tea processing as shown in figures 1-6, which comprises a machine body 1 in a cuboid box-shaped structure, wherein a feeding pipe 2 is installed on one side of the top end of the machine body 1, a water-removing cylinder 6 is arranged on the top end of an inner cavity of the machine body 1, the water-removing cylinder 6 is in a horizontal round table structure, an opening at one end of the water-removing cylinder 6 is abutted against the inner wall of the machine body 1, a material blocking mechanism is arranged at an opening at the other end of the water-removing cylinder, the diameter of an opening abutted against the inner wall of the machine body 1 is smaller, the smaller diameter end of the opening of the water-removing cylinder 6 is obliquely arranged towards the larger end;

a sliding frame 16 with pulleys 17 is arranged on one side of the bottom end of the inner cavity of the machine body 1, an eccentric rotating mechanism for driving the sliding frame 16 to move in a reciprocating manner is arranged on the other side of the bottom end of the inner cavity of the machine body 1, the pulleys 17 are arranged at four corners of the bottom end face of the sliding frame 16, the bottom end of each pulley 17 is placed in a slide way formed in the bottom wall of the inner cavity of the machine body 1, so that the sliding frame 16 can move on a straight line when moving, an L-shaped top support rod 21 is welded on one side, close to the eccentric mechanism, of the top end of the sliding frame 16, a support bottom plate 18 is arranged inside the sliding frame 16, and the horizontal end of the top support rod 21 is;

the end part of the horizontal part of the top support rod 21 is provided with a nut sleeve 25 through a bearing 27, the nut sleeve 25 is internally provided with a screw 24 which is matched with the screw, a driving mechanism which drives the nut sleeve 25 to rotate is arranged on the top support rod 21 at one side of the nut sleeve 25, the top end of the screw 24 is welded with a limit plate, the bottom end of the screw 24 is welded with a fixed pipe 29, the diameter of the fixed pipe 29 is larger than that of the screw 24 so as to ensure that the screw 24 can not slide out of the nut sleeve 25, the bottom end of the fixed pipe 29 is inserted with a screw 30 which is arranged in the fixed pipe 29 in a sliding way, the bottom end of the screw 30 is welded with a kneading press plate 19 which is matched with the inner cavity of the sliding frame 16, the screw 30 is also in threaded sleeve connection with a limit nut 31, the screw 30 between the limit nut 31 and the fixed pipe 29 is sleeved with a spring 32, the, the foreign body is engaged with the mouth of the fixed tube 29 to prevent the screw 30 from slipping out of the fixed tube 29.

Specifically, the stock stop is including sealed 6 discharge opening's of a section of thick bamboo curb plate 10 that completes and set up two sets of electric push rod 11 on 1 inner wall of organism, and is two sets of 11 stiff ends of first electric push rod are fixed on 1 inner wall of organism, and the side fixed connection of piston end and section of thick bamboo curb plate 10 can open the discharge gate of a section of thick bamboo 6 that completes through the shrink of first electric push rod 11.

Specifically, stirring heating mechanism is including installing hot plate 7 in a 6 inner walls of a section of thick bamboo that completes and installing (mixing) shaft 8 and puddler 9 in a 6 that completes, insert respectively in organism 1's inner wall at the both ends of (mixing) shaft 8, and the central department of a section of thick bamboo curb plate 10 is transversely passed to (mixing) shaft 8, and section of thick bamboo curb plate 10 slides on (mixing) shaft 8, puddler 9 is installed at the lateral surface of (mixing) shaft 8, and puddler 9 length is the ladder setting (as shown in fig. 2) in a 6 that completes, the lateral surface fixed mounting of organism 1 has first motor 4, the output shaft of first motor 4 and the coaxial fixed connection of one end of (mixing) shaft 8.

Specifically, a material guide plate 12 arranged obliquely is further welded on the inner side wall of the machine body 1 right below the first electric push rod 11, the bottom end of the material guide plate 12 is flush with the top end of the sliding frame 16, and when the sliding frame 16 and the material guide plate 12 are closed, tea leaves can be conveniently moved from the water-removing cylinder 6 to the inside of the sliding frame 16.

Specifically, the eccentric rotation mechanism comprises a second motor 13 arranged on an extending support plate on the inner wall of the machine body 1, a rotary table 14 arranged on a shaft of the second motor 13, and a transmission rod 15 connecting the rotary table 14 and a sliding frame 16, wherein one end of the transmission rod 15 is hinged and fixed on the outer side of the top end face of the rotary table 14, the other end of the transmission rod 15 is hinged and fixed in an ear seat arranged on one side face of the sliding frame 16, and the second motor 13 moves left and right through the sliding frame 16.

Specifically, the driving mechanism comprises a third motor 23 fixed on the top support plate, a second bevel gear 28 in transmission connection with an output shaft of the third motor 23 through a transmission shaft, and a first bevel gear 26 fixedly sleeved on the outer side of the nut sleeve 25, wherein the first bevel gear 26 is in meshing connection with the second bevel gear 28, and the third motor 23 is a servo motor.

Specifically, the articulated quick-witted door 3 that installs in one side that a side of organism 1 is located sliding frame 16, just the both sides wall of sliding frame 16 symmetry is close to one side symmetry of quick-witted door 3 and is bored jack 22, and one side symmetry that door 3 was kept away from to sliding frame 16's bottom is installed two sets of second electric putter 20, the outstanding fore-set that is equipped with jack 22 adaptation in one end of bottom plate 18 to it is articulated with sliding frame 16 through the coincide of fore-set and jack 22, two sets of the top butt of second electric putter 20 is in the bottom department of bottom plate 18.

Specifically, a detachable side plate 5 is mounted on the side surface of the machine body 1 below the first motor 4 through screws.

The working principle of the integrated machine for enzyme deactivation and twisting for tea processing is that when the enzyme deactivation and twisting of tea is carried out, firstly, a first motor 4 and a heating plate 7 are started, the tea is sent into an enzyme deactivation cylinder 6 from a feeding pipe 2, after the tea is completely sent, a pipe plug of the feeding pipe 2 is covered, at the moment, the first motor 4 rotates, the tea is driven to turn over in the enzyme deactivation cylinder 6 through a stirring shaft 8 and a stirring rod 9, simultaneously, the heating plate 7 works, the temperature in the enzyme deactivation cylinder 6 is gradually raised, the process of heating and enzyme deactivation is carried out, after the enzyme deactivation is completed, the first motor 4 and the heating plate 7 are closed, a first electric push rod 11 is started to contract, a cylinder side plate 10 is driven to leave the enzyme deactivation cylinder 6, an opening of the enzyme deactivation cylinder 6 is opened, at the moment, the tea rolls from the enzyme deactivation cylinder 6 to a guide plate 12, and falls from the material guide plate 12 to a support bottom plate 18 of a sliding frame 16, and, observing the descending state of tea leaves, after the tea leaves completely enter the sliding frame 16, restarting the first electric push rod 11 to seal the de-enzyming cylinder 6, starting the second motor 13, driving the rotating disc 14 to rotate, and eccentrically connecting the transmission rod 15 with the rotating disc 14 so as to pull the transmission rod 15 to move left and right, then connecting the transmission rod 15 with the sliding frame 16, sliding the sliding frame 16 left and right in the slide way on the bottom wall of the inner cavity of the machine body 1 to enable the tea leaves on the supporting bottom plate 18 to shake and flatten, after being basically flattened (or being capable of opening the machine door 3 to assist in quickly flattening), starting the third motor 23, wherein the third motor 23 drives the nut sleeve 25 to rotate through the meshing of the first bevel gear 26 and the second bevel gear 28, when the nut sleeve 25 rotates forwards and backwards, the lifting of the inner screw 24 is driven, and when the screw 24 descends, the fixed pipe 29 is driven, The screw 30 and the kneading pressing plate 19 descend until the kneading pressing plate 19 enters the sliding frame 16 to knead the tea leaves on the supporting bottom plate 18, the spring 32 is compressed in the process that the kneading pressing plate 19 is gradually contacted with the tea leaves, so that the kneading force is gradually enhanced, after the bottommost end of the screw 24 descends, once kneading is completed, the screw 24 starts to move upwards to drive the kneading pressing plate 19 to move upwards, then the kneaded tea leaves are quickly moved left and right by the sliding frame 16 again to be turned over on the supporting bottom plate 18, and the next kneading is directly carried out;

when the kneading force is adjusted, the limiting nut 31 is rotated, and the initial compression degree of the spring 32 is adjusted in the process that the limiting nut 31 moves upwards, so that when the screw rod 24 descends to the bottommost end again, the compression force of the screw rod 30 which compresses upwards is increased, and further, the kneading force of the kneading pressing plate 19 on the tea is increased due to interaction of the forces.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalent substitutions and modifications may be made to some features of the embodiments described above, and any modifications, equivalents, improvements, etc. within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims

1. The utility model provides an all-in-one is kneaded in completing of tea processing usefulness, includes organism (1) that is cuboid box column structure, its characterized in that: a feeding pipe (2) is installed on one side of the top end of the machine body (1), a water-removing cylinder (6) is arranged on the top end of the inner cavity of the machine body (1), the water-removing cylinder (6) is of a horizontal round table type structure, an opening at one end of the water-removing cylinder (6) is abutted to the inner wall of the machine body (1), a stop mechanism is arranged at an opening at the other end of the water-removing cylinder, and a stirring and heating mechanism is installed inside the water-removing cylinder (6);

a sliding frame (16) with a pulley (17) is arranged on one side of the bottom end of an inner cavity of the machine body (1), an eccentric rotating mechanism for driving the sliding frame (16) to move in a reciprocating mode is mounted on the other side of the bottom end of the inner cavity of the machine body (1), the pulley (17) is mounted at the four corners of the bottom end face of the sliding frame (16), the bottom end of the pulley (17) is placed in a slide way formed in the bottom wall of the inner cavity of the machine body (1), an L-shaped top support rod (21) is welded on one side, close to the eccentric mechanism, of the top end of the sliding frame (16), a support base plate (18) is arranged inside the sliding frame (16), and the horizontal end of the top support rod (21) is located;

nut cover (25) are installed through bearing (27) to the horizontal part tip of top branch (21), just install lead screw (24) of screw adaptation with it in nut cover (25), install the actuating mechanism that drive nut cover (25) changeed on top branch (21) of nut cover (25) one side, the top welding of lead screw (24) has the limiting plate, and the bottom welding of lead screw (24) has fixed pipe (29), the bottom of fixed pipe (29) is pegged graft and is had screw rod (30) that slide the setting in fixed pipe (29), the bottom welding of screw rod (30) has the clamp plate (19) of kneading with the anastomotic of sliding frame (16) inner chamber, and it has stop nut (31) to go back the screw thread to cup joint on screw rod (30) between stop nut (31) and fixed pipe (29), just cup jointed spring (32).

2. The integrated machine for de-enzyming, twisting and kneading tea leaves as claimed in claim 1, wherein: the stock stop is including sealed a section of thick bamboo curb plate (10) of completing a section of thick bamboo (6) ejection of compact open-ended and set up two sets of electric push rod (11) on organism (1) inner wall, and is two sets of first electric push rod (11) stiff end is fixed on organism (1) inner wall, the side fixed connection of piston end and section of thick bamboo curb plate (10).

3. The integrated machine for de-enzyming, twisting and kneading tea leaves as claimed in claim 2, wherein: stirring heating mechanism is including installing hot plate (7) in a section of thick bamboo (6) inner wall of completing and installing (mixing) shaft (8) and puddler (9) in a section of thick bamboo (6) of completing, insert respectively in the inner wall of organism (1) at the both ends of (mixing) shaft (8), and the center department of (mixing) shaft (8) traversing a section of thick bamboo curb plate (10), the lateral surface at (mixing) shaft (8) is installed in puddler (9), and puddler (9) length is the ladder setting in a section of thick bamboo (6) of completing, the lateral surface fixed mounting of organism (1) has first motor (4), the output shaft of first motor (4) and the coaxial fixed connection of one end of (mixing) shaft (8).

4. The integrated machine for de-enzyming, twisting and kneading tea leaves as claimed in claim 2, wherein: the machine body (1) is characterized in that a material guide plate (12) which is obliquely arranged is welded on the inner side wall of the machine body (1) right below the first electric push rod (11), and the bottom end of the material guide plate (12) is flush with the top end of the sliding frame (16).

5. The integrated machine for de-enzyming, twisting and kneading tea leaves as claimed in claim 1, wherein: the eccentric rotating mechanism comprises a second motor (13) arranged on an extending support plate on the inner wall of the machine body (1), a rotary table (14) arranged on a shaft of the second motor (13) and a transmission rod (15) connected with the rotary table (14) and a sliding frame (16), one end of the transmission rod (15) is hinged and fixed on the outer side of the top end face of the rotary table (14), and the other end of the transmission rod (15) is hinged and fixed in an ear seat arranged on one side face of the sliding frame (16).

6. The integrated machine for de-enzyming, twisting and kneading tea leaves as claimed in claim 1, wherein: the driving mechanism comprises a third motor (23) fixed on the top support plate, a second bevel gear (28) in transmission connection with an output shaft of the third motor (23) through a transmission shaft, and a first bevel gear (26) fixedly sleeved on the outer side of the nut sleeve (25), wherein the first bevel gear (26) is in meshing connection with the second bevel gear (28).

7. The integrated machine for de-enzyming, twisting and kneading tea leaves as claimed in claim 1, wherein: the articulated quick-witted door (3) of installing in one side that a side of organism (1) is located sliding frame (16), just one side symmetry that the both sides wall of sliding frame (16) symmetry is close to quick-witted door (3) has drilled jack (22), and one side symmetry that door (3) were kept away from to the bottom of sliding frame (16) installs two sets of second electric putter (20), the outstanding fore-set that is equipped with jack (22) adaptation of one end of bottom plate (18) to it is articulated with sliding frame (16) through coincide of fore-set and jack (22), two sets of the top butt of second electric putter (20) is in the bottom department of bottom plate (18).

8. The integrated machine for de-enzyming, twisting and kneading tea leaves as claimed in claim 3, wherein: the side surface of the machine body (1) below the first motor (4) is provided with a detachable side plate (5) through a screw.