CN111906543B - Automatic cutting and polishing equipment for slag ingot dummy plate - Google Patents

Automatic cutting and polishing equipment for slag ingot dummy plate Download PDF

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Publication number
CN111906543B
CN111906543B CN202010865653.1A CN202010865653A CN111906543B CN 111906543 B CN111906543 B CN 111906543B CN 202010865653 A CN202010865653 A CN 202010865653A CN 111906543 B CN111906543 B CN 111906543B
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cutting
rotating
base
motor
polishing
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CN111906543A (en
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谢剑
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Jiangsu Damo Information Consulting Co.,Ltd.
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Jiangsu Damo Information Consulting Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass

Abstract

The invention discloses automatic cutting and polishing equipment for a slag ingot dummy plate, which belongs to the technical field of cutting and polishing of the slag ingot dummy plate and comprises a base, a frame, a conveying belt, a fixing device, a rotating device, a cutting device, a moving device, a polishing device, a dust collecting device, a feeding device and a discharging device, wherein the feeding device is arranged beside the base, the frame is vertically arranged beside the base, the conveying belt is arranged in the base, the fixing device is fixedly arranged on the conveying belt, one end of the fixing device penetrates through the conveying belt, the rotating device is arranged on the side wall of the frame, one end of the rotating device penetrates through the frame, the cutting device is arranged on the rotating device, the moving device is arranged on the inner wall of the frame, and the polishing device is arranged on the moving device. The automatic cutting and polishing equipment for the slag ingot dummy plate provided by the invention improves the cutting efficiency of the electroslag ingot, and meanwhile, the cutting device can cut and polish electroslag ingots with different specifications.

Description

Automatic cutting and polishing equipment for slag ingot dummy plate
Technical Field
The invention relates to the technical field of cutting and polishing of a slag ingot dummy plate, in particular to automatic cutting and polishing equipment for the slag ingot dummy plate.
Background
The electroslag furnace is a special smelting equipment which utilizes the remelting current to generate heat energy to melt a consumable electrode inserted into a slag bath, and metal molten drops are crystallized into electroslag ingots in a water-cooled crystallizer after being cleaned by slag liquid.
The existing high-speed steel electroslag ingot is provided with a dummy plate made of plain carbon steel at the big head of the high-speed steel electroslag ingot, gas cutting is adopted in the prior art, and the weight of the dummy plate of the slag ingot is heavy. The cutting efficiency is slow, time and labor are wasted, meanwhile, the cut electroslag ingots cannot be polished by gas cutting, and meanwhile, because the specifications of the electroslag ingots and the positions of dummy plates are different, an automatic device cannot simultaneously cut the electroslag ingots with different specifications, and the practicability of the device is low; the waste scraps after polishing cause great environmental pollution and damage to the machine.
Disclosure of Invention
The invention aims to provide automatic cutting and polishing equipment for a slag ingot dummy plate, which aims to solve the technical problems that in the prior art, the cutting efficiency of an electroslag ingot is low and a cutting device cannot cut electroslag ingots with different specifications.
The invention provides automatic cutting and polishing equipment for a slag ingot dummy plate, which comprises a machine base, a machine frame, a conveying belt, a fixing device, a rotating device, a cutting device, a moving device, a polishing device, a dust collecting device, a feeding device and a discharging device, wherein the machine base is placed on the ground, the feeding device is arranged beside the machine base, the machine frame is vertically arranged beside the machine base, the conveying belt is arranged in the machine base, the fixing device is fixedly arranged on the conveying belt, one end of the fixing device penetrates through the conveying belt, the rotating device is arranged on the side wall of the machine frame, one end of the rotating device penetrates through the machine frame, the rotating device is in rotating fit with the machine frame, the cutting device is arranged on the rotating device, the moving device is arranged on the inner wall of the machine frame, the polishing device is arranged on the moving device, the dust collecting device is arranged in the machine base, the blanking device is arranged on the machine base.
Further, loading attachment includes material loading motor, material loading base, material loading pole, two material loading flitches, two material loading electric jar and two material loading backup pads, material loading base is installed subaerial, material loading motor's main shaft runs through to material loading base's one end and runs through material loading base, material loading pole is connected on material loading motor's main shaft at material loading base's both ends and one end, two material loading flitch all sets up on the material loading pole, two material loading electric jar is installed respectively on the lateral wall of two material loading flitches, two material loading backup pads are installed respectively and are served in the flexible of material loading electric jar.
Further, fixing device includes a plurality of fixed subassemblies, and is a plurality of two bisymmetry settings of fixed subassembly are on the conveyer belt, and is a plurality of fixed subassembly all includes motor mount, fixed motor, first gear, second gear and two fixed arc boards, motor mount fixed connection is on the inner wall of conveyer belt, fixed motor sets up the top at the motor mount, first gear setting is on fixed motor's main shaft, the second gear sets up vertical setting on the inner wall of conveyer belt, the second gear meshes with first gear mutually, two fixed arc board is connected respectively on first gear and on the second gear, two fixed arc board runs through the conveyer belt setting.
Further, the rotating device comprises an annular groove plate, a first rotating motor, a rotating base, a rotating threaded rod, a rotating moving seat, a limiting plate, a rotating fixing box, a second rotating motor, two rotating supporting rods and two rotating sliders, the annular groove plate is arranged on the side wall of the rack, the first rotating motor is arranged on the side wall of the rack, a main shaft of the first rotating motor penetrates through the rack, the rotating base is arranged on the side wall of the rack and is in rotating fit with the rack, the rotating base is connected on the main shaft of the first rotating motor, two ends of the rotating threaded rod are respectively rotatably connected with two ends of the rotating base, two ends of the rotating supporting rods are respectively arranged at two ends of the rotating base and are positioned at two sides of the rotating threaded rod, the rotating moving seat is sleeved on the rotating threaded rod and the two rotating supporting rods, and the rotating moving seat is in threaded fit with the rotating threaded rod, the limiting plate sets up on rotating the removal seat, rotate the one end that fixed box set up at the rotating base, the second rotates the motor setting in the inside of rotating the base, the main shaft that the second rotated the motor runs through the rotating base and connects on rotating the threaded rod, two rotate the slider and set up respectively in annular frid and connect respectively on the other end of rotating the base and rotate fixed box, two rotate the slider all with annular frid sliding fit.
Further, the cutting device comprises a cutting base, a first cutting motor, a cutting rotating shaft, a cutting belt, a second cutting motor, a first bevel gear, a second bevel gear, a cutting threaded rod, a cutting sleeve rod, a cutting drill bit and two cutting telescopic rods, wherein the cutting base is arranged on the rotating moving base, the first cutting motor is arranged on the limiting plate, the cutting rotating shaft is arranged at the top of the cutting base and is in rotating fit with the cutting base, the cutting belt is sleeved on the cutting rotating shaft and a main shaft of the first cutting motor, one ends of the two cutting telescopic rods are connected to the cutting rotating shaft, the second cutting motor is arranged on the side wall of the cutting base, the main shaft of the second cutting motor penetrates through the cutting base, the first bevel gear is arranged on the main shaft of the second cutting motor, and the second bevel gear is arranged at the inner top of the cutting base, the cutting threaded rod sets up at the top of second bevel gear and runs through the cutting base, the cutting loop bar cover is established on the cutting threaded rod and with cutting threaded rod screw-thread fit, the cutting drill bit sets up on two cutting telescopic links and cutting loop bar.
Further, the moving device comprises a moving base, a moving threaded rod, a moving sliding seat, a moving orifice plate, a lifting base, a lifting threaded rod, a lifting sliding seat, a lifting telescopic rod, a lifting moving seat and two rotating motors, wherein the moving base is arranged on the side wall of the rack, two ends of the moving threaded rod are rotatably connected with two ends of the moving base, the moving sliding seat is arranged on the moving threaded rod and is in threaded fit with the moving threaded rod, the moving orifice plate is connected with the bottom of the moving sliding seat, the lifting base is arranged on the side wall of the rack, two ends of the lifting threaded rod are rotatably connected with two ends of the lifting base, the lifting sliding seat is arranged on the lifting threaded rod and is in threaded fit with the lifting threaded rod, one end of the lifting telescopic rod is connected with one end of the lifting sliding seat, the lifting moving seat is arranged in the moving orifice plate and is connected with the lifting telescopic rod, and the main shafts of the two rotating motors respectively penetrate through the lifting base and the moving base to be connected to one ends of the lifting threaded rod and the moving threaded rod.
Further, grinding device includes support frame, first grinding motor, kelly, polish rod tooth, second grinding motor, the gear of polishing and the abrasive disc of polishing, the support frame sets up on the lift removes the seat, first grinding motor sets up on the lift removes the seat, the kelly is connected on the main shaft of first grinding motor, the grinding rod tooth cover is established on the kelly, be equipped with the groove anastomotic with the kelly in the grinding rod tooth, grinding rod tooth and kelly sliding fit, second grinding motor sets up on the support frame and the main shaft of second grinding motor runs through the support frame, the gear of polishing sets up on the main shaft of second grinding motor and meshes with the grinding rod tooth mutually, the abrasive disc of polishing sets up on the grinding rod tooth.
Furthermore, the dust collecting device comprises a dust collecting head, a dust collecting box and a dust collecting fan, wherein the dust collecting head is arranged on the inner wall of the base, the dust collecting box is arranged at the inner bottom of the base, and the dust collecting fan is arranged on the side wall of the dust collecting box.
Further, unloader includes the lower flitch and gathers materials the case, the lower flitch articulates on the lateral wall of conveyer belt, the case setting of gathering materials is at the side of conveyer belt.
Furthermore, two supporting telescopic rods are arranged below the blanking plate, and two supporting springs are arranged on the supporting telescopic rods.
Compared with the prior art, the invention has the beneficial effects that:
firstly, when the electroslag ingot is fed onto the conveying belt, the fixed motor drives the first gear to rotate, the first gear drives the second gear to rotate, the two fixed arc plates start to rotate under the drive of the first gear and the second gear, and the electroslag ingot is fixed by penetrating through the conveying belt, so that the sliding of the electroslag ingot in the working process and the interference of the work are prevented, and the working efficiency of the device is improved.
Secondly, when the electroslag ingot is conveyed to a certain position by the conveying belt, the first rotating motor starts to operate to drive the rotating base and the limiting plate to rotate to the side of the electroslag ingot, then the second rotating motor starts to operate to drive the rotating moving seat and the limiting plate to move, the rotating moving seat drives the limiting plate and the cutting device to move, the side wall of one end of the limiting plate and the central line of the cutting device are in the same plane, when the limiting plate is tightly attached to the electroslag ingot, the second rotating motor stops operating, the central line of the cutting device is located on the outer diameter of the electroslag ingot, when cutting is started, the first rotating motor drives the rotating base and the rotating moving seat to rotate, meanwhile, the rotating moving seat drives the cutting device to cut around the circumference, the electroslag ingot is measured by the limiting plate, polishing of different specifications can be performed according to different diameters, and the practicability of the device is improved.
Thirdly, when the limiting plate is clung to the outer surface of the electroslag ingot, the second cutting motor drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the cutting threaded rod drives the cutting sleeve rod to stretch out and draw back while rotating simultaneously, the cutting drill bit is driven to stretch out and draw back, then the first cutting motor drives the cutting axis of rotation to rotate through the cutting belt, the cutting axis of rotation drives two lifting telescopic links to rotate, two lifting telescopic links drive the cutting drill bit to start rotating and cut the dummy bar plate, the cutting drill bit adopts a moving method, so that the dummy bar plates at different positions are cut, the working efficiency of the device is improved, and the practicability of the device is improved simultaneously.
Fourthly, when the electroslag ingot is cut and then moves to a certain position along with the conveying belt, two rotating motors start to operate to drive the movable sliding seat and the lifting sliding seat to move, the movable sliding seat drives the movable orifice plate to move, the lifting sliding seat drives the lifting telescopic rod to move, the movable orifice plate is matched with the lifting telescopic rod to drive the lifting movable seat to move, the polishing device is moved at multiple angles, the polishing angle and the polishing position of the polishing device are finer, the polishing efficiency of the device is improved, the second polishing motor drives the polishing gear to rotate, the polishing gear drives the polishing rod teeth to stretch, the polishing rod teeth drive the polishing sand disc to move, then the first polishing motor operates to drive the clamping rod to rotate, the clamping rod drives the polishing rod teeth to rotate, the polishing rod teeth drive the polishing sand disc to rotate to polish the electroslag ingot, and the electroslag ingot is simultaneously matched with the telescopic and lifting movable seat, the efficiency of the sand table of polishing is improved, and the precision of polishing is improved.
Fifthly, when the sanding disc polishes the electroslag ingot, the dust collecting fan starts to operate and drives the dust collecting head to collect the chips that are polished down, and the chips are prevented from scattering and falling, and damage is caused to the device.
Sixthly, when the electroslag ingot needs to be cut, the feeding motor starts to operate to drive the feeding to start rotating, the feeding rod drives the two feeding plates to start rotating, the two feeding electric cylinders start to push the two feeding supporting plates to fix the electroslag ingot, then the feeding plates move to the conveying belt along with the two feeding plates, the working time is saved, the working efficiency is improved, when the electroslag ingot is cut and polished, the conveying belt moves the electroslag ingot to the discharging plate, the discharging plate starts to descend under the pressure of the electroslag ingot, the electroslag ingot is transferred to the material collecting box, the electroslag ingot is convenient to collect, the two supporting telescopic rods and the two supporting springs are matched to support the discharging plate, under the pressure of the electroslag ingot, the two supporting springs and the two supporting telescopic rods retract, the discharging plate descends slowly, and the electroslag ingot is prevented from being damaged due to the fact that the electroslag ingot descends too fast.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a partial perspective view of the first embodiment of the present invention;
FIG. 4 is a partial perspective view of the second embodiment of the present invention;
FIG. 5 is a schematic perspective view of a cutting device according to the present invention;
FIG. 6 is a perspective view of the fixing assembly of the present invention;
FIG. 7 is a schematic perspective view of a mobile device according to the present invention;
FIG. 8 is a schematic perspective view of a polishing device according to the present invention;
FIG. 9 is a schematic perspective view of the loading device of the present invention;
reference numerals:
a machine base 1, a machine frame 11, a conveying belt 12, a fixing device 2, a rotating device 3, a cutting device 4, a moving device 5, a grinding device 6, a dust collecting device 7, a feeding device 8, a blanking device 9, a fixing component 21, a motor fixing frame 22, a fixing motor 23, a first gear 24, a second gear 25, a fixing arc plate 26, an annular groove plate 31, a first rotating motor 32, a rotating base 33, a rotating threaded rod 331, a rotating moving seat 332, a limiting plate 34, a rotating fixing box 35, a second rotating motor 36, a rotating support rod 333, a rotating slide block 37, a cutting base 41, a first cutting motor 42, a cutting rotating shaft 43, a cutting belt 431, a second cutting motor 44, a first bevel gear 441, a second bevel gear 442, a cutting threaded rod 45, a cutting sleeve rod 46, a cutting drill 47, a cutting telescopic rod 48, a moving base 51, a moving threaded rod 511 and a moving sliding seat 512, the device comprises a movable pore plate 52, a lifting base 53, a lifting threaded rod 531, a lifting sliding seat 532, a lifting telescopic rod 533, a lifting movable seat 54, a rotating motor 55, a support frame 61, a first polishing motor 62, a clamping rod 63, a polishing rod tooth 64, a second polishing motor 65, a polishing gear 66, a polishing sand disc 67, a dust collecting head 71, a dust collecting box 72, a dust collecting fan 73, a feeding motor 81, a feeding base 82, a feeding rod 83, a feeding plate 84, a feeding electric cylinder 85, a feeding support plate 86, a feeding plate 91, a material collecting box 92, a support telescopic rod 101 and a support spring 102.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 9, an embodiment of the present invention provides an automatic cutting and polishing apparatus for a dummy ingot plate, including a base 1, a frame 11, a conveyor belt 12, a fixing device 2, a rotating device 3, a cutting device 4, a moving device 5, a polishing device 6, a dust collecting device 7, a feeding device 8 and a discharging device 9, where the base 1 is placed on the ground, the feeding device 8 is disposed beside the base 1, the frame 11 is vertically disposed beside the base 1, the conveyor belt 12 is disposed in the base 1, the fixing device 2 is fixedly disposed on the conveyor belt 12, one end of the fixing device 2 penetrates through the conveyor belt 12, the rotating device 3 is disposed on a side wall of the frame 11, one end of the rotating device 3 penetrates through the frame 11, the rotating device 3 is rotatably engaged with the frame 11, the cutting device 4 is disposed on the rotating device 3, the moving device 5 is arranged on the inner wall of the frame 11, the grinding device 6 is arranged on the moving device 5, the dust collecting device 7 is arranged in the machine base 1, and the blanking device 9 is arranged on the machine base 1.
The fixing device 2 comprises a plurality of fixing components 21, the fixing components 21 are symmetrically arranged on the conveying belt 12 in pairs, each fixing component 21 comprises a motor fixing frame 22, a fixing motor 23, a first gear 24, a second gear 25 and two fixing arc plates 26, the motor fixing frame 22 is fixedly connected to the inner wall of the conveying belt 12, the fixing motor 23 is arranged at the top of the motor fixing frame 22, the first gear 24 is arranged on a spindle of the fixing motor 23, the second gear 25 is vertically arranged on the inner wall of the conveying belt 12, the second gear 25 is meshed with the first gear 24, the two fixing arc plates 26 are respectively connected to the first gear 24 and the second gear 25, and the two fixing arc plates 26 penetrate through the conveying belt 12; when the electroslag ingot is sent to the conveyer belt 12, the fixed motor 23 drives the first gear 24 to rotate, the first gear 24 drives the second gear 25 to rotate, and simultaneously, the two fixed arc plates 26 start to rotate under the driving of the first gear 24 and the second gear 25, and run through the conveyer belt 12 to fix the electroslag ingot, so that the sliding of the electroslag ingot in the working process is prevented, the interference work is avoided, and the working efficiency of the device is improved.
The rotating device 3 comprises an annular groove plate 31, a first rotating motor 32, a rotating base 33, a rotating threaded rod 331, a rotating moving seat 332, a limiting plate 34, a rotating fixing box 35, a second rotating motor 36, two rotating support rods 333 and two rotating sliding blocks 37, wherein the annular groove plate 31 is arranged on the side wall of the frame 11, the first rotating motor 32 is arranged on the side wall of the frame 11, a main shaft of the first rotating motor 32 penetrates through the frame 11, the rotating base 33 is arranged on the side wall of the frame 11 and is in rotating fit with the frame 11, the rotating base 33 is connected on the main shaft of the first rotating motor 32, two ends of the rotating threaded rod 331 are respectively rotatably connected at two ends of the rotating base 33, two ends of the rotating support rods 333 are respectively arranged at two ends of the rotating base 33 and are located at two sides of the rotating threaded rod 331, the rotating moving seat 332 is sleeved on the rotating threaded rod 331 and two rotating support rods 333, the rotating and moving seat 332 is in threaded fit with the rotating threaded rod 331, the limiting plate 34 is arranged on the rotating and moving seat 332, the rotating and fixing box 35 is arranged at one end of the rotating base 33, the second rotating motor 36 is arranged inside the rotating base 33, a main shaft of the second rotating motor 36 penetrates through the rotating base 33 and is connected to the rotating threaded rod 331, the two rotating sliders 37 are respectively arranged in the annular groove plate 31 and are respectively connected to the other end of the rotating base 33 and the rotating and fixing box 35, and the two rotating sliders 37 are both in sliding fit with the annular groove plate 31; when the electroslag ingot is conveyed to a certain position by the conveyer belt 12, the first rotating motor 32 starts to operate to drive the rotating base 33 and the limiting plate 34 to rotate to the side of the electroslag ingot, then the second rotating motor 36 starts to operate to drive the rotating moving base 332 and the limiting plate 34 to move, the rotating moving base 332 drives the limiting plate 34 and the cutting device 4 to move, the side wall of one end of the limiting plate 34 and the center line of the cutting device 4 are in the same plane, when the limiting plate 34 is tightly attached to the electroslag ingot, the second rotating motor 36 stops operating, the center line of the cutting device 4 is on the outer diameter of the electroslag ingot, when cutting is started, the first rotating motor 32 drives the rotating base 33 and the rotating moving base 332 to start rotating, and simultaneously the rotating moving base 332 drives the cutting device 4 to cut around the circumference, the electroslag ingot is measured by adopting the limiting plate 34, different specifications of grinding can be carried out according to different diameters, the practicability of the device is improved.
The cutting device 4 comprises a cutting base 41, a first cutting motor 42, a cutting rotating shaft 43, a cutting belt 431, a second cutting motor 44, a first bevel gear 441, a second bevel gear 442, a cutting threaded rod 45, a cutting sleeve rod 46, a cutting drill 47 and two cutting telescopic rods 48, wherein the cutting base 41 is arranged on a rotary moving seat 332, the first cutting motor 42 is arranged on a limiting plate 34, the cutting rotating shaft 43 is arranged at the top of the cutting base 41 and is in rotary fit with the cutting base 41, the cutting belt 431 is sleeved on the cutting rotating shaft 43 and a main shaft of the first cutting motor 42, one end of each of the two cutting telescopic rods 48 is connected on the cutting rotating shaft 43, the second cutting motor 44 is arranged on the side wall of the cutting base 41, the main shaft of the second cutting motor 44 penetrates through the cutting base 41, the first bevel gear 441 is arranged on the main shaft of the second cutting motor 44, the second bevel gear 442 is arranged at the inner top of the cutting base 41, the cutting threaded rod 45 is arranged at the top of the second bevel gear 442 and penetrates through the cutting base 41, the cutting sleeve rod 46 is sleeved on the cutting threaded rod 45 and is in threaded fit with the cutting threaded rod 45, and the cutting drill 47 is arranged on the two cutting telescopic rods 48 and the cutting sleeve rod 46; when the limiting plate 34 is tightly attached to the outer surface of the electroslag ingot, the second cutting motor 44 drives the first bevel gear 441 to rotate, the first bevel gear 441 drives the second bevel gear 442 to rotate, the cutting threaded rod 45 simultaneously drives the cutting sleeve rod 46 to stretch and retract and drives the cutting drill 47 to stretch and retract, then the first cutting motor 42 drives the cutting rotating shaft 43 to rotate through the cutting belt 431, the cutting rotating shaft 43 drives the two lifting telescopic rods 533 to rotate, the two lifting telescopic rods 533 drive the cutting drill 47 to start to rotate to cut the dummy bar plate, the cutting drill 47 adopts a moving method so as to cut the dummy bar plate at different positions, the working efficiency of the device is improved, and meanwhile, the practicability of the device is improved.
The moving device 5 comprises a moving base 51, a moving threaded rod 511, a moving sliding seat 512, a moving orifice plate 52, a lifting base 53, a lifting threaded rod 531, a lifting sliding seat 532, a lifting telescopic rod 533, a lifting moving seat 54 and two rotating motors 55, wherein the moving base 51 is arranged on the side wall of the frame 11, two ends of the moving threaded rod 511 are rotatably connected to two ends of the moving base 51, the moving sliding seat 512 is arranged on the moving threaded rod 511 and is in threaded fit with the moving threaded rod 511, the moving orifice plate 52 is connected to the bottom of the moving sliding seat 512, the lifting base 53 is arranged on the side wall of the frame 11, two ends of the lifting threaded rod 531 are rotatably connected to two ends of the lifting base 53, the lifting sliding seat 532 is arranged on the lifting threaded rod 531 and is in threaded fit with the lifting threaded rod 531, one end of the lifting telescopic rod 533 is connected to one end of the lifting sliding seat 532, the lifting moving seat 54 is arranged in the moving orifice plate 52 and connected with the lifting telescopic rod 533, and the main shafts of the two rotating motors 55 respectively penetrate through the lifting base 53 and the moving base 51 and are connected to one ends of the lifting threaded rod 531 and the moving threaded rod 511; when the electroslag ingot cuts and finishes the back and removes to a fixed position along with conveyer belt 12, two rotating electrical machines 55 begin to function, it removes to drive removal sliding seat 512 and lift sliding seat 532, it removes to remove sliding seat 512 and drives removal orifice plate 52 and remove, lift sliding seat 532 drives lift telescopic rod 533 and removes, it cooperatees with lift telescopic rod 533 to remove orifice plate 52 simultaneously, it removes to drive lift removal seat 54, carry out the removal of a plurality of angles to grinding device 6, the angle that makes grinding device 6 polish is more meticulous with the position, the efficiency of polishing of the improvement device.
The polishing device 6 comprises a support frame 61, a first polishing motor 62, a clamping rod 63, a polishing rod tooth 64, a second polishing motor 65, a polishing gear 66 and a polishing sand disc 67, wherein the support frame 61 is arranged on the lifting movable seat 54, the first polishing motor 62 is arranged on the lifting movable seat 54, the clamping rod 63 is connected to a main shaft of the first polishing motor 62, the polishing rod tooth 64 is sleeved on the clamping rod 63, a groove matched with the clamping rod 63 is formed in the polishing rod tooth 64, the polishing rod tooth 64 is in sliding fit with the clamping rod 63, the second polishing motor 65 is arranged on the support frame 61, the main shaft of the second polishing motor 65 penetrates through the support frame 61, the polishing gear 66 is arranged on the main shaft of the second polishing motor 65 and is meshed with the polishing rod tooth 64, and the polishing sand disc 67 is arranged on the polishing rod tooth 64; second grinding motor 65 drives grinding gear 66 and rotates, grinding gear 66 drives grinding rod tooth 64 and stretches out and draws back, grinding rod tooth 64 drives grinding sand table 67 and removes, then first grinding motor 62 function area kelly 63 rotates, kelly 63 drives grinding rod tooth 64 and rotates, grinding rod tooth 64 drives grinding sand table 67 and rotates and polish the electroslag spindle, simultaneously under the cooperation of flexible and lift removal seat 54, make the efficiency that grinding sand table 67 polished improve, the precision of polishing improves.
The dust collecting device 7 comprises a dust collecting head 71, a dust collecting box 72 and a dust collecting fan 73, wherein the dust collecting head 71 is arranged on the inner wall of the machine base 1, the dust collecting box 72 is arranged at the inner bottom of the machine base 1, and the dust collecting fan 73 is arranged on the side wall of the dust collecting box 72; when the sanding sand table 67 is sanded the electroslag ingot, the dust collection fan 73 starts to operate to drive the dust collection head 71 to collect the sanded chips, so as to prevent the chips from scattering and damaging the device.
The feeding device 8 comprises a feeding motor 81, a feeding base 82, a feeding rod 83, two feeding plates 84, two feeding electric cylinders 85 and two feeding support plates 86, wherein the feeding base 82 is installed on the ground, a main shaft of the feeding motor 81 penetrates through one end of the feeding base 82 and penetrates through the feeding base 82, the feeding rod 83 is connected to two ends of the feeding base 82, one end of the feeding rod is connected to the main shaft of the feeding motor 81, the two feeding plates 84 are both arranged on the feeding rod 83, the two feeding electric cylinders 85 are respectively installed on the side walls of the two feeding plates 84, and the two feeding support plates 86 are respectively installed on the telescopic ends of the feeding electric cylinders 85; when the electroslag ingot needs to be cut and fed, the feeding motor 81 starts to operate to drive the feeding to start rotating, the feeding rod 83 drives the two feeding plates 84 to start rotating, the two feeding electric cylinders 85 start to push the two feeding supporting plates 86 to fix the electroslag ingot, and then the electroslag ingot moves to the conveying belt 12 along with the two feeding plates 84, so that the working time is saved, and the working efficiency is improved.
The blanking device 9 comprises a blanking plate 91 and a material collecting box 92, the blanking plate 91 is hinged on the side wall of the conveying belt 12, and the material collecting box 92 is arranged at the side of the conveying belt 12; when the electroslag ingot finishes cutting and polishing, the conveying belt 12 moves the electroslag ingot to the lower feeding plate 91, the pressure of the electroslag ingot on the lower feeding plate 91 begins to drop, the electroslag ingot is transferred to the material collecting box 92, and the electroslag ingot is conveniently collected.
Two supporting telescopic rods 101 are arranged below the blanking plate 91, and two supporting springs 102 are arranged on the two supporting telescopic rods 101; two support telescopic links 101 cooperate with two supporting spring 102 and support flitch 91 down, and under the pressure that receives the electroslag spindle, two supporting spring 102 and two support telescopic links 101 retract back, will descend flitch 91 slowly, prevent that the electroslag spindle from descending too fast and damaging badly.
The working principle is as follows: when the electroslag ingot is required to be cut, the feeding motor 81 starts to operate to drive the feeding to start rotating, the feeding rod 83 drives the two feeding plates 84 to start rotating, the two feeding electric cylinders 85 start to push the two feeding supporting plates 86 to fix the electroslag ingot, then the feeding rods move to the conveying belt 12 along with the two feeding plates 84, the working time is saved, the working efficiency is improved, when the electroslag ingot is sent to the conveying belt 12, the fixed motor 23 drives the first gear 24 to rotate, the first gear 24 drives the second gear 25 to rotate, meanwhile, the two fixed arc plates 26 start to rotate under the driving of the first gear 24 and the second gear 25, the electroslag ingot is fixed by penetrating through the conveying belt 12, the sliding of the electroslag ingot in the working process is prevented, the work is interfered, the working efficiency of the device is improved, when the electroslag ingot is conveyed to a certain position by the conveying belt 12, the first rotating motor 32 starts to operate, the rotating base 33 and the limiting plate 34 are driven to rotate to the side of the electroslag ingot, then the second rotating motor 36 starts to operate to drive the rotating moving seat 332 and the limiting plate 34 to move, the rotating moving seat 332 drives the limiting plate 34 and the cutting device 4 to move, the side wall of one end of the limiting plate 34 and the central line of the cutting device 4 are in the same plane, when the limiting plate 34 is tightly attached to the electroslag ingot, the second rotating motor 36 stops rotating, the central line of the second cutting motor 44 is in the same position on the outer diameter of the electroslag ingot, when the cutting is started, the first rotating motor 32 drives the rotating base 33 and the rotating moving seat 332 to rotate, and simultaneously the rotating moving seat 332 drives the cutting device 4 to cut around the circumference, the electroslag ingot is measured by adopting the limiting plate 34, the polishing of different specifications can be carried out according to different diameters, the practicability of the device is improved, when the limiting plate 34 is tightly attached to the outer surface of the electroslag ingot, the second cutting motor 44 drives the first bevel gear 441 to rotate, the first bevel gear 441 drives the second bevel gear 442 to rotate, the cutting threaded rod 45 simultaneously drives the cutting sleeve rod 46 to extend and retract to drive the cutting drill 47 to extend and retract, then the first cutting motor 42 drives the cutting rotating shaft 43 to rotate through the cutting belt 431, the cutting rotating shaft 43 drives the two lifting telescopic rods 533 to rotate, the two lifting telescopic rods 533 drive the cutting drill 47 to start to rotate to cut the dummy bar plate, the cutting drill 47 adopts a moving method to cut the dummy bar plates at different positions, the working efficiency of the device is improved, the practicability of the device is improved, when the electroslag ingot is cut and then moves to a certain position along with the conveying belt 12, the two rotating motors 55 start to operate to drive the moving sliding seat 512 and the lifting sliding seat 532 to move, and the moving sliding seat 512 drives the moving orifice plate 52 to move, the lifting sliding seat 532 drives the lifting telescopic rod 533 to move, and simultaneously the movable orifice plate 52 is matched with the lifting telescopic rod 533 to drive the lifting movable seat 54 to move, so that the polishing device 6 can move at multiple angles, the polishing angle and position of the polishing device 6 are more precise, the polishing efficiency of the device is improved, the second polishing motor 65 drives the polishing gear 66 to rotate, the polishing gear 66 drives the polishing rod teeth 64 to extend and retract, the polishing rod teeth 64 drives the polishing sand disc 67 to move, then the first polishing motor 62 operates to drive the clamping rod 63 to rotate, the clamping rod 63 drives the polishing rod teeth 64 to rotate, the polishing rod teeth 64 drive the polishing sand disc 67 to rotate to polish the electroslag ingots, and simultaneously under the cooperation of the telescopic and lifting movable seat 54, the polishing efficiency of the polishing sand disc 67 is improved, the polishing accuracy of polishing is improved, when the electroslag ingots are polished by the polishing sand disc 67, the fan 73 starts to operate to drive the dust collecting head 71 to collect polished debris, prevent that the piece from spilling, cause the damage to the device, when the cutting was accomplished to the electroslag spindle and is polished, conveyer belt 12 removed the electroslag spindle to unloading board 91 on, unloading board 91 started to descend by the pressure of electroslag spindle, shift the electroslag spindle to case 92 that gathers materials, conveniently collect the electroslag spindle, two support telescopic links 101 cooperate with two supporting spring 102 and support flitch 91 and support, under the pressure that receives the electroslag spindle, two supporting spring 102 and two support telescopic links 101 retract, descend flitch 91 slowly, prevent that the electroslag spindle from descending too fast and damaging badly.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (8)

1. The utility model provides a sediment spindle dummy plate automatic cutout equipment of polishing which characterized in that: comprises a machine base (1), a machine frame (11), a conveying belt (12), a fixing device (2), a rotating device (3), a cutting device (4), a moving device (5), a grinding device (6), a dust collecting device (7), a feeding device (8) and a discharging device (9), wherein the machine base (1) is placed on the ground, the feeding device (8) is arranged beside the machine base (1), the machine frame (11) is vertically arranged beside the machine base (1), the conveying belt (12) is arranged in the machine base (1), the fixing device (2) is fixedly arranged on the conveying belt (12), one end of the fixing device (2) penetrates through the conveying belt (12), the rotating device (3) is arranged on the side wall of the machine frame (11), one end of the rotating device (3) penetrates through the machine frame (11), and the rotating device (3) is in running fit with the machine frame (11), the cutting device (4) is arranged on the rotating device (3), the moving device (5) is arranged on the inner wall of the frame (11), the grinding device (6) is arranged on the moving device (5), the dust collecting device (7) is arranged in the machine base (1), the blanking device (9) is arranged on the machine base (1), the rotating device (3) comprises an annular groove plate (31), a first rotating motor (32), a rotating base (33), a rotating threaded rod (331), a rotating moving base (332), a limiting plate (34), a rotating fixing box (35), a second rotating motor (36), two rotating support rods (333) and two rotating sliders (37), the annular groove plate (31) is arranged on the side wall of the frame (11), the first rotating motor (32) is arranged on the side wall of the frame (11), a main shaft of the first rotating motor (32) penetrates through the frame (11), rotating base (33) sets up on the lateral wall of frame (11) and with frame (11) normal running fit, rotating base (33) is connected on the main shaft of first rotation motor (32), the both ends of rotating threaded rod (331) are rotated respectively and are connected at the both ends of rotating base (33), two the both ends of rotating bracing piece (333) set up respectively at the both ends of rotating base (33) and are located the both sides of rotating threaded rod (331), it establishes on rotating threaded rod (331) and two rotation bracing pieces (333) to rotate removal seat (332), it moves seat (332) and rotating threaded rod (331) screw-thread fit to rotate, limiting plate (34) set up on rotating removal seat (332), it sets up the one end at rotating base (33) to rotate fixed box (35), second rotates motor (36) and sets up the inside at rotating base (33), the main shaft of the second rotating motor (36) penetrates through the rotating base (33) and is connected onto the rotating threaded rod (331), the two rotating sliding blocks (37) are respectively arranged in the annular groove plate (31) and are respectively connected onto the other end of the rotating base (33) and the rotating fixing box (35), the two rotating sliding blocks (37) are in sliding fit with the annular groove plate (31), the cutting device (4) comprises a cutting base (41), a first cutting motor (42), a cutting rotating shaft (43), a cutting belt (431), a second cutting motor (44), a first bevel gear (441), a second bevel gear (442), a cutting threaded rod (45), a cutting sleeve rod (46), a cutting drill bit (47) and two cutting telescopic rods (48), the cutting base (41) is arranged on the rotating moving base (332), and the first cutting motor (42) is arranged on the limiting plate (34), the cutting rotating shaft (43) is arranged at the top of the cutting base (41) and is in running fit with the cutting base (41), the cutting belt (431) is sleeved on the cutting rotating shaft (43) and the main shaft of the first cutting motor (42), one end of each of the two cutting telescopic rods (48) is connected to the cutting rotating shaft (43), the second cutting motor (44) is arranged on the side wall of the cutting base (41) and the main shaft of the second cutting motor (44) penetrates through the cutting base (41), the first bevel gear (441) is arranged on the main shaft of the second cutting motor (44), the second bevel gear (442) is arranged at the inner top of the cutting base (41), the cutting threaded rod (45) is arranged at the top of the second bevel gear (442) and penetrates through the cutting base (41), the cutting sleeve rod (46) is sleeved on the cutting threaded rod (45) and is in threaded fit with the cutting threaded rod (45), the cutting drill (47) is arranged on two cutting telescopic rods (48) and a cutting sleeve rod (46).
2. The automatic cutting and grinding device for the slag ingot dummy plate according to claim 1, characterized in that: the fixing device (2) comprises a plurality of fixing components (21), a plurality of fixing components (21) are symmetrically arranged on the conveying belt (12) in pairs, the plurality of fixing components (21) comprise motor fixing frames (22), fixing motors (23), first gears (24), second gears (25) and two fixing arc plates (26), the motor fixing frames (22) are fixedly connected onto the inner wall of the conveying belt (12), the fixing motors (23) are arranged at the tops of the motor fixing frames (22), the first gears (24) are arranged on main shafts of the fixing motors (23), the second gears (25) are vertically arranged on the inner wall of the conveying belt (12), the second gears (25) are meshed with the first gears (24), and the two fixing arc plates (26) are respectively connected onto the first gears (24) and the second gears (25), the two fixed arc plates (26) penetrate through the conveying belt (12).
3. The automatic cutting and grinding device for the slag ingot dummy plate according to claim 1, characterized in that: the moving device (5) comprises a moving base (51), a moving threaded rod (511), a moving sliding seat (512), a moving pore plate (52), a lifting base (53), a lifting threaded rod (531), a lifting sliding seat (532), a lifting telescopic rod (533), a lifting moving seat (54) and two rotating motors (55), wherein the moving base (51) is arranged on the side wall of the rack (11), the two ends of the moving threaded rod (511) are rotatably connected with the two ends of the moving base (51), the moving sliding seat (512) is arranged on the moving threaded rod (511) and is in threaded fit with the moving threaded rod (511), the moving pore plate (52) is connected at the bottom of the moving sliding seat (512), the lifting base (53) is arranged on the side wall of the rack (11), the two ends of the lifting threaded rod (531) are rotatably connected with the two ends of the lifting base (53), the utility model discloses a lifting sliding seat, including lifting sliding seat (532), lifting sliding seat (531) and lifting threaded rod (531), the one end of lifting sliding seat (532) is connected to the one end of lifting telescopic rod (533), lifting movable seat (54) set up in removing orifice plate (52) and are connected with lifting telescopic rod (533), two lifting base (53) are run through respectively to the main shaft of rotating electrical machines (55) and remove base (51) and connect the one end at lifting threaded rod (531) and removal threaded rod (511).
4. The automatic cutting and grinding device for the slag ingot dummy plate according to claim 3, characterized in that: the polishing device (6) comprises a support frame (61), a first polishing motor (62), a clamping rod (63), polishing rod teeth (64), a second polishing motor (65), a polishing gear (66) and a polishing sand disc (67), wherein the support frame (61) is arranged on a lifting moving seat (54), the first polishing motor (62) is arranged on the lifting moving seat (54), the clamping rod (63) is connected on a main shaft of the first polishing motor (62), the polishing rod teeth (64) are sleeved on the clamping rod (63), a groove inosculated with the clamping rod (63) is arranged in the polishing rod teeth (64), the polishing rod teeth (64) are in sliding fit with the clamping rod (63), the second polishing motor (65) is arranged on the support frame (61) and the main shaft of the second polishing motor (65) penetrates through the support frame (61), the polishing gear (66) is arranged on the main shaft of the second polishing motor (65) and is meshed with the polishing rod teeth (64), the sanding disc (67) is arranged on the sanding bar tooth (64).
5. The automatic cutting and grinding device for the slag ingot dummy plate according to claim 1, characterized in that: the dust collecting device (7) comprises a dust collecting head (71), a dust collecting box (72) and a dust collecting fan (73), wherein the dust collecting head (71) is arranged on the inner wall of the base (1), the dust collecting box (72) is arranged at the inner bottom of the base (1), and the dust collecting fan (73) is arranged on the side wall of the dust collecting box (72).
6. The automatic cutting and grinding device for the slag ingot dummy plate according to claim 1, characterized in that: loading attachment (8) are including material loading motor (81), material loading base (82), material loading pole (83), two material loading boards (84), two material loading electric jar (85) and two material loading backup pads (86), material loading base (82) are installed subaerial, the main shaft of material loading motor (81) runs through the one end of material loading base (82) and runs through material loading base (82), material loading pole (83) are connected on the main shaft of material loading motor (81) at the both ends of material loading base (82) and one end, two material loading board (84) all set up on material loading pole (83), two material loading electric jar (85) are installed respectively on the lateral wall of two material loading boards (84), two material loading backup pad (86) are installed respectively and are served in the flexible of material loading electric jar (85).
7. The automatic cutting and grinding device for the slag ingot dummy plate according to claim 1, characterized in that: the blanking device (9) comprises a blanking plate (91) and a material collecting box (92), the blanking plate (91) is hinged to the side wall of the conveying belt (12), and the material collecting box (92) is arranged on the side of the conveying belt (12).
8. The automatic cutting and grinding device for the slag ingot dummy plate according to claim 7, characterized in that: two supporting telescopic rods (101) are arranged below the blanking plate (91), and two supporting springs (102) are arranged on the two supporting telescopic rods (101).
CN202010865653.1A 2020-08-25 2020-08-25 Automatic cutting and polishing equipment for slag ingot dummy plate Active CN111906543B (en)

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