CN111912700B - A lateral displacement compensation device and method for testing foam shear performance - Google Patents
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- 239000002184 metal Substances 0.000 claims abstract description 24
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Abstract
Description
技术领域technical field
本发明涉及一种用于测试泡沫剪切性能的横向位移补偿装置及方法,属于材料性能测量及材料工程应用领域。The invention relates to a lateral displacement compensation device and method for testing foam shear performance, belonging to the fields of material performance measurement and material engineering application.
背景技术Background technique
近年来,载人航天、深空探测、高超声速飞行器等航空航天技术的迅速发展对热防护系统及隔热材料提出越来越多的应用需求。空间飞行器在轨服役及天地往返过程中面临着复杂多变的高、低温环境,外部需要使用大量的隔热材料对其进行热防护,泡沫绝热材料作为一种结构与功能一体化材料,不仅具有较低的导热性能,而且具有一定的力学承载性能,非常适合作为空间飞行器的隔热材料,在新型太阳翼基板中具有广阔的应用前景。剪切力学性能作为泡沫材料的一个关键性能指标,需要对其进行精确的测量,成为泡沫材料性能评价中的技术难点。In recent years, the rapid development of aerospace technologies such as manned spaceflight, deep space exploration, and hypersonic vehicles has put forward more and more application requirements for thermal protection systems and insulation materials. Space vehicles face complex and changeable high and low temperature environments during their in-orbit service and space-to-earth round trips. A large number of thermal insulation materials are required for thermal protection on the outside. As a structural and functional integrated material, foam thermal insulation materials not only have With low thermal conductivity and certain mechanical load-bearing properties, it is very suitable as a thermal insulation material for space vehicles, and has broad application prospects in new solar wing substrates. As a key performance index of foam materials, shear mechanical properties need to be accurately measured, which has become a technical difficulty in the performance evaluation of foam materials.
传统泡沫材料剪切力学性能的测量方法,多采用GB/T 10007-2008或ASTM C393-00标准中的测试方法,主要利用上、下施力机构对固定于夹具中的泡沫材料施加拉伸应力,利用拉伸剪切的方法实现材料剪切强度或剪切模量的测量。由于泡沫材料在测试过程中会产生横向变形,而施力机构的两个夹头位置固定,无法随泡沫横向变形而进行位移调整,形成横向拉伸应力和纵向剪切应力共存的状态,对纯剪切性能状态的应力及应变测试造成一定的测试误差,测试结果准确度较低。误差随变形量、应力比例及拉伸应力的增大而增大,因此传统测试方法主要适用于刚性硬质泡沫材料,对于半刚性以及软质泡沫材料剪切性能测试由于缺乏横向位移补偿,存在较大的测量误差。The traditional methods for measuring the shear mechanical properties of foam materials mostly adopt the test methods in GB/T 10007-2008 or ASTM C393-00 standards, mainly using the upper and lower force-applying mechanisms to apply tensile stress to the foam materials fixed in the fixture , using the method of tensile shear to realize the measurement of material shear strength or shear modulus. Since the foam material will produce lateral deformation during the test process, and the positions of the two grippers of the force-applying mechanism are fixed, the displacement cannot be adjusted with the lateral deformation of the foam, resulting in the coexistence of lateral tensile stress and longitudinal shear stress. The stress and strain test of the shear performance state causes certain test errors, and the accuracy of the test results is low. The error increases with the increase of deformation, stress ratio and tensile stress. Therefore, the traditional test method is mainly suitable for rigid rigid foam materials. For the shear performance test of semi-rigid and soft foam materials, due to the lack of lateral displacement compensation, there are large measurement error.
综上,传统泡沫材料剪切性能测试方法在拉伸剪切的过程中由于横向位移和横向拉伸应力的存在,不适用于测试过程中变形量大的半刚性以及软质泡沫材料。In summary, due to the existence of lateral displacement and transverse tensile stress in the process of tensile shearing, the traditional foam material shear performance test method is not suitable for semi-rigid and soft foam materials with large deformation during the test process.
发明内容Contents of the invention
本发明专利解决的技术问题是:本发明提供了一种用于测试泡沫剪切性能的横向位移补偿装置及方法,解决了半刚性以及软质泡沫材料因变形产生的横向位移以及拉伸应力而导致的剪切性能测试不准确的问题,可以准确地测试半刚性及柔性泡沫材料的剪切性能,提高了测试效率和适用性。The technical problem solved by the patent of the present invention is: the present invention provides a lateral displacement compensation device and method for testing foam shear performance, which solves the problem of lateral displacement and tensile stress of semi-rigid and soft foam materials due to deformation. The resulting problem of inaccurate shear performance testing can accurately test the shear performance of semi-rigid and flexible foam materials, improving test efficiency and applicability.
本发明专利的技术解决方案为:The technical solution of the patent of the present invention is:
一种用于测试泡沫剪切性能的横向位移补偿装置,包括施力机构、金属夹板和位移补偿机构,A lateral displacement compensation device for testing foam shear performance, including a force application mechanism, a metal splint and a displacement compensation mechanism,
施力机构包括上压头、下压头以及连接机构,The force application mechanism includes an upper pressure head, a lower pressure head and a connecting mechanism,
金属夹板包括上夹板和下夹板,The metal splint includes an upper splint and a lower splint,
位移补偿机构包括上导轨、下导轨以及滚轴;The displacement compensation mechanism includes upper guide rail, lower guide rail and roller;
上压头为L形结构,一端通过锁紧螺母与连接机构的连接杆连接,另一端通过固定螺钉连接上夹板;The upper pressure head is L-shaped structure, one end is connected with the connecting rod of the connecting mechanism through a lock nut, and the other end is connected with the upper splint through a fixing screw;
连接机构包括上连接机构和下连接机构,连接机构均由连接杆、锁紧螺母和销钉组成,力学试验机的连接接头套在连接杆一端,通过销钉固定连接;连接杆另一端通过锁紧螺母与压头刚性固定;The connection mechanism includes an upper connection mechanism and a lower connection mechanism. The connection mechanism is composed of a connecting rod, a lock nut and a pin. The connecting joint of the mechanical testing machine is set on one end of the connecting rod and fixed by a pin; Rigidly fixed with the indenter;
泡沫材料试验样品通过胶黏剂粘贴在上夹板和下夹板之间,金属夹板的延长部位分别通过固定螺钉与上压头固定连接,下夹板与位移补偿机构中的上导轨固定连接;The foam material test sample is pasted between the upper splint and the lower splint with adhesive, the extended parts of the metal splint are fixedly connected with the upper indenter through fixing screws, and the lower splint is fixedly connected with the upper guide rail in the displacement compensation mechanism;
下压头与下导轨一体化设计,上导轨与下导轨之间设置有至少两根平行滚轴;The integrated design of the lower pressure head and the lower guide rail, at least two parallel rollers are arranged between the upper guide rail and the lower guide rail;
下压头通过锁紧螺母与下连接机构的连接杆连接,下连接杆通过销钉与力学试验机连接;位移补偿机构的上导轨可以随泡沫材料试验样品的变形进行移动,对变形进行横向补偿。The lower pressure head is connected with the connecting rod of the lower connecting mechanism through the lock nut, and the lower connecting rod is connected with the mechanical testing machine through the pin; the upper guide rail of the displacement compensation mechanism can move with the deformation of the foam material test sample, and the deformation is compensated laterally.
进一步的,上导轨和下导轨截面均为等腰三角形结构,三角形的腰与水平板的夹角为45°。Further, the sections of the upper guide rail and the lower guide rail are both isosceles triangle structures, and the included angle between the waist of the triangle and the horizontal plate is 45°.
进一步的,泡沫材料的剪切模量的确定方法为:Further, the determination method of the shear modulus of foam material is:
式中:G为样品的剪切模量;δ为样品的厚度;θ为载荷-形变图中的直线斜率;l为样品的原始长度;b为样品的原始宽度。In the formula: G is the shear modulus of the sample; δ is the thickness of the sample; θ is the slope of the straight line in the load-strain diagram; l is the original length of the sample; b is the original width of the sample.
进一步的,泡沫材料试验样品通过胶黏剂粘贴在上夹板和下夹板之间的方法为:在金属夹板中粘贴样品的部位预先涂敷一层胶黏剂,使泡沫样品分别靠近两个夹板的上、下边缘进行粘贴,涂胶后将上夹板、下夹板相对放置并错开一定距离;粘贴完成后,在上夹板上增加一块与其具有相同尺寸的夹板作为压板,与下夹板在相反方向上平移相同的距离,以达到受力平衡,之后在压板上方增加配重块,在常温温度条件下进行加压固化至少24小时,样品固化完成后,将上、下夹板垂直与桌面放置,使其不受到任何压力。Further, the method of pasting the foam material test sample between the upper splint and the lower splint with an adhesive is as follows: a layer of adhesive is pre-coated on the part of the metal splint where the sample is pasted, so that the foam sample is respectively close to the two splints. Paste the upper and lower edges, place the upper splint and the lower splint relative to each other and stagger a certain distance after gluing; after the paste is completed, add a splint with the same size as the pressure plate on the upper splint, and translate in the opposite direction to the lower splint The same distance to achieve force balance, then add a counterweight on the top of the pressure plate, and pressurize and cure at room temperature for at least 24 hours. After the sample is cured, place the upper and lower splints vertically on the table so that under any pressure.
一种用于测试泡沫剪切性能的横向位移补偿方法,包括如下步骤:A lateral displacement compensation method for testing foam shear performance, comprising the steps of:
步骤一,将上、下两个连接杆分别插入力学试验机的连接接头凹型槽内进行连接,上连接杆一端与上连接接头固定连接,另一端与上压头固定连接,通过旋转锁紧螺母使上连接杆与上压头在试验过程中达到刚性固定;下连接机构通过锁紧螺母使下连接杆和下压头分别达到刚性固定连接;Step 1. Insert the upper and lower connecting rods into the concave groove of the connecting joint of the mechanical testing machine for connection. One end of the upper connecting rod is fixedly connected with the upper connecting joint, and the other end is fixedly connected with the upper indenter. By rotating the lock nut The upper connecting rod and the upper indenter are rigidly fixed during the test; the lower connecting mechanism makes the lower connecting rod and the lower indenter respectively rigidly fixed through the lock nut;
步骤二,打开力学试验机,将未粘贴样品的上夹板吊装在试验机上,对试验板带来的附加载荷清零;将位移补偿机构安装到位;将粘好泡沫试验样品的金属夹板分别装在上压头和下压头中间;Step 2: Open the mechanical testing machine, hoist the upper splint with no sample pasted on the testing machine, and clear the additional load brought by the test plate; install the displacement compensation mechanism in place; install the metal splint with the foam test sample on the test machine respectively. Between the upper head and the lower head;
步骤三,以一定的加载速率对泡沫试验样品施加压向剪切应力,即对上夹板施加向下压力,对下夹板施加向上压力,泡沫材料在剪切力作用下产生纵向及横向变形,下夹板在横向拉应力作用下带动位移补偿机构水平移动,对横向位移进行补偿;Step 3: Apply compressive shear stress to the foam test sample at a certain loading rate, that is, apply downward pressure to the upper splint and upward pressure to the lower splint. Under the action of lateral tensile stress, the splint drives the displacement compensation mechanism to move horizontally to compensate the lateral displacement;
步骤四,对泡沫样品以一定的加载速率反复加载三次,绘制载荷-形变曲线,在线性段范围内计算剪切模量,之后以恒定速率持续加载直至泡沫样品断裂,得到泡沫材料的剪切强度。
进一步的,将样品粘贴在金属夹板上的方法为:Further, the method of pasting the sample on the metal splint is:
在金属夹板中粘贴样品的部位预先涂敷一层胶黏剂,使泡沫样品分别靠近两个夹板的上、下边缘进行粘贴,涂胶后将上夹板、下夹板相对放置并错开一定距离;粘贴完成后,在上夹板上增加一块与其具有相同尺寸的夹板作为压板,与下夹板在相反方向上平移相同的距离,以达到受力平衡,之后在压板上方增加配重块,在常温温度条件下进行加压固化至少24小时,样品固化完成后,将上、下夹板垂直与桌面放置,使其不受到任何压力。A layer of adhesive is pre-coated on the part where the sample is pasted in the metal splint, so that the foam sample is pasted close to the upper and lower edges of the two splints. After completion, add a splint with the same size as the pressure plate on the upper splint, and translate the same distance with the lower splint in the opposite direction to achieve force balance, and then add a counterweight above the pressure plate. Perform pressure curing for at least 24 hours. After the sample is cured, place the upper and lower splints vertically on the table so that they are not subject to any pressure.
进一步的,位移补偿机构包括上导轨、下导轨以及滚轴;下夹板与位移补偿机构中的上导轨固定连接;Further, the displacement compensation mechanism includes an upper guide rail, a lower guide rail and a roller; the lower splint is fixedly connected with the upper guide rail in the displacement compensation mechanism;
下压头与下导轨一体化设计,上导轨与下导轨之间设置有至少两根平行滚轴;The integrated design of the lower pressure head and the lower guide rail, at least two parallel rollers are arranged between the upper guide rail and the lower guide rail;
位移补偿机构的上导轨可以随泡沫材料试验样品的变形进行移动,对变形进行横向补偿。The upper guide rail of the displacement compensation mechanism can move with the deformation of the foam material test sample to compensate the deformation laterally.
进一步的,上导轨和下导轨截面均为等腰三角形结构,三角形的腰与水平板的夹角为45°。Further, the sections of the upper guide rail and the lower guide rail are both isosceles triangle structures, and the included angle between the waist of the triangle and the horizontal plate is 45°.
进一步的,泡沫材料的剪切模量的确定方法为:Further, the determination method of the shear modulus of foam material is:
式中:G为样品的剪切模量;δ为样品的厚度;θ为载荷-形变图中的直线斜率;l为样品的原始长度;b为样品的原始宽度。In the formula: G is the shear modulus of the sample; δ is the thickness of the sample; θ is the slope of the straight line in the load-strain diagram; l is the original length of the sample; b is the original width of the sample.
进一步的,步骤三中,以1-3mm/min的加载速率对泡沫试验样品施加压向剪切应力,步骤四中,对泡沫样品以1-3mm/min的加载速率反复加载三次,以3-5mm/min恒定速率持续加载直至泡沫样品断裂。Further, in
本发明与现有技术相比有益效果为:Compared with the prior art, the present invention has beneficial effects as follows:
(1)本发明利用泡沫材料剪切性能的横向位移补偿测试方法,减少了半刚性及软质泡沫材料发生横向变形及受到横向拉伸应力而造成的剪切性能测量误差,受力过程更接近于泡沫材料的纯剪切受力状态,解决了半刚性及软质泡沫材料利用现有的硬质泡沫剪切试验工装测试存在的不准确的问题,在材料剪切性能的获取上更加精确;(1) The present invention utilizes the lateral displacement compensation test method of foam material shear performance, has reduced semi-rigid and soft foam material and the shear performance measurement error that lateral deformation and being subjected to lateral tensile stress causes, and the stress process is closer to Based on the pure shear stress state of the foam material, it solves the inaccurate problem of semi-rigid and soft foam materials using the existing rigid foam shear test tooling, and is more accurate in obtaining the shear performance of the material;
(2)本发明测试装置的横向位移补偿方法操作简单易行,试验可重复性高。整套装置与传统硬质泡沫材料剪切性能测试装置相比,夹具重量大大减轻,降低了测试人员的劳动强度,极大地提高了测试效率;(2) The lateral displacement compensation method of the test device of the present invention is simple and easy to operate, and the test repeatability is high. Compared with the traditional rigid foam material shear performance test device, the whole device has greatly reduced the weight of the fixture, reduced the labor intensity of the testers, and greatly improved the test efficiency;
(3)本发明利用泡沫材料剪切性能的横向位移补偿试验方法所得到的载荷-形变曲线更接近于泡沫材料受到纯剪切应力过程中的实际形变过程,测试结果更具有工程参考意义。(3) The load-deformation curve obtained by the present invention using the lateral displacement compensation test method of the shear performance of the foam material is closer to the actual deformation process of the foam material in the process of being subjected to pure shear stress, and the test results have more engineering reference significance.
(4)本发明位移补偿机构上、下导轨之间的平行滚轴可以自由滑动,滑动范围可以根据样品厚度进行调节,提高了测试装置的通用性和使用范围,有效弥补了现有泡沫材料剪切性能测试方法存在的不足。(4) The parallel rollers between the upper and lower guide rails of the displacement compensation mechanism of the present invention can slide freely, and the sliding range can be adjusted according to the thickness of the sample, which improves the versatility and application range of the test device, and effectively compensates for the existing foam material shear. There are deficiencies in all performance testing methods.
附图说明Description of drawings
图1为本发明泡沫材料剪切性能的横向位移补偿试验装置示意图;Fig. 1 is the schematic diagram of the lateral displacement compensation test device of the foam shear performance of the present invention;
图2为本发明泡沫剪切样品的粘贴与固化示意图;Fig. 2 is the sticking and curing schematic diagram of the foam shear sample of the present invention;
图3为本发明泡沫材料剪切性能的横向位移补偿试验方法得到的载荷-形变曲线;Fig. 3 is the load-deformation curve that the lateral displacement compensation test method of foam shear performance of the present invention obtains;
图4为传统泡沫材料剪切力学性能拉伸测试方法得到的载荷-形变曲线;Fig. 4 is the load-deformation curve that traditional foam material shear mechanical properties tensile test method obtains;
图中:13-横向位移补偿试验方法的线性段,14-传统泡沫剪切测试方法的线性段。In the figure: 13 - the linear segment of the lateral displacement compensation test method, and 14 - the linear segment of the traditional foam shear test method.
具体实施方式detailed description
下面结合附图对本发明进行详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示一种用于测试泡沫剪切性能的横向位移补偿装置,包括施力机构、金属夹板和位移补偿机构,As shown in Figure 1, a lateral displacement compensation device for testing foam shear performance, including a force application mechanism, a metal splint and a displacement compensation mechanism,
施力机构包括上压头1、下压头2以及连接机构3,The force applying mechanism includes an upper pressing head 1, a lower
金属夹板包括上夹板6和下夹板7,The metal splint comprises an
位移补偿机构包括上导轨8、下导轨9以及滚轴10;The displacement compensation mechanism includes an
上压头1为L形结构,一端通过锁紧螺母5与连接机构3的连接杆连接,另一端通过固定螺钉11连接上夹板6;The upper pressing head 1 has an L-shaped structure, one end is connected to the connecting rod of the connecting
连接机构3包括上连接机构和下连接机构,连接机构均由连接杆、锁紧螺母和销钉组成,力学试验机的连接接头套在连接杆一端,通过销钉固定连接;连接杆另一端通过锁紧螺母与压头刚性固定;The connecting
泡沫材料试验样品通过胶黏剂粘贴在上夹板6和下夹板7之间,金属夹板的延长部位分别通过固定螺钉11与上压头1固定连接,下夹板7与位移补偿机构中的上导轨8固定连接;The foam material test sample is pasted between the
下压头2与下导轨9一体化设计,上导轨8与下导轨9之间设置有至少两根平行滚轴10;The lower
下压头2通过锁紧螺母5与下连接机构3的连接杆连接,下连接杆通过销钉与力学试验机连接;位移补偿机构的上导轨8可以随泡沫材料试验样品的变形进行移动,对变形进行横向补偿。The lower
将所述横向位移补偿试验装置与电子万能力学试验机进行连接。力学试验机通过连接接头对施力机构施加纵向压缩应力。施力机构主要包括上压头、下压头及连接机构,上压头设计成“L”形结构,一端通过锁紧螺母与连接杆连接,一端通过两个M5的固定螺钉连接上夹板;下压头则与位移补偿机构进行一体化设计;连接机构包括上连接机构和下连接机构,分别由连接杆、锁紧螺母和销钉组成,连接杆通过两个锁紧螺母与力学试验机和压头达到刚性固定。Connect the lateral displacement compensation test device with the electronic universal mechanical testing machine. The mechanical testing machine applies longitudinal compressive stress to the force-applying mechanism through the connecting joint. The force applying mechanism mainly includes the upper pressure head, the lower pressure head and the connecting mechanism. The upper pressure head is designed as an "L" shape structure, one end is connected to the connecting rod through a lock nut, and the other end is connected to the upper splint through two M5 fixing screws; The pressure head is integrated with the displacement compensation mechanism; the connection mechanism includes an upper connection mechanism and a lower connection mechanism, which are respectively composed of a connecting rod, a lock nut and a pin. The connecting rod connects with the mechanical testing machine and the indenter through two lock nuts. achieve rigid fixation.
金属夹板用于粘贴泡沫材料剪切性能试验样品,由上夹板和下夹板组成。金属夹板的延长部位分别通过固定螺钉与试验装置进行连接;上夹板与上压头通过两个螺钉进行连接;下夹板与位移补偿机构的上导轨通过两个相同的螺钉进行连接。上、下夹板参照GJB130.1-86中的要求装载测量仪表用以测量形变。The metal splint is used to paste the foam material shear performance test sample, and consists of an upper splint and a lower splint. The extended part of the metal splint is connected with the test device through fixing screws; the upper splint is connected with the upper indenter with two screws; the lower splint is connected with the upper guide rail of the displacement compensation mechanism with two identical screws. The upper and lower splints are loaded with measuring instruments to measure deformation according to the requirements in GJB130.1-86.
位移补偿机构的上导轨与粘贴泡沫样品的下夹板连接;下导轨与下压头进行一体化设计,上导轨与下导轨之间有4根平行滚轴。上导轨和下导轨为等腰三角形结构,三角形的腰与水平板的夹角为45°。下导轨-下压头一体化设计结构中,下压头通过锁紧螺母与下连接机构的连接杆连接,既能施加压力又能支撑滚轴进行水平方向的自由滚动,下连接杆通过销钉与力学试验机连接;位移补偿机构的上导轨可以随泡沫材料试验样品的变形进行移动,达到对变形进行横向补偿的目的。The upper guide rail of the displacement compensation mechanism is connected to the lower splint where the foam sample is pasted; the lower guide rail and the lower indenter are designed in an integrated manner, and there are 4 parallel rollers between the upper guide rail and the lower guide rail. The upper guide rail and the lower guide rail are in an isosceles triangle structure, and the included angle between the waist of the triangle and the horizontal plate is 45°. In the integrated design structure of the lower guide rail and the lower pressure head, the lower pressure head is connected with the connecting rod of the lower connection mechanism through a lock nut, which can not only apply pressure but also support the roller to roll freely in the horizontal direction. The mechanical testing machine is connected; the upper guide rail of the displacement compensation mechanism can move with the deformation of the foam material test sample, so as to achieve the purpose of lateral compensation for the deformation.
下面以聚酰亚胺半刚性泡沫材料剪切性能的横向位移补偿试验方法为例,对本发明专利的实施方式进行详细说明。Taking the lateral displacement compensation test method of the shear performance of polyimide semi-rigid foam material as an example, the implementation of the patent of the present invention will be described in detail below.
(1)首先将泡沫剪切试验样品粘贴在金属夹板上,之后进行加压固化。样品的长度为150mm,宽度为50mm,厚度可结合实际应用材料的厚度确定,推荐尺寸为25mm。具体粘贴过程为:在金属夹板上粘贴样品的部位预先涂敷一层胶黏剂,胶黏剂应涂刷均匀,厚度适中,剪切强度需高于泡沫材料自身的剪切强度,经试验后剪切破坏位置应出现在泡沫试验样品部位而不会出现在胶膜位置。涂胶后将上、下两个夹板相对放置并错开一定距离,如图2所示,在上夹板6上增加一块与其具有相同尺寸的夹板作为压板,与下夹板7在相反方向上平移相同的距离,以达到受力平衡,之后在压板上方增加配重块12以实现固定压强下的固化。(1) First paste the foam shear test sample on the metal splint, and then perform pressure curing. The length of the sample is 150mm, the width is 50mm, the thickness can be determined according to the thickness of the actual application material, and the recommended size is 25mm. The specific pasting process is: pre-coat a layer of adhesive on the metal splint where the sample is pasted. The adhesive should be evenly applied, the thickness should be moderate, and the shear strength should be higher than the shear strength of the foam material itself. The shear failure location shall occur at the foam test sample location and not at the film location. After gluing, place the upper and lower splints relative to each other and stagger a certain distance, as shown in Figure 2, add a splint with the same size as the pressure plate on the
粘贴完成后,在一定的温度和压力下进行固化,聚酰亚胺泡沫剪切样品的加载压强为2kPa,在温度23℃、相对湿度(40~50)%的环境下加压固化24h。样品固化完成后,将上、下夹板垂直与桌面放置,使其不受到任何压力。粘贴时样品可采取多个夹板与多个泡沫试验样品同时粘贴;After the pasting is completed, it is cured under a certain temperature and pressure. The polyimide foam shear sample is loaded with a pressure of 2kPa, and pressurized and cured for 24 hours at a temperature of 23°C and a relative humidity (40-50)%. After the sample is cured, place the upper and lower splints vertically on the table so that they are not subject to any pressure. When pasting, the sample can be pasted with multiple splints and multiple foam test samples at the same time;
(2)将上、下两个连接杆分别插入力学试验机的连接接头凹型槽内,用销钉与连接接头连接。上连接杆通过销钉和锁紧螺母4与上连接接头紧密连接,通过旋转锁紧螺母5使上压头1在试验过程中达到刚性固定。将下连接机构的锁紧螺母4与锁紧螺母5拧紧,使下连接杆和下压头2分别达到刚性固定;(2) Insert the upper and lower connecting rods into the concave grooves of the connecting joints of the mechanical testing machine respectively, and connect them with the connecting joints with pins. The upper connecting rod is tightly connected with the upper connecting joint through the pin and the locking
(3)打开力学试验机进行试验,将未粘贴样品的上夹板6吊装在试验机上,对试验板带来的附加载荷清零;将位移补偿机构安装到位;将粘好泡沫试验样品的金属夹板分别装在上压头1、下压头2中间。先安装下夹板7再移动力学试验机安装上夹板6;(3) Open the mechanical testing machine to test, hoist the
(4)对泡沫样品以一定的加载速率施加压向应力,加载速度建议为1mm~2mm/min,泡沫材料发生剪切形变,横截面由正长方结构向平行四边行的结构转变,产生纵向及横向变形,横向变形对下夹板7产生一定的横向拉应力,带动位移补偿机构的上导轨8和滚轴10水平移动,补偿了泡沫在变形过程中产生的横向位移;(4) Apply compressive stress to the foam sample at a certain loading rate. The loading rate is recommended to be 1 mm to 2 mm/min. The foam material undergoes shear deformation, and the cross-section changes from a rectangular structure to a parallelogram structure, resulting in longitudinal And lateral deformation, lateral deformation produces a certain lateral tensile stress on the
(5)对聚酰亚胺泡沫试验样品反复加载三次,绘制载荷-形变曲线,判断线性段范围并计算剪切模量。之后以恒定速率持续加载直至断裂,得到泡沫材料的剪切强度。根据公式(1)计算泡沫材料的剪切模量;(5) Load the polyimide foam test sample repeatedly three times, draw the load-deformation curve, judge the range of the linear segment and calculate the shear modulus. Then continue loading at a constant rate until fracture to obtain the shear strength of the foam. Calculate the shear modulus of foam material according to formula (1);
式中:G为样品的剪切模量;δ为样品的厚度;θ为载荷-形变图中的直线斜率;l为样品的原始长度;b为样品的原始宽度。In the formula: G is the shear modulus of the sample; δ is the thickness of the sample; θ is the slope of the straight line in the load-strain diagram; l is the original length of the sample; b is the original width of the sample.
(6)一次测试结束后将粘贴泡沫材料的金属夹板移走,重复下一个试验件的测量或关闭电子万能试验机结束试验。(6) After a test, remove the metal splint pasted with foam material, repeat the measurement of the next test piece or close the electronic universal testing machine to end the test.
泡沫材料剪切性能的横向位移补偿试验方法所形成的剪切性能载荷-形变曲线(图3),与现有的泡沫材料拉向剪切测试方法载荷-形变曲线(图4)比较。利用两种方法,计算反复加载阶段得到的剪切模量(第二次剪切模量、第三次剪切模量),持续加载阶段得到的第四次剪切模量,以及持续加载直至断裂得到的剪切强度,见表1。The shear performance load-deformation curve (Fig. 3) formed by the lateral displacement compensation test method of foam material shear performance is compared with the load-deformation curve (Fig. 4) of the existing foam material tensile shear test method. Using two methods, calculate the shear modulus (second shear modulus, third shear modulus) obtained in the repeated loading stage, the fourth shear modulus obtained in the continuous loading stage, and the continuous loading until The shear strength obtained at fracture is shown in Table 1.
图3中的泡沫材料横向位移补偿试验方法得到的剪切模量低于图4中的拉向剪切测试方法,前者的剪切强度稍高于后者的剪切强度。图3的线性段13范围比图4的线性段14范围斜率小,即相同力值变化范围内,横向位移补偿试验方法产生的纵向(即切向)形变更大,泡沫材料的变形更接近于真实形变,因此得到的剪切模量也越小。The shear modulus obtained by the lateral displacement compensation test method of the foam material in Fig. 3 is lower than that obtained by the tensile shear test method in Fig. 4, and the shear strength of the former is slightly higher than that of the latter. The slope of the
表1不同泡沫材料剪切试验方法得到的剪切强度及模量Table 1 The shear strength and modulus obtained by different foam material shear test methods
由于减少了横向位移以及横向拉伸应力的影响,剪切性能横向位移补偿试验方法测试出的模量更小,也更接近于实际的剪切模量。实现了半刚性及软质泡沫剪切性能(包括剪切模量、剪切强度)的准确测试。Due to the reduction of the influence of lateral displacement and lateral tensile stress, the modulus measured by the lateral displacement compensation test method for shear performance is smaller and closer to the actual shear modulus. Accurate testing of semi-rigid and soft foam shear properties (including shear modulus and shear strength) has been realized.
本发明说明书中未作详细描述的内容属本领域技术人员的公知技术。需要理解的是,本发明并不限制于上述特定实施方式,本领域的技术人员可以在权利要求的范围内对本技术方案进行修改或者等同替换,这并不影响本发明的实质内容。The content that is not described in detail in the description of the present invention belongs to the well-known technology of those skilled in the art. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may modify or equivalently replace the technical solution within the scope of the claims, which does not affect the essence of the present invention.
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