CN111906201A - One-step forming equipment for stainless steel filter screen of cup - Google Patents
One-step forming equipment for stainless steel filter screen of cup Download PDFInfo
- Publication number
- CN111906201A CN111906201A CN202010682414.2A CN202010682414A CN111906201A CN 111906201 A CN111906201 A CN 111906201A CN 202010682414 A CN202010682414 A CN 202010682414A CN 111906201 A CN111906201 A CN 111906201A
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- Prior art keywords
- plate
- filter screen
- stainless steel
- rod
- driving
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F33/00—Tools or devices specially designed for handling or processing wire fabrics or the like
Abstract
The invention relates to the technical field of hardware processing equipment, in particular to one-step forming equipment with a stainless steel filter screen for a cup, which comprises a roller chain feeding mechanism, a material containing piece, a lower die holder, an ascending mechanism, a portal frame, a downward moving mechanism and a punching mechanism, wherein the material containing piece is arranged at the working end of the roller chain feeding mechanism in a surrounding manner, the ascending mechanism is arranged on the roller chain feeding mechanism, the lower die holder is arranged at the working end of the ascending mechanism, a lower die group is fixedly connected with the working end of the ascending mechanism, the portal frame stretches across the roller chain feeding mechanism, the downward moving mechanism is arranged on the portal frame, the punching mechanism is arranged at the working end of the downward moving mechanism, and the punching mechanism is connected with the working end of the downward moving mechanism.
Description
Technical Field
The invention relates to the technical field of hardware processing equipment, in particular to one-step forming equipment for a cup with a stainless steel filter screen.
Background
Hardware: traditional hardware is also called small hardware. It refers to five metals of gold, silver, copper, iron and tin. Can be made into artworks such as knives and swords or metal devices through manual processing. The hardware in modern society is more extensive, for example hardware and tools, hardware spare part, daily hardware, building hardware and security articles for use etc.. The small hardware products are mostly not final consumer products; the history of the metal-hardware industry is advanced to modern industrial society, the metal-hardware industry is developed rapidly, the hardware industry plays an immeasurable role in national economic development, and the hardware also becomes an indispensable industrial link for industrial manufacturing. But as a kit for industrial manufacture, a semi-finished product, a tool for a production process, and the like. Only a small part of daily hardware products are tool consumer goods necessary for people to live. In the national economic industry classification of the State statistics Bureau, the manufacturing industry is the third largest category of industries. Which comprises the following steps: production and manufacture of life data, for example: agricultural and sideline products, food and beverage, tobacco, textile and clothing leather, wood and furniture, printing and cultural and literature articles, medicine manufacturing and the like; production data, for example: petrochemical industry, chemical fiber, rubber plastic, non-metal product manufacturing, metal smelting and processing, metal product manufacturing, general equipment manufacturing, industry-specific equipment manufacturing, transportation equipment manufacturing, electrical equipment, communication electronics and the like; metal products in the manufacturing industry and related products in general parts and components in general equipment manufacturing and the like constitute the small hardware in the general sense.
It follows that 'hardware pieces' are not an existing industry class, but rather a cross-combination of the several metal products mentioned above-hardware products. Throughout the manufacturing industry, however, it is the responsibility of 'hardware' to provide parts and production tools to the manufacturing enterprise, rather than as end-use industry-specific equipment. Nevertheless, we cannot deny the important role of "hardware in social production: the small hardware and the manufacturing industry are inseparable whole bodies which are mutually interwoven. At present, a stainless steel filter screen is provided, but the processing process is too complex, so that the once forming equipment for the cup stainless steel filter screen can have the functions of feeding, feeding and forming, the working efficiency is greatly improved, and the expenditure of personnel is reduced.
Disclosure of Invention
The technical problem to be solved by the invention is to provide one-step forming equipment for the cup with the stainless steel filter screen, and the technical scheme can be used for simultaneously realizing feeding, feeding and forming, so that the working efficiency is greatly improved, and the expenditure of personnel is reduced.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows: a one-time forming device with a stainless steel filter screen for cups comprises a roller chain feeding mechanism, a material containing piece, a lower die holder, a lifting mechanism, a portal frame, a downward moving mechanism and a stamping mechanism; the material containing piece is arranged at the working end of the roller chain feeding mechanism in a surrounding mode, the ascending mechanism is installed on the roller chain feeding mechanism, the lower die base is located at the working end of the ascending mechanism, the lower die set is fixedly connected with the working end of the ascending mechanism, the portal frame stretches across the roller chain feeding mechanism, the descending mechanism is installed on the portal frame, the punching mechanism is located at the working end of the descending mechanism, and the punching mechanism is connected with the working end of the descending mechanism.
Preferably, the roller chain feeding mechanism comprises a chain wheel rack, a driving wheel, a driven wheel, a tensioning assembly and a chain wheel driving mechanism, the chain wheel driving mechanism and the tensioning assembly are respectively located at two ends of the chain wheel rack, the chain wheel driving mechanism and the tensioning assembly are both mounted on the chain wheel rack, the driving wheel is mounted at the output end of the chain wheel driving mechanism, the driven wheel is mounted on the tensioning assembly, and the driving wheel and the driven wheel are in transmission connection through a chain.
Preferably, the tensioning assembly comprises a movable plate, a connecting rod, a fixed plate and a nut, the driven wheel is mounted on the movable plate, the driven wheel is rotatably connected with the movable plate, the connecting rod is located on one side of the movable plate, one end of the connecting rod is fixedly connected with the movable plate, the fixed plate is mounted on the chain wheel rack, the other end of the connecting rod penetrates through the fixed plate, the connecting rod is slidably connected with the fixed plate, and the connecting rod is detachably connected with the fixed plate through the nut.
Preferably, the sprocket driving mechanism comprises a first servo motor, a coupler and a driving rod, the driving rod is installed on the sprocket rack, the driving rod is rotatably connected with the sprocket rack, the driving wheel is installed on the driving rod, the first servo motor is installed on the sprocket rack, and the output end of the first servo motor is connected with the driving rod through the coupler.
Preferably, the material containing part comprises a material loading ring, a material blocking ring, a first special-shaped connecting piece and a second special-shaped connecting piece, the material blocking ring is located at the top of the material loading ring and fixedly connected with the material loading ring, the outer edge of the material blocking ring is consistent with the outer edge of the material loading ring, the inner edge of the material blocking ring is larger than the inner edge of the material loading ring, and the first special-shaped connecting piece and the second special-shaped connecting piece are symmetrically arranged on two sides of the material loading ring.
Preferably, the lower die holder is barrel-shaped, a plurality of round holes are arranged at the bottom of the barrel in a surrounding mode, the joint of the inner edge of the barrel and the bottom is an arc-shaped edge, lug plates are arranged on two sides of the barrel respectively, and the two lug plates on the two sides are connected with the ascending mechanism.
Preferably, the lifting mechanism comprises a lifting frame plate, a guide post and a first air cylinder, the lifting frame plate is mounted on the roller chain feeding mechanism, one end of the guide post is fixedly mounted on the lifting frame plate, the other end of the guide post penetrates through the lug plate, the guide post is connected with the lug plate in a sliding mode, the first air cylinder is mounted on the lifting frame plate, and the output end of the first air cylinder is connected with the lug plate.
Preferably, move down the mechanism including linear actuator and slide rail, linear actuator and slide rail are all installed on the portal frame, and linear actuator is unanimous with the working direction of slide rail, linear actuator is including the base, the threaded rod, second servo motor and work piece, the threaded rod is installed on the base, and threaded rod and base rotatable coupling, second servo motor installation and base are last, and second servo motor's output and threaded rod are connected, the work piece cover is located on the threaded rod, work piece and threaded rod threaded connection, and work piece and base sliding connection.
Preferably, the punching mechanism comprises a lower pressing plate, a second cylinder, a limiting rod and a pressure head module, the lower pressing plate is installed at the output end of the downward moving mechanism, the second cylinder is installed at the bottom of the lower pressing plate, an ejector pin is arranged at the bottom of the lower pressing plate, the bottom end of the limiting rod is connected with the top of the pressure head module, the top end of the limiting rod is connected with the lower pressing plate in a sliding mode, and the output end of the second cylinder is connected with the top of the pressure head module.
Preferably, the pressure head module is including upper plate, spliced pole, hypoplastron and cylinder, and the top of upper plate is connected with second cylinder and gag lever post respectively, and the top of spliced pole is connected with the bottom of upper plate, and the bottom and the hypoplastron of spliced pole are connected, and the cylinder has a plurality ofly, and a plurality of cylinders encircle the bottom that sets up with the hypoplastron.
Compared with the prior art, the invention has the beneficial effects that: the stainless steel filter screen is a circular plate before being processed and formed, then a worker places the circular plate on a material containing part, the material containing part carries the circular plate, the material containing part is located at the working end of a roller chain feeding mechanism, then the roller chain feeding mechanism starts to work, the working end of the roller chain feeding mechanism drives the material containing part to move to the top of a lower die base, the material containing part drives the circular plate to move to the top of the lower die base, then a lifting mechanism starts to work, the working end of the lifting mechanism drives the lower die base to lift until the lower die base is propped against the bottom of the material containing part, then the middle position of the circular plate faces towards the inside of the lower die base, a downward moving mechanism is fixedly installed on a portal frame, the downward moving mechanism starts to work, the working end of the downward moving mechanism drives a punching mechanism to descend until the bottom of the punching mechanism is propped against the top of the circular plate, then the punching mechanism starts to work, the lower circular plate is formed into a shape of a stainless steel filter screen by matching of the punching mechanism and the lower die holder, then the ascending mechanism and the punching mechanism start to work again at the same time, the working end of the ascending mechanism drives the lower die holder to descend, the working end of the punching mechanism is far away from the lower die holder, then the descending mechanism starts to work, the working end of the descending mechanism drives the punching mechanism to be far away from the stainless steel filter screen, the outer edge of the top of the formed stainless steel filter screen is lapped on the material containing piece at the moment, the roller chain feeding mechanism starts to work again, the working end of the roller chain feeding mechanism drives the material containing piece to move to the discharge end, the material containing piece drives the formed stainless steel filter screen to reach the discharge end of the roller chain feeding mechanism, finally, a worker takes the stainless steel filter screen out of the material containing piece, and the forming process of the stainless steel filter screen is; through the setting of this equipment, can have material loading, pay-off and shaping concurrently, improve work efficiency greatly to personnel's expenditure has been reduced.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic perspective view of the roller chain feeding mechanism of the present invention;
FIG. 4 is an enlarged view taken at A of FIG. 3 in accordance with the present invention;
FIG. 5 is an enlarged view of the invention at B of FIG. 3;
FIG. 6 is a schematic perspective view of the material holding member of the present invention;
FIG. 7 is a front view of the portal frame, the downward moving mechanism, the stamping mechanism, the material containing member, the lower die holder and the ascending mechanism of the present invention;
FIG. 8 is a schematic perspective view of a linear actuator according to the present invention;
FIG. 9 is a schematic perspective view of the stamping mechanism and the lower die holder of the present invention;
FIG. 10 is a side view of the punch mechanism and lower die base of the present invention;
fig. 11 is a cross-sectional view at section C-C of fig. 10 of the present invention.
Description of the drawings:
1. a roller chain feeding mechanism; 1a, a chain wheel frame; 1b, a driving wheel; 1c, a driven wheel; 1d, a tensioning assembly; 1d1, movable plate; 1d2, connecting rod; 1d3, fixing plate; 1d4, nut; 1e, a sprocket drive mechanism; 1e1, a first servomotor; 1e2, coupling; 1e3, drive lever; 2. a material containing part; 2a, a material carrying ring; 2b, a material blocking ring; 2c, a first special-shaped connecting piece; 2d, a second special-shaped connecting piece; 3. a lower die holder; 3a, a round hole; 3b, arc edges; 3c, ear plates; 4. a lifting mechanism; 4a, lifting frame plates; 4b, a guide post; 4c, a first cylinder; 5. a gantry; 6. a downward moving mechanism; 6a, a linear driver; 6a1, base; 6a2, threaded rod; 6a3, a second servomotor; 6a4, work block; 6b, a slide rail; 7. a stamping mechanism; 7a, a lower pressing plate; 7a1, thimble; 7b, a second cylinder; 7c, a limiting rod; 7d, a pressure head module; 7d1, upper plate; 7d2, connecting column; 7d3, lower plate; 7d4, cylinder;
8. filtering with a screen; 9. a circular plate.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 11, an one-step forming device for a cup with a stainless steel filter screen comprises a roller chain feeding mechanism 1, a material containing piece 2, a lower die holder 3, a lifting mechanism 4, a portal frame 5, a downward moving mechanism 6 and a punching mechanism 7; the material containing part 2 is arranged at the working end of the roller chain feeding mechanism 1 in a surrounding manner, the ascending mechanism 4 is arranged on the roller chain feeding mechanism 1, the lower die holder 3 is positioned at the working end of the ascending mechanism 4, the lower die set is fixedly connected with the working end of the ascending mechanism 4, the portal frame 5 stretches across the roller chain feeding mechanism 1, the downward moving mechanism 6 is arranged on the portal frame 5, the punching mechanism 7 is positioned at the working end of the downward moving mechanism 6, and the punching mechanism 7 is connected with the working end of the downward moving mechanism 6; the stainless steel filter screen 8 is a circular plate 9 before being processed and formed, then a worker places the circular plate 9 on the material containing part 2, the material containing part 2 bears the circular plate 9, the material containing part 2 is located at the working end of the roller chain feeding mechanism 1, then the roller chain feeding mechanism 1 starts to work, the working end of the roller chain feeding mechanism 1 drives the material containing part 2 to move to the top of the lower die base 3, the material containing part 2 drives the circular plate 9 to move to the top of the lower die base 3, then the lifting mechanism 4 starts to work, the working end of the lifting mechanism 4 drives the lower die base 3 to lift until the lower die base 3 is pushed to the bottom of the material containing part 2, then the middle position of the circular plate 9 faces the inside of the lower die base 3, the downward moving mechanism 6 is fixedly installed on the portal frame 5, the downward moving mechanism 6 starts to work, the working end of the downward moving mechanism 6 drives the punching mechanism 7 to descend until the bottom of the punching mechanism 7 is abutted to the top, then the punching mechanism 7 starts to work, the working end of the punching mechanism 7 presses the circular plate 9 into the lower die holder 3, the circular plate 9 is formed into the shape of a stainless steel filter screen 8 by the matching of the punching mechanism 7 and the lower die holder 3, then the ascending mechanism 4 and the punching mechanism 7 start to work again at the same time, the working end of the ascending mechanism 4 drives the lower die holder 3 to descend, the working end of the punching mechanism 7 is far away from the lower die holder 3, then the descending mechanism 6 starts to work, the working end of the descending mechanism 6 drives the punching mechanism 7 to be far away from the stainless steel filter screen 8, the outer edge of the top of the formed stainless steel filter screen 8 is lapped on the material containing piece 2, the roller chain feeding mechanism 1 starts to work again, the working end of the roller chain feeding mechanism 1 drives the material containing piece 2 to move to the discharging end, the material containing piece 2 drives the formed stainless steel filter screen 8 to reach the discharging end of the roller chain feeding mechanism 1, and finally, taking out the stainless steel filter screen 8 from the material containing part 2 by a worker, and finishing the forming process of the stainless steel filter screen 8.
As shown in fig. 3, the roller chain feeding mechanism 1 includes a sprocket frame 1a, a driving wheel 1b, a driven wheel 1c, a tensioning assembly 1d and a sprocket driving mechanism 1e, the sprocket driving mechanism 1e and the tensioning assembly 1d are respectively located at two ends of the sprocket frame 1a, the sprocket driving mechanism 1e and the tensioning assembly 1d are both mounted on the sprocket frame 1a, the driving wheel 1b is mounted on an output end of the sprocket driving mechanism 1e, the driven wheel 1c is mounted on the tensioning assembly 1d, and the driving wheel 1b and the driven wheel 1c are connected through chain transmission; the roller chain feeding mechanism 1 starts to work, the chain wheel driving mechanism 1e starts to work, the output end of the chain wheel driving mechanism 1e drives the driving wheel 1b to start to rotate, the driving wheel 1b drives the chain to rotate after being stressed, the driven wheel 1c is used for supporting the chain and matching the chain to rotate, and the tensioning assembly 1d is used for supporting the driven wheel 1c and enabling the chain to be in a tensioning state all the time through the driven wheel 1 c.
As shown in fig. 4, the tensioning assembly 1d comprises a movable plate 1d1, a connecting rod 1d2, a fixed plate 1d3 and a nut 1d4, wherein a driven wheel 1c is mounted on the movable plate 1d1, the driven wheel 1c is rotatably connected with the movable plate 1d1, the connecting rod 1d2 is located at one side of the movable plate 1d1, one end of the connecting rod 1d2 is fixedly connected with the movable plate 1d1, the fixed plate 1d3 is mounted on the sprocket frame 1a, the other end of the connecting rod 1d2 penetrates through the fixed plate 1d3, the connecting rod 1d2 is slidably connected with the fixed plate 1d3, and the connecting rod 1d2 is detachably connected with the fixed plate 1d3 through the nut 1; the position of the movable plate 1d1 is controlled by adjusting the position of the connecting rod 1d2, and then the position of the driven wheel 1c is controlled by the movable plate 1d1, so that the tightness of the chain is adjusted, and after the chain is adjusted to a proper position, the connecting rod 1d2 is fixedly connected with the fixed plate 1d3 by the nut 1d 4.
As shown in fig. 5, the sprocket driving mechanism 1e includes a first servomotor 1e1, a coupling 1e2 and a driving rod 1e3, the driving rod 1e3 is mounted on the sprocket frame 1a, the driving rod 1e3 is rotatably connected with the sprocket frame 1a, the driving wheel 1b is mounted on the driving rod 1e3, the first servomotor 1e1 is mounted on the sprocket frame 1a, and the output end of the first servomotor 1e1 is connected with the driving rod 1e3 through the coupling 1e 2; the chain wheel driving mechanism 1e starts to work, the first servo motor 1e1 starts to work, the output end of the first servo motor 1e1 drives the driving rod 1e3 to rotate through the coupling, and the driving rod 1e3 drives the driving wheel 1b to rotate.
As shown in fig. 6, the material containing member 2 comprises a material loading ring 2a, a material blocking ring 2b, a first special-shaped connecting member 2c and a second special-shaped connecting member 2d, the material blocking ring 2b is positioned at the top of the material loading ring 2a, the material blocking ring 2b is fixedly connected with the material loading ring 2a, the outer edge of the material blocking ring 2b is consistent with the outer edge of the material loading ring 2a, the inner edge of the material blocking ring 2b is larger than the inner edge of the material loading ring, and the first special-shaped connecting member 2c and the second special-shaped connecting member 2d are symmetrically arranged at two sides of the material loading ring 2 a;
the outer edge of the circular plate 9 is smaller than the inner edge of the material blocking ring 2b, the circular plate 9 cannot fall off due to the arrangement of the material blocking ring 2b, the circular plate 9 is loaded on the top of the material blocking ring 2a, the punching mechanism 7 can punch the circular plate 9 due to the hole reserved in the center of the material blocking ring 2a, and the working end of the roller chain feeding mechanism 1 is connected with the first special-shaped connecting piece 2c and the second special-shaped connecting piece 2 d.
As shown in fig. 11, the lower die holder 3 is barrel-shaped, a plurality of round holes 3a are arranged at the bottom of the barrel in a surrounding manner, an arc-shaped edge 3b is arranged at the joint of the inner edge and the bottom of the barrel, two lug plates 3c are respectively arranged at two sides of the barrel, and the two lug plates 3c at the two sides are connected with the ascending mechanism 4;
the round hole 3a is used for being matched with the working end of the punching mechanism 7 to punch a hole in the stainless steel filter screen 8, the outer edge of the lower bottom of the stainless steel filter screen 8 is arc-shaped, so that the outer edge of the bottom in the lower die base 3 is also provided with an arc-shaped edge 3b, and the lug plate 3c is used for being connected with the output end of the lifting mechanism 4.
As shown in fig. 7, the lifting mechanism 4 comprises a lifting frame plate 4a, a guide post 4b and a first air cylinder 4c, wherein the lifting frame plate 4a is mounted on the roller chain feeding mechanism 1, one end of the guide post 4b is fixedly mounted on the lifting frame plate 4a, the other end of the guide post 4b penetrates through the lug plate 3c, the guide post 4b is connected with the lug plate 3c in a sliding manner, the first air cylinder 4c is mounted on the lifting frame plate 4a, and the output end of the first air cylinder 4c is connected with the lug plate 3 c;
the lifting mechanism 4 starts to work, the first air cylinder 4c starts to work, the output end of the first air cylinder 4c pushes the lug plate 3c, the lug plate 3c lifts along the axial direction of the guide post 4b, and the lifting frame plate 4a is used for fixing the guide post 4b and the first air cylinder 4 c.
As shown in fig. 7, the downward moving mechanism 6 includes a linear driver 6a and a slide rail 6b, the linear driver 6a and the slide rail 6b are both mounted on the gantry 5, and the linear driver 6a and the slide rail 6b work in the same direction, the linear driver 6a includes a base 6a1, a threaded rod 6a2, a second servomotor 6a3 and a working block 6a4, the threaded rod 6a2 is mounted on the base 6a1, and the threaded rod 6a2 is rotatably connected with the base 6a1, the second servomotor 6a3 is mounted on the base 6a1, and the output end of the second servomotor 6a3 is connected with the threaded rod 6a2, the working block 6a4 is sleeved on the threaded rod 6a2, the working block 6a4 is connected with the threaded rod 6a2, and the working block 6a4 is connected with the base 6a1 in a sliding manner;
the downward moving mechanism 6 starts to work, the linear driver 6a starts to work, the second servo motor 6a3 starts to work, the output end of the second servo motor 6a3 drives the threaded rod 6a2 to rotate, the threaded rod 6a2 drives the working block 6a4 to move downward along the base 6a1, and the working block 6a4 drives the stamping mechanism 7 to move downward along the sliding rail 6 b.
As shown in fig. 9, the stamping mechanism 7 includes a lower pressing plate 7a, a second cylinder 7b, a limiting rod 7c and a pressing head module 7d, the lower pressing plate 7a is installed at the output end of the downward moving mechanism 6, the second cylinder 7b is installed at the bottom of the lower pressing plate 7a, the bottom of the lower pressing plate 7a is provided with an ejector pin 7a1, the bottom end of the limiting rod 7c is connected with the top of the pressing head module 7d, the top end of the limiting rod 7c is connected with the lower pressing plate 7a in a sliding manner, and the output end of the second cylinder 7b is connected with the top of the pressing head module 7 d;
punching press mechanism 7 begins work, the output of second cylinder 7b promotes pressure head module 7d and descends, pressure head module 7d descends and impresses the plectane 9 inside the die holder 3, plectane 9 shaping is stainless steel filter screen 8's shape, the output drive pressure head module 7d of second cylinder 7b rises after the punching press is ended, thimble 7a1 passes pressure head module 7d will glue and release with pressure head module 7d bottom stainless steel filter screen 8 and drop, gag lever post 7c is used for restricting the moving direction of pressure head module 7d, lower platen 7a is used for supporting fixedly.
As shown in fig. 11, the ram module 7d includes an upper plate 7d1, a connecting column 7d2, a lower plate 7d3 and a cylinder 7d4, the top of the upper plate 7d1 is connected with the second cylinder 7b and the limiting rod 7c respectively, the top end of the connecting column 7d2 is connected with the bottom of the upper plate 7d1, the bottom end of the connecting column 7d2 is connected with the lower plate 7d3, a plurality of cylinders 7d4 are provided, and the plurality of cylinders 7d4 are arranged around the bottom of the lower plate 7d 3;
the second air cylinder 7b pushes the upper plate 7d1, the upper plate 7d1 drives the lower plate 7d3 to descend through the connecting column 7d2, the plurality of cylinders 7d4 descend and are pressed into the lower die base 3 until the plurality of cylinders 7d4 penetrate through the bottom of the circular plate 9 pressed into a barrel shape, the penetrated waste material falls out from the lower die base 3, and then the lower plate 7d3 flattens the barrel-shaped bottom.
The working principle of the invention is as follows: the stainless steel filter screen 8 is a circular plate 9 before being processed and formed, then a worker places the circular plate 9 on the material containing part 2, the material containing part 2 bears the circular plate 9, the material containing part 2 is located at the working end of the roller chain feeding mechanism 1, then the roller chain feeding mechanism 1 starts to work, the chain wheel driving mechanism 1e starts to work, the first servo motor 1e1 starts to work, the output end of the first servo motor 1e1 drives the driving rod 1e3 to rotate through a coupler, the driving rod 1e3 drives the driving wheel 1b to rotate, the driving wheel 1b drives the chain to rotate after being stressed, the chain drives the material containing part 2 to move to the top of the lower die holder 3, the material containing part 2 drives the circular plate 9 to move to the top of the lower die holder 3, then the lifting mechanism 4 starts to work, the first air cylinder 4c starts to work, the output end of the first air cylinder 4c pushes the lug plate 3c, and the lug plate 3c rises along the axial direction of the guide post, until the lower die holder 3 is pushed to the bottom of the material containing part 2, then the middle position of the circular plate 9 faces the inside of the lower die holder 3, the downward moving mechanism 6 is fixedly installed on the portal frame 5, the downward moving mechanism 6 starts to work, the linear driver 6a starts to work, the second servo motor 6a3 starts to work, the output end of the second servo motor 6a3 drives the threaded rod 6a2 to rotate, the threaded rod 6a2 drives the working block 6a4 to move downward along the base 6a1, the working block 6a4 drives the punching mechanism 7 to move downward along the sliding rail 6b until the lower plate 7d3 of the punching mechanism 7 presses the circular plate 9, the cylinders 7d4 also press the top of the circular plate 9, the second cylinder 7b pushes the upper plate 7d1, the upper plate 7d1 drives the lower plate 7d3 to move downward through the connecting post 7d2, the cylinders 7d4 descend and press the circular plate into the lower die holder 3 until the cylinders 7d4 press the bottom of the barrel-shaped circular plate 9 and the waste material to pass through the lower, then the lower plate 7d3 flattens the barrel-shaped bottom, the circular plate 9 is shaped into the shape of a stainless steel filter screen 8, after the stamping is finished, the output end of the second air cylinder 7b drives the press head module 7d to ascend, the thimble 7a1 penetrates through the press head module 7d to push out and fall off the stainless steel filter screen 8 adhered to the lower plate 7d3, then the ascending mechanism 4 and the stamping mechanism 7 start working again at the same time, the working end of the ascending mechanism 4 drives the lower die base 3 to descend, the working end of the stamping mechanism 7 is far away from the lower die base 3, then the descending mechanism 6 starts working, the working end of the descending mechanism 6 drives the stamping mechanism 7 to be far away from the stainless steel filter screen 8, at the moment, the outer edge of the top of the shaped stainless steel filter screen 8 is lapped on the material containing piece 2, the roller chain feeding mechanism 1 starts working again, the working end of the roller chain feeding mechanism 1 drives the material containing piece 2 to move to the, the material containing part 2 drives the formed stainless steel filter screen 8 to reach the discharge end of the roller chain feeding mechanism 1, and finally, the working personnel take the stainless steel filter screen 8 out of the material containing part 2, and the forming process of the stainless steel filter screen 8 is completed.
The device/apparatus/method realizes the functions of the invention by the following steps, thereby solving the technical problems proposed by the invention:
the method comprises the following steps: the working personnel place the circular plate 9 on the material containing part 2;
step two: the roller chain feeding mechanism 1 starts to work, and the chain drives the material containing piece 2 to move to the top of the lower die holder 3;
step three: the lifting mechanism 4 starts to work until the lower die holder 3 is pushed to the bottom of the material containing piece 2; step four: the downward moving mechanism 6 starts to work to drive the lower plate 7d3 of the punching mechanism 7 to press on the circular plate 9;
step five: the second air cylinder 7b of the punching mechanism 7 pushes the upper plate 7d1, the upper plate 7d1 drives the lower plate 7d3 to descend through a connecting column 7d2, a plurality of cylinders 7d4 descend and are pressed into the lower die base 3 until a plurality of cylinders 7d4 penetrate through the bottom of the circular plate 9 pressed into a barrel shape, the penetrated waste material falls out from the lower die base 3, then the lower plate 7d3 flattens the barrel-shaped bottom, and the circular plate 9 is molded into the shape of the stainless steel filter screen 8;
step six: after the punching is finished, the output end of the second air cylinder 7b drives the pressure head module 7d to ascend;
step seven: the lifting mechanism 4 and the punching mechanism 7 start to work again at the same time, the working end of the lifting mechanism 4 drives the lower die holder 3 to descend, and the working end of the punching mechanism 7 is far away from the lower die holder 3;
step eight: the working end of the downward moving mechanism 6 drives the stamping mechanism 7 to be far away from the stainless steel filter screen 8;
step nine: the working end of the roller chain feeding mechanism 1 drives the material containing part 2 to move to the discharging end;
step ten: the staff takes out the stainless steel filter screen 8 from the material containing piece 2.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. One-step forming equipment for a cup with a stainless steel filter screen is characterized by comprising a roller chain feeding mechanism (1), a material containing piece (2), a lower die holder (3), a lifting mechanism (4), a portal frame (5), a downward moving mechanism (6) and a punching mechanism (7);
the material containing piece (2) is arranged at the working end of the roller chain feeding mechanism (1) in a surrounding mode, the ascending mechanism (4) is installed on the roller chain feeding mechanism (1), the lower die holder (3) is located at the working end of the ascending mechanism (4), the lower die set is fixedly connected with the working end of the ascending mechanism (4), the portal frame (5) stretches across the roller chain feeding mechanism (1), the downward moving mechanism (6) is installed on the portal frame (5), the punching mechanism (7) is located at the working end of the downward moving mechanism (6), and the punching mechanism (7) is connected with the working end of the downward moving mechanism (6).
2. The one-step forming equipment for the stainless steel cup filter screen is characterized in that the roller chain feeding mechanism (1) comprises a chain wheel rack (1 a), a driving wheel (1 b), a driven wheel (1 c), a tensioning component (1 d) and a chain wheel driving mechanism (1 e), the chain wheel driving mechanism (1 e) and the tensioning component (1 d) are respectively located at two ends of the chain wheel rack (1 a), the chain wheel driving mechanism (1 e) and the tensioning component (1 d) are both installed on the chain wheel rack (1 a), the driving wheel (1 b) is installed at the output end of the chain wheel driving mechanism (1 e), the driven wheel (1 c) is installed on the tensioning component (1 d), and the driving wheel (1 b) and the driven wheel (1 c) are connected through chain transmission.
3. The one-step forming equipment for the cupped stainless steel filter screen is characterized in that the tensioning assembly (1 d) comprises a movable plate (1 d 1), a connecting rod (1 d 2), a fixed plate (1 d 3) and a nut (1 d 4), the driven wheel (1 c) is mounted on the movable plate (1 d 1), the driven wheel (1 c) is rotatably connected with the movable plate (1 d 1), the connecting rod (1 d 2) is positioned on one side of the movable plate (1 d 1), one end of the connecting rod (1 d 2) is fixedly connected with the movable plate (1 d 1), the fixed plate (1 d 3) is mounted on the chain wheel frame (1 a), the other end of the connecting rod (1 d 2) penetrates through the fixed plate (1 d 3), the connecting rod (1 d 2) is slidably connected with the fixed plate (1 d 3), and the connecting rod (1 d 2) is detachably connected with the fixed plate (1 d 3) through the nut (1 d 4).
4. The one-step forming equipment for the stainless steel cup filter screen according to claim 2, wherein the chain wheel driving mechanism (1 e) comprises a first servo motor (1 e 1), a coupler (1 e 2) and a driving rod (1 e 3), the driving rod (1 e 3) is installed on the chain wheel frame (1 a), the driving rod (1 e 3) is rotatably connected with the chain wheel frame (1 a), the driving wheel (1 b) is installed on the driving rod (1 e 3), the first servo motor (1 e 1) is installed on the chain wheel frame (1 a), and the output end of the first servo motor (1 e 1) is connected with the driving rod (1 e 3) through the coupler (1 e 2).
5. The one-step forming equipment for the stainless steel cup filter screen according to claim 1, wherein the material containing part (2) comprises a material loading ring (2 a), a material blocking ring (2 b), a first special-shaped connecting part (2 c) and a second special-shaped connecting part (2 d), the material blocking ring (2 b) is located at the top of the material loading ring (2 a), the material blocking ring (2 b) is fixedly connected with the material loading ring (2 a), the outer edge of the material blocking ring (2 b) is consistent with the outer edge of the material loading ring (2 a), the inner edge of the material blocking ring (2 b) is larger than the inner edge of the material loading ring, and the first special-shaped connecting part (2 c) and the second special-shaped connecting part (2 d) are symmetrically arranged at two sides of the material loading ring (2 a).
6. The one-step forming equipment for the cup stainless steel filter screen according to claim 1, wherein the lower die holder (3) is barrel-shaped, a plurality of round holes (3 a) are arranged at the bottom of the barrel in a surrounding manner, an arc-shaped edge (3 b) is arranged at the joint of the inner edge and the bottom of the barrel, lug plates (3 c) are respectively arranged at two sides of the barrel, and the two lug plates (3 c) at the two sides are connected with the ascending mechanism (4).
7. The one-step forming equipment for the cup stainless steel filter screen is characterized in that the lifting mechanism (4) comprises a lifting frame plate (4 a), a guide post (4 b) and a first air cylinder (4 c), the lifting frame plate (4 a) is installed on the roller chain feeding mechanism (1), one end of the guide post (4 b) is fixedly installed on the lifting frame plate (4 a), the other end of the guide post (4 b) penetrates through the lug plate (3 c), the guide post (4 b) is connected with the lug plate (3 c) in a sliding mode, the first air cylinder (4 c) is installed on the lifting frame plate (4 a), and the output end of the first air cylinder (4 c) is connected with the lug plate (3 c).
8. The one-step forming equipment for the cup stainless steel filter screen, according to claim 1, wherein the downward moving mechanism (6) comprises a linear driver (6 a) and a slide rail (6 b), the linear driver (6 a) and the slide rail (6 b) are both installed on the portal frame (5), the linear driver (6 a) is consistent with the working direction of the slide rail (6 b), the linear driver (6 a) comprises a base (6 a 1), a threaded rod (6 a 2), a second servo motor (6 a 3) and a working block (6 a 4), the threaded rod (6 a 2) is installed on the base (6 a 1), the threaded rod (6 a 2) is rotatably connected with the base (6 a 1), the second servo motor (6 a 3) is installed on the base (6 a 1), the output end of the second servo motor (6 a 3) is connected with the threaded rod (6 a 2), and the working block (6 a 4) is sleeved on the threaded rod (6 a 2), the working block (6 a 4) is in threaded connection with the threaded rod (6 a 2), and the working block (6 a 4) is in sliding connection with the base (6 a 1).
9. The one-step forming equipment for the stainless steel filter screen of the cup, according to claim 1, is characterized in that the stamping mechanism (7) comprises a lower pressing plate (7 a), a second air cylinder (7 b), a limiting rod (7 c) and a pressure head module (7 d), the lower pressing plate (7 a) is installed at the output end of the downward moving mechanism (6), the second air cylinder (7 b) is installed at the bottom of the lower pressing plate (7 a), an ejector pin (7 a 1) is arranged at the bottom of the lower pressing plate (7 a), the bottom end of the limiting rod (7 c) is connected with the top of the pressure head module (7 d), the top end of the limiting rod (7 c) is connected with the lower pressing plate (7 a) in a sliding mode, and the output end of the second air cylinder (7 b) is connected with the top of the pressure head module (7 d).
10. The one-step forming equipment for the stainless steel cup filter screen according to claim 9, wherein the pressure head module (7 d) comprises an upper plate (7 d 1), a connecting column (7 d 2), a lower plate (7 d 3) and a cylinder (7 d 4), the top of the upper plate (7 d 1) is connected with the second cylinder (7 b) and the limiting rod (7 c), the top end of the connecting column (7 d 2) is connected with the bottom of the upper plate (7 d 1), the bottom end of the connecting column (7 d 2) is connected with the lower plate (7 d 3), the number of cylinders (7 d 4) is multiple, and the multiple cylinders (7 d 4) are arranged around the bottom of the lower plate (7 d 3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010682414.2A CN111906201A (en) | 2020-07-15 | 2020-07-15 | One-step forming equipment for stainless steel filter screen of cup |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010682414.2A CN111906201A (en) | 2020-07-15 | 2020-07-15 | One-step forming equipment for stainless steel filter screen of cup |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111906201A true CN111906201A (en) | 2020-11-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010682414.2A Withdrawn CN111906201A (en) | 2020-07-15 | 2020-07-15 | One-step forming equipment for stainless steel filter screen of cup |
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| Country | Link |
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| CN (1) | CN111906201A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112620712A (en) * | 2020-12-21 | 2021-04-09 | 孙航军 | Automatic drilling equipment for machining bearing seat blank mounting hole |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1699693A (en) * | 1927-03-22 | 1929-01-22 | Duro Co | Method of forming screen plate |
| CN207372156U (en) * | 2017-10-27 | 2018-05-18 | 深圳市佳合丰科技有限公司 | A kind of stainless steel mesh shell drawing die |
| CN108746854A (en) * | 2018-06-04 | 2018-11-06 | 成都恒力达科技有限公司 | The saw blade cutter automatically grinding equipment of cutting of steel aluminium, timber or Stone-ceramic brick |
| CN208099012U (en) * | 2018-04-26 | 2018-11-16 | 江西长胜铝业有限公司 | A kind of stamping device of aluminum alloy profile film production |
| CN110451164A (en) * | 2019-09-03 | 2019-11-15 | 洛阳鑫鑫铝业有限公司 | A kind of operating method of aluminium ingot chain plate conveyer |
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2020
- 2020-07-15 CN CN202010682414.2A patent/CN111906201A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1699693A (en) * | 1927-03-22 | 1929-01-22 | Duro Co | Method of forming screen plate |
| CN207372156U (en) * | 2017-10-27 | 2018-05-18 | 深圳市佳合丰科技有限公司 | A kind of stainless steel mesh shell drawing die |
| CN208099012U (en) * | 2018-04-26 | 2018-11-16 | 江西长胜铝业有限公司 | A kind of stamping device of aluminum alloy profile film production |
| CN108746854A (en) * | 2018-06-04 | 2018-11-06 | 成都恒力达科技有限公司 | The saw blade cutter automatically grinding equipment of cutting of steel aluminium, timber or Stone-ceramic brick |
| CN110451164A (en) * | 2019-09-03 | 2019-11-15 | 洛阳鑫鑫铝业有限公司 | A kind of operating method of aluminium ingot chain plate conveyer |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112620712A (en) * | 2020-12-21 | 2021-04-09 | 孙航军 | Automatic drilling equipment for machining bearing seat blank mounting hole |
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Application publication date: 20201110 |
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