CN111926178B - Device and method for cracking organic matters in zinc sulfate solution - Google Patents
Device and method for cracking organic matters in zinc sulfate solution Download PDFInfo
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- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 title claims abstract description 100
- 229960001763 zinc sulfate Drugs 0.000 title claims abstract description 100
- 229910000368 zinc sulfate Inorganic materials 0.000 title claims abstract description 100
- 238000005336 cracking Methods 0.000 title claims abstract description 80
- 238000000034 method Methods 0.000 title claims abstract description 51
- 239000005416 organic matter Substances 0.000 claims abstract description 97
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 91
- 238000003756 stirring Methods 0.000 claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 239000007788 liquid Substances 0.000 claims abstract description 35
- 230000003647 oxidation Effects 0.000 claims abstract description 17
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 17
- 238000003541 multi-stage reaction Methods 0.000 claims abstract description 7
- 230000035484 reaction time Effects 0.000 claims description 61
- 238000006243 chemical reaction Methods 0.000 claims description 52
- 230000001590 oxidative effect Effects 0.000 claims description 38
- 238000013019 agitation Methods 0.000 claims description 20
- 238000005265 energy consumption Methods 0.000 claims description 14
- 150000002894 organic compounds Chemical class 0.000 claims 2
- 239000000243 solution Substances 0.000 abstract description 97
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 8
- 239000011701 zinc Substances 0.000 abstract description 8
- 229910052725 zinc Inorganic materials 0.000 abstract description 8
- 238000009854 hydrometallurgy Methods 0.000 abstract description 5
- 229940024464 emollients and protectives zinc product Drugs 0.000 abstract description 3
- 239000011550 stock solution Substances 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 35
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 238000010517 secondary reaction Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 239000012295 chemical reaction liquid Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 238000005374 membrane filtration Methods 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- VETKVGYBAMGARK-UHFFFAOYSA-N arsanylidyneiron Chemical compound [As]#[Fe] VETKVGYBAMGARK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005363 electrowinning Methods 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000009856 non-ferrous metallurgy Methods 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 239000002957 persistent organic pollutant Substances 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
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- C22B19/00—Obtaining zinc or zinc oxide
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- C22B19/26—Refining solutions containing zinc values, e.g. obtained by leaching zinc ores
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- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
- C22B3/44—Treatment or purification of solutions, e.g. obtained by leaching by chemical processes
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Abstract
本发明公开了一种裂解硫酸锌溶液中有机物的装置及方法,包括进水池、进水泵、多级反应釜装置,臭氧发生器、尾气处理装置及储液池,所述进水池通过进水泵与一级反应釜装置的硫酸锌原液进水口经液体管道连接,多级反应釜装置呈阶梯设置,所述多级反应釜装置中设置有超声波发生器及搅拌装置。该方法为:将含有有机物的硫酸锌溶液依次通过多级反应釜装置,在超声波及臭氧的作用下进行逐级裂解脱除。本发明在不改变现有湿法炼锌流程的情况下,通过超声波和臭氧氧化作用,使硫酸锌溶液中的有机物有效裂解,从而达到改善锌产品的质量和提高电效的目的。同时,该发明成本低、操作简单,能在短时间内将硫酸锌溶液中的有机物有效脱除。
The invention discloses a device and method for cracking organic matter in zinc sulfate solution, comprising a water inlet tank, an inlet pump, a multi-stage reaction kettle device, an ozone generator, a tail gas treatment device and a liquid storage tank. The zinc sulfate stock solution water inlet of the first-stage reactor device is connected through a liquid pipeline, and the multi-stage reactor device is arranged in steps, and the multi-stage reactor device is provided with an ultrasonic generator and a stirring device. The method is as follows: the zinc sulfate solution containing organic substances is successively passed through a multi-stage reactor device, and then cracked and removed step by step under the action of ultrasonic waves and ozone. Under the condition of not changing the existing zinc hydrometallurgy process, the invention effectively cracks the organic matter in the zinc sulfate solution through ultrasonic wave and ozone oxidation, so as to achieve the purpose of improving the quality of zinc products and improving the electric efficiency. Meanwhile, the invention has the advantages of low cost and simple operation, and can effectively remove the organic matter in the zinc sulfate solution in a short time.
Description
技术领域technical field
本发明属于有色冶金领域,具体涉及一种裂解硫酸锌溶液中有机物的装置及方法。The invention belongs to the field of non-ferrous metallurgy, and in particular relates to a device and a method for cracking organic matter in a zinc sulfate solution.
背景技术Background technique
硫酸锌溶液一般用作湿法冶锌的原料,锌的湿法冶金过程由锌焙砂浸出、浸出液净化和电解沉积三个步骤构成。在湿法炼锌过程中,使用的硫酸锌原料中经常漂浮一些有机污染物,严重影响锌电积过程,造成电效较低的后果。随着社会对锌锭需求的日益增加,如何有效地脱除硫酸锌溶液中的有机物以改善锌产品的质量和提高电效成为亟待解决的技术难题。Zinc sulfate solution is generally used as a raw material for zinc hydrometallurgy. The zinc hydrometallurgy process consists of three steps: zinc calcine leaching, leachate purification and electrolytic deposition. In the process of zinc hydrometallurgy, some organic pollutants often float in the zinc sulfate raw material used, which seriously affects the zinc electrowinning process and causes the consequence of low electricity efficiency. With the increasing social demand for zinc ingots, how to effectively remove organic matter in zinc sulfate solution to improve the quality of zinc products and improve electrical efficiency has become an urgent technical problem to be solved.
现有的脱除硫酸锌溶液中有机物的方法主要包括:物理沉降,活性炭吸附,液膜过滤法和氧化法,其中氧化法的成本较低,工艺简洁,环保性强。臭氧氧化法作为氧化法的典型代表被运用在本发明中,但由于臭氧具有溶解度低、臭氧利用率差、反应时间长等限制,本发明提供一种超声波强化氧化工艺,从而达到全面提高臭氧氧化能力的目的。The existing methods for removing organic matter in zinc sulfate solution mainly include: physical sedimentation, activated carbon adsorption, liquid membrane filtration method and oxidation method, wherein the oxidation method has low cost, simple process and strong environmental protection. The ozone oxidation method is used in the present invention as a typical representative of the oxidation method, but because ozone has limitations such as low solubility, poor ozone utilization rate, and long reaction time, the present invention provides an ultrasonic enhanced oxidation process, thereby achieving a comprehensive improvement in ozone oxidation. purpose of ability.
现有的脱除硫酸锌溶液中有机物的方法主要包括:物理沉降,活性炭吸附,液膜过滤法和氧化法,其中氧化法的成本较低,工艺简洁,环保性强。其中,氧化法应用及其广泛,如中国专利,一种从氧化锌烟尘浸出液沉锗后的硫酸锌溶液中脱除砷铁和有机物的方法,申请号为201911178781.2,申请日为2019.11.27,该发明使用高锰酸钾作为氧化剂参与反应,不仅成本高,且易引入新元素在原料中,不利于产业化生产。同时反应釜内的要求温度过高,对设备要求极为严格。最后PH值的有效范围较窄不易调控也是一个不能忽视的问题。而臭氧氧化法作氧化法的典型代表,在脱除硫酸锌溶液中的有机物的工艺中也有涉及,但由于臭氧具有溶解度低等限制,导致现有技术在处理硫酸锌溶液时臭氧利用率差、结构复杂、反应时间长等缺点。The existing methods for removing organic matter in zinc sulfate solution mainly include: physical sedimentation, activated carbon adsorption, liquid membrane filtration method and oxidation method, wherein the oxidation method has low cost, simple process and strong environmental protection. Among them, the oxidation method is widely used, such as the Chinese patent, a method for removing arsenic iron and organic matter from the zinc sulfate solution after the zinc oxide fume leaching solution precipitates germanium, the application number is 201911178781.2, the application date is 2019.11.27, the The invention uses potassium permanganate as an oxidant to participate in the reaction, which not only has high cost, but also easily introduces new elements into the raw materials, which is not conducive to industrialized production. At the same time, the required temperature in the reactor is too high, and the equipment requirements are extremely strict. Finally, the effective range of PH value is narrow and difficult to control, which is also a problem that cannot be ignored. The ozone oxidation method is a typical representative of the oxidation method, and it is also involved in the process of removing the organic matter in the zinc sulfate solution. However, due to the limitation of low solubility of ozone, the prior art has poor ozone utilization rate when processing the zinc sulfate solution. It has the disadvantages of complex structure and long reaction time.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明的第一目的是提供一种裂解硫酸锌溶液中有机物的装置,本发明的另一目的是提供一种裂解硫酸锌溶液中有机物的方法。In view of the above problems, the first object of the present invention is to provide a device for cracking organic matter in zinc sulfate solution, and another object of the present invention is to provide a method for cracking organic matter in zinc sulfate solution.
本发明的第一目的是这样实现的,一种裂解硫酸锌溶液中有机物的装置,包括进水池、进水泵、多级反应釜装置,臭氧发生器、尾气处理装置及储液池,所述进水池通过进水泵与一级反应釜装置的硫酸锌原液进水口经液体管道连接,多级反应釜装置呈阶梯设置,相邻反应釜装置的排液口和进液口之间通过液体管道连接,臭氧发生器通过第一气体管道与各级反应釜的进气口连接,所述尾气处理装置通过第二气体管道与各级反应釜的排气口连接;所述多级反应釜装置中设置有超声波发生器及搅拌装置,末级反应釜装置反应的出液口通过液体管道与储液池连接。The first object of the present invention is achieved in this way, a device for cracking organic matter in zinc sulfate solution, including a water inlet tank, an inlet water pump, a multi-stage reactor device, an ozone generator, a tail gas treatment device and a liquid storage tank. The pool is connected with the zinc sulfate stock solution water inlet of the first-stage reactor device through the liquid pipeline through the inlet pump. The multi-stage reactor device is arranged in steps, and the liquid discharge port and the liquid inlet of the adjacent reactor device are connected through the liquid pipeline. The ozone generator is connected with the air inlets of the reactors at all levels through the first gas pipeline, and the tail gas treatment device is connected with the exhaust ports of the reactors at all levels through the second gas pipeline; the multistage reactor device is provided with Ultrasonic generator and stirring device, the reaction liquid outlet of the last stage reactor device is connected with the liquid storage tank through the liquid pipeline.
所述臭氧本发明的另一目的是这样实现的,一种裂解硫酸锌溶液中有机物的方法,采用所述装置进行有机物裂解,具体包括以下步骤:Another object of the present invention of the ozone is achieved in this way, a method for cracking organic matter in zinc sulfate solution adopts the device to carry out cracking of organic matter, and specifically comprises the following steps:
(1)将含有有机物的硫酸锌溶液从硫酸锌溶液进水口加入到一级反应釜装置中,同时将一级反应釜装置通入臭氧,在超声波和搅拌的作用下完成初步的有机物氧化裂解,控制反应时间5-30分钟得到一级反应液。(1) Add the zinc sulfate solution containing organic matter into the primary reactor device from the water inlet of the zinc sulfate solution, and at the same time, pass ozone into the primary reactor device, and complete the preliminary oxidative cracking of organic matter under the action of ultrasonic waves and stirring, The reaction time is controlled for 5-30 minutes to obtain a first-order reaction solution.
(2)将所述一级反应液通过进水口加入到二级反应釜装置中,同时将二级反应釜装置通入臭氧,在超声波和搅拌的作用下进行进一步有机物氧化裂解,控制反应时间5-30分钟得到二级反应液。(2) The first-stage reaction solution is added to the second-stage reaction kettle device through the water inlet, and ozone is introduced into the second-stage reaction kettle device at the same time, and further organic matter oxidative cracking is carried out under the action of ultrasonic waves and stirring, and the reaction time is controlled to 5 -30 minutes to obtain secondary reaction solution.
(3)将所述二级反应液加入到三级反应釜装置中,同时将三级反应釜装置通入臭氧,在超声波和搅拌的作用下将残余有机物完全氧化裂解,控制反应时间5-30分钟得到目标溶液。(3) The secondary reaction solution is added to the tertiary reactor device, and ozone is introduced into the tertiary reactor device at the same time, and the residual organic matter is completely oxidized and cracked under the action of ultrasonic waves and stirring, and the reaction time is controlled to 5-30 The target solution is obtained in minutes.
(4)反应结束后,所述目标溶液从硫酸锌溶液出水口排出,多余的臭氧及尾气进入尾气处理装置中进行处理。(4) After the reaction is completed, the target solution is discharged from the water outlet of the zinc sulfate solution, and the excess ozone and tail gas enter the tail gas treatment device for treatment.
本发明的有益效果为:本发明在不改变现有湿法炼锌流程的情况下,通过超声波和臭氧氧化作用,使硫酸锌溶液中的有机物有效裂解,从而达到改善锌产品的质量和提高电效的目的;同时,该发明成本低、操作简单,能在短时间内将硫酸锌溶液中的有机物有效脱除;The beneficial effects of the present invention are as follows: the present invention can effectively crack the organic matter in the zinc sulfate solution through ultrasonic wave and ozone oxidation without changing the existing zinc hydrometallurgy process, so as to improve the quality of zinc products and improve the electricity At the same time, the invention has low cost and simple operation, and can effectively remove the organic matter in the zinc sulfate solution in a short time;
本发明中裂解装置中多级反应釜呈阶梯设置,反应时间及超声功率随着反应级数递减,第一级反应釜装置中的第一反应液顺着液体管道进入第二反应釜装置进行进一步裂解反应,得到的第二反应液进入第三反应釜装置进行残余有机物的进一步裂解反应……直至有机物完全裂解脱除。本方法裂解有机物效率高,能将有机物完全裂解,多级反应釜装置梯度裂解有机物可有效提高反应接触面积,提高效率,每个反应釜装置使用的反应时间及超声功率随着反应级数递减,总耗能比在一级反应釜装置中反应完全的耗能低;In the present invention, the multi-stage reaction kettles in the cracking device are arranged in steps, the reaction time and ultrasonic power decrease with the number of reaction stages, and the first reaction liquid in the first-stage reaction kettle device enters the second reaction kettle device along the liquid pipeline for further In the cracking reaction, the obtained second reaction solution enters the third reactor device for further cracking reaction of residual organic matter...until the organic matter is completely cracked and removed. The method has high cracking efficiency of organic matter and can completely crack organic matter. The gradient cracking of organic matter in the multi-stage reactor device can effectively increase the reaction contact area and improve the efficiency. The reaction time and ultrasonic power used by each reactor device decrease with the number of reaction stages. The total energy consumption is lower than the energy consumption of the complete reaction in the first-stage reactor device;
另外,本发明通过反应釜装置中超声波的强化裂解作用及搅拌功能,克服了臭氧溶解度低不易与溶液反应的问题,有利于臭氧与硫酸锌溶液中有机物的充分反应。In addition, the invention overcomes the problem of low solubility of ozone and is difficult to react with the solution through the enhanced cracking effect and stirring function of ultrasonic waves in the reactor device, and is conducive to the sufficient reaction of ozone and organic matter in the zinc sulfate solution.
附图说明Description of drawings
图1为本发明裂解硫酸锌溶液中有机物的装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the device of cracking organic matter in zinc sulfate solution of the present invention;
1—进水池、2—进水泵、3—多级反应釜装置,31—一级反应釜装置、32—二级反应釜装置,33—三级反应釜装置,311—超声波发生器,312—搅拌装置,4—臭氧发生器,5—第一气体管道,6—气体流量阀,7—液体流量控制阀,8—尾气背压阀,9—尾气处理装置,10—第二气体管道,70—储液池。1—water inlet tank, 2—inlet water pump, 3—multistage reactor device, 31—first stage reactor device, 32—secondary reactor device, 33—three stage reactor device, 311—ultrasonic generator, 312— Stirring device, 4-ozone generator, 5-first gas pipeline, 6-gas flow valve, 7-liquid flow control valve, 8-exhaust gas back pressure valve, 9-exhaust gas treatment device, 10-second gas pipeline, 70 - Reservoir.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步的说明,但不以任何方式对本发明加以限制,基于本发明教导所作的任何变换或替换,均属于本发明的保护范围。The present invention is further described below in conjunction with the examples, but the present invention is not limited in any way, and any transformation or replacement made based on the teachings of the present invention belongs to the protection scope of the present invention.
本发明一种裂解硫酸锌溶液中有机物的装置,如图1所示,包括进水池1、进水泵2、多级反应釜装置3,臭氧发生器4、尾气处理装置9及储液池70,所述进水池1通过进水泵2与一级反应釜装置31的硫酸锌原液进水口经液体管道连接,多级反应釜装置3呈阶梯设置,相邻反应釜装置的排液口和进液口之间通过液体管道连接,臭氧发生器4通过第一气体管道5与各级反应釜的进气口连接,所述尾气处理装置9通过第二气体管道10与各级反应釜的排气口连接;所述多级反应釜装置3中设置有超声波发生器311及搅拌装置312,末级反应釜装置反应的出液口通过液体管道与储液池70连接。A device of the present invention for cracking organic matter in zinc sulfate solution, as shown in FIG. 1 , includes a
所述臭氧的进气口设置在多级反应釜装置3的下部或底部,以利于臭氧更好的溶于溶液中进行氧化作用;所述臭氧发生器4与多级反应釜装置3的第一气体管道5之间设置有气体流量阀6,用于控制臭氧流入多级反应装置3的速度以控制多级反应釜装置3中的压力;所述尾气处理装置9与多级反应釜装置的第二气体管道10之间设置有尾气背压阀8以控制尾气排放的速度和流量,保证排气安全。The air inlet of the ozone is arranged at the lower part or the bottom of the multistage
所述液体管道上设置有液体流量控制阀7,用于控制硫酸锌溶液的流速。The liquid pipeline is provided with a liquid
所述搅拌装置312为搅拌桨。The stirring
所述进液口均设置有过滤结构,所述过滤结构为过滤器或超滤过滤膜,用于将硫酸锌溶液中的固体颗粒物质进行过滤。The liquid inlets are all provided with a filter structure, and the filter structure is a filter or an ultrafiltration membrane, which is used to filter the solid particulate matter in the zinc sulfate solution.
所述多级反应釜包括一级反应釜装置31、二级反应釜装置32和三级反应釜装置33。The multi-stage reactor includes a first-
本发明一种裂解硫酸锌溶液中有机物的方法,具体包括以下步骤:A method for cracking organic matter in zinc sulfate solution of the present invention specifically comprises the following steps:
(1)将含有有机物的硫酸锌溶液从硫酸锌溶液进水口加入到一级反应釜装置31中,同时将一级反应釜装置31通入臭氧,在超声波和搅拌的作用下完成初步的有机物氧化裂解,控制反应时间5-30分钟得到一级反应液。(1) The zinc sulfate solution containing organic matter is added to the first-
(2)将所述一级反应液通过进水口加入到二级反应釜装置32中,同时将二级反应釜装置通入臭氧,在超声波和搅拌的作用下进行进一步有机物氧化裂解,控制反应时间5-30分钟得到二级反应液。(2) The first-stage reaction solution is added to the second-
(3)将所述二级反应液加入到三级反应釜装置33中,同时将三级反应釜装置33通入臭氧,在超声波和搅拌的作用下将残余有机物完全氧化裂解,控制反应时间5-30分钟后得到目标溶液。(3) The secondary reaction solution is added to the
(4)反应结束后,所述目标溶液从硫酸锌溶液出水口排出,多余的臭氧及尾气进入尾气处理装置9中进行处理。(4) After the reaction is completed, the target solution is discharged from the water outlet of the zinc sulfate solution, and the excess ozone and tail gas enter the tail gas treatment device 9 for treatment.
所述步骤1中,硫酸锌溶液PH值为:2.0-6.0,硫酸锌溶液中有机物的浓度为:200-900mg/L。In the
所述步骤3中,所用臭氧的浓度范围为:70-100%。In the
所述步骤3中反应时间<步骤2中反应时间<步骤1中反应时间。Reaction time in described
所述搅拌的速率为100-800转/分钟。The stirring rate is 100-800 revolutions per minute.
所述步骤1中,超声波的功率范围为:1-1.5 kW。In the
所述步骤2中,超声波的功率范围为:0.5-1 kW。In the
所述步骤3中,超声波的功率范围为:0.1-0.5 kW。In the
以下结合实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the examples.
实施例1Example 1
一种裂解硫酸锌溶液中有机物的方法,具体包括以下步骤:将有机物浓度为200mg/L、PH值为2.0的硫酸锌溶液从硫酸锌溶液进水口经过滤器过滤后加入到一级反应釜装置31中,同时将一级反应釜装置31通入浓度为70%的臭氧,在功率为1 kW的超声波和搅拌速率的为100转/分钟的搅拌的作用下完成一级有机物氧化裂解,控制反应时间10分钟。将一级反应釜装置31中反应完全的溶液通过进水口加入到二级反应釜装置32中,同时将二级反应釜装置32通入浓度为70%的臭氧,在功率为0.5 kW的超声波和搅拌速率的范围为100转/分钟的搅拌的作用下完成二级有机物氧化裂解,控制反应时间5 分钟。将二级反应釜装置32中反应完全的溶液通过进水口加入到三级反应釜装置33中,同时将三级反应釜装置33通入浓度为70%的臭氧,在功率范围为0.1 kW的超声波和搅拌速率的范围为100转/分钟的搅拌的作用下完成三级有机物氧化裂解,控制反应时间5分钟。反应结束后,有机物完全裂解的硫酸锌溶液和多余的臭氧分别从硫酸锌溶液出水口和尾气排放口排出,有机物完全裂解的硫酸锌溶液进入到储液池70中,臭氧直接进入尾气处理装置9中。A method for cracking organic matter in a zinc sulfate solution, specifically comprising the following steps: adding a zinc sulfate solution with an organic matter concentration of 200 mg/L and a pH value of 2.0 to a first-
实施例2Example 2
一种裂解硫酸锌溶液中有机物的方法,具体包括以下步骤:将有机物浓度为300mg/L、PH值为3.0的硫酸锌溶液从硫酸锌溶液进水口经过滤器过滤后加入到一级反应釜装置31中,同时将一级反应釜装置31通入浓度为70%的臭氧,在功率为1.1 kW的超声波和搅拌速率为200转/分钟的搅拌的作用下完成一级有机物氧化裂解,控制反应时间10分钟。将一级反应釜装置31中反应完全的溶液通过进水口加入到二级反应釜装置32中,同时将二级反应釜装置32通入浓度为70%的臭氧,在功率范围为0.6 kW的超声波和搅拌速率的范围为200转/分钟的搅拌的作用下完成二级有机物氧化裂解,控制反应时间17分钟。将二级反应釜装置32中反应完全的溶液通过进水口加入到三级反应釜装置33中,同时将三级反应釜装置33通入浓度范围为70%的臭氧,在功率为0.2 kW的超声波和搅拌速率为200转/分钟的搅拌的作用下完成三级有机物氧化裂解,控制反应时间12分钟。反应结束后,溶液和多余的臭氧分别从硫酸锌溶液出水口和尾气排放口排出,有机物完全裂解的硫酸锌溶液进入到储液池70中,臭氧直接进入尾气处理装置9中。A method for cracking organic matter in a zinc sulfate solution, specifically comprising the following steps: adding a zinc sulfate solution with an organic concentration of 300 mg/L and a pH value of 3.0 to a first-
实施例3Example 3
一种裂解硫酸锌溶液中有机物的方法,具体包括以下步骤:将有机物浓度为400mg/L、PH值为4.0的硫酸锌溶液从硫酸锌溶液进水口经过滤器过滤后加入到一级反应釜装置31中,同时将一级反应釜装置31通入浓度范围为80%的臭氧,在功率范围为1.2 kW的超声波和搅拌速率的范围为300转/分钟的搅拌的作用下完成一级有机物氧化裂解,控制反应时间15分钟。将一级反应釜装置31中反应完全的溶液通过进水口加入到二级反应釜装置32中,同时将二级反应釜装置32通入浓度范围为80%的臭氧,在功率范围为0.7 kW的超声波和搅拌速率的范围为300转/分钟的搅拌的作用下完成二级有机物氧化裂解,控制反应时间13分钟。将二级反应釜装置32中反应完全的溶液通过进水口加入到三级反应釜装置33中,同时将三级反应釜装置33通入浓度范围为80%的臭氧,在功率范围为0.3 kW的超声波和搅拌速率的范围为300转/分钟的搅拌的作用下完成三级有机物氧化裂解,控制反应时间10分钟。反应结束后,溶液和多余的臭氧分别从硫酸锌溶液出水口和尾气排放口排出,有机物完全裂解的硫酸锌溶液进入到储液池70中,臭氧直接进入尾气处理装置12中。A method for cracking organic matter in a zinc sulfate solution, specifically comprising the following steps: adding a zinc sulfate solution with an organic concentration of 400 mg/L and a pH value of 4.0 to a first-
实施例4Example 4
一种裂解硫酸锌溶液中有机物的方法,具体包括以下步骤:将有机物浓度为500mg/L、PH值为5.0的硫酸锌溶液从硫酸锌溶液进水口经过滤器过滤后加入到一级反应釜装置31中,同时将一级反应釜装置31通入浓度为80%的臭氧,在功率范围为1.3 kW的超声波和搅拌速率的范围为400转/分钟的搅拌的作用下完成一级有机物氧化裂解,控制反应时间20分钟。将一级反应釜装置31中反应完全的溶液通过进水口加入到二级反应釜装置32中,同时将二级反应釜装置32通入浓度为80%的臭氧,在功率范围为0.8 kW的超声波和搅拌速率的范围为400转/分钟的搅拌的作用下完成二级有机物氧化裂解,控制反应时12分钟。将二级反应釜装置32中反应完全的溶液通过进水口加入到三级反应釜装置33中,同时将三级反应釜装置33通入浓度范围为80%的臭氧,在功率范围为0.4 kW的超声波和搅拌速率的范围为400转/分钟的搅拌的作用下完成三级有机物氧化裂解,控制反应时间7分钟。反应结束后,溶液和多余的臭氧分别从硫酸锌溶液出水口和尾气排放口排出,有机物完全裂解的硫酸锌溶液进入到储液池70中,臭氧直接进入尾气处理装置9中。A method for cracking organic matter in a zinc sulfate solution, specifically comprising the following steps: adding a zinc sulfate solution with an organic concentration of 500 mg/L and a pH value of 5.0 to a first-
实施例5Example 5
一种裂解硫酸锌溶液中有机物的方法,具体包括以下步骤:将含有800mg/L有机物、PH值为5.0的硫酸锌溶液从硫酸锌溶液进水口经过滤器过滤后加入到一级反应釜装置31中,同时将一级反应釜装置31通入浓度范围为90%的臭氧,在功率范围为1.4 kW的超声波和搅拌速率的范围为700转/分钟的搅拌的作用下完成一级有机物氧化裂解,控制反应时间25分钟。将一级反应釜装置31中反应完全的溶液通过进水口加入到二级反应釜装置32中,同时将二级反应釜装置32通入浓度范围为90%的臭氧,在功率范围为0.9 kW的超声波和搅拌速率的范围为700转/分钟的搅拌的作用下完成二级有机物氧化裂解,控制反应时间20分钟。将二级反应釜装置32中反应完全的溶液通过进水口加入到三级反应釜装置33中,同时将三级反应釜装置33通入浓度范围为90%的臭氧,在功率范围为0.5 kW的超声波和搅拌速率的范围为700转/分钟的搅拌的作用下完成三级有机物氧化裂解,控制反应时间10分钟。反应结束后,溶液和多余的臭氧分别从硫酸锌溶液出水口和尾气排放口排出,有机物完全裂解的硫酸锌溶液进入到储液池70中,臭氧直接进入尾气处理装置9中。A method for cracking organic matter in a zinc sulfate solution, specifically comprising the following steps: adding a zinc sulfate solution containing 800 mg/L organic matter and a pH value of 5.0 to the first-
实施例6Example 6
一种裂解硫酸锌溶液中有机物的方法,具体包括以下步骤:将含有900mg/L有机物、PH值为6.0的硫酸锌溶液从硫酸锌溶液进水口经过滤器过滤后加入到一级反应釜装置31中,同时将一级反应釜装置31通入浓度为100%的臭氧,在功率范围为1.5 kW的超声波和搅拌速率的范围为800转/分钟的搅拌的作用下完成一级有机物氧化裂解,控制反应时间30分钟。将一级反应釜装置31中反应完全的溶液通过进水口加入到二级反应釜装置32中,同时将二级反应釜装置32通入浓度范围为100%的臭氧,在功率范围为1 kW的超声波和搅拌速率的范围为800转/分钟的搅拌的作用下完成二级有机物氧化裂解,控制反应时间15分钟。将二级反应釜装置32 中反应完全的溶液通过进水口加入到三级反应釜装置33中,同时将三级反应釜装置33通入浓度为100%的臭氧,在功率范围为0.5 kW的超声波和搅拌速率的范围为800转/分钟的搅拌的作用下完成三级有机物氧化裂解,控制反应时间10分钟。反应结束后,溶液和多余的臭氧分别从硫酸锌溶液出水口和尾气排放口排出,有机物完全裂解的硫酸锌溶液进入到储液池70中,臭氧直接进入尾气处理装置9中。A method for cracking organic matter in a zinc sulfate solution, specifically comprising the following steps: adding a zinc sulfate solution containing 900 mg/L organic matter and a pH value of 6.0 to the first-
实施例1-6中,总的有机物裂解脱除反应时间不超过55分钟,说明本方法能在短时间内将硫酸锌溶液中的有机物有效脱除。In Examples 1-6, the total reaction time for cracking and removing organic matter is not more than 55 minutes, indicating that this method can effectively remove organic matter in zinc sulfate solution in a short time.
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