CN111912436A - Self-powered rotation sensing device - Google Patents

Self-powered rotation sensing device Download PDF

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Publication number
CN111912436A
CN111912436A CN202010777536.XA CN202010777536A CN111912436A CN 111912436 A CN111912436 A CN 111912436A CN 202010777536 A CN202010777536 A CN 202010777536A CN 111912436 A CN111912436 A CN 111912436A
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CN
China
Prior art keywords
self
module
gear
stage
mechanical
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010777536.XA
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Chinese (zh)
Inventor
刘建华
江会根
仇德硕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Caiyi Light Co Ltd
Original Assignee
Guangzhou Caiyi Light Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Caiyi Light Co Ltd filed Critical Guangzhou Caiyi Light Co Ltd
Priority to CN202010777536.XA priority Critical patent/CN111912436A/en
Publication of CN111912436A publication Critical patent/CN111912436A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/244Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
    • G01D5/245Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains using a variable number of pulses in a train
    • G01D5/2451Incremental encoders
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/14Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • H02K7/1807Rotary generators

Abstract

The invention provides a self-powered rotation sensing device, which is applied to a light console; the self-powered rotation sensing device comprises: the mechanical rotation sensing module is used for sensing signals of mechanical power and rotation when entering a mechanical rotation state; the power generation module is used for receiving the mechanical power and converting the mechanical power into electric energy; the energy storage module is used for storing the converted electric energy; and the wireless communication module is used for receiving the power supply of the energy storage module and transmitting the rotation sensing signal parameters generated by the mechanical rotation sensing module. The self-powered rotation sensing device can wirelessly interact with a light console in an independent accessory mode, so that the use flexibility is improved, and the interaction mode is expanded. Meanwhile, a self-generating mechanism can generate a damping effect on the rotation of the rotation sensor, so that the rotation of the roller of the rotation sensor is more stable, the damping effect is a defect for other application scenes, and the damping effect is beneficial to the application of the light console.

Description

Self-powered rotation sensing device
Technical Field
The invention belongs to the technical field of power supply, relates to a device, and particularly relates to a self-powered rotation sensing device.
Background
A rotary encoder roller rotation sensor is integrated in a traditional light control console, and the traditional light control console obtains electricity from a power supply system inside the light control console and performs communication transmission data interactive work such as wired communication. Along with light accuse platform interactive mode's promotion and simplification, the rotary encoder gyro wheel rotation sensor is fallen in the cancellation, though advantages such as but greatly increased structure space and simplification inside veneer overall arrangement and wiring, interactive mode alternative reduction is unfavorable for interactive mode redundancy nature and expansibility more.
Therefore, how to provide a self-powered rotation sensor device to solve the defects in the prior art that the rotary encoder roller rotation sensor cannot be self-powered independently, the interaction mode selectivity is low, the expansibility is poor, and the like, has become a technical problem to be solved urgently by those skilled in the art.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, an object of the present invention is to provide a self-powered rotation sensor device, which is used to solve the problems of the prior art rotary encoder roller rotation sensor that the self-power cannot be independently supplied and the interaction mode selectivity is low and the expansibility is poor.
To achieve the above and other related objects, the present invention provides a self-powered rotation sensor device for a light console; the self-powered rotation sensing device comprises: the mechanical rotation sensing module is used for sensing signals of mechanical power and rotation when entering a mechanical rotation state; the power generation module is used for receiving the mechanical power and converting the mechanical power into electric energy; the energy storage module is used for storing the converted electric energy; and the wireless communication module is used for receiving the power supply of the energy storage module and transmitting the rotation sensing signal parameters generated by the mechanical rotation sensing module.
In an embodiment of the present invention, the mechanical rotation sensing module includes: the roller wheel is sleeved with a rotary encoder and a speed increasing gear set; when the roller wheel enters a mechanical rotation state, the roller wheel drives the speed increasing gear set to rotate in a speed increasing mode, and mechanical power is generated.
In an embodiment of the present invention, the speed increasing gear set includes a multi-stage speed increasing gear set.
In an embodiment of the present invention, the multistage speed increasing gear set includes a first stage driving gear, a second stage driven secondary gear, a third stage driven driving gear, a third stage driven secondary gear, and a fourth stage brushless motor shaft gear; the second-stage driven main gear is coaxial with the second-stage driven secondary gear; the third-stage driven main gear is coaxial with the third-stage driven secondary gear.
In an embodiment of the present invention, the first-stage driving gear is engaged with the second-stage driven main gear; the second-stage driven secondary gear is meshed with the third-stage driven driving gear teeth and tooth grooves; and the third-stage driven secondary gear is meshed with the fourth-stage brushless motor shaft gear.
In an embodiment of the present invention, the power generating module includes a brushless motor sleeved on the fourth stage brushless motor shaft gear; through the acceleration of the four-stage acceleration gear set, the stator coil cut inside the brushless motor generates alternating current.
In an embodiment of the invention, the self-powered rotation sensing device further includes a rectifying module respectively connected to the power generation module and the energy storage module, and configured to rectify the ac power generated by the power generation module into dc power.
In an embodiment of the invention, the rectifier module is formed by diode bridge connection.
In an embodiment of the present invention, the energy storage module includes a schottky diode, a current limiting resistor, a farad capacitor, a discharge diode, and a load; the Schottky diode comprises a Schottky diode, a current-limiting resistor, a load and a current-limiting resistor, wherein the Schottky diode is connected with a positive pole end rectifying module, a negative pole end of the Schottky diode is connected with one end of the current-limiting resistor, the other end of the current-limiting resistor is connected with one end of the Faraday capacitor, the other end of the Faraday capacitor is connected with one end of the load, and the other end of the load is connected with one end of the current-limiting resistor; the current limiting resistor is connected in parallel with the discharge diode.
In an embodiment of the present invention, the anode of the rectifying module is connected in series with the schottky diode for reverse current protection, and the voltage is limited within the rated voltage of the farad capacitor.
As described above, the self-powered rotation sensor device of the present invention has the following advantages:
the self-powered rotation sensing device can wirelessly interact with a light console in an independent accessory mode, so that the use flexibility is improved, and the interaction mode is expanded. Meanwhile, a self-generating mechanism can generate a damping effect on the rotation of the rotation sensor, so that the rotation of the roller of the rotation sensor is more stable, the damping effect is a defect for other application scenes, and the damping effect is beneficial to the application of the light console.
Drawings
Fig. 1 is a schematic structural diagram of a self-powered rotation sensor device according to an embodiment of the present invention.
Fig. 2A is a schematic front view of a mechanical rotation sensor module according to the present invention.
Fig. 2B illustrates a bottom view of the mechanical rotation sensor module of the present invention.
Fig. 3 shows a schematic diagram of a rectifier module and an energy storage module according to the invention.
Description of the element reference numerals
1 self-powered rotation sensing device
11 mechanical rotation sensing module
12 power generation module
13 rectification module
14 energy storage module
15 radio communication module
111 roller
112 rotary encoder
113 rotary encoder roller
114 first stage drive gear
115 second stage driven master gear
116 second stage driven secondary gear
117 third-stage driven master gear
118 third stage driven secondary gear
119 fourth-stage brushless motor shaft gear
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
The embodiment provides a self-powered rotation sensing device, which is applied to a light console; the self-powered rotation sensing device comprises:
the mechanical rotation sensing module is used for sensing signals of mechanical power and rotation when entering a mechanical rotation state;
the power generation module is used for receiving the mechanical power and converting the mechanical power into electric energy;
the energy storage module is used for storing the converted electric energy;
and the wireless communication module is used for receiving the power supply of the energy storage module and transmitting the rotation sensing signal parameters generated by the mechanical rotation sensing module.
The self-powered rotation sensing device provided by the present embodiment will be described in detail with reference to the drawings. The self-powered rotation sensing device described in this embodiment is applied to a light console. Referring to fig. 1, a schematic structural diagram of a self-powered rotation sensor device is shown. As shown in fig. 1, the self-powered rotation sensing device 1 includes a mechanical rotation sensing module 11, a power generation module 12, a rectification module 13, an energy storage module 14, and a wireless communication module 15.
The mechanical rotation sensing module 11 is used for sensing signals of mechanical power and rotation when entering a mechanical rotation state. Referring to fig. 2A and 2B, a front view and a bottom view of a mechanical rotation sensor module are shown. As shown in fig. 2A and 2B, the mechanical rotation sensing module 11 includes: the roller 111 is sleeved on a rotary encoder 112 on the roller 11 and is sleeved on a speed increasing gear set on the rotary encoder 112. When the roller 111 enters a mechanical rotation state, the roller 111 drives the speed increasing gear set to rotate in an acceleration mode, and mechanical power is generated.
In the present embodiment, the rotary encoder 112 is an incremental rotary encoder. The incremental rotary encoder converts the time sequence and phase relation of an angle code disc through two photosensitive receiving tubes to obtain the increase (positive direction) or decrease (negative direction) of the angle displacement of the angle code disc.
With continued reference to fig. 2A and 2B, the rotary encoder 112 is disposed on the roller 111 through a rotary encoder roller 113, and mechanically rotates the mechanical power and the rotation sensing signal through the roller 111 sleeved on the rotary encoder roller 113.
The speed increasing gear set comprises a multi-stage speed increasing gear set.
In the present embodiment, the multistage speed increasing gear set includes a first stage driving gear 114, a second stage driven main gear 115, a second stage driven sub-gear 116 coaxial with the second stage driven main gear 115, a third stage driven main gear 117, a third stage driven sub-gear 118 coaxial with the third stage driven main gear 117, and a fourth stage brushless motor shaft gear 119. The first-stage driving gear 114 is meshed with the teeth and the grooves of the second-stage driven main gear 115; the second stage driven secondary gear 116 meshes with the third stage driven primary gear teeth 117 and tooth spaces; the third stage driven secondary gear 118 is engaged with the fourth stage brushless motor shaft gear 119. When the roller 111 mechanically rotates mechanical power and rotation sensing signals, the first-stage driving gear 114 is driven to rotate at the same speed, then the second-stage driven main gear 115 is driven to engage and accelerate, the second-stage driven main gear 115 and the second-stage driven secondary gear 116 are coaxial, the rotating speed is accelerated and then transmitted to the third-stage driven driving gear 117 to engage and accelerate, the third-stage driven driving gear 117 and the third-stage driven secondary gear 118 are coaxial, and the rotating speed is accelerated and then transmitted to the fourth-stage brushless motor shaft gear 119, so that the fourth-stage rotating speed is accelerated.
The power generation module 12 is configured to receive the mechanical power and convert the mechanical power into electrical energy.
Specifically, the power generation module 12 includes a brushless motor 12 sleeved on the fourth-stage brushless motor shaft gear. Through the acceleration of four-stage speed-increasing gear set, the stator coil of the internal cutting of the brushless motor generates induced electromotive force, namely alternating current.
The rectifying module 13 connected to the power generating module 12 is used for rectifying the alternating current generated by the power generating module 12 into direct current. As shown in fig. 3, the rectifier module 13 is formed by a diode bridge connection.
The energy storage module 14 connected to the rectifier module 13 is used for storing the converted direct current. With continued reference to fig. 3, the energy storage module 14 includes a schottky diode, a current limiting resistor, a farad capacitor, a discharge diode, and a load; the Schottky diode comprises a Schottky diode, a current-limiting resistor, a load and a current-limiting resistor, wherein the Schottky diode is connected with a positive pole end rectifying module, a negative pole end of the Schottky diode is connected with one end of the current-limiting resistor, the other end of the current-limiting resistor is connected with one end of the Faraday capacitor, the other end of the Faraday capacitor is connected with one end of the load, and the other end of the load is connected with one end of the current-limiting resistor; the current limiting resistor is connected in parallel with the discharge diode. The positive electrode of the rectifier module 13 is connected in series with the Schottky diode for reverse current protection, and meanwhile, the voltage limiting test can be carried out, so that the voltage is limited within the rated voltage of the Farad capacitor. Because the internal resistance of the farad capacitor is small, if the front end is not subjected to charging current limiting control during charging, larger impact current is easily caused, and the farad capacitor is damaged. Therefore, the farad capacitor needs to be protected from being damaged through measures such as charging voltage stabilization and current limiting.
In practical application, the energy storage E of the farad capacitor is 1/2U 2C, the leakage current of the farad capacitor is about microampere, the power consumption of the circuit part is about 1-5 mA Vcc under the condition of 100HZ transmission data packet, the electric quantity of the equipment can be calculated and stored for several months, and the electric quantity generated in use is abundant.
And the wireless communication module 15 connected with the energy storage module 14 is used for receiving the power supply of the energy storage module and transmitting the rotation sensing signal parameters generated by the mechanical rotation sensing module. The wireless communication module can adopt a Bluetooth transmission module. The Bluetooth transmission module is composed of an ultra-low power consumption Bluetooth 2.4G transceiver, a crystal oscillator and a radio frequency circuit.
Specifically, after the energy storage module 14 supplies power to the bluetooth transmission module 15, the roller drives the rotary encoder shaft to rotate, three groups of square wave pulses A, B and Z phase data are directly collected and output by using the photoelectric conversion principle, and then the rotation sensing signal parameters generated by the mechanical rotation sensing module are transmitted by the radio frequency antenna through the bluetooth transmission module 15.
In summary, the self-powered rotation sensor device provided by the invention utilizes mechanical power generated by mechanical rotation of the roller transmission sensor to drive the generator to generate electric energy, and obtains a stable working power supply through steps of energy storage, voltage stabilization and the like. Meanwhile, a self-generating mechanism can generate a damping effect on the rotation of the rotation sensor, so that the rotation of the roller of the rotation sensor is more stable, the damping effect is a defect for other application scenes, and the damping effect is beneficial to the application of the light console.
The invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (10)

1. A self-powered rotation sensing device is characterized by being applied to a light console; the self-powered rotation sensing device comprises:
the mechanical rotation sensing module is used for sensing signals of mechanical power and rotation when entering a mechanical rotation state;
the power generation module is used for receiving the mechanical power and converting the mechanical power into electric energy;
the energy storage module is used for storing the converted electric energy;
and the wireless communication module is used for receiving the power supply of the energy storage module and transmitting the rotation sensing signal parameters generated by the mechanical rotation sensing module.
2. The self-powered rotation sensor apparatus of claim 1, wherein: the mechanical rotation sensing module includes:
the roller wheel is sleeved with a rotary encoder and a speed increasing gear set;
when the roller wheel enters a mechanical rotation state, the roller wheel drives the speed increasing gear set to rotate in a speed increasing mode, and mechanical power is generated.
3. The self-powered rotation sensor apparatus of claim 2, wherein: the speed increasing gear set comprises a multi-stage speed increasing gear set.
4. A self-powered rotation sensor device in accordance with claim 3, wherein: the multistage speed-increasing gear set comprises a first-stage driving gear, a second-stage driven main gear, a second-stage driven secondary gear, a third-stage driven main gear, a third-stage driven secondary gear and a fourth-stage brushless motor shaft gear;
the second-stage driven main gear is coaxial with the second-stage driven secondary gear; the third-stage driven main gear is coaxial with the third-stage driven secondary gear.
5. The self-powered rotation sensor apparatus of claim 4, wherein: the first-stage driving gear is meshed with the gear teeth and the tooth grooves of the second-stage driven main gear; the second-stage driven secondary gear is meshed with the third-stage driven driving gear teeth and tooth grooves; and the third-stage driven secondary gear is meshed with the fourth-stage brushless motor shaft gear.
6. The self-powered rotation sensor apparatus of claim 4, wherein: the power generation module comprises a brushless motor sleeved on a fourth-stage brushless motor shaft gear; through the acceleration of the four-stage acceleration gear set, the stator coil cut inside the brushless motor generates alternating current.
7. The self-powered rotation sensor apparatus of claim 1, wherein: the self-powered rotation sensing device further comprises a rectifying module respectively connected with the power generation module and the energy storage module and used for rectifying alternating current generated by the power generation module into direct current.
8. The self-powered rotation sensor apparatus of claim 7, wherein: the rectifying module is formed by connecting diodes in a bridge mode.
9. The self-powered rotation sensor apparatus of claim 1, wherein: the energy storage module comprises a Schottky diode, a current-limiting resistor, a Faraday capacitor, a discharge diode and a load; the Schottky diode comprises a Schottky diode, a current-limiting resistor, a load and a current-limiting resistor, wherein the Schottky diode is connected with a positive pole end rectifying module, a negative pole end of the Schottky diode is connected with one end of the current-limiting resistor, the other end of the current-limiting resistor is connected with one end of the Faraday capacitor, the other end of the Faraday capacitor is connected with one end of the load, and the other end of the load is connected with one end of the current-limiting resistor; the current limiting resistor is connected in parallel with the discharge diode.
10. The self-powered rotation sensor apparatus of claim 8, wherein: the anode of the rectifier module is connected with the Schottky diode in series to perform reverse current protection, and meanwhile, the voltage is limited within the rated voltage of the farad capacitor.
CN202010777536.XA 2020-08-05 2020-08-05 Self-powered rotation sensing device Pending CN111912436A (en)

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001033273A (en) * 1999-07-26 2001-02-09 Nidec Copal Corp Rotary encoder
CN201038832Y (en) * 2007-06-04 2008-03-19 温州市工业科学研究院 A maintenance free induction cleaning tool power
CN202024237U (en) * 2011-03-25 2011-11-02 广州彩熠灯光有限公司 Stage lighting device
CN102692243A (en) * 2012-06-20 2012-09-26 张维阳 Multi-rotary absolute value rotary encoder
CN103228858A (en) * 2010-12-02 2013-07-31 西门子公司 Apparatus for position ascertainment
CN103426259A (en) * 2013-07-31 2013-12-04 国家电网公司 Wireless remote control doorbell
CN105783946A (en) * 2014-12-26 2016-07-20 台达电子工业股份有限公司 Self-generating absolute encoding device
CN207339687U (en) * 2017-10-27 2018-05-08 无锡七百二十度科技有限公司 A kind of self-generating system for square
CN110208597A (en) * 2019-05-23 2019-09-06 宁波大学 A kind of self-power wireless current monitoring system based on simplex winding current transformer
CN111457946A (en) * 2020-05-21 2020-07-28 哈尔滨理工大学 Self-generating magnetoelectric encoder

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001033273A (en) * 1999-07-26 2001-02-09 Nidec Copal Corp Rotary encoder
CN201038832Y (en) * 2007-06-04 2008-03-19 温州市工业科学研究院 A maintenance free induction cleaning tool power
CN103228858A (en) * 2010-12-02 2013-07-31 西门子公司 Apparatus for position ascertainment
US20130257418A1 (en) * 2010-12-02 2013-10-03 Siemens Aktiengesellschaft Apparatus for position ascertainment
CN202024237U (en) * 2011-03-25 2011-11-02 广州彩熠灯光有限公司 Stage lighting device
CN102692243A (en) * 2012-06-20 2012-09-26 张维阳 Multi-rotary absolute value rotary encoder
CN103426259A (en) * 2013-07-31 2013-12-04 国家电网公司 Wireless remote control doorbell
CN105783946A (en) * 2014-12-26 2016-07-20 台达电子工业股份有限公司 Self-generating absolute encoding device
CN207339687U (en) * 2017-10-27 2018-05-08 无锡七百二十度科技有限公司 A kind of self-generating system for square
CN110208597A (en) * 2019-05-23 2019-09-06 宁波大学 A kind of self-power wireless current monitoring system based on simplex winding current transformer
CN111457946A (en) * 2020-05-21 2020-07-28 哈尔滨理工大学 Self-generating magnetoelectric encoder

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Application publication date: 20201110