CN111922270A - Horizontal forging cooperative control system and method for large-scale multi-directional die forging hydraulic press - Google Patents
Horizontal forging cooperative control system and method for large-scale multi-directional die forging hydraulic press Download PDFInfo
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- CN111922270A CN111922270A CN202010672090.4A CN202010672090A CN111922270A CN 111922270 A CN111922270 A CN 111922270A CN 202010672090 A CN202010672090 A CN 202010672090A CN 111922270 A CN111922270 A CN 111922270A
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- 238000005242 forging Methods 0.000 title claims abstract description 226
- 238000000034 method Methods 0.000 title claims abstract description 37
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- 239000007788 liquid Substances 0.000 claims description 136
- 238000006073 displacement reaction Methods 0.000 claims description 53
- 238000001514 detection method Methods 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 16
- 239000010720 hydraulic oil Substances 0.000 claims description 5
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- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010274 multidirectional forging Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J7/00—Hammers; Forging machines with hammers or die jaws acting by impact
- B21J7/20—Drives for hammers; Transmission means therefor
- B21J7/46—Control devices specially adapted to forging hammers, not restricted to one of the preceding subgroups
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Abstract
The invention provides a horizontal forging cooperative control system and method for a large-scale multi-directional die forging hydraulic machine, which comprises a horizontal forging unit, a vertical hammer forging unit and a PLC control system, wherein the horizontal forging unit comprises a left hammer forging unit and a right hammer forging unit, the left hammer forging unit and the right hammer forging unit are symmetrically arranged on a horizontal central line of a frame, the left hammer forging unit and the right hammer forging unit are communicated with a hydraulic pump station through pipelines, the PLC control system is electrically connected with an HMI (human machine interface), and the vertical hammer forging unit, the left hammer forging unit and the right hammer forging unit are electrically connected with the PLC control system. The invention dynamically adjusts the adaptive values of the proportional directional valve and the servo proportional valve in a closed loop in real time in the process of multi-directional die forging horizontal forging, ensures the stability and the accuracy of the rapid advance and the pressurized operation of the left hammer head and the right hammer head, and greatly improves the intelligent level of the automatic control of the horizontal forging of the large-scale multi-directional die forging hydraulic press.
Description
Technical Field
The invention belongs to the technical field of automatic control of hydraulic forging presses, and particularly relates to a horizontal forging cooperative control system and method for a large-scale multi-directional die forging hydraulic press.
Background
With the rapid development of the aerospace industry, higher requirements are put forward on the overall performance of a complex structural part for manufacturing the aerospace industry, a large die forging press is required to realize multidirectional loading forming, and horizontal forging can be performed while vertical forging is performed.
The existing large-scale die forging hydraulic press horizontal forging is mainly to try to carry out operations such as horizontal forging die centering operation, pressurized die forging forming pressure control and the like through manual experience instruction control, particularly when horizontal asymmetric forging is carried out, the defects of complex operation, low process continuity, low production efficiency and the like exist, the accuracy and the stability are not high, a mechanical body is easily damaged, and the horizontal forging control adaptive capacity and the automation degree are relatively low.
Disclosure of Invention
The invention aims to provide a horizontal forging cooperative control system of a large-scale multidirectional die forging hydraulic press, which overcomes the technical problems in the prior art.
The invention also aims to provide a horizontal forging cooperative control method for the large-scale multi-directional die forging hydraulic press, which dynamically controls the corresponding centering position setting of the left and right hammers of the current horizontal forging and the pressure value during blank forming in a closed-loop manner in real time according to the forming change of different blanks of a die, ensures the continuity of the multi-directional die forging horizontal forging production process and the accuracy and stability of forging control, and greatly improves the automation level of the control of the large-scale multi-directional die forging horizontal forging.
Therefore, the technical scheme provided by the invention is as follows:
a horizontal forging cooperative control system of a large-scale multi-directional die forging hydraulic machine comprises a horizontal forging unit, a vertical hammer forging unit and a PLC control system, wherein the horizontal forging unit comprises a left hammer forging unit and a right hammer forging unit, the left hammer forging unit and the right hammer forging unit are symmetrically installed on a horizontal central line of a frame, the vertical hammer forging unit is located on a perpendicular bisector of the horizontal central line, a die is arranged between the left hammer forging unit and the right hammer forging unit, and the vertical hammer forging unit is located above the die;
the left hammer head forging unit and the right hammer head forging unit are communicated with a hydraulic pump station through pipelines, the PLC control system is electrically connected with an HMI (human machine interface), and the vertical hammer head forging unit, the left hammer head forging unit and the right hammer head forging unit are all connected with an electric signal of the PLC control system.
The left hammer forging unit comprises a left hammer and a left hydraulic device, the left hammer is connected with the left hydraulic device, the left hydraulic device is communicated with a hydraulic pump station through a pipeline, a hydraulic sensor and a valve are installed on the pipeline, a left displacement sensor is installed on the left hydraulic device, and the hydraulic sensor, the left displacement sensor and the valve are all in electrical signal connection with a PLC control system.
The HMI human-computer interface stores a mould model, and a median value or a pressure set value of the lower left hammer head forging unit and the right hammer head forging unit of the mould and a pressure value and pressure maintaining time for forming the blank material under the mould according to the type of the blank material.
The hydraulic forging machine further comprises a liquid filling device, and the left hammer forging unit and the right hammer forging unit are communicated with the liquid filling device through a left liquid filling valve and a right liquid filling valve respectively.
The PLC control system comprises a PLC controller, a digital quantity input module, a digital quantity output module, an analog quantity input module and an analog quantity output module.
The left hydraulic device comprises a left main cylinder and two left side cylinders, the two left side cylinders are symmetrically arranged on two sides of the left main cylinder, the left main cylinder is a plunger cylinder, the two left side cylinders are piston cylinders, the left main cylinder is communicated with a hydraulic pump station through a left main cylinder servo proportional valve and a pipeline, a left main cylinder pressure sensor is arranged on the pipeline, the two left side cylinders are communicated with the hydraulic pump station through a left main cylinder proportional directional valve and a pipeline, and a left side cylinder pressure sensor is arranged on the pipeline;
the movable end of the left side cylinder is connected with a left fixed beam, one end of a plunger of the left main cylinder is connected with the left hammer head, the other end of the plunger of the left main cylinder is connected with a left movable beam, a cylinder body of the left side cylinder is fixedly connected with the left fixed beam, a piston rod of the left side cylinder is fixed on the left movable beam, the cylinder body of the left main cylinder is embedded in the left fixed beam, the left main cylinder is communicated with a liquid filling device, two ends of the left displacement sensor are respectively arranged on the fixed beam and the movable beam, and the servo proportional valve 106 of the left main cylinder and the proportional directional valve of the left side cylinder are both in electrical signal.
The liquid filling device comprises a liquid filling tank, the liquid filling tank is communicated with the left main cylinder through a left liquid filling valve, and a column-turning type magnetic float liquid level sensor and a pressure sensor are mounted on the liquid filling tank;
the left hydraulic device is communicated with a hydraulic pump station through a pipeline and a left liquid filling valve, a left detection switch I and a left detection switch II are installed on the left liquid filling valve, and the column-turning type magnetic floater liquid level sensor, the pressure sensor, the left detection switch I and the left detection switch II are all in electric signal connection with the PLC control system.
And a safety valve is arranged on the liquid filling tank.
A horizontal forging cooperative control method for a large-scale multi-directional die forging hydraulic press adopts a horizontal forging cooperative control system for the large-scale multi-directional die forging hydraulic press, and comprises the following steps:
step 1) selecting a die model and a blank material type of the die forging and forging through an HMI (human machine interface), and automatically screening out the centering positions L of the left hammer head of the lower left hammer head forging unit 1 and the right hammer head of the right hammer head forging unit of the die according to the selected types by a PLC (programmable logic controller) control systemLeft side of、LRight sideAnd the pressure value P and the pressure maintaining time T of the blank forming;
step 2) after detecting opening signals of a left detection switch I of the left liquid filling valve and a right detection switch I of the right liquid filling valve, the PLC control system simultaneously sends signals to a left cylinder proportional directional valve and a right cylinder proportional directional valve, so that a left cylinder of the left hammer head forging unit and a right cylinder of the right hammer head forging unit are enabled to feed liquid, a left movable beam and a right movable beam are respectively driven, and the left hammer head and the right hammer head are pushed to rapidly advance and center;
in the rapid centering process, the left main cylinder and the right main cylinder are respectively communicated with the liquid filling tank through the left liquid filling valve and the right liquid filling valve, so that the left main cylinder and the right main cylinder are in a liquid filling state;
step 3) detecting the value L of the left displacement sensor in real time by the PLC control system1≥LLeft side ofAnd the value L of the right displacement sensor2When L is present1≥LLeft side ofAnd L is2When the volume is more than or equal to L, the left liquid filling valve and the right liquid filling valve are closed;
step 4) the PLC control system controls the pressure value of the vertical hammer forging unit to be more than 300bar, and opens the left main cylinder servo proportional valve and the right main cylinder servo proportional valve to enable the left main cylinder and the right main cylinder to be communicated with the hydraulic pump station, and the left main cylinder and the right main cylinder simultaneously enter a pressurization state;
step 5) monitoring the value P of the left master cylinder pressure sensor in real time by the PLC control system1And the value P of the right master cylinder pressure sensor2When P is1Not less than P and P2When the pressure is not less than P, the pressurization is stopped, and the left main cylinder and the right main cylinder simultaneously enter a pressure maintaining state;
and 6) after the pressure maintaining time T, re-opening the left liquid filling valve and the right liquid filling valve, decompressing the left main cylinder and the right main cylinder to enable hydraulic oil to enter the liquid filling tank, then enabling liquid in the left side cylinder and the right side cylinder to respectively drive the left hammer head and the right hammer head to return to the original position quickly, and completing the automatic horizontal forging cycle.
Step 2) in the rapid centering process, the PLC control system monitors the numerical value changes of the left displacement sensor and the right displacement sensor in real time, and adjusts the openings of the left proportional direction valve and the right proportional direction valve in real time to enable the left hammer head and the right hammer head to advance synchronously;
and 4) in the pressurizing process, monitoring the numerical value change of the left displacement sensor and the right displacement sensor in real time by the PLC control system, and adjusting the openings of the left main cylinder servo proportional valve and the right main cylinder servo proportional valve in real time to enable the left hammer head and the right hammer head to advance synchronously.
The invention has the beneficial effects that:
according to the horizontal forging cooperative control system of the large-scale multi-directional die forging hydraulic press, the walking pair median value of the left hammer head and the right hammer head and the blank pressure maintaining value parameter are determined by the PLC control system according to the model parameters of the die, and meanwhile, the die is prevented from side turning and the like by pressure difference protection. The adaptive values of the proportional direction valve and the servo proportional valve are dynamically adjusted in a closed loop in real time in the multi-directional die forging horizontal forging process, the stability and the accuracy of the rapid advance and the pressurization operation of the left hammer head and the right hammer head are ensured, and the intelligent level of the automatic control of the horizontal forging of the large multi-directional die forging hydraulic machine is greatly improved.
Compared with the prior art, the invention has the advantages of reasonable design, excellent process, high intellectualization and self-adaption degree, improves the production efficiency of the large-scale multidirectional forging hydraulic press, the continuity of the process and the performance quality of the product, and greatly reduces the labor cost and the production cost.
In order to make the aforementioned and other objects of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
FIG. 1 is a schematic diagram of one embodiment of the present invention;
FIG. 2 is a top view of one embodiment of the present invention;
fig. 3 is a control flow diagram of the present invention.
In the figure:
description of reference numerals:
1. a left hammer forging unit; 2. a right hammer forging unit; 3. a liquid filling tank; 4. a PLC control system; 5. HMI human-machine interface; 6. a mold; 7. a vertical hammer forging unit; 101. a left hammer head; 102. a left displacement sensor; 103. a left master cylinder; 104. a left master cylinder plunger; 105. a left master cylinder pressure sensor; 106. a left master cylinder servo proportional valve; 107. a left prefill valve; 108. a left side cylinder; 109. a left cylinder piston; 110. a left cylinder pressure sensor; 111. a left cylinder proportional direction valve; 112. a left fixed beam; 113. a left walking beam; 114. a first left detection switch; 115. a second left detection switch; 201. a right hammer head; 202. a right displacement sensor; 203. a right master cylinder; 204. a right master cylinder plunger; 205. a right master cylinder pressure sensor; 206. a right master cylinder servo proportional valve; 207. a right prefill valve; 208. a right cylinder; 209. a right cylinder piston; 210. a right cylinder pressure sensor; 211. a right cylinder proportional directional valve; 212. a right fixed beam; 213. a right walking beam; 214. a first right detection switch; 215. a second right detection switch; 301. a pressure sensor; 302. a liquid level sensor; 303. a safety valve.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
In the invention, the upper, lower, left and right in the drawings are regarded as the upper, lower, left and right of the horizontal forging cooperative control system of the large-scale multi-directional die forging hydraulic press described in the specification.
The exemplary embodiments of the present invention will now be described with reference to the accompanying drawings, however, the present invention may be embodied in many different forms and is not limited to the embodiments described herein, which are provided for complete and complete disclosure of the present invention and to fully convey the scope of the present invention to those skilled in the art. The terminology used in the exemplary embodiments illustrated in the accompanying drawings is not intended to be limiting of the invention. In the drawings, the same units/elements are denoted by the same reference numerals.
Unless otherwise defined, terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Further, it will be understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense.
Example 1:
the embodiment provides a horizontal forging cooperative control system of a large-scale multi-directional die forging hydraulic machine, which comprises a horizontal forging unit, a vertical hammer forging unit 7 and a PLC control system 4, wherein the horizontal forging unit comprises a left hammer forging unit 1 and a right hammer forging unit 2, the left hammer forging unit 1 and the right hammer forging unit 2 are symmetrically arranged on a horizontal central line of a frame, the vertical hammer forging unit 7 is positioned on a midperpendicular of the horizontal central line, a die 6 is arranged between the left hammer forging unit 1 and the right hammer forging unit 2, and the vertical hammer forging unit 7 is positioned above the die 6;
left side tup forges unit 1 and right tup and forges unit 2 and all communicates hydraulic power unit through the pipeline, 4 electricity of PLC control system are connected with HMI human-computer interface 5, perpendicular tup forges unit 7, left tup and forges unit 1 and right tup and forges unit 2 and all with 4 signal of electricity of PLC control system connection.
The working process is as follows:
selecting the model type and the blank material type of the die 6 for the forging and forging of the current forging through the HMI 5, and automatically screening out the centering positions L of the left hammer head 101 and the right hammer head 201 of the die 6 by the PLC control system 4 according to the selected typeLeft side of、LRight sideAnd the pressure value P and the pressure maintaining time T of the blank are obtained, then the left hammer head forging unit 1 and the right hammer head forging unit 2 are centered in position, and then the left hammer head forging unit 1 and the right hammer head forging unit 2 are pressurized through a hydraulic pump station, so that the blank material is forged.
According to the invention, the PLC control system 4 dynamically controls the centering position setting of the current horizontal forging left hammer head forging unit 1 and the current centering position setting of the current horizontal forging right hammer head forging unit 2 and the pressurizing pressure value during blank forming in a closed-loop manner in real time according to the different blank forming changes of the die 6, so that the left hammer head 101 and the right hammer head 201 synchronously move forward in the whole horizontal forging process, meanwhile, the pressure difference protection prevents the die 6 from side turning and the like, the stability and the accuracy of the rapid forward and pressurizing operation of the left hammer head 101 and the right hammer head 201 are ensured, and the intelligent level of the automatic horizontal forging control of the large-scale multidirectional die forging hydraulic machine is.
Example 2:
on embodiment 1's basis, this embodiment provides a horizontal forging cooperative control system of large-scale multidirectional die forging hydraulic press, left side tup forges unit 1 and includes left tup 101 and left hydraulic means, left side tup 101 is connected with left hydraulic means, left side hydraulic means passes through pipeline and hydraulic power unit intercommunication, install hydraulic sensor and valve on the pipeline, install left displacement sensor 102 on the hydraulic means of a left side, hydraulic sensor, left displacement sensor 102 and valve all with 4 signal of electrical connections of PLC control system.
The right hammer forging unit 2 and the left hammer forging unit 1 are identical in structure, the left hammer 101 is pushed by a left hydraulic device to reciprocate, the right hammer 201 is pushed by a right hydraulic device to reciprocate, and under the pressure of the vertical hammer forging unit 7, the left hammer 101 and the right hammer 201 are pressurized to forge a blank material in the die 6.
Example 3:
on the basis of the embodiment 1 or 2, the embodiment provides a horizontal forging cooperative control system for a large-scale multi-directional die forging hydraulic machine, wherein the HMI human-machine interface 5 stores a model of a die 6, and a median value or a pressure set value of a left hammer head forging unit 1 and a right hammer head forging unit 2 under the die 6 and a pressure value and a pressure maintaining time for forming a blank material under the die 6 according to the type of the blank material.
Before the multi-directional die forging and pressure forming automatic forging is started, firstly, the model type and the blank material type of the die 6 of the current die forging and forging are selected on the HMI (human machine interface) 5, and the HMI 5 and the PLC (programmable logic controller) carry out data interaction through TCP/IP (transmission control protocol/Internet protocol) communication, so that the PLC control system 4 automatically screens out the centering positions L of the left hammer head 101 and the right hammer head 201 of the die 6 according to the selected typesLeft side of、LRight sideAnd the pressure value P and the pressure maintaining time T of the blank forming, and then in the forging process, the PLC control system 4 feeds back the position parameters of the left hammer head 101 and the right hammer head 201 to the control of the displacement of the two hammer heads.
Example 4:
on the basis of the embodiment 1, 2 or 3, the embodiment provides a horizontal forging cooperative control system for a large-scale multi-directional die forging hydraulic machine, which further comprises a liquid filling device, and the left hammer forging unit 1 and the right hammer forging unit 2 are respectively communicated with the liquid filling device through a left liquid filling valve 107 and a right liquid filling valve 207.
In the process of centering the left hammer head 101 and the right hammer head 201, the left liquid charging valve 107 and the right liquid charging valve 207 are opened, so that the liquid charging device is communicated with the left hammer head forging unit 1 and the right hammer head forging unit 2 through the left liquid charging valve 107 and the right liquid charging valve 207 respectively; in the pressurizing process of the left hammer head 101 and the right hammer head 201, the left hammer head forging unit 1 and the right hammer head forging unit 2 are pressurized through a hydraulic pump station.
Example 5:
on the basis of embodiment 1, 2 or 3, the present embodiment provides a horizontal forging cooperative control system for a large-scale multidirectional die forging hydraulic press, where the PLC control system 4 includes a PLC controller, a digital quantity input module, a digital quantity output module, an analog quantity input module, and an analog quantity output module.
The PLC controller connects all parts in series into a network in a TCP/IP Ethernet communication mode and shares data. The feedback signal of the left displacement sensor 102 is a 4-20 ma current signal, and the analog input module converts the analog signal into a digital signal and transmits the digital signal to the PLC.
Example 6:
on the basis of the embodiment 2, 3, 4 or 5, the embodiment provides a horizontal forging cooperative control system of a large-scale multidirectional die forging hydraulic press, wherein the left hydraulic device comprises a left main cylinder 103 and two left side cylinders 108, the two left side cylinders 108 are symmetrically arranged on two sides of the left main cylinder 103, the left main cylinder 103 is a plunger cylinder, the two left side cylinders 108 are piston cylinders, the left main cylinder 103 is communicated with a hydraulic pump station through a left main cylinder servo proportional valve 106 and a pipeline, a left main cylinder pressure sensor 105 is arranged on the pipeline, the two left side cylinders 108 are communicated with the hydraulic pump station through a left main cylinder proportional directional valve 111 and a pipeline, and a left side cylinder pressure sensor 110 is arranged on the pipeline;
the movable end of the left side cylinder 108 is connected with a left fixed beam 112, one end of the plunger 104 of the left main cylinder is connected with the left hammer head 101, the other end of the plunger is connected with a left movable beam 113, the cylinder body of the left side cylinder 108 is fixedly connected with the left fixed beam 112, the piston rod of the left side cylinder 108 is fixed on the left movable beam 113, the cylinder body of the left main cylinder 103 is embedded in the left fixed beam 112, the left main cylinder 103 is communicated with a liquid filling device, two ends of the left displacement sensor 102 are respectively arranged on the fixed beam and the movable beam, and the servo proportional valve 106 of the left main cylinder and the proportional directional valve 111 of the left side cylinder are both in electrical signal connection with the PLC control.
As shown in fig. 1 and 2, two left side cylinders 108 are piston cylinders located at two sides of a left main cylinder 103, a left side cylinder piston 109 is connected with a left movable beam 113, the left side cylinder 108 is communicated with an oil supply port of a hydraulic pump station through a pipeline, and a left side cylinder proportional directional valve 111 and a left side cylinder pressure sensor 110 are arranged on the pipeline. The left hydraulic device and the right hydraulic device have the same structure and composition.
In the pressurizing state, the left main cylinder 103 and the right main cylinder 203 are connected with the hydraulic pump station through the left servo proportional valve and the right servo proportional valve, the left main cylinder 103 and the right main cylinder 203 simultaneously enter the pressurizing state, in the process, the PLC monitors the numerical value change of the left displacement sensor 102 and the right displacement sensor 202 in real time, and then adjusts the opening response change of the left servo proportional valve and the right servo proportional valve in real time to ensure that the left hammer head 101 and the right hammer head 201 synchronously advance.
Example 7:
on the basis of embodiment 6, the present embodiment provides a horizontal forging cooperative control system for a large-scale multidirectional die forging hydraulic press, where the liquid filling device includes a liquid filling tank 3, the liquid filling tank 3 is communicated with a left main cylinder 103 through a left liquid filling valve 107, and the liquid filling tank 3 is provided with a column-turning type magnetic float liquid level sensor 302 and a pressure sensor 301;
the left hydraulic device is communicated with a hydraulic pump station through a pipeline and a left liquid filling valve 107, a left detection switch I114 and a left detection switch II 115 are installed on the left liquid filling valve 107, and the column-turning type magnetic float liquid level sensor 302, the pressure sensor 301, the left detection switch I114 and the left detection switch II 115 are all in electric signal connection with the PLC control system 4.
The charging tank 3 is provided with a safety valve 303.
The liquid charging device is used for meeting the liquid charging and discharging requirements of the horizontal master cylinder (the left master cylinder 103 and the right master cylinder 203) during the idle stroke advancing and returning. The preferable design working pressure of the liquid filling tank 3 is 1.6MPa, and the preferable working medium is nitrogen. The column-turning type magnetic float liquid level sensor 302 and the pressure sensor 301 on the liquid filling tank 3 are used for monitoring the liquid level and the pressure value of the liquid filling tank 3 in real time, and a safety valve 303 is installed for protecting the pressure of the liquid filling tank 3.
The first detection switch and the second detection switch are respectively used for detecting opening and closing of the liquid filling valve and sending signals to the PLC control system 4, when the first detection switch sends an opening signal to the PLC control system 4, the liquid filling tank 3 is communicated with the horizontal main cylinder, and when the second detection switch sends a closing signal to the PLC control system 4, the hydraulic pump station is communicated with the horizontal main cylinder, namely the liquid filling valve is a switching device for communicating the horizontal main cylinder with the hydraulic pump station and the liquid filling tank 3.
And the signals of the first detection switch and the second detection switch are fed back to a digital quantity input module in the PLC control system 4 to complete the process. Feedback signals of the column-turning type magnetic float liquid level sensor 302 and the pressure sensor 301 are current signals of 4-20 ma, and analog input modules respectively convert analog signals of the column-turning type magnetic float liquid level sensor into digital signals and transmit the digital signals to the PLC. The output setting of the left master cylinder servo proportional valve 106 and the left cylinder proportional direction valve 111 is completed by a digital quantity output module in the PLC control system 4.
Example 8:
the embodiment provides a horizontal forging cooperative control system of a large-scale multi-directional die forging hydraulic machine, which comprises a PLC control system 4, an HMI human-machine interface 5, a hammer head forging unit and a liquid filling device.
The HMI 5 and the PLC are communicated through TCP/IP for data interaction. The HMI 5 stores a model of the die 6, and corresponds to a middle value or a pressure set value of the left hammer head forging unit 1 and the right hammer head forging unit 2 under the die 6 according to the type of the blank material, and a pressure value and pressure maintaining time for forming the blank material under the die 6.
The hammer forges the unit and forges unit 7 including horizontal forging unit and perpendicular hammer, and the horizontal forging unit includes that left hammer forges unit 1 and right hammer and forges unit 2, and left hammer forges unit 1 and right hammer and forges unit 2 symmetry and install on frame's horizontal center line, and perpendicular hammer forges unit 7 and is located the perpendicular line in the centre of horizontal center line, and left hammer forges unit 1 and right hammer and forges for mould 6 between the unit 2, and perpendicular hammer forges unit 7 and is located mould 6 top.
As shown in fig. 1, the left hammer forging unit 1 includes a left hammer 101, a left main cylinder 103 and two left cylinders 108, the two left cylinders 108 are symmetrically disposed on two sides of the left main cylinder 103, the left main cylinder 103 is a plunger cylinder, the two left cylinders 108 are piston cylinders, a movable end of the left cylinder 108 is connected to a left fixed beam 112, one end of the plunger of the left main cylinder 103 is connected to the left hammer 101, the other end of the plunger is connected to a left movable beam 113, a cylinder body of the left cylinder 108 is fixedly connected to the left fixed beam 112, a piston rod of the left cylinder 108 is fixed to the left movable beam 113, and the cylinder body of the left main cylinder 103 is embedded in the left fixed beam 112. The left main cylinder 103 is communicated with a hydraulic pump station through a left main cylinder servo proportional valve 106 and a pipeline, a left main cylinder pressure sensor 105 is arranged on the pipeline, the two left side cylinders 108 are communicated with the hydraulic pump station through a left side cylinder proportional direction valve 111 and the pipeline, and a left side cylinder pressure sensor 110 is arranged on the pipeline; a left displacement sensor 102 is installed between the left fixed beam 112 and the left movable beam 113, the displacement sensor is a magnetostrictive displacement sensor, two ends of which are respectively arranged on the left fixed beam 112 and the left movable beam 113, and the displacement sensor detects and records the current position of the left hammer head 101 in real time and takes the rear limit of the left movable beam 113 as a zero point.
The right hammer forging unit 2 comprises a right hammer 201, a right main cylinder 203 and two right side cylinders 208, the two right side cylinders 208 are symmetrically arranged on two sides of the right main cylinder 203, the right main cylinder 203 is a plunger cylinder, the two right side cylinders 208 are piston cylinders, the movable end of the right side cylinder 208 is connected with a right fixed beam 212, one end of a plunger 204 of the right main cylinder is connected with the right hammer 201, the other end of the plunger is connected with a right movable beam 213, the cylinder body of the right side cylinder 208 is fixedly connected with the right fixed beam 212, a piston 209 of the right side cylinder is fixed on the right movable beam 213, and the cylinder body of the right main cylinder 203 is embedded in the right. The right master cylinder 203 is communicated with the hydraulic pump station through a right master cylinder servo proportional valve 206 and a pipeline, a right master cylinder pressure sensor 205 is arranged on the pipeline, the two right side cylinders 208 are communicated with the hydraulic pump station through a right side cylinder proportional direction valve 211 and the pipeline, and a right side cylinder pressure sensor 210 is arranged on the pipeline; a right displacement sensor 202 is installed between the right fixed beam 212 and the right movable beam 213, the displacement sensor is a magnetostrictive displacement sensor, two ends of the magnetostrictive displacement sensor are respectively arranged on the right fixed beam 212 and the right movable beam 213, the current position of the right hammer head 201 is detected and recorded in real time, and the rear limit of the right movable beam 213 is used as a zero point.
The liquid filling device comprises a liquid filling tank 3, wherein a column-turning type magnetic float liquid level sensor 302 and a pressure sensor 301 are installed on the liquid filling tank 3 and used for monitoring the liquid level and the pressure value of the liquid filling tank 3 in real time, and a safety valve 303 is installed and used for protecting the pressure of the liquid filling tank 3.
The left main cylinder 103 and the right main cylinder 203 are respectively communicated with the liquid charging tank 3 through a left liquid charging valve 107 and a right liquid charging valve 207, a left detection switch I114 and a left detection switch II 115 are installed on the left liquid charging valve 107, and a right detection switch I214 and a right detection switch II 215 are installed on the right liquid charging valve 207; the left master cylinder servo proportional valve 106, the left master cylinder proportional direction valve 111, the left master cylinder pressure sensor 105, the left side cylinder pressure sensor 110, the left displacement sensor 102, the right master cylinder servo proportional valve 206, the right side cylinder proportional direction valve 211, the right master cylinder pressure sensor 205, the right side cylinder pressure sensor 210, the right displacement sensor 202, the column-turning type magnetic float liquid level sensor 302, the pressure sensor 301, the left detection switch I114, the left detection switch II 115, the right detection switch I214 and the right detection switch II 215 are all in electric signal connection with the PLC control system 4.
When the right liquid filling valve 207 sends a closing signal to the PLC control system 4 through the right detection switch II 215, the right main cylinder 203 is communicated with an oil supply port of a hydraulic pump station through a pipeline, the PLC control system 4 controls the opening response of the servo proportional valve 206 of the right main cylinder so as to control hydraulic oil to enter the right main cylinder 203 to perform pressurization action on the right hammer 201, and when the right liquid filling valve 207 sends an opening signal to the right detection switch I214 of the right liquid filling valve 207, the right main cylinder 203 can be communicated with the liquid filling tank 3 through the pipeline so as to perform liquid filling action on the right main cylinder 203, so that the empty pumping of the right main cylinder 203 is avoided. The connection and disconnection of the left prefill valve 107 with the left master cylinder 103 and the hydraulic pump station are the same as those in the right part.
The hammer forging unit controls opening response of a proportional direction valve (comprising a right cylinder proportional direction valve 211 and a left cylinder proportional direction valve 111) through a PLC control system 4 in a real-time closed-loop manner, so that hydraulic oil is controlled to enter and exit two left cylinders 108 and two right cylinders 208 to respectively drive a left hammer 101 and a right hammer 201 to move forward and return to reciprocate.
The left hammer head 101 and the right hammer head 201 are controlled to stretch and drive the left main cylinder 103 and the right main cylinder 203 to perform pressurization operation by controlling the opening degree change of the left main cylinder servo proportional valve 106 and the right main cylinder servo proportional valve 206 respectively through the PLC control system 4, the left displacement sensor 102 and the right displacement sensor 202 are used for monitoring the displacement change of the left hammer head 101 and the right hammer head 201 in real time, and the left hammer head 101 and the right hammer head 201 are controlled to synchronously advance through the PLC control system 4.
Example 9:
the embodiment provides a horizontal forging cooperative control method for a large-scale multi-directional die forging hydraulic machine, which adopts a horizontal forging cooperative control system for the large-scale multi-directional die forging hydraulic machine and comprises the following steps:
step 1) selecting a mold 6 model and a blank material type of the forging and forging of the time through an HMI (human machine interface) 5, and automatically screening out the centering position L of a left hammer head 101 of a left hammer head forging unit 1 and a right hammer head 201 of a right hammer head forging unit 2 of the mold 6 by a PLC (programmable logic controller) control system 4 according to the selected typeLeft side of、LRight sideAnd the pressure value P and the pressure maintaining time T of the blank forming;
step 2) after detecting opening signals of a first left detection switch 114 of the left liquid charging valve 107 and a first right detection switch 214 of the right liquid charging valve 207, the PLC control system 4 simultaneously sends signals to the left cylinder proportional directional valve 111 and the right cylinder proportional directional valve 211, so that a left cylinder 108 of the left hammer head forging unit 1 and a right cylinder 208 of the right hammer head forging unit 2 are enabled to feed liquid, and a left movable beam 113 and a right movable beam 213 are respectively driven to push the left hammer head 101 and the right hammer head 201 to rapidly advance and center;
in the quick centering process, the left main cylinder 103 and the right main cylinder 203 are respectively communicated with the liquid charging tank 3 through the left liquid charging valve 107 and the right liquid charging valve 207, so that the left main cylinder 103 and the right main cylinder 203 are in a liquid charging state;
step 3) the PLC control system 4 detects the value L of the left displacement sensor 102 in real time1≥LLeft side ofAnd the value L of the right displacement sensor 2022When L is present1≥LLeft side ofAnd L is2When the volume is more than or equal to L, the left liquid filling valve 107 and the right liquid filling valve 207 are closed;
step 4), the PLC control system 4 controls the pressure value of the vertical hammer forging unit 7 to be more than 300bar, and opens the left main cylinder servo proportional valve 106 and the right main cylinder servo proportional valve 206, so that the left main cylinder 103 and the right main cylinder 203 are communicated with a hydraulic pump station, and the left main cylinder 103 and the right main cylinder 203 simultaneously enter a pressurization state;
step 5) the PLC control system 4 monitors the value P of the left master cylinder pressure sensor 105 in real time1And the value P of the right master cylinder pressure sensor 2052When P is1Not less than P and P2When the pressure is more than or equal to P, the pressurization is stopped, and the left main cylinder 103 and the right main cylinder 203 simultaneously enter a pressure maintaining state;
and 6) after the pressure maintaining time T, re-opening the left liquid filling valve 107 and the right liquid filling valve 207, releasing the pressure of the left main cylinder 103 and the right main cylinder 203 to enable hydraulic oil to enter the liquid filling tank 3, then enabling the liquid entering of the left side cylinder 108 and the right side cylinder 208 to respectively drive the left hammer head 101 and the right hammer head 201 to return to the original position quickly, and completing the automatic horizontal forging cycle.
Example 10:
on the basis of embodiment 9, this embodiment provides a horizontal forging cooperative control method for a large-scale multi-directional die forging hydraulic press, which includes firstly selecting a model type of a die 6 and a blank material type of a current die forging and forging on an HMI human-machine interface 5, and automatically screening out a centering position L of a lower left hammer 101 and a lower right hammer 201 of the die 6 by a PLC control system 4 according to the selected typeLeft side of、LRight sideAnd the pressure value P and the pressure maintaining time T of the blank forming; and the position parameters of the left hammer head 101 and the right hammer head 201 are fed back to the displacement control of the hammer heads by the PLC controller, and the multi-directional die forging and pressure forming automatic forging is started.
The PLC control system 4 detects a first detection switch of the left liquid charging valve 107 and a first detection switch of the right liquid charging valve 207, the left main cylinder 103 and the right main cylinder 203 are respectively connected with the liquid charging tank 3 through the left liquid charging valve 107 and the right liquid charging valve 207, the left main cylinder 103 and the right main cylinder 203 can be ensured to be in a liquid charging state all the time in the rapid advancing centering process, large cavities of the left cylinder 108 and the right cylinder 208 begin to be charged with liquid to drive the movable beam and push the left hammer head 101 and the right hammer head 201 to advance rapidly, in the rapid centering process, the PLC controller monitors the numerical changes of the left displacement sensor 102 and the right displacement sensor 202 in real time, then the opening changes of the left proportional directional valve and the right proportional directional valve are adjusted in real time to ensure the synchronous advancing of the left hammer head 101 and the right hammer head 201, and further detects the value L of the left displacement sensor 102 in real1≥LLeft side ofAnd the value L of the right displacement sensor 2022≥LRight sideAnd further vertical forging is carried out to enter a pressurizing state, the preferable vertical pressure value is more than 300bar to ensure that the die 6 is stable, the further left liquid filling valve 107 and the right liquid filling valve 207 are closed, the further left main cylinder 103 and the right main cylinder 203 are connected with a hydraulic pump station through the left servo proportional valve and the right servo proportional valve, the left main cylinder 103 and the right main cylinder 203 simultaneously enter the pressurizing state, and the left side cylinder 108 and the right side cylinder 208 enter the liquid supplementing state. The further PLC monitors the numerical value changes of the left displacement sensor 102 and the right displacement sensor 202 in real time, then adjusts the opening response changes of the left servo proportional valve and the right servo proportional valve in real time to ensure that the left hammer head 101 and the right hammer head 201 advance synchronously, and the further PLC detects the value P of the left main cylinder pressure sensor 105 in real time1P or more and the value P of the right master cylinder pressure sensor 2052And when the hammer pressurization is not less than P, the left main cylinder 103 and the right main cylinder 203 simultaneously enter a pressure maintaining state, after further pressure maintaining time T, the left liquid filling valve 107 and the right liquid filling valve 207 are opened again, the pressure relief of the left main cylinder 103 and the right main cylinder 203 is completed, the small cavity liquid feeding of the left side cylinder 108 and the right side cylinder 208 further drives the hammer to return to the original position quickly, and the automatic horizontal forging cycle is completed.
In the rapid advancing and pressurizing process of the multi-directional die forging horizontal forging hammer head, the PLC control system 4 monitors the pressure difference between the left side cylinder 108 and the right side cylinder 208 and the pressure difference between the left main cylinder 103 and the right main cylinder 203 in real time so as to ensure that the pressure difference between the left forging unit and the right forging unit is within a reasonable range in the forging process and ensure the safety and damage prevention of mechanical equipment and the die 6.
In the rapid centering process, the PLC control system 4 monitors the changes in the values of the left displacement sensor 102 and the right displacement sensor 202 in real time, and adjusts the openings of the left proportional directional valve and the right proportional directional valve in real time, so that the left hammer head 101 and the right hammer head 201 advance synchronously.
As shown in fig. 3, in the rapid centering process, the PLC control system 4 monitors the position of the left ram 101 corresponding to the forward movement of the left cylinder 108 in real time, and when it is determined that the right ram 201 is not synchronously followed in real time within the following error range, the PLC control system 4 adjusts the opening response of the right cylinder proportional directional valve 211 in real time, so that the left ram 101 and the right ram 201 are synchronized.
In the pressurizing process, the PLC control system 4 monitors the value changes of the left displacement sensor 102 and the right displacement sensor 202 in real time, and adjusts the openings of the left master cylinder servo proportional valve 106 and the right master cylinder servo proportional valve 206 in real time to make the left hammer head 101 and the right hammer head 201 advance synchronously.
As shown in fig. 3, in the pressurizing process, the PLC control system 4 monitors the position of the left hammer 101 corresponding to the forward movement of the left main cylinder 103 in real time, and when it is determined that the right hammer 201 does not follow within the following error range in real time, the PLC control system 4 adjusts the opening response of the servo proportional valve 206 of the right main cylinder in real time, so that the left hammer 101 and the right hammer 201 pressurize synchronously.
It will be understood by those of ordinary skill in the art that the foregoing embodiments are specific examples for carrying out the invention, and that various changes in form and details may be made therein without departing from the spirit and scope of the invention in practice.
Claims (10)
1. The utility model provides a horizontal forging cooperative control system of large-scale multidirectional die forging hydraulic press, includes that horizontal forging unit and vertical hammer forge unit (7), its characterized in that: the horizontal forging unit comprises a left hammer forging unit (1) and a right hammer forging unit (2), the left hammer forging unit (1) and the right hammer forging unit (2) are symmetrically installed on a horizontal central line of the frame, the vertical hammer forging unit (7) is located on a perpendicular bisector of the horizontal central line, a die (6) is arranged between the left hammer forging unit (1) and the right hammer forging unit (2), and the vertical hammer forging unit (7) is located above the die (6);
left side tup forges unit (1) and right tup and forges unit (2) and all communicates hydraulic power unit through the pipeline, PLC control system (4) electricity is connected with HMI man-machine interface (5), perpendicular tup forges unit (7), left tup forges unit (1) and right tup forges unit (2) and all with PLC control system (4) signal of telecommunication is connected.
2. The horizontal forging cooperative control system of the large-scale multi-directional die forging hydraulic press according to claim 1, characterized in that: left side tup forges unit (1) and includes left tup (101) and left hydraulic means, left side tup (101) are connected with left hydraulic means, left side hydraulic means passes through pipeline and hydraulic power unit intercommunication, install hydraulic sensor and valve on the pipeline, left displacement sensor (102) are installed to left side hydraulic means on, hydraulic sensor, left displacement sensor (102) and valve all with PLC control system (4) signal of telecommunication connection.
3. The horizontal forging cooperative control system of the large-scale multi-directional die forging hydraulic press according to claim 1, characterized in that: the HMI human-computer interface (5) stores a mould (6) model, and corresponds to a left hammer head forging unit (1) and a right hammer head forging unit (2) under the mould (6) according to the type of the blank material, and a median value or a pressure set value and a pressure value and pressure maintaining time for forming the blank material under the mould (6).
4. The horizontal forging cooperative control system of the large-scale multi-directional die forging hydraulic press according to claim 1, characterized in that: the hammer forging device is characterized by further comprising a liquid filling device, wherein the left hammer forging unit (1) and the right hammer forging unit (2) are respectively communicated with the liquid filling device through a left liquid filling valve (107) and a right liquid filling valve (207).
5. The horizontal forging cooperative control system of the large-scale multi-directional die forging hydraulic press according to claim 1, characterized in that: the PLC control system (4) comprises a PLC controller, a digital quantity input module, a digital quantity output module, an analog quantity input module and an analog quantity output module.
6. The horizontal forging cooperative control system of the large-scale multi-directional die forging hydraulic press according to claim 2, characterized in that: the left hydraulic device comprises a left main cylinder (103) and two left side cylinders (108), the two left side cylinders (108) are symmetrically arranged on two sides of the left main cylinder (103), the left main cylinder (103) is a plunger cylinder, the two left side cylinders (108) are piston cylinders, the left main cylinder (103) is communicated with a hydraulic pump station through a left main cylinder servo proportional valve (106) and a pipeline, a left main cylinder pressure sensor (105) is arranged on the pipeline, the two left side cylinders (108) are communicated with the hydraulic pump station through a left side cylinder proportional direction valve (111) and the pipeline, and a left side cylinder pressure sensor (110) is arranged on the pipeline;
the movable end of a left side cylinder (108) is connected with a left fixed beam (112), one end of a left main cylinder plunger (104) is connected with a left hammer head (101), the other end of the left main cylinder plunger is connected with a left movable beam (113), a cylinder body of the left side cylinder (108) is fixedly connected with the left fixed beam (112), a piston rod of the left side cylinder (108) is fixed on the left movable beam (113), the cylinder body of the left main cylinder (103) is embedded in the left fixed beam (112), the left main cylinder (103) is communicated with a liquid filling device, two ends of a left displacement sensor (102) are respectively arranged on the fixed beam and the movable beam, and a left main cylinder servo proportional valve (106) and a left side cylinder proportional directional valve (111) are both in electrical signal connection with a PLC control system (4).
7. The horizontal forging cooperative control system of the large-scale multi-directional die forging hydraulic press according to claim 4 or 6, wherein: the liquid filling device comprises a liquid filling tank (3), the liquid filling tank (3) is communicated with a left main cylinder (103) through a left liquid filling valve (107), and a column-turning type magnetic float liquid level sensor (302) and a pressure sensor (301) are mounted on the liquid filling tank (3);
the left hydraulic device is communicated with a hydraulic pump station through a pipeline and a left liquid filling valve (107), a left detection switch I (114) and a left detection switch II (115) are installed on the left liquid filling valve (107), and the column-turning type magnetic float liquid level sensor (302), the pressure sensor (301), the left detection switch I (114) and the left detection switch II (115) are all in electric signal connection with the PLC control system (4).
8. The horizontal forging cooperative control system of the large-scale multi-directional die forging hydraulic press according to claim 7, wherein: and a safety valve (303) is arranged on the liquid filling tank (3).
9. A horizontal forging cooperative control method of a large-scale multi-directional die forging hydraulic press, which adopts the horizontal forging cooperative control system of the large-scale multi-directional die forging hydraulic press as claimed in claim 7, and is characterized by comprising the following steps:
step 1) selecting a mold (6) model and a blank material type of the forging and forging of the time through an HMI (human machine interface) (5), and automatically screening the optimal centering position L of a left hammer head (101) of a left hammer head forging unit (1) and a right hammer head (201) of a right hammer head forging unit (2) under the mold (6) by a PLC (programmable logic controller) control system (4) according to the selected typesLeft side of、LRight sideAnd the pressure value P and the pressure maintaining time T of the blank forming;
step 2), after detecting opening signals of a first left detection switch (114) of a left liquid charging valve (107) and a first right detection switch (214) of a right liquid charging valve (207), a PLC control system (4) simultaneously sends signals to a proportional directional valve (111) of a left cylinder and a proportional directional valve (211) of a right cylinder, so that a left cylinder (108) of a left hammer head forging unit (1) and a right cylinder (208) of a right hammer head forging unit (2) are charged with liquid, a left movable beam (113) and a right movable beam (213) are respectively driven, and a left hammer head (101) and a right hammer head (201) are pushed to rapidly advance and center;
in the quick centering process, the left main cylinder (103) and the right main cylinder (203) are respectively communicated with the liquid filling tank (3) through a left liquid filling valve (107) and a right liquid filling valve (207), so that the left main cylinder (103) and the right main cylinder (203) are in a liquid filling state;
step 3) the PLC control system (4) detects the value L of the left displacement sensor (102) in real time1≥LLeft side ofAnd the value L of the right displacement sensor (202)2When L is present1≥LLeft side ofAnd L is2When the volume is more than or equal to L, the left liquid filling valve (107) and the right liquid filling valve (207) are closed;
step 4), the PLC control system (4) controls the pressure value of the vertical hammer forging unit (7) to be more than 300bar, and opens the left main cylinder servo proportional valve (106) and the right main cylinder servo proportional valve (206) to enable the left main cylinder (103) and the right main cylinder (203) to be communicated with a hydraulic pump station, and the left main cylinder (103) and the right main cylinder (203) enter a pressurization state simultaneously;
step 5) the PLC control system (4) monitors the value P of the left master cylinder pressure sensor (105) in real time1And the value P of the right master cylinder pressure sensor (205)2When P is1Not less than P and P2When the pressure is more than or equal to P, the pressurization is stopped, and the left main cylinder (103) and the right main cylinder (203) simultaneously enter a pressure maintaining state;
and 6) after the pressure maintaining time T, re-opening the left liquid filling valve (107) and the right liquid filling valve (207), decompressing the left main cylinder (103) and the right main cylinder (203), allowing hydraulic oil to enter the liquid filling tank (3), allowing liquid entering the left side cylinder (108) and the right side cylinder (208) to respectively drive the left hammer head (101) and the right hammer head (201) to rapidly return to the original position, and completing the automatic horizontal forging cycle.
10. The horizontal forging cooperative control method for the large-scale multi-directional die forging hydraulic press according to claim 9, characterized in that: step 2) in the rapid centering process, the PLC control system (4) monitors the numerical value changes of the left displacement sensor (102) and the right displacement sensor (202) in real time, and adjusts the openings of the left proportional direction valve and the right proportional direction valve in real time to enable the left hammer head (101) and the right hammer head (201) to advance synchronously;
and 4) in the pressurizing process, the PLC control system (4) monitors the numerical value changes of the left displacement sensor (102) and the right displacement sensor (202) in real time, and adjusts the openings of the left main cylinder servo proportional valve (106) and the right main cylinder servo proportional valve (206) in real time to enable the left hammer head (101) and the right hammer head (201) to advance synchronously.
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