CN111905648A - Fine granulating device for water-in-water artistic coating - Google Patents
Fine granulating device for water-in-water artistic coating Download PDFInfo
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- CN111905648A CN111905648A CN202010995247.7A CN202010995247A CN111905648A CN 111905648 A CN111905648 A CN 111905648A CN 202010995247 A CN202010995247 A CN 202010995247A CN 111905648 A CN111905648 A CN 111905648A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 238000000576 coating method Methods 0.000 title claims description 17
- 239000011248 coating agent Substances 0.000 title claims description 15
- 230000003179 granulation Effects 0.000 claims abstract description 83
- 238000005469 granulation Methods 0.000 claims abstract description 83
- 239000006185 dispersion Substances 0.000 claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 239000003973 paint Substances 0.000 claims abstract description 19
- 238000007789 sealing Methods 0.000 claims description 9
- 239000002245 particle Substances 0.000 abstract description 23
- 230000002093 peripheral effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 35
- 230000001681 protective effect Effects 0.000 description 29
- 238000002156 mixing Methods 0.000 description 22
- 239000000853 adhesive Substances 0.000 description 17
- 230000001070 adhesive effect Effects 0.000 description 17
- 239000003292 glue Substances 0.000 description 13
- 238000009434 installation Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 239000003086 colorant Substances 0.000 description 6
- 239000008187 granular material Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 4
- 230000001788 irregular Effects 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 235000011837 pasties Nutrition 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/10—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic in stationary drums or troughs, provided with kneading or mixing appliances
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/06—Artists' paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/29—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for multicolour effects
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention relates to the field of water-in-water multicolor paint treatment, in particular to a fine granulating device for water-in-water artistic paint, which comprises a high-speed power mechanism, wherein a power output end of the high-speed power mechanism is fixedly provided with a transmission shaft, the other end of the transmission shaft is provided with a granulating mechanism, the granulating mechanism comprises a dispersion disc with a curved surface structure on the outer surface, at least two dispersing blades for granulating color points are uniformly arranged on the peripheral side wall of the dispersion disc, a knife edge is arranged on the front side wall of each dispersing blade along the length extension direction, and an included angle between the outer side walls of the knife. The invention realizes efficient and large-scale granulation to obtain color dots with good uniformity and particle size less than 3 mm; the invention only needs to carry out granulation once, and can complete granulation with the color point particle size of less than 3mm in 10 minutes no matter how many batches are, thereby not only realizing high-efficiency granulation, but also ensuring that the color point with the particle size of less than 3mm obtained by granulation can reach 99 percent, and leading the granularity of the color point to be fine and the uniformity to be good after granulation.
Description
Technical Field
The invention relates to the technical field of water-in-water multicolor coatings, in particular to a fine granulation device for water-in-water artistic coatings.
Background
With the improvement of the environmental protection requirement on building materials, the water-in-water multicolor paint derived from the market gradually replaces the paint of an oil-in-oil system, a water-in-oil system and an oil-in-water system in the market. The granulation stage of the color point is particularly important because the quality and various properties of the water-in-water coating are strongly related to the particle size of the color point.
At present, the granulation of the water-in-water multicolor paint product is basically formed by adopting a screen propeller blade extrusion mode, the particle size of a color point is mainly controlled by selecting the size of the aperture of a screen mesh, but the screen propeller blade extrusion granulator needs to extrude a continuous phase and a disperse phase through the screen mesh to obtain the color point, and the particle size of the color point obtained by granulation is usually actually larger than the size of the aperture of the screen mesh; therefore, in order to ensure the uniformity of the color point particle size, the color points generally need to be granulated for the second time, which results in extremely low efficiency of color point granulation; more importantly, when the existing screen screw blade extrusion granulator is used for granulating and forming colored dots with the particle size of less than 3mm, the granulating efficiency is greatly reduced, if colored dots with the particle size of less than 1.5mm are required to be obtained, the situation that the particle size of the colored dots is more than 3mm even if the colored dots obtained by granulation with the screen with the mesh size of 1.5mm is selected can also occur, and if the requirement that the number of the colored dots with the particle size of 1.5mm is more than 95 percent is required to be obtained, the existing screen screw blade extrusion granulator cannot be realized at all.
At present, a few dispersing leaves used for a color point base material are directly used for color point granulation, so that color points with good uniformity and particle size smaller than 3mm cannot be obtained, the dispersing leaves can easily impact the color points into irregular fragments or even cause the color points to be pasty in the granulation process, the particle size uniformity of the color points obtained by adopting the method for the color point granulation is extremely poor, and some color points are irregular in shape, so that various performances of material adhesion, stain resistance, wear resistance and the like and the attractiveness of a coating are seriously influenced; even if the color points are impacted into paste, the water-in-water multicolor paint can not be synthesized continuously.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a fine granulating device for water-in-water artistic paint, and aims to solve the technical problems that the existing water-in-water paint granulator cannot granulate color dots with good uniformity and particle size smaller than 3mm in a large scale with high efficiency and the like.
Aiming at the technical problems, the technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a meticulous prilling granulator of water-in-water artistic coating, includes high speed power unit, the fixed transmission shaft of high speed power unit's power take off end, the other end of transmission shaft is provided with granulation mechanism, granulation mechanism includes that the outward surface is the dispersion impeller of curved surface structure, evenly be provided with two at least dispersion leaves that are used for the granulation of various points on the dispersion impeller lateral wall all around, be provided with the edge of a knife on the preceding lateral wall of dispersion leaf along length extending direction, the contained angle between the lateral wall of the edge of a knife is less than 90.
Preferably, the knife edge is arranged at the middle upper part of the front side wall or the rear side wall of the dispersing blade, and the top surface and the bottom surface of the dispersing blade extending along the length direction are both in arc structures. The structure of the dispersing blades is arranged in such a way that the curved surface structure of the top surface of each dispersing blade is relatively gentle, and the radian of the curved surface structure of the bottom surface of each dispersing blade is relatively large, so that the color mixing base material and the protective adhesive are in soft contact with the curved surfaces of the color mixing base material and the protective adhesive except for cutting granulation with a knife edge, on one hand, excessive impact of the dispersing blades on the color mixing base material and the protective adhesive is prevented, the situation that color dot particles are seriously uneven is avoided, and good uniformity of color dots after granulation and better stability of the color dots after granulation are ensured; on the other hand, after the color mixing base material is cut into particles, the color mixing base material can be quickly and uniformly coated by the protective glue on the curved surface of the bottom of the dispersing blade, so that the granulating efficiency and uniformity are ensured, then the curved surface of the bottom of the dispersing blade quickly applies a downward oblique thrust to the color dots which are granulated, so that the color dots can be quickly separated from the dispersing blade, the color mixing base material is prevented from being adhered to a knife edge, the color dots which are granulated move downward in an oblique manner, and the color dots which are granulated are prevented from being excessively granulated; and thus, the knife edge is ensured to be kept in a sharp state all the time, and the granulation effect of the colored dots is excellent.
Preferably, all be provided with the edge of a knife on the lateral wall around the dispersion leaf extends along length direction, the free end setting of dispersion leaf is the fillet structure, sets up like this and is the fillet structure and avoids mixing of colors matrix and protection to glue the condition that forms the turbulent flow and cause excessive striking. The arrangement ensures that the torsion of the dispersing blades is large, on one hand, the dispersing disc can meet the requirement of the color point granulation particle size, and on the other hand, the strength performance of the dispersing blades is optimal; the knife edges on the two side walls of the dispersing blades can be used for granulation, when the dispersing blades rotate, one knife edge is used for color point granulation, the other knife edge can prevent the dispersing blades from forming a wake flow when rotating, continuous formation of a large amount of bubbles in the color mixing base material and the protective glue is avoided, and the quality and the stability of color point granulation are further ensured to be better.
Preferably, the dispersion impeller and the transmission shaft are detachably arranged, and the dispersion blades and the dispersion impeller are detachably arranged. The dispersing disc is arranged, on one hand, when the dispersing blades and the dispersing disc are worn and damaged, the specific dispersing blades which are worn and damaged and the specific parts on the base can be maintained and replaced in time, so that whether the knife edges of the dispersing blades are worn and replaced in time can be checked at any time, the whole granulating mechanism is not required to be replaced, the effect of color point granulation can be effectively guaranteed, and the use and maintenance cost of the granulating device is extremely low; on the more important aspect, the consistencies of the toning base material and the protective glue and different batches of granulation each time are required, so that the whole granulation mechanism needs to be replaced again or different granulators are adopted, the equipment cost is multiplied, the arrangement of the invention can meet the requirements of various consistencies and various batches of color point granulation by adjusting the installation angles of the dispersing blades or directly replacing different dispersing blades, and the particle size of the color point granulation can meet the requirement of less than 3 mm.
Preferably, the dispersion disc has an ellipsoidal structure. The dispersion disc is arranged in the invention, on one hand, the contact and adhesion between the dispersion disc and the dispersed phase and between the continuous phase toning base material and the protective adhesive are reduced, the vertical impact of the dispersion disc on the toning base material and the protective adhesive is also reduced, the smooth flow of the whole toning base material and the protective adhesive is ensured, and the condition of turbulent flow is avoided; the influence of the granulation process on the stability of the finished colored dots is avoided, and the situation that the grain sizes of the colored dots obtained by granulation are seriously uneven due to the vortex formed by the toning base material and the protective colloid fluid in the granulation process is also prevented; more importantly sets up the structure of dispersion impeller like this and makes mixing of colors matrix and protection glue by the dispersion granulation after, the mixing of colors matrix can be the even parcel of protection glue on the surface of curved surface structure by the dispersion impeller and cover, obviously improves the efficiency of coloured silk granulation, still makes the grain diameter of the coloured silk of granulation more even.
Preferably, the dispersion impeller includes the base, the base be close to outer along lateral wall department evenly set up a plurality of mounting structure that are used for installing the dispersed leaf, the central point of base puts and is provided with the first mating holes that is used for with transmission shaft fixed mounting, sets up like this and makes when can satisfying the granulation requirement, can also guarantee dispersion impeller and transmission shaft, and the installation between dispersion impeller and the dispersed leaf is more convenient with the dismantlement maintenance operation.
Preferably, mounting structure includes horizontal installation hole and vertical fixed orifices, the horizontal installation hole sets up on the lateral wall on the outer edge of base, and vertical fixed orifices sets up and is close to top department at the base, and vertical fixed orifices and horizontal installation hole intercommunication, but the stiff end of dispersion leaf passes through horizontal installation hole, vertical fixed orifices and inclination lock nut angle regulation's the fixing on the base. The arrangement ensures that the dispersing blades are convenient to fix and install, the dispersing blades cannot deviate in the long-time working process after being fixed, and the whole dispersing disc can keep stable performance, so that the effect of color point granulation is ensured; in addition, the dispersion leaves are fixedly installed through the inclination locking nuts, so that the angle of the dispersion leaves can be adjusted according to different production conditions, the production requirements of various color mixing base materials with different batches and consistencies and protective glue color point granulation can be met, and the application range is extremely wide; for example, when the consistencies of the toning base material and the protective adhesive are small and the batch size is small, the included angle between the dispersing blade and the horizontal plane is adjusted to be relatively small, so that the relatively small motor rotating speed is selected, the color point granulation of the coating can be realized, when the consistencies of the toning base material and the protective adhesive are large, the batch size is large, the included angle between the dispersing blade and the horizontal plane is adjusted to be relatively large, the relatively large motor rotating speed is selected, and therefore the toning base material and the protective adhesive can be ensured to be rapidly circulated to carry out the color point granulation.
Preferably, the dispersion disc further comprises a cover plate, the cover plate comprises two semicircular cover plates, a second matching hole matched with the transmission shaft is formed in the center of the cover plate, the cover plate is fixed to the top of the base through a countersunk cover plate nut, and the base, the cover plate and the transmission shaft are fixedly connected through fixing nuts; the invention is provided with two semicircular cover plates, so that the cover plates can be very conveniently detached, a larger inclination locking nut can be arranged and used, a gap is formed between the top of the inclination locking nut and the base to ensure the locking of the dispersed leaves, the cover plates can effectively protect the inclination locking nut from being directly contacted with the materials, the inclination locking nut is prevented from being damaged and influenced by the contamination of the materials and maintenance, in addition, the impact of the inclination locking nut on the color mixing base material and the protective adhesive in high-speed flow in the color point granulation process is avoided, the granulation quality is seriously influenced, the stability of the fixation of the dispersed leaves can be ensured, in addition, the impact of the inclination locking nut on the color mixing base material and the protective adhesive is also avoided, the color point granulation is prevented from being seriously uneven, the pasty structure of the raw materials is prevented, and the turbulence formed by the raw materials is; according to the invention, the base, the two semicircular cover plates and the transmission shaft can be fixedly connected directly through the fixing nuts, so that the fixing structure and the fixing mode are simplest under the condition of meeting the requirement of connection strength, and the installation does not bring adverse effects to the granulation process.
Preferably, a positioning structure is arranged at the joint between the base and the transmission shaft, and a sealing structure is arranged between the base and the cover plate. The positioning structure is arranged in the granulating device, so that the base, the cover plate and the rotating shaft are kept in a synchronous rotating state in the horizontal direction for a long time, and the granulating mechanism ensures that the rotating shaft and the base do not rotate asynchronously in the high-speed rotating granulating process, so that the rotating shaft can drive the dispersion disc to rotate synchronously, the power loss is avoided, and the color point granulating efficiency is ensured. The sealing structure is arranged between the base and the cover plate, on one hand, the sealing structure is used for ensuring that the base and the cover plate can be tightly matched, and the color mixing base material and the protective adhesive are prevented from entering a gap between the base and the cover plate, so that the base, the cover plate, the inclination locking nut and other parts can be tightly protected; more importantly, the condition that the gap between the cover plate and the base is adhered and blocked can be prevented, the base and the cover plate can be quickly disassembled and maintained, the condition that color mixing base materials and protective glue are adhered to the gap between the base and the cover plate can be avoided, and the condition that the cover plate and the base are difficult to disassemble can be avoided.
Preferably, the high-speed power mechanism comprises a motor, and the rotating speed of the motor during working is 200-950 r/min. The rotating speed of the motor is selected, so that the dispersing blades can ensure that color points obtained by granulating the toning base materials and the protective adhesive with different batches and different consistencies meet the granulation requirement that the particle size is less than 3 mm; meanwhile, the conditions of overlarge color point particle size, irregular color point shape and undersize color point particle size are avoided; in addition, more importantly, the stable state of the toning base material can be kept after granulation in the protective adhesive, the pasty state of the toning base material and the protective adhesive is avoided, and the good granulation effect of the color dots is ensured.
Compared with the prior art, the invention has the beneficial effects that:
the invention carries on the ingenious design to the colored point pelletizer of the whole coating, design and assemble dispersion disk and dispersing leaf in the granulation structure, make the invention only need granulate once, can realize the granulation requirement that the grain size of colored point is smaller than 3mm, and no matter to the thickness of mixing of colors base material and protective gum, the batch is how much, the invention can finish the granulation requirement that the grain size of colored point is smaller than 3mm in 10 minutes, and the proportion of the grain size smaller than 3mm after the colored point is granulated reaches more than 99%, the invention has realized mixing of colors base material and protective gum is high-efficient and large-scale to granulate, and the production of the irregular or pasty structure will not appear in the course of granulating colored point, the colored point fineness and uniformity that the colored point granulate obtains are fabulous; therefore, the finally prepared water-in-water artistic mud coating has better aesthetic degree and artistic sense and lower processing and manufacturing cost; and the distribution of colored points on the formed wall surface is finer and more uniform, the covering capacity of the coating on the wall surface is stronger, and the coating can be formed on the wall surface by spraying once, so that the consumption per square of the coating is lower.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described with reference to the accompanying drawings and embodiments, wherein the drawings in the following description are only part of the embodiments of the present invention, and for those skilled in the art, without any inventive work, other drawings obtained according to these drawings may be included:
FIG. 1 is a schematic structural view of an embodiment of a fine granulation apparatus for water-in-water artistic paint of the present invention;
FIG. 2 is a schematic structural diagram of a granulating mechanism in an embodiment of a fine granulating device for water-in-water artistic paint of the present invention.
FIG. 3 is a schematic cross-sectional view of a dispersing blade in an embodiment of a fine granulation apparatus for water-in-water art paint according to the present invention.
FIG. 4 is a schematic view showing the structure of a dispersing blade in an embodiment of a fine granulation apparatus for water-in-water artistic paint of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, belong to the scope of protection of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of the present invention.
The terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The invention relates to a fine granulating device for water-in-water artistic paint, which comprises a high-speed power mechanism 1 and a transmission shaft 2 fixed at the power output end of the high-speed power mechanism 1, wherein a granulating mechanism is arranged at the other end of the transmission shaft 2, the granulating mechanism comprises a dispersion disc 3 with a curved surface structure on the outer surface, at least two dispersing blades 4 used for color point granulation are uniformly arranged on the peripheral side wall of the dispersion disc 3, a knife edge 5 is arranged on the front side wall or the rear side wall of each dispersing blade 4 along the length extension direction, and the included angle between the outer side walls of the knife edges 5 is smaller than 90 degrees.
In specific implementation, the device can be directly arranged on the bracket 6 to granulate the toning base material and the protective adhesive in the container, the granulation mechanism can be arranged in a stirring kettle (not shown in the figure), and the high-speed power mechanism 1 is arranged in the stirring kettle to granulate and the like.
In specific implementation, referring to fig. 3, the knife edge 5 is disposed at the middle upper portion of the front side wall or the rear side wall of the dispersing blade 4, and the top surface and the bottom surface of the dispersing blade 4 extending along the length direction are both arc-shaped structures. The curved surface structure of the top surface of the dispersing blade 4 is gentle, the radian of the curved surface structure of the bottom surface of the dispersing blade 4 is large, excessive impact on the color mixing base material and the protective glue is avoided, after color point granulation can be completed quickly, the dispersing blade 4 is separated quickly from color points and enters a large circulation motion downwards, after color point granulation is completed, the dispersed blade tail flow is prevented from entering the dispersing blade tail flow for repeated granulation, in addition, the color mixing base material and the protective glue are prevented from being adhered to the position of the knife edge 5 of the dispersing blade 4, passivation of the knife edge 5 is avoided, the knife edge 5 can be kept in a sharp state all the time, and excellent color point granulation effect is ensured.
In specific implementation, referring to fig. 4, the front and rear side walls of the dispersing blade 4 extending along the length direction are both provided with knife edges 5, and the free end of the dispersing blade 4 is arranged in a fillet structure. The knife edges 5 on the front side wall and the rear side wall of the dispersing blade can be set to be the same structure or different structures, so that the rotating direction of the dispersing disc 3 is directly changed, and the angle of the dispersing blade 4 is changed, so that color point granulation can be carried out on color mixing base materials and protective glue with various consistencies and raw materials in different batches, and the dispersing blades 4 with different knife edges 5 do not need to be replaced.
In specific implementation, the dispersing blades 4 can be welded on the dispersing disc 3, the dispersing disc 3 is welded on the transmission shaft 2, and the dispersing disc 3 and the transmission shaft 2 are detachably arranged in a more preferable mode, and the dispersing blades 4 and the dispersing disc 3 are detachably arranged; so that the dispersed leaves 4 can be adjusted and replaced more quickly according to different production conditions of the color point granulation or the condition that the granulation mechanism is damaged.
During concrete implementation, dispersion impeller 3 is ellipsoid structure, makes dispersion impeller 3 satisfy under the prerequisite of granulation intensity performance like this, and dispersion impeller 3 and mixing of colors matrix and protection glue except edge of a knife 5 department, and other contact surfaces can not bump for the even degree and the stability of various some granulation are all more excellent.
In specific implementation, referring to fig. 2, the dispersion tray 3 comprises a base 7, a plurality of mounting structures for mounting the dispersion blades 4 are uniformly arranged on the side wall of the base 7 close to the outer edge, and the dispersion blades 4 are optimally arranged in 2-8 pieces, so that the color point granulation efficiency is optimal, and the granulation effect is optimal; a first matching hole 14 for fixedly mounting with the transmission shaft 2 is arranged at the central position of the base 7.
During specific implementation, the mounting structure comprises a horizontal mounting hole 10 and a vertical fixing hole 11, the horizontal mounting hole 10 is arranged on the side wall of the outer edge of the base 7, the vertical fixing hole 11 is arranged at the position, close to the top of the horizontal mounting hole, of the base 7, the vertical fixing hole 11 is communicated with the horizontal mounting hole 10, and the dispersing blades 4 are fixed on the base 7 through the horizontal mounting hole 10, the vertical fixing hole 11 and the inclination locking nut 12 in an angle-adjustable mode. The stiff end setting of dispersing leaf 4 is the connecting rod shape, and the middle part of connecting rod is provided with the screw thread and cooperates with horizontal installation hole 10, and dispersing leaf 4 is installed in horizontal installation hole 10 according to the angle of needs, then the stiff end of dispersing leaf 4 is compressed tightly fixedly by inclination lock nut 12, guarantees the stability after dispersing leaf 4 is fixed.
During specific implementation, dispersion impeller 3 still includes apron 13, and the central point of apron 13 puts and is provided with the second mating holes 8 that are used for fixing with transmission shaft 2, and apron 13 fixes the top at base 7 through countersunk head cover plate nut 15, and base 7, apron 13 and transmission shaft 2 carry out fixed connection through fixation nut 16. The cover plate 13 can be provided with two semicircular cover plates 13 which are spliced and fixed to form the cover plate 13, and the countersunk cover plate nut 15 is fixed close to the transmission shaft 2, so that the top surface of the granulating mechanism is of a smooth arc structure, the smooth flow of the whole toning base material and the fluid of the protective adhesive is ensured, when the dispersing blades 4 are adjusted and maintained, the whole dispersing disc 3 is not required to be disassembled, and the dispersing blades 4 can be maintained and adjusted in inclination only by disassembling the cover plate 13; in addition, the cover plate 13 is not easy to be bonded with the base 7 due to the arrangement, and the disassembly is convenient.
When the device is specifically implemented, a positioning structure 17 is arranged at the joint between the base 7 and the transmission shaft 2, the positioning structure 17 is a groove correspondingly arranged on the top surface of the base 7 and the bottom surface of the transmission shaft 2, and a positioning steel ball is arranged in the groove; the base 7 and the cover plate 13 are provided with a sealing structure 18, the sealing structure 18 is a sealing rubber mat, and a positioning bulge is further arranged on the sealing rubber mat, so that the sealing rubber mat is more convenient to install.
In specific implementation, the high-speed power mechanism 1 comprises a motor, and the rotating speed of a transmission shaft driven by the motor during working is 200-950 r/min. The rotating speed of the motor is selected according to the consistencies of the color mixing base material and the protective glue and the quantity of batches of raw materials to achieve the excellent state of color point granulation effect, granulation efficiency and granulation quality, the rotating speed of the motor and the granulation mechanism are matched to achieve granulation with the color point particle size of less than 3mm, and the color point particle size of less than 3mm is smaller and more uniform; and the situation that the granulating mechanism only mixes the raw materials or excessive impact is generated during granulation to form paste is avoided.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
Claims (10)
1. The utility model provides a meticulous prilling granulator of water-in-water art coating, a serial communication port, including high speed power unit, the fixed transmission shaft of high speed power unit's power take off end, the other end of transmission shaft is provided with granulation mechanism, granulation mechanism includes that the surface is the dispersion impeller of curved surface structure, evenly be provided with two at least dispersion leaves that are used for the granulation of various points on the dispersion impeller lateral wall all around, be provided with the edge of a knife on dispersion leaf along length extending direction's preceding lateral wall or the back lateral wall, the contained angle between dispersion leaf top surface and the bottom surface of edge of a knife is less than 90.
2. The apparatus for finely granulating water-in-water artistic coating of claim 1, wherein said blade is provided at the middle upper portion of the front side wall or the rear side wall of the dispersing blade in the direction of the extension of the length, and the top surface and the bottom surface of the dispersing blade in the direction of the length are both arc-shaped.
3. The apparatus for finely granulating water-in-water artistic coating as claimed in claim 1 or 2, wherein the dispersing blades are provided with blades on both the front and rear side walls extending in the longitudinal direction, and the free ends of the dispersing blades are provided with a rounded structure.
4. The fine granulation apparatus for water-in-water art paint as claimed in claim 3, wherein said dispersion plate is detachably provided with a transmission shaft, and said dispersion blade is detachably provided with a dispersion plate.
5. The apparatus for finely granulating water-in-water artistic paint as claimed in claim 1 or 4, wherein said dispersion plate has an ellipsoidal structure.
6. The fine granulation device for water-in-water art paint as claimed in claim 5, wherein the dispersion disc comprises a base, a plurality of mounting structures for mounting the dispersion blades are uniformly arranged on the base near the outer side wall, and a first matching hole for fixedly mounting with the transmission shaft is arranged at the central position of the base.
7. The fine granulation device for water-in-water art paint as claimed in claim 6, wherein the mounting structure comprises a horizontal mounting hole and a vertical fixing hole, the horizontal mounting hole is arranged on the side wall of the outer edge of the base, the vertical fixing hole is arranged at the position, close to the top, of the base, the vertical fixing hole is communicated with the horizontal mounting hole, and the dispersing blades are fixed on the base in an angle-adjustable manner through the horizontal mounting hole, the vertical fixing hole and the inclination locking nut.
8. The fine granulation device for water-in-water art paint as claimed in claim 7, wherein the dispersion disc further comprises a cover plate, the cover plate comprises two semicircular cover plates, the center positions of the two semicircular cover plates are provided with second matching holes for matching with the transmission shaft, the cover plate is fixed on the top of the base through a countersunk cover plate nut, and the base, the cover plate and the transmission shaft are fixedly connected through fixing nuts.
9. The fine granulation device for water-in-water art paint as claimed in claim 8, wherein a positioning structure is provided at the joint between the base and the transmission shaft, and a sealing structure is provided between the base and the cover plate.
10. The fine granulation device for water-in-water art coating as claimed in claim 9, wherein the high-speed power mechanism comprises a motor, and the rotation speed of the motor during operation is 200 to 950 r/min.
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CN202010995247.7A CN111905648A (en) | 2020-09-21 | 2020-09-21 | Fine granulating device for water-in-water artistic coating |
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CN202010995247.7A CN111905648A (en) | 2020-09-21 | 2020-09-21 | Fine granulating device for water-in-water artistic coating |
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CN204973755U (en) * | 2015-07-22 | 2016-01-20 | 山东地平线建筑节能科技有限公司 | Granulation dispersion impeller |
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CN214131545U (en) * | 2020-09-21 | 2021-09-07 | 重庆凯茜蔓科技有限公司 | Fine granulating device for water-in-water artistic coating |
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AU7115396A (en) * | 1995-11-01 | 1997-05-22 | Minnesota Mining And Manufacturing Company | Methods of making fused particulates by flame fusion |
EP0896834A2 (en) * | 1997-08-13 | 1999-02-17 | Wilhelm Niemann GmbH & Co., KG. | Dispersing apparatus for complete wetting of single particle powder materials |
JP2011083672A (en) * | 2009-10-14 | 2011-04-28 | Akira Kiko Kk | Stirring granulator |
JP2013010100A (en) * | 2011-06-03 | 2013-01-17 | Powrex Corp | Agitation treatment device |
CN204017726U (en) * | 2014-08-05 | 2014-12-17 | 江苏国立化工科技有限公司 | Chemical industry mixer |
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