CN111908400A - Method for filling oil cooked chili - Google Patents
Method for filling oil cooked chili Download PDFInfo
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- CN111908400A CN111908400A CN202010859485.5A CN202010859485A CN111908400A CN 111908400 A CN111908400 A CN 111908400A CN 202010859485 A CN202010859485 A CN 202010859485A CN 111908400 A CN111908400 A CN 111908400A
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- Prior art keywords
- pipe
- oil
- liquid
- solid
- separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B1/00—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
Abstract
The application discloses a method for filling oil chili in the field of filling machinery, which comprises the following steps of firstly, sending fried chili into a separation tank; secondly, performing solid-liquid separation in the separation tank, wherein liquid flows into the oil guide pipe through the liquid leakage hole, and solid materials on the separation screen plate enter the material guide pipe under the action of gravity; step three, placing a packaging bottle to be filled right below the dosing pipe, closing a secondary valve, opening a primary valve, keeping the solid-liquid ratio constant when the dosing pipe is completely filled with oil and solid materials, closing the primary valve, opening a secondary valve, and enabling the materials in the inner pipe and the outer pipe to enter the packaging bottle; and step four, sealing the filled packaging bottle. Through improving the knockout drum for need not to shift the solid-liquid after the separation, directly obtain the oil pepper of constant solid-liquid ratio through the setting of ration pipe, when needing other solid-liquid ratios, directly change not unidimensional inner tube can.
Description
Technical Field
The invention relates to the field of filling machinery, in particular to a filling method of oil chili.
Background
The oil chili serving as a special flavor food comprises main materials of chili powder and other auxiliary materials such as fermented soya beans, peanuts, edible oil and the like. The preparation method comprises heating oil, decocting Capsici fructus powder and adjuvants in oil, and bottling. The bottled food belongs to a complex solid-liquid mixture and has the characteristics of uneven density and poor liquidity, so that the bottled food has consistent quality and a certain solid-liquid ratio during filling. Although the existing filling equipment can stir and mix the oil pepper uniformly in the stirrer, the solid-liquid ratio cannot be ensured to be certain in the filling process, and the requirement of homogenization cannot be met.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a filling method capable of ensuring the constant solid-liquid ratio.
The invention relates to a filling method of oil chili, comprising the following steps of firstly, sending fried chili into a separation tank;
secondly, performing solid-liquid separation in the separation tank, wherein the outer wall of the separation tank is connected with a rotating mechanism which drives the separation tank to rotate, and the rotating mechanism drives the separation tank to rotate so as to accelerate the solid-liquid separation; a conical separation screen plate is arranged in the separation tank, a plurality of liquid leakage holes are uniformly distributed on the surface of the separation screen plate, oil is separated from solids through the liquid leakage holes, the separated oil enters an oil guide pipe communicated with the bottom of the separation tank, and the separated solids enter a material guide pipe communicated with the separation screen plate;
thirdly, an oil guide pipe is sleeved outside the material guide pipe, a channel for oil to pass is arranged between the oil guide pipe and the material guide pipe, the oil guide pipe and the material guide pipe are both communicated with a quantifying pipe, a primary valve is arranged between the quantifying pipe and the oil guide pipe, the bottom of the quantifying pipe is connected with a secondary valve, the quantifying pipe comprises an inner pipe and an outer pipe, the inner pipe and the outer pipe are fixed through a connecting rod, the oil guide pipe is communicated with the outer pipe, the material guide pipe is communicated with the inner pipe, and a packaging bottle to be filled is placed under the quantifying pipe; the secondary valve is closed, the primary valve is opened, the oil liquid and the solid materials respectively enter the outer pipe and the inner pipe of the quantitative pipe, when the quantitative pipe is completely filled with the oil liquid and the solid materials, the solid-liquid proportion is kept constant, the primary valve is closed, the secondary valve is opened, and the materials in the inner pipe and the outer pipe enter a packaging bottle to be filled;
and step four, sealing the filled packaging bottle.
The working principle of the invention is as follows: the filling method is realized based on a separating tank, specifically, an oil guide pipe and a material guide pipe are arranged at the bottom of the separating tank, the oil guide pipe and the material guide pipe can respectively convey liquid and solid into a bottle body on a conveying channel, and specifically: during the separation, the fried oil pepper is sent into the separating tank from the top, liquid leakage holes are evenly distributed on the separating screen plate, so that the oil pepper entering the separating tank is subjected to solid-liquid separation under the action of the liquid leakage holes, liquid passes through the liquid leakage holes and flows into the oil guide pipe, solid materials on the separating screen plate enter the material guide pipe under the action of gravity, and in the separating process, the rotating mechanism drives the separating tank to rotate so as to accelerate the separation of the liquid under the action of centrifugal force.
The solid and the liquid after the separation get into the passage and lead in the oil pipe respectively, lead the oil pipe cover and establish in the outside of passage, and the one-level valve setting is in the bottom of leading oil pipe, leads oil pipe and is connected with the buret, and the second grade valve sets up the bottom of buret, and the buret includes inner tube and outer tube, inner tube and passage intercommunication, outer tube and lead oil pipe intercommunication, and the internal diameter of inner tube and the interval of inner tube to outer tube are definite, when being full of with the buret promptly, can make solid-liquid ratio invariable. The initial stage and valve and second grade valve are all closed, and during the filling, open the first grade valve, make solid and liquid flow into in inner tube and the outer tube respectively under the effect of gravity, when being full of with inner tube and outer tube, close the first grade valve, open the second grade valve, can be with the oily hot pepper of solid-liquid ratio invariant change over into the bottle.
When oil peppers with other solid-liquid ratios are needed, the inner pipe is replaced, namely, the inner diameter and the outer diameter of the inner pipe are changed under the condition that the inner diameter of the outer pipe is constant, so that the purpose of controlling the solid-liquid ratios is achieved.
The filling method has the beneficial effects that the separation tank is improved, so that the oil chili with a constant solid-liquid ratio can be directly obtained through the setting of the quantitative pipe without transferring the separated solid and liquid, and when other solid-liquid ratios are needed, the inner pipes with different sizes can be directly replaced.
Further, the method also comprises a fifth step of turning the sealed packaging bottle up and down for at least 20 times. Because solid and liquid are fed through different pipes during canning, the uniformity of the oil cooked pepper is ensured by turning the oil cooked pepper up and down after canning.
Further, the pipe orifice of the material guide pipe is positioned in the oil guide pipe, the pipe orifice of the inner pipe is positioned in the outer pipe, the primary valve and the secondary valve are both electromagnetic valves, and the primary valve and the secondary valve are electrically connected with a plc controller in a signal mode. The installation of the one-level valve of being convenient for and second grade valve is set to above-mentioned setting, after setting one-level valve and second grade valve to the solenoid valve simultaneously, controls the solenoid valve through setting up the plc controller, realizes semi-automatic word control to quantitative filling, can reduce the human cost.
Further, the inner pipe and the outer pipe are both made of transparent materials. The transparent material is convenient for workers to observe the filling condition of the material in the quantitative pipe.
Further, the taper of the separation screen plate is 1-2. The taper is the difference between the maximum diameter of the separation screen and the height of the screen, and the setting of the taper is convenient for solid-liquid separation.
Furthermore, the inner tube and the outer tube are detachably connected, and the inner tubes are multiple in size. By screening and controlling the size of the inner pipe, the mass of the solid and the mass of the liquid in the quantitative pipe can be adjusted, and the solid-liquid ratio can be adjusted.
Further, the rotating mechanism comprises a rotating motor, a driving wheel, a transmission belt and a transmission wheel, wherein the transmission wheel is sleeved on the separating tank, the driving wheel is coaxially fixed with a rotating shaft of the rotating motor, and the transmission belt is sleeved on the driving wheel and the transmission wheel. The rotating motor rotates to drive the driving wheel to rotate, and the driving wheel rotates to drive the driving belt to rotate, so that the separation tank is driven to rotate.
Further, slewing mechanism includes the rotation motor and with the coaxial fixed driving gear of rotation motor shaft, the outer wall cover of knockout drum is equipped with driven gear, the driving gear meshes with driven gear. The rotation motor rotates to drive the driving gear to rotate, and the driving gear rotates to drive the driven gear meshed with the driving gear to rotate, so that the separation tank is driven to rotate.
Further, the rotating motor is connected with a forward and reverse rotation switch. The rotation motor rotates forward and backward alternately to accelerate the solid-liquid separation of the oil chili.
Drawings
Fig. 1 is a schematic structural diagram of a filling device 1 according to an embodiment of the present invention;
fig. 2 is a front view of fig. 1.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a separating tank 1, a separating screen plate 2, a driven gear 3, a driving gear 4, a rotating motor 5, a rack 6, an oil guide pipe 7, a primary valve 8, a secondary valve 9 and a quantitative pipe 10.
The embodiment 2 is different from the embodiment 1 only in that the rotating mechanism comprises a rotating motor 5, a driving wheel, a transmission belt and a transmission wheel sleeved on the separation tank 1, the driving wheel is coaxially fixed with a rotating shaft of the rotating motor 5, the transmission belt is sleeved on the driving wheel and the transmission wheel, and the rotating motor 5 is connected with a forward and reverse rotation switch.
The method for filling the oil cooked peppers by using the separation tank 1 of the embodiment 1 comprises the following steps of firstly, feeding the fried peppers into the separation tank 1;
secondly, performing solid-liquid separation in the separation tank 1, feeding the fried hot oil peppers into the separation tank 1 from the top, wherein liquid leakage holes are uniformly distributed on the separation screen plate 2, so that the hot oil peppers entering the separation tank 1 are subjected to solid-liquid separation under the action of the liquid leakage holes, liquid passes through the liquid leakage holes and flows into the oil guide pipe 7, solid materials on the separation screen plate 2 enter the material guide pipe under the action of gravity, in the separation process, the rotating motor 5 rotates to drive the driving wheel to rotate, the driving wheel rotates to drive the transmission belt to rotate, and then the separation tank 1 is driven to rotate, so that the liquid is separated in an accelerating manner under the action of centrifugal force;
step three, placing a packaging bottle to be filled under the dosing pipe 10, closing the secondary valve 9, opening the primary valve 8, and enabling the oil liquid and the solid materials to respectively enter an outer pipe and an inner pipe of the dosing pipe 10, wherein when the dosing pipe 10 is completely filled with the oil liquid and the solid materials, the solid-liquid ratio is kept constant, the primary valve 8 is closed at the moment, the secondary valve 9 is opened, and the materials in the inner pipe and the outer pipe enter the packaging bottle to be filled;
step four, sealing the filled packaging bottle;
and fifthly, turning the sealed packaging bottle up and down for at least 20 times.
The method for filling the oil cooked peppers by using the separation tank 1 of the embodiment 2 includes the steps of firstly, feeding the fried peppers into the separation tank 1;
and secondly, carrying out solid-liquid separation in the separation tank 1, conveying the fried oil pepper into the separation tank 1 from the top, wherein liquid leakage holes are uniformly distributed on the separation screen plate 2, so that the oil pepper entering the separation tank 1 is subjected to solid-liquid separation under the action of the liquid leakage holes, liquid passes through the liquid leakage holes and flows into the oil guide pipe 7, solid materials on the separation screen plate 2 enter the material guide pipe under the action of gravity, in the separation process, the rotating motor 5 rotates to drive the driving gear 4 to rotate, the driving gear 4 rotates to drive the driven gear 3 meshed with the driving gear 4 to rotate, further the separation tank 1 is driven to rotate, and meanwhile, the forward and reverse switch is started, so that the rotating motor 5 alternately rotates forward and reverse, and the solid-liquid separation of the oil pepper is accelerated.
Step three, placing a packaging bottle to be filled under the dosing pipe 10, closing the secondary valve 9, opening the primary valve 8, and enabling the oil liquid and the solid materials to respectively enter an outer pipe and an inner pipe of the dosing pipe 10, wherein when the dosing pipe 10 is completely filled with the oil liquid and the solid materials, the solid-liquid ratio is kept constant, the primary valve 8 is closed at the moment, the secondary valve 9 is opened, and the materials in the inner pipe and the outer pipe enter the packaging bottle to be filled;
step four, sealing the filled packaging bottle;
and fifthly, turning the sealed packaging bottle up and down for at least 20 times.
Claims (9)
1. The filling method of the oil cooked chili is characterized by comprising the following steps:
firstly, feeding fried hot peppers into a separation tank;
secondly, performing solid-liquid separation in the separation tank, wherein the outer wall of the separation tank is connected with a rotating mechanism which drives the separation tank to rotate, and the rotating mechanism drives the separation tank to rotate so as to accelerate the solid-liquid separation; a conical separation screen plate is arranged in the separation tank, a plurality of liquid leakage holes are uniformly distributed on the surface of the separation screen plate, oil is separated from solids through the liquid leakage holes, the separated oil enters an oil guide pipe communicated with the bottom of the separation tank, and the separated solids enter a material guide pipe communicated with the separation screen plate;
thirdly, an oil guide pipe is sleeved outside the material guide pipe, a channel for oil to pass is arranged between the oil guide pipe and the material guide pipe, the oil guide pipe and the material guide pipe are both communicated with a quantifying pipe, a primary valve is arranged between the quantifying pipe and the oil guide pipe, the bottom of the quantifying pipe is connected with a secondary valve, the quantifying pipe comprises an inner pipe and an outer pipe, the inner pipe and the outer pipe are fixed through a connecting rod, the oil guide pipe is communicated with the outer pipe, the material guide pipe is communicated with the inner pipe, and a packaging bottle to be filled is placed under the quantifying pipe; the secondary valve is closed, the primary valve is opened, the oil liquid and the solid materials respectively enter the outer pipe and the inner pipe of the quantitative pipe, when the quantitative pipe is completely filled with the oil liquid and the solid materials, the solid-liquid proportion is kept constant, the primary valve is closed, the secondary valve is opened, and the materials in the inner pipe and the outer pipe enter a packaging bottle to be filled;
and step four, sealing the filled packaging bottle.
2. The method for filling pimiento according to claim 1, wherein: and step five, turning the sealed packaging bottle up and down for at least 20 times.
3. The method for filling pimiento according to claim 2, wherein: the pipe orifice of the material guide pipe is positioned in the oil guide pipe, the pipe orifice of the inner pipe is positioned in the outer pipe, the primary valve and the secondary valve are both electromagnetic valves, and the primary valve and the secondary valve are electrically connected with a plc controller through signals.
4. The method for filling pimiento according to claim 3, wherein: the inner pipe and the outer pipe are both made of transparent materials.
5. The method for filling pimiento according to claim 4, wherein: the taper of the separation screen plate is 1-2.
6. The method for filling pimiento according to claim 5, wherein: the inner tube and the outer tube are detachably connected, and the inner tubes are multiple in size.
7. The method for filling pimiento according to claim 6, wherein: the rotating mechanism comprises a rotating motor, a driving wheel, a transmission belt and a transmission wheel, wherein the transmission wheel is sleeved on the separating tank, the driving wheel is coaxially fixed with a rotating shaft of the rotating motor, and the transmission belt is sleeved on the driving wheel and the transmission wheel.
8. The method for filling pimiento according to claim 6, wherein: the rotating mechanism comprises a rotating motor and a driving gear coaxially fixed with a rotating motor rotating shaft, a driven gear is sleeved on the outer wall of the separating tank, and the driving gear is meshed with the driven gear.
9. The method for filling oily pepper according to claim 7 or 8, wherein a forward and reverse rotation switch is connected to the rotating motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010859485.5A CN111908400B (en) | 2020-08-24 | 2020-08-24 | Method for filling oil cooked chili |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010859485.5A CN111908400B (en) | 2020-08-24 | 2020-08-24 | Method for filling oil cooked chili |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111908400A true CN111908400A (en) | 2020-11-10 |
| CN111908400B CN111908400B (en) | 2022-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010859485.5A Active CN111908400B (en) | 2020-08-24 | 2020-08-24 | Method for filling oil cooked chili |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201249944Y (en) * | 2008-05-16 | 2009-06-03 | 上海万汇塑料包装容器有限公司 | Storing and packaging container for distributing two kinds of liquid |
| KR20110014757A (en) * | 2009-08-06 | 2011-02-14 | 최재교 | Apparatus for loading red pepper powder |
| DE102013106756A1 (en) * | 2013-06-27 | 2014-12-31 | Khs Gmbh | Method and filling system for filling containers |
| CN107284710A (en) * | 2017-06-20 | 2017-10-24 | 贵州尚姐妹生态食品有限公司 | A kind of chili oil auto-filling equipment |
| CN109647226A (en) * | 2019-01-22 | 2019-04-19 | 江苏凯米膜科技股份有限公司 | A kind of preparation method of organic tubular membrane of composite construction |
| CN209796239U (en) * | 2019-04-25 | 2019-12-17 | 广西达庆生物科技有限公司 | Double-cavity toothpaste tube |
| CN110593527A (en) * | 2019-09-27 | 2019-12-20 | 曹星球 | Solid-liquid separation treatment system for high-rise building garbage |
| CN211033093U (en) * | 2019-12-06 | 2020-07-17 | 赣州格尔特机械有限责任公司 | Novel chemical fertilizer ration equipment for packing |
-
2020
- 2020-08-24 CN CN202010859485.5A patent/CN111908400B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201249944Y (en) * | 2008-05-16 | 2009-06-03 | 上海万汇塑料包装容器有限公司 | Storing and packaging container for distributing two kinds of liquid |
| KR20110014757A (en) * | 2009-08-06 | 2011-02-14 | 최재교 | Apparatus for loading red pepper powder |
| DE102013106756A1 (en) * | 2013-06-27 | 2014-12-31 | Khs Gmbh | Method and filling system for filling containers |
| CN107284710A (en) * | 2017-06-20 | 2017-10-24 | 贵州尚姐妹生态食品有限公司 | A kind of chili oil auto-filling equipment |
| CN109647226A (en) * | 2019-01-22 | 2019-04-19 | 江苏凯米膜科技股份有限公司 | A kind of preparation method of organic tubular membrane of composite construction |
| CN209796239U (en) * | 2019-04-25 | 2019-12-17 | 广西达庆生物科技有限公司 | Double-cavity toothpaste tube |
| CN110593527A (en) * | 2019-09-27 | 2019-12-20 | 曹星球 | Solid-liquid separation treatment system for high-rise building garbage |
| CN211033093U (en) * | 2019-12-06 | 2020-07-17 | 赣州格尔特机械有限责任公司 | Novel chemical fertilizer ration equipment for packing |
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| CN111908400B (en) | 2022-04-08 |
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