CN111894809B - Assembling tool and assembling method - Google Patents

Assembling tool and assembling method Download PDF

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Publication number
CN111894809B
CN111894809B CN201910371376.6A CN201910371376A CN111894809B CN 111894809 B CN111894809 B CN 111894809B CN 201910371376 A CN201910371376 A CN 201910371376A CN 111894809 B CN111894809 B CN 111894809B
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Prior art keywords
rod
assembly
tower
piece
position adjusting
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CN111894809A (en
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刘艳军
丛欧
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Beijing Tianbin High Tech Wind Power Technology Co ltd
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Beijing Tianbin High Tech Wind Power Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/10Assembly of wind motors; Arrangements for erecting wind motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/728Onshore wind turbines

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Wind Motors (AREA)

Abstract

The invention relates to an assembling tool and an assembling method, which are used for assembling more than two tower cylinder segments, and the assembling tool comprises: the first position adjusting assembly comprises a central support rod and a distraction component connected with the central support rod, the distraction component comprises more than two horizontal adjusting rods arranged at intervals in the circumferential direction of the central support rod, any two horizontal adjusting rods form a group to jointly support the first end part of the same tower barrel segment, and at least one of the two horizontal adjusting rods in the same group can stretch in the extension direction of the horizontal adjusting rod; and the plurality of second position adjusting assemblies comprise at least one position adjusting piece, each position adjusting piece comprises a base and an ejecting piece connected to the base, and the ejecting pieces can stretch and retract towards the direction close to or far away from the base so as to eject the second end parts of the tower sections. The assembling tool and the assembling method provided by the embodiment of the invention can improve the assembling efficiency and the assembling precision of the tower barrel fragments.

Description

Assembling tool and assembling method
Technical Field
The invention relates to the technical field of wind power, in particular to an assembling tool and an assembling method.
Background
With the continuous increase of the capacity of the wind turbine generator, the diameter of the wind turbine tower is continuously increased. In order to meet the requirement of tower drum transportation, the tower drums are required to be divided into a plurality of tower drum segments, then the tower drums are transported to the wind power plant, and the tower drums are stacked. When the wind generating set is assembled, the tower sections need to be assembled again to form tower sections, then the tower sections are assembled to form a tower, and finally other corresponding mechanisms of the wind generating set are installed on the tower.
In the prior art, the process of assembling a plurality of tower drum segments to form tower drum sections mostly adopts a form of horizontally assembling on a roller frame. In the assembling process, the two tower drums with the splicing relation need to be turned over for multiple times to adjust the pose, the assembling process is complicated, the assembling precision is low, and the construction process of the wind generating set is influenced.
Therefore, a new assembling tool and an assembling method are needed.
Disclosure of Invention
The embodiment of the invention provides an assembling tool and an assembling method, which can improve assembling efficiency and assembling precision of tower barrel fragments, and further ensure a construction process of a wind generating set.
On one hand, according to an embodiment of the present invention, an assembling tool is provided, configured to assemble two or more tower sections, where each tower section has a first end and a second end opposite to each other in an axial direction of the tower section, and the assembling tool includes: the first position adjusting assembly comprises a central supporting rod with a preset height and a distraction component connected with the central supporting rod, the distraction component comprises more than two horizontal adjusting rods arranged at intervals in the circumferential direction of the central supporting rod, one end of each horizontal adjusting rod is connected with the peripheral surface of the central supporting rod, the other end of each horizontal adjusting rod extends towards the direction far away from the central supporting rod, the extending direction of each horizontal adjusting rod is intersected with the height direction of the central supporting rod, any two horizontal adjusting rods form a group to jointly support the first end part of the same tower section, and at least one horizontal adjusting rod in the two horizontal adjusting rods in the same group can stretch in the extending direction of the horizontal adjusting rod; and each second position adjusting assembly comprises at least one position adjusting piece, each position adjusting piece comprises a base and an ejecting piece connected to the base, and the ejecting piece can stretch and retract towards the direction close to or far away from the base so as to eject the second end part.
According to an aspect of the embodiment of the present invention, the central strut has a circular cylindrical structure, and each of the horizontal adjustment rods extends in a radial direction of the central strut.
According to an aspect of the embodiment of the present invention, the spreader component further includes a first bearing, an inner ring of the first bearing is sleeved on the central support rod, and each horizontal adjusting rod is connected to an outer ring of the first bearing so as to be rotatably connected with the central support rod through the first bearing.
According to one aspect of the embodiment of the invention, the number of the expanding components is more than two, and the two expanding components are sequentially arranged in the height direction.
According to an aspect of the embodiment of the present invention, the horizontal adjustment rod includes a first rod and a second rod, the first rod and the second rod are sleeved with each other, the first rod is connected to the central rod, the second rod is capable of moving relative to the first rod along an axial direction of the first rod, and the first rod is provided with a dimension measuring device to feed back a length of the second rod extending out of the first rod.
According to one aspect of the embodiment of the invention, the first rod piece is provided with an avoidance groove extending along the axial direction of the first rod piece, the avoidance groove penetrates through the side wall of the first rod piece, the size measuring device is a scale mark calibrated along the axial direction of the first rod piece and is arranged on the wall surface which encloses the avoidance groove, the second rod piece is connected with a pointer, and the pointer extends into the avoidance groove and is arranged opposite to the scale mark; the first rod piece is connected with the second rod piece in a sliding mode, and the pointer is directly connected with the second rod piece; or the first rod piece is rotatably connected with the second rod piece, the second rod piece is a stepped rod, a second bearing is arranged between the first rod piece and the second rod piece, the second bearing is sleeved on the small-diameter section of the second rod piece and is fixedly connected with the second rod piece through the inner ring of the second bearing, and the pointer is indirectly connected with the second rod piece through the outer ring of the second bearing.
According to an aspect of the embodiment of the present invention, the dimension measuring device is a display reading meter and is connected to the outer peripheral surface of the first rod member, the horizontal adjusting rod further includes a transmission member, a through hole is formed in the side wall of the first rod member, the transmission member is disposed in the through hole, one end of the transmission member is in meshing transmission with the dimension measuring device, and the other end of the transmission member is in meshing transmission with the second rod member, so as to convert the movement amount of the second rod member relative to the first rod member into a rotation reading of the dimension measuring device; the second rod piece is a stepped rod, and a small-diameter section of the second rod piece is provided with a tooth-shaped structure which is meshed with the transmission piece for transmission; the first rod piece is in sliding fit with the second rod piece, and the tooth-shaped structure is a strip-shaped tooth extending along the axial direction of the first rod piece; or the first rod piece is rotationally connected with the second rod piece, and the tooth-shaped structure is provided with spiral teeth distributed along a preset spiral line.
According to an aspect of the embodiment of the present invention, the pushing member includes a first telescopic cylinder, one end of the first telescopic cylinder is connected to the base, and the other end of the first telescopic cylinder extends in a direction away from the base.
According to one aspect of the embodiment of the invention, the assembling tool further comprises a fine adjustment assembly, the fine adjustment assembly comprises a fine adjustment part, and the fine adjustment part comprises a second telescopic cylinder and a supporting plate which is rotatably connected with the second telescopic cylinder; the horizontal adjusting rod is provided with a fine adjusting component, and the fine adjusting component is connected with one end of the horizontal adjusting rod, which is far away from the central supporting rod, through a second telescopic cylinder; and/or the pushing piece is provided with a fine adjustment component, and the fine adjustment component of the fine adjustment component is connected with one end, far away from the base, of the pushing piece through a second telescopic cylinder.
According to an aspect of the embodiment of the present invention, the fine adjustment assembly includes two or more fine adjustment members, of which at least one fine adjustment member pushes one of the two tower segments spliced to each other and at least one fine adjustment member pushes the other of the two tower segments spliced to each other.
According to an aspect of the embodiment of the present invention, each of the second position adjusting assemblies includes two position adjusting pieces and a cross beam connecting the two position adjusting assemblies, wherein the pushing piece of one of the position adjusting pieces can push against the outer surface of the second end portion, and the other position adjusting piece can push against the inner surface of the second end portion; a plurality of second position control assembly can set up and encircle first position control assembly jointly along circumference mutual interval, and two adjacent second position control assembly's crossbeam passes through the second horizontal connecting rod and connects fixedly.
According to one aspect of the embodiment of the invention, the assembling tool further comprises an aligning assembly, the aligning assembly comprises a bottom plate, a top plate and a telescopic piece, the bottom plate and the top plate are arranged oppositely, the telescopic piece is connected between the bottom plate and the top plate, and the telescopic piece can be stretched in the arrangement direction of the top plate and the bottom plate.
According to an aspect of an embodiment of the invention, the top plate comprises more than two supporting units distributed in succession, the telescopic member comprises more than two third telescopic cylinders, each third telescopic cylinder can be telescopic along the height direction, and each supporting unit is connected with at least one third telescopic cylinder.
In another aspect, an assembling method for assembling two or more tower segments, each tower segment having a first end and a second end opposite to each other in an axial direction thereof, according to an embodiment of the present invention, includes the following steps:
providing a first position adjusting assembly, wherein the first position adjusting assembly comprises a central supporting rod with a preset height and a distraction part connected with the central supporting rod, the distraction part comprises more than two horizontal adjusting rods arranged at intervals in the circumferential direction of the central supporting rod, one end of each horizontal adjusting rod is connected with the peripheral surface of the central supporting rod, the other end of each horizontal adjusting rod extends towards the direction far away from the central supporting rod, the extending direction of each horizontal adjusting rod is intersected with the height direction of the central supporting rod, any two horizontal adjusting rods form a group, and at least one horizontal adjusting rod in the two horizontal adjusting rods in the same group can stretch in the extending direction of the horizontal adjusting rod;
providing second position adjusting assemblies, wherein the second position adjusting assemblies are arranged at intervals along the circumferential direction and jointly surround the first position adjusting assembly, each second position adjusting assembly comprises at least one position adjusting piece, each position adjusting piece comprises a base and a pushing piece connected to the base, and the pushing pieces can stretch and retract towards the direction close to or far away from the base;
a pre-adjusting step, namely placing a first tower section between a first position adjusting assembly and a second position adjusting assembly, controlling a pushing piece to stretch and retract so as to push the second end of the first tower section, so that the opening angle of the second end of the first tower section in the circumferential direction reaches a preset requirement, adjusting one of two horizontal adjusting rods in one group to stretch and push the two horizontal adjusting rods to the first end of the first tower section together, so that the opening angle of the first end of the first tower section in the circumferential direction reaches a preset requirement;
and splicing the second tower section and the first tower section in the circumferential direction.
According to another aspect of the embodiment of the invention, before the assembling step, a readjusting step is further included, and the readjusting step includes placing a second tower segment between the first position adjusting assembly and the second position adjusting assembly, controlling the pushing member to stretch and contract to push the second end of the second tower segment, so that the circumferential opening angle of the second end of the second tower segment reaches a predetermined requirement, adjusting a stretchable one of the two horizontal adjusting rods of the other group, and enabling the two horizontal adjusting rods to jointly push the first end of the second tower segment, so that the circumferential opening angle of the first end of the second tower segment reaches the predetermined requirement.
According to another aspect of the embodiment of the present invention, further comprising an alignment step, the alignment step comprising:
providing an alignment assembly, wherein the alignment assembly comprises a bottom plate, a top plate and a telescopic piece, the bottom plate and the top plate are oppositely arranged along the height direction, the telescopic piece is connected between the bottom plate and the top plate, and the telescopic piece can be stretched in the arrangement direction of the top plate and the bottom plate;
placing the alignment assembly below a seam between the first tower section and the second tower section, and enabling the top plate to be in contact with the first tower section or the second tower section;
and controlling the telescopic piece to be telescopic along the height direction, so that the surface of the first tower section facing the top plate is aligned with the surface of the second tower section facing the top plate.
According to the assembling tool and the assembling method provided by the embodiment of the invention, the assembling tool comprises a first position adjusting component and a second position adjusting component, when assembling, the tower section can be placed between the first position adjusting component and the second position adjusting component, the telescopic one of the two horizontal adjusting rods in the same group is adjusted, the first end part of the first tower section is supported together, the pushing piece is controlled to stretch to push the second end part of the first tower section, the opening angles of the first end part and the second end part of the first tower section in the circumferential direction can reach respective preset requirements, then the second tower section is butted with the adjusted first tower section, the assembling requirements of the two adjacent tower sections can be completed, because one tower section is adjusted according to the requirements, and the stretching of the horizontal adjusting rod and the stretching of the pushing piece are adjusted in the assembling process, the tower barrel fragments do not need to be turned over for many times, so that the splicing precision and the splicing efficiency between the two tower barrel fragments are higher, and the construction process of the wind generating set is further ensured.
Drawings
Features, advantages and technical effects of exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of two tower segments to be assembled according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a splicing tool according to an embodiment of the invention;
FIG. 3 is a schematic top view of a center post in cooperation with a leveling bar in accordance with one embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a splicing tool according to another embodiment of the invention;
FIG. 5 is a schematic structural view of a leveling rod according to an embodiment of the present invention;
FIG. 6 is an enlarged view at A in FIG. 5;
FIG. 7 is a schematic structural view of a leveling rod according to another embodiment of the present invention;
FIG. 8 is an enlarged view at B of FIG. 7;
FIG. 9 is a schematic structural view of a leveling rod according to yet another embodiment of the present invention;
FIG. 10 is an enlarged view at C of FIG. 9;
fig. 11 is a schematic structural view of a leveling lever according to still another embodiment of the present invention;
FIG. 12 is an enlarged view at D of FIG. 11;
FIG. 13 is a schematic view of the horizontal adjustment rod of one embodiment of the present invention engaged with the center pole through the first bearing;
FIG. 14 is a schematic top view of a center post in cooperation with a leveling bar in accordance with one embodiment of the present invention;
FIG. 15 is a schematic view of a position adjustment member according to an embodiment of the present invention;
FIG. 16 is a schematic view of a splicing fixture and a tower section according to another embodiment of the invention;
FIG. 17 is a schematic view of a splicing fixture and a tower section according to another embodiment of the invention;
FIG. 18 is a schematic view of a splicing fixture and tower sections according to yet another embodiment of the present invention;
FIG. 19 is an enlarged view at E of FIG. 18;
FIG. 20 is a schematic view of the engagement of the micro-adjustment assembly with the ejector according to an embodiment of the invention;
FIG. 21 is a schematic top view of a splicing tool according to yet another embodiment of the invention;
FIG. 22 is a schematic structural view of an alignment assembly of one embodiment of the present invention;
FIG. 23 is a schematic structural view of an alignment assembly of another embodiment of the present invention;
fig. 24 is a flow chart of the assembling method according to the embodiment of the present invention.
Wherein:
x-height direction; y-circumferential direction; m-axial direction;
10-a first position adjustment assembly;
11-a central strut; 111-a peripheral surface; 112-a limit protrusion;
12-a distraction component; 121-horizontal adjusting rod; 1211-a first bar member; 1211 a-avoidance groove; 1212-a second bar; 1212 a-tooth form; 1212 b-pointer; 1213-second bearing; 1214-a first bearing; 1215-a first horizontal link;
13-a second reinforcement bar; 14-a first stiffener; 15-a size measuring device; 16-a transmission member; 161-a drive shaft; 162-a rotating wheel; 163-slew bearing;
20-a second position adjustment assembly;
21-a position adjustment member; 211-a base; 2111-mounting plate; 2111 a-mounting surface; 2112-sloping plate; 212-a pusher; 2121-a first telescoping cylinder; 2122-connecting plate;
22-a cross beam;
23-a second horizontal link;
30-a fine adjustment assembly;
31-a trim; 311-a second telescopic cylinder; 312-a support plate; 313-a protective pad;
40-an alignment assembly; 41-top plate; 411-a support unit; 42-a base plate; 43-a telescoping member; 431-a third telescopic cylinder;
100-dividing the tower into pieces; 101-a first end portion; 102-second end.
In the drawings, like parts are provided with like reference numerals. The figures are not drawn to scale.
Detailed Description
Features and exemplary embodiments of various aspects of the present invention will be described in detail below. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention. In the drawings and the following description, at least some well-known structures and techniques have not been shown in detail in order to avoid unnecessarily obscuring the present invention; also, the dimensions of some of the structures may be exaggerated for clarity. Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
The following description is provided for the purpose of illustrating the present invention and is not intended to limit the present invention. In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "connected" are to be interpreted broadly, e.g., as either a fixed connection, a removable connection, or an integral connection; can be directly connected or indirectly connected. The specific meaning of the above terms in the present invention can be understood as appropriate to those of ordinary skill in the art.
For better understanding of the present invention, the assembling tool and the assembling method according to the embodiment of the present invention are described in detail below with reference to fig. 1 to 24.
Referring to fig. 1 and fig. 2 together, fig. 1 shows a schematic structural diagram of two tower segments 100 to be assembled according to an embodiment of the present invention, and fig. 2 shows a schematic structural diagram of an assembly tool according to an embodiment of the present invention. The assembling tool provided by the embodiment of the invention is used for assembling more than two tower barrel segments 100. As shown in FIG. 1, each tower section 100 may be arcuate and have opposite first and second ends 101 and 102, respectively, in the direction M, with each tower section 100 extending along an arcuate path and having two free ends in the direction of extension.
The assembling tool provided by the embodiment of the invention comprises the first position adjusting component 10 and the second position adjusting component 20 which can be used in a matched mode, the tower sections 100 can be assembled together through the first position adjusting component 10 and the second position adjusting component 20, and assembling efficiency and assembling precision can be guaranteed.
Referring to fig. 2 and 3, fig. 3 is a schematic top view illustrating the center pole 11 and the horizontal adjustment rod 121 in cooperation according to an embodiment of the invention. The first position adjustment assembly 10 according to an embodiment of the present invention includes a central rod 11 having a predetermined height, and a distraction member 12 connected to the central rod 11, where the distraction member 12 includes two or more horizontal adjustment rods 121 spaced apart from each other in a circumferential direction Y of the central rod 11, one end of each horizontal adjustment rod 121 is connected to an outer circumferential surface 111 of the central rod 11, and the other end extends in a direction away from the central rod 11, and an extending direction of each horizontal adjustment rod 121 intersects with a height direction X of the central rod 11. Any two horizontal adjustment rods 121 are in a group to support the first end 101 of the same tower segment 100 together, and at least one horizontal adjustment rod 121 of the two horizontal adjustment rods 121 in the same group is retractable in the extending direction of the horizontal adjustment rod 121.
The number of the second position adjusting assemblies 20 provided by the embodiment of the present invention may be multiple, each second position adjusting assembly 20 includes at least one position adjusting member 21, each position adjusting member 21 includes a base 211 and an ejecting member 212 connected to the base 211, and the ejecting member 212 can extend and retract in a direction approaching to or away from the base 211 to eject the second end portion 102.
Referring to fig. 1 to 3, in an implementation, the central rod 11 of the first position adjustment assembly 10 may be a circular cylindrical structure, which may be solid, or may be a hollow cylindrical structure. The horizontal adjustment rods 121 extend in the radial direction of the center stay 11, and the configuration of the first position adjustment assembly 10 can be simplified and the processing can be facilitated. Meanwhile, each horizontal adjusting rod 121 is limited to extend along the radial direction of the central support rod 11, so that when the horizontal adjusting rods 121 are supported on the corresponding tower section pieces 100, the tower section pieces 100 can be stressed more uniformly, and under the condition that the same supporting force is applied to the tower section pieces 100, when the horizontal adjusting rods 121 are stressed in the arrangement mode, the moment is smaller, and the service life of the first position adjusting assembly 10 and even the whole assembly tool can be prolonged.
Further, the horizontal adjustment rods 121 are uniformly arranged in the circumferential direction Y of the center pole 11. When the first position adjusting assembly 10 supports more than two tower sections 100, the first position adjusting assembly 10 is more uniformly stressed, so that the adjusting precision and the adjusting efficiency of the opening angle of the first end portion 101 and the second end portion 102 of each tower section 100 in the circumferential direction Y are ensured, and the assembling precision and the assembling efficiency between two adjacent tower sections 100 are further improved.
In order to ensure the stability of the center pole 11, the first position adjustment assembly 10 further includes a plurality of first reinforcing rods 14, the plurality of first reinforcing rods 14 are disposed at intervals in the circumferential direction Y of the center pole 11, one end of each first reinforcing rod is fixedly connected to the outer circumferential surface 111 of the center pole 11, and the other end of each first reinforcing rod extends in a direction away from the horizontal adjustment rod 121.
Meanwhile, in order to improve the bending resistance of the horizontal adjustment rod 121 and avoid the horizontal adjustment rod 121 from bending and deforming when supporting the tower segment 100, optionally, the first position adjustment assembly 10 further includes a plurality of second reinforcing rods 13, one end of each of the plurality of second reinforcing rods 13 may be connected to the central support rod 11, and the other end of each of the plurality of second reinforcing rods 13 extends toward the direction close to the horizontal adjustment rod 121 and is connected to one of the horizontal adjustment rods 121.
Referring to fig. 4 together, fig. 4 shows a structural schematic diagram of a splicing tool according to another embodiment of the present invention, it can be understood that the arrangement manner of the plurality of second reinforcing bars 13 is not limited to the above-mentioned form, and in some other examples, the plurality of second reinforcing bars 13 may be arranged at intervals in the circumferential direction Y of the central supporting rod 11, one end of each second reinforcing bar 13 is connected to one of the horizontal adjusting rods 121, and the other end extends along the height direction X of the central supporting rod 11.
In practical operation, the number of the horizontal adjustment rods 121 may be set according to the number of the tower segments 100 to be assembled and the opening angle of the corresponding tower segment 100 in the circumferential direction Y of the central strut 11, in some optional examples, the number of the horizontal adjustment rods 121 may be two, the included angle between two horizontal adjustment rods 121 may be 180 °, and the two horizontal adjustment rods 121 may be a group.
Referring to fig. 5 and 6 together, fig. 5 is a schematic structural diagram of a leveling rod 121 according to an embodiment of the present invention, and fig. 6 is an enlarged view of a point a in fig. 5. In order to better satisfy the requirement that at least one horizontal adjustment rod 121 of the two horizontal adjustment rods 121 in the same group is retractable in the extending direction thereof, so as to further satisfy the requirement for adjusting the first end 101 of the tower segment 100, the horizontal adjustment rod 121 provided in the embodiment of the present invention includes a first rod 1211 and a second rod 1212, which are sleeved with each other, the first rod 1211 is connected to the central support rod 11, the second rod 1212 is capable of moving relative to the first rod 1211 along the axial direction of the first rod 1211, and a dimension measuring device 15 is disposed on the first rod 1211 to feed back the length of the second rod 1212 extending out of the first rod 1211. The length of the corresponding horizontal adjusting rod 121 can be adjusted more accurately according to the requirement of the opening angle of the tower drum segment 100 to be assembled, and therefore the assembling precision and the assembling efficiency of the tower drum segment 100 are improved.
With reference to fig. 5 and fig. 6, in some alternative examples, the first rod 1211 of the horizontal adjustment rod 121 is provided with an avoiding groove 1211a extending along its own axial direction, the avoiding groove 1211a penetrates through a sidewall of the first rod 1211, and the dimension measuring device 15 is a scale marked along the axial direction of the first rod 1211 and is disposed on a wall surface surrounding the avoiding groove 1211 a. The second rod 1212 is connected to a pointer 1212b, the pointer 1212b extends into the avoidance groove 1211a and is disposed opposite to the graduation mark, the first rod 1211 is slidably connected to the second rod 1212, and the pointer 1212b may be directly connected to the second rod 1212. With the above arrangement, when the second rod 1212 slides relative to the first rod 1211, the pointer 1212b can move along with the second rod 1212 relative to the scale mark to feed back the moving distance of the second rod 1212 relative to the first rod 1211, so that the entire horizontal adjustment rod 121 reaches a predetermined length.
Referring to fig. 7 and 8 together, fig. 7 is a schematic structural view illustrating a leveling rod 121 according to another embodiment of the present invention, and fig. 8 is an enlarged view of a portion B in fig. 7.
It is understood that the structure of the horizontal adjustment rod 121 of the above embodiment is an alternative embodiment, and in some other examples, as shown in fig. 7 and 8, the present example is substantially the same as the example shown in fig. 5 and 6, except that the first rod 1211 and the second rod 1212 are connected by rotation, such as screw connection. The second rod 1212 may be a stepped rod, a second bearing 1213 is disposed between the first rod 1211 and the second rod 1212, the second bearing 1213 is sleeved on the small diameter section of the second rod 1212 and is fixedly connected to the second rod 1212 through its own inner ring, and the pointer 1212b is indirectly connected to the second rod 1212 through the outer ring of the second bearing 1213. In an implementation, the inner ring of the second bearing 1213 may be integrated with the small diameter section of the second rod 1212.
When the second rod 1212 is a stepped rod, the small-diameter section of the second rod 1212 mentioned above and below in the present invention specifically refers to a section of cylindrical structure in which the outer diameter of the second rod 1212 is smaller than the outer diameter of other sections in the axial direction of the second rod 1212.
With the above arrangement, when the second rod 1212 rotates relative to the first rod 1211 and extends out of the first rod 1211 in the axial direction of the first rod 1211, since the pointer 1212b and the small-diameter section of the second rod 1212 are connected by the second bearing 1213, the pointer 1212b may not rotate relative to the first rod 1211, and the pointer 1212b is prevented from being peeled off or the relative rotation between the first rod 1211 and the second rod 1212 is restricted when the first rod 1211 and the second rod 1212 rotate relative to each other. Meanwhile, the second bearing 1213 is fixedly connected to the small diameter section of the second rod 1212, so that when the second rod 1212 moves relative to the first rod 1211, the second bearing 1213 can drive the pointer 1212b to move relative to the scale mark, and the moving distance of the second rod 1212 relative to the first rod 1211 can also be fed back, so that the entire horizontal adjustment rod 121 reaches a predetermined length.
Referring to fig. 9 to 12 together, fig. 9 and 11 show schematic structural views of two different embodiments of the leveling rod 121 according to the present invention, fig. 10 shows an enlarged view of C in fig. 9, and fig. 12 shows an enlarged view of D in fig. 11. In the above embodiments, the dimension measuring device 15 is used as the scale mark for illustration, and it should be understood that the dimension measuring device 15 is used as the scale mark only in an alternative embodiment, but not limited to the above embodiment.
In some other examples, as shown in fig. 9 and 10, the dimension measuring device 15 according to an embodiment of the present invention may be a display reading meter driven by the rotating wheel 162, the dimension measuring device 15 is connected to an outer peripheral surface of the first rod 1211, the horizontal adjustment rod 121 further includes a transmission member 16, a through hole is formed in a sidewall of the first rod 1211, the transmission member 16 is disposed in the through hole, one end of the transmission member is engaged with the dimension measuring device 15 for transmission, and the other end of the transmission member 16 is engaged with the second rod 1212 for converting a moving amount of the second rod 1212 relative to the first rod 1211 into a rotation reading of the dimension measuring device 15, and converting the rotating amount into a moving amount of the second rod 1212 according to an existing calculating device.
In specific implementation, the transmission member 16 may include a transmission shaft 161 and two rotating wheels 162 disposed at two ends of the transmission shaft 161, each of the two rotating wheels 162 may be a gear, the transmission shaft 161 is rotatably connected to a sidewall of the through hole through a rotary bearing 163, one of the rotating wheels 162 is in meshing transmission with the display meter, the second rod 1212 is a stepped rod, a small diameter section of the second rod 1212 has a tooth-shaped structure 1212a in meshing transmission with the transmission member 16, specifically, the other rotating wheel 162 in meshing transmission with the transmission member is connected, and the tooth-shaped structure 1212a may be a strip-shaped tooth extending along an axial direction of the first rod 1211. When the first rod 1211 is slidably engaged with the second rod 1212, the tooth 1212a engages with one of the driving wheels 162 of the driving member to drive the one of the driving wheels 162 to rotate, and the power is transmitted from the driving shaft 161 to the other driving wheel 162, so as to change the rotation reading of the dimension measuring device 15.
Of course, the tooth-shaped structure 1212a is not limited to a strip-shaped tooth extending along the axial direction of the first rod 1211, and in some other examples, as shown in fig. 11 and 12, when the first rod 1211 is rotatably connected to the second rod 1212, for example, by a threaded connection, the tooth-shaped structure 1212a may also be a spiral tooth arranged in a predetermined spiral line, so that the small-diameter section of the second rod 1212 is integrally formed into a screw structure, in this case, the rotating wheel 162 engaged with the tooth-shaped structure 1212a may be two bevel gears used in a group, where one bevel gear is sleeved on the tooth-shaped structure 1212a and is in meshing transmission with the second bevel gear, so as to convert the rotation of the second rod 1212 into a rotation reading of the size measuring device 15, and also convert the rotation into the movement amount of the second rod 1212 according to the existing calculation structure.
The horizontal adjustment rods 121 of the different embodiments can achieve more accurate adjustment of the length of the horizontal adjustment rod 121, and further adjust the opening angle of the first end 101 of the corresponding tower segment 100 in the circumferential direction Y of the central strut 11 according to a predetermined requirement.
Referring to fig. 13, fig. 13 is a schematic diagram illustrating the horizontal adjustment rod 121 and the center pole 11 coupled via the first bearing 1214 according to an embodiment of the present invention, in which the horizontal adjustment rod 121 and the outer circumferential surface 111 of the center pole 11 are directly used as an example for the above embodiments. It is understood that the above is only an alternative embodiment, but not limited to the above, for example, in some alternative examples, the distracting part 12 may further include a first bearing 1214, an inner ring of the first bearing 1214 is sleeved on the central strut 11, and each horizontal adjusting rod 121 is connected to an outer ring of the first bearing 1214 to be rotatably connected with the central strut 11 through the first bearing 1214.
In specific implementation, the central strut 11 may be provided with a limiting protrusion 112 to limit the first bearing 1214 of the expanding component 12 from driving each horizontal adjusting rod 121 to move in the height direction X of the central strut 11. When the first position adjustment assembly 10 includes the first bearing 1214 and the second reinforcing rod 13, the second reinforcing rod 13 is disposed in an inclined manner, and one end of the second reinforcing rod is connected to the central supporting rod 11 via the first bearing 1214, and the other end is connected to one of the horizontal adjustment rods 121.
Through the arrangement, the position of each horizontal adjusting rod 121 in the circumferential direction Y of the central support rod 11 can be adjusted at will, so that the distraction component 12 can better meet the support requirements of a plurality of tower sections 100.
Referring to fig. 14 and 14, a top view of the center pole 11 and the leveling rod 121 of the present invention is shown. The above embodiments are all exemplified by the number of the horizontal adjusting rods 121 being two, it can be understood that the number of the horizontal adjusting rods 121 is not limited to two, but may also be more, such as three, four or more, at this time, the included angle between every two adjacent horizontal adjusting rods 121 is the same, at least two adjacent horizontal adjusting rods 121 are connected and fixed through the first horizontal connecting rod 1215, optionally, every two adjacent horizontal adjusting rods 121 are connected and fixed through the first horizontal connecting rod 1215, so as to better ensure that the distraction component 12 can support more tower sections 100 at one time, and can avoid the influence of the deformation of the horizontal adjusting rods 121 on the adjustment precision.
Referring to fig. 15, fig. 15 is a schematic structural diagram of a position adjustment member 21 according to an embodiment of the invention. The second position adjustment assembly 20 provided by the embodiment of the present invention may include a position adjustment member 21, wherein the base 211 of the position adjustment member 21 includes a mounting plate 2111 configured to face the tower segment 100 and an inclined plate 2112 supporting the mounting plate 2111, the mounting plate 2111 has a mounting surface 2111a, one end of the inclined plate 2112 is connected to a supporting surface of the mounting plate 2111 opposite to the mounting surface 2111a, and the other end of the inclined plate 2112 extends away from the mounting plate 2111.
The pushing member 212 may include a first telescopic cylinder 2121, one end of the first telescopic cylinder 2121 is connected to the base 211, and the other end extends away from the base 211. The first telescoping cylinder 2121 may be specifically attached to the mounting surface 2111a of the mounting plate 2111. The first extension cylinder 2121 may be a pneumatic, hydraulic or electric cylinder, and in some alternative examples, the first extension cylinder 2121 may be a hydraulic jack.
In some alternative examples, the pushing element 212 may include one or more first telescopic cylinders 2121, and when the number of the first telescopic cylinders 2121 is two or more, the two or more first telescopic cylinders 2121 may be arranged at intervals along the height direction X of the central strut 11, and in a specific implementation, the telescopic direction of each first telescopic cylinder 2121 may be perpendicular to the mounting surface 2111a of the mounting plate 2111. To better ensure accuracy in adjusting the opening angle of the second end 102 of the tower section 100.
Referring to FIG. 16, FIG. 16 is a schematic diagram of a splicing tooling assembly and a tower section 100 according to another embodiment of the invention. This example is substantially the same as the embodiment shown in FIG. 15, except that in this example, the angle between the extending direction of one or more first telescopic cylinders 2121 of the pushing member 212 and the supporting surface may be set to be an acute angle or an obtuse angle, which also satisfies the adjustment requirement of the tower segment 100.
Referring to fig. 17, fig. 17 is a schematic diagram illustrating a splicing fixture and a tower segment 100 according to another embodiment of the invention. It is understood that the above embodiments are all described by taking the example that the second position adjusting assembly 20 includes one position adjusting member 21, and in some other examples, as shown in fig. 17, each second position adjusting assembly 20 may include two position adjusting members 21 and a cross beam 22 connecting the two position adjusting members, wherein the pushing member 212 of one position adjusting member 21 can push against the outer surface of the second end portion 102, and the other position adjusting member 21 can push against the inner surface of the second end portion 102. The stability of the tower section 100 in the assembled mode can be further improved on the basis of ensuring the adjusting precision of the opening angle of the tower section 100.
Referring to fig. 18, fig. 18 shows a schematic view of a splicing tool according to still another embodiment of the present invention and a tower segment 100, it can be understood that the first position adjusting assembly 10 includes one expanding component 12 in each of the above embodiments, which is an alternative embodiment, but not limited to this embodiment, and in some other examples, the number of the expanding components 12 of the first position adjusting assembly 10 may be two or more, and the two or more expanding components 12 are arranged in sequence in the height direction X of the central strut 11, and may be arranged in succession, or may be arranged at intervals.
By limiting the number of the spreading parts 12 of the first position adjusting assembly 10 to a plurality and adopting the arrangement manner, more supporting points can be provided for the tower section 100 in the axial direction of the tower section 100, the adjustment precision of the first end part 101 and the second end part 102 of the tower section 100 at the spreading angle is facilitated, the assembling precision and the assembling efficiency are further provided, and the stability of the tower section 100 in the assembling mode can be further improved.
Referring to fig. 19 and 20 together, fig. 19 is an enlarged view of a portion E of fig. 18, and fig. 20 is a schematic top view of a fine adjustment assembly 30 and a pushing member 212 according to an embodiment of the present invention. As an optional implementation manner, the assembling tool further includes a fine adjustment assembly 30, the fine adjustment assembly 30 includes a fine adjustment member 31, and the fine adjustment member 31 includes a second telescopic cylinder 311 and a support plate 312 rotatably connected to the second telescopic cylinder 311. In some optional examples, the pushing member 212 is provided with a fine adjustment assembly 30, and the fine adjustment member 31 of the fine adjustment assembly 30 is connected to an end of the pushing member 212 far from the base 211 through a second telescopic cylinder 311.
A set of fine adjustment assemblies 30 may be connected to each first telescopic cylinder 2121 of the pushing member 212, and specifically, a connecting plate 2122 may be disposed on an end of each first telescopic cylinder 2121 away from the base 211, and the fine adjustment assemblies 30 are connected to the corresponding first telescopic cylinders 2121 through the connecting plates 2122.
The number of the fine adjustment members 31 included in each fine adjustment assembly 30 may be two or more, and the two or more fine adjustment members 31 may be sequentially arranged in the circumferential direction Y of the central strut 11 and respectively connected to the connecting plates 2122 of the corresponding first telescopic cylinders 2121. When two adjacent tower sections 100 are assembled in a specific use, among the more than two fine adjustment pieces 31, at least one fine adjustment piece 31 pushes one of the two tower sections 100 assembled with each other, and at least one fine adjustment piece 31 pushes the other of the two tower sections 100 assembled with each other.
That is to say, when the opening angle of the second end portion 102 of the tower segment 100 is adjusted, the second end portions 102 of the two tower segments 100 can be roughly adjusted by the same pushing member 212, and then fine adjustment is performed by the fine adjustment members 31 corresponding to each other, so that the cost is saved, the two tower segments 100 spliced with each other can be conveniently adjusted, and the splicing precision and the splicing efficiency are ensured.
In a specific implementation, the supporting plates 312 of the fine tuning elements 31 of the same fine tuning assembly 30 may be spliced together and have an integral structure, a protection pad 313 may be disposed on a side of the supporting plate 312 away from the base 211, and the protection pad 313 is a part of the fine tuning assembly 30, and may be, for example, a rubber pad, a foam pad, or the like, so that when the fine tuning elements 31 are in contact with the tower segment 100, the surface of the tower segment 100 is prevented from being scratched by the supporting plates 312.
With continued reference to fig. 1 to 20, in some alternative examples, the fine adjustment assembly 30 mentioned in the above embodiments may also be disposed on the horizontal adjustment rod 121, and the fine adjustment assembly 30 is connected to an end of the horizontal adjustment rod 121 far from the central strut 11 through the second telescopic cylinder 311.
By arranging the fine adjustment component 30 on the horizontal adjustment rods 121, when the assembly tool assembles the tower drum segments 100, at least one of the horizontal adjustment rods 121 in the same group for supporting the corresponding tower drum segment 100 can be adjusted to achieve the purpose of coarse adjustment. Then, the corresponding second telescopic cylinder 311 in the fine adjustment assembly 30 is further adjusted for further fine adjustment, so as to improve the adjustment precision of the opening angle of the first end 101 of the corresponding tower segment 100, and further ensure the assembling precision and the assembling efficiency of the tower segments 100.
During specific implementation, each horizontal adjusting rod 121 may be provided with a fine adjustment assembly 30, so as to ensure that the first position adjusting assembly 10 may achieve fine adjustment on the corresponding tower segment 100, and thus the assembly precision is higher.
Referring to fig. 21, fig. 21 is a schematic top view of a splicing tool according to still another embodiment of the present invention. As an optional implementation manner, in the assembly fixture provided in each of the above embodiments of the present invention, the number of the second position adjusting assemblies 20 may be multiple, multiple second position adjusting assemblies 20 can be arranged at intervals along the circumferential direction Y and jointly surround the first position adjusting assembly 10, and the cross beams 22 of two adjacent second position adjusting assemblies 20 are connected and fixed by the second horizontal connecting rod 23. Through the arrangement, the second position adjusting assemblies 20 can form a whole, the stability is high, the assembling precision of the tower barrel sub-pieces 100 is further guaranteed, and the stability of the tower barrel sub-pieces 100 during assembling is further guaranteed.
Referring to fig. 22 and 23 together, fig. 22 and 23 show schematic structural views of alignment elements 40 according to two different embodiments of the present invention. As an alternative implementation manner, the embodiment of the present invention further includes an alignment assembly 40, where the alignment assembly 40 includes a bottom plate 42, a top plate 41, and a telescopic member 43 connected between the bottom plate 42 and the top plate 41, and the telescopic member 43 is capable of being telescopic in the arrangement direction of the top plate 41 and the bottom plate 42.
Through setting up alignment assembly 40 for tower section 100 can place alignment assembly 40 in tower section 100 axial ascending bottom when assembling, and tower section 100 is at the direction of height X of central branch 11 promptly, makes the bottom face parallel and level of tower section 100 of splicing each other, more is favorable to tower section 100's the efficiency of assembling and assembles the precision. In practical implementation, the bottom plate 42 and the top plate 41 of the alignment assembly 40 may be parallel to each other, and the top plate 41 may be a one-piece structure as shown in fig. 22, or may be a split structure as shown in fig. 23.
When the top plate 41 is a split structure, as an alternative embodiment, the top plate 41 includes more than two supporting units 411 distributed in sequence, the telescopic member 43 includes more than two third telescopic cylinders 431, each third telescopic cylinder 431 can be telescopic along the height direction X, and each supporting unit 411 is connected with at least one third telescopic cylinder 431. Through the arrangement, when the alignment assembly 40 is used, the alignment assembly 40 can be placed below the seam between two adjacent tower sections 100, the top plate 41 is in contact with one of the tower sections 100, and the corresponding third telescopic cylinder 431 is controlled to be telescopic along the height direction X of the central strut 11, so that the surfaces of the two adjacent tower sections 100 facing the top plate 41 are aligned with each other. The adjustment is more convenient, and the alignment assembly 40 can be used together to meet the alignment requirement in the height direction X at the splicing position of two adjacent tower segments 100.
To sum up, when the assembling tool provided by the embodiment of the present invention assembles the tower segment 100, the tower segment 100 may be placed between the first position adjusting assembly 10 and the second position adjusting assembly 20, the telescopic one of the two horizontal adjusting rods 121 in the same group is adjusted and supports the first end 101 of the first tower segment 100 together, and the pushing member 212 is controlled to be telescopic to push the second end 102 of the first tower segment 100, so that the opening angles of the first end 101 and the second end 102 of the first tower segment 100 in the circumferential direction Y of the central strut 11 can both meet the respective predetermined requirements. And then, the second tower segment 100 is butted with the adjusted first tower segment 100, so that the splicing requirement of two adjacent tower segments 100 can be met. Because one of the tower tube segments 100 is adjusted as required, and only the extension of the horizontal adjusting rod 121 and the extension of the pushing piece 212 need to be adjusted in the splicing process, the tower tube segments 100 do not need to be turned over for many times, so that the splicing precision and the splicing efficiency between the two tower tube segments 100 are higher, and the construction process of the wind generating set is further ensured.
Referring to fig. 24, fig. 24 is a schematic flow chart of a splicing method for splicing more than two tower segments 100, each tower segment 100 having a first end 101 and a second end 102 opposite to each other in the axial direction thereof, according to an embodiment of the present invention, the splicing method includes the following steps:
s100, providing a first position adjusting assembly 10, wherein the first position adjusting assembly 10 can adopt the first position adjusting assembly 10 mentioned in each embodiment of the assembling tool;
s200, providing second position adjusting assemblies 20, and enabling a plurality of second position adjusting assemblies 20 to be arranged at intervals along the circumferential direction Y and to jointly surround the first position adjusting assembly 10, where the second position adjusting assemblies 20 may adopt the second position adjusting assemblies 20 mentioned in the above embodiments of the assembling tool;
s300, a pre-adjusting step, namely, placing the first tower segment 100 between the first position adjusting assembly 10 and the second position adjusting assembly 20, controlling the pushing member 212 to stretch and retract to push the second end 102 of the first tower segment 100, so that the opening angle of the second end 102 of the first tower segment 100 in the circumferential direction Y of the central support rod 11 meets a predetermined requirement, adjusting one of the two horizontal adjusting rods 121 which can stretch out and draw back, and enabling the two horizontal adjusting rods 121 to jointly push the first end 101 of the first tower segment 100, so that the opening angle of the first end 101 of the first tower segment 100 in the circumferential direction Y of the central support rod 11 meets the predetermined requirement;
s400, splicing the second tower section 100 and the first tower section 100 in the circumferential direction Y of the central support rod 11 to achieve splicing of the tower sections 100, wherein in the step, according to the material and the structural form of the tower sections 100, the splicing requirement of the two tower sections can be achieved through bolt connection or grouting connection.
According to the assembling method provided by the embodiment of the invention, the tower barrel fragments 100 can be assembled by adopting the assembling tool in each embodiment, and the assembling precision and the assembling efficiency of the tower barrel fragments 100 can be ensured.
Optionally, in step S100, in the step of providing the first position adjustment assembly 10, the first position adjustment assembly 10 may be provided with the fine adjustment assembly 30 mentioned in each of the above embodiments, coarse adjustment of the opening angle of the second end portion 102 of the tower segment 100 may be achieved through the pushing member 212, and then fine adjustment is achieved through the fine adjustment assembly 30, so that the adjustment precision and the adjustment efficiency of the second end portion 102 can be ensured, and the requirement for splicing the tower segments 100 is further improved.
Optionally, in step S200, in the step of providing two or more second position adjusting assemblies 20, the provided second position adjusting assemblies 20 are also provided with the fine adjusting assembly 30, coarse adjustment of the opening angle of the first end portion 101 of the tower segment 100 can be achieved through the corresponding horizontal adjusting rod 121, fine adjustment is achieved through the corresponding fine adjusting assembly 30, the adjustment progress of the first end portion 101 can be guaranteed, and the splicing requirement can be better met.
As an optional implementation manner, the assembling method according to the embodiment of the invention further includes a re-adjusting step before the assembling step in step S300, where the re-adjusting step includes placing the second tower segment 100 between the first position adjusting assembly 10 and the second position adjusting assembly 20, controlling the extending and retracting of the pushing member 212 to push the second end 102 of the second tower segment 100, so that the opening angle of the second end 102 of the second tower segment 100 in the circumferential direction Y reaches a predetermined requirement, adjusting a retractable one of the two horizontal adjusting rods 121 of the other group and enabling the two horizontal adjusting rods 121 to jointly push the first end 101 of the second tower segment 100, so that the opening angle of the first end 101 of the second tower segment 100 in the circumferential direction Y of the central strut 11 reaches the predetermined requirement.
By providing the readjustment step, the two tower sections 100 spliced with each other can be adjusted in the opening angle through the first position adjusting component 10 and the second position adjusting component of the splicing tool, so that the splicing precision and the splicing efficiency of the tower sections 100 spliced by the splicing method are higher.
In some optional examples, the assembly method provided by the embodiment of the present invention further includes an alignment step, where the alignment step includes providing an alignment assembly 40, where the alignment assembly 40 includes a bottom plate 42 and a top plate 41 that are oppositely disposed along the height direction X, and a telescopic member 43 connected between the bottom plate 42 and the top plate 41, and the telescopic member 43 is capable of being telescopic in the arrangement direction of the top plate 41 and the bottom plate 42; the alignment assembly 40 is placed under the seam between the first and second tower sections 100, 100 such that the top panel 41 is in contact with either the first or second tower section 100, 100. The telescoping members 43 are controlled to telescope in the height direction X such that the surface of the first course section 100 facing the top panel 41 is aligned with the surface of the second course section 100 facing the top panel 41.
Through increasing the alignment step, can guarantee that two tower section of thick bamboo burst 100 of assembling each other align each other at the axial also be the terminal surface on the direction of height X of central branch 11, can guarantee promptly to assemble the requirement, simultaneously, can guarantee that the tower section of thick bamboo section that forms through tower section of thick bamboo burst 100 more than two when interconnect forms the tower section of thick bamboo, the terminal surface that two adjacent tower sections spliced each other can laminate more easily and connect.
According to the assembling tool and the assembling method provided by the embodiment of the invention, the applicable tower cylinder segment 100 can be made of concrete or metal such as steel. When for the concrete material, be provided with the fly leaf on the alignment subassembly 40 that provides, the fly leaf is located the roof 41 of alignment subassembly 40, and two adjacent tower section of thick bamboo burst 100 of mainly used are used for the grout when the concatenation is connected, block the grout and because of the landing of gravity effect by the bottom of piece, be convenient for interconnect between two tower section of thick bamboo bursts 100 of mutual concatenation.
In summary, the assembling and assembling method provided by the embodiment of the invention can improve the assembling efficiency and assembling precision of the tower barrel segments 100, and further ensure the construction process of the wind generating set, so the method is easy to popularize and use.
While the invention has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. It is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims (16)

1. An assembly tool for assembling more than two tower segments (100), each tower segment (100) having opposite first and second ends (101, 102) in an axial direction (M) thereof, respectively, the assembly tool comprising:
a first position adjustment assembly (10) comprising a central strut (11) having a predetermined height and a distraction member (12) connected to the central strut (11), the distraction component (12) comprises more than two horizontal adjusting rods (121) which are arranged at intervals in the circumferential direction (Y) of the central support rod (11), one end of each horizontal adjusting rod (121) is connected with the peripheral surface (111) of the central support rod (11), the other end of each horizontal adjusting rod extends towards the direction far away from the central support rod (11), the extending direction of each horizontal adjusting rod (121) is intersected with the height direction (X) of the central support rod (11), any two horizontal adjusting rods (121) form a group, for jointly supporting the first end (101) of the same tower segment (100), at least one horizontal adjustment bar (121) of the two horizontal adjustment bars (121) of the same group being telescopic in its own extension direction;
a plurality of second position adjusting assemblies (20), each second position adjusting assembly (20) comprises at least one position adjusting piece (21), each position adjusting piece (21) comprises a base (211) and an ejecting piece (212) connected to the base (211), and the ejecting piece (212) can be extended and retracted towards or away from the base (211) to eject the second end (102).
2. The assembling tool according to claim 1, wherein the central support rod (11) is a circular cylindrical structure, and each horizontal adjusting rod (121) extends along the radial direction of the central support rod (11).
3. The assembling tool according to claim 1, wherein the expanding component (12) further comprises a first bearing (1214), an inner ring of the first bearing (1214) is sleeved on the central supporting rod (11), and each horizontal adjusting rod (121) is connected to an outer ring of the first bearing (1214) so as to be rotatably connected with the central supporting rod (11) through the first bearing (1214).
4. The assembling tool according to claim 1, wherein the number of the expanding components (12) is two or more, and the two or more expanding components (12) are sequentially arranged in the height direction (X).
5. The assembling tool according to claim 1, wherein the horizontal adjusting rod (121) comprises a first rod member (1211) and a second rod member (1212), the first rod member (1211) and the second rod member are sleeved with each other, the first rod member (1211) is connected with the central strut (11), the second rod member (1212) can move relative to the first rod member (1211) along an axial direction of the first rod member (1211), and a dimension measuring device (15) is arranged on the first rod member (1211) to feed back a length of the second rod member (1212) extending out of the first rod member (1211).
6. The assembling tool according to claim 5, wherein the first rod member (1211) is provided with an avoidance groove (1211a) extending in the axial direction of the first rod member, the avoidance groove (1211a) penetrates through the side wall of the first rod member (1211), the size measuring device (15) is a scale mark calibrated in the axial direction of the first rod member (1211) and is arranged on a wall surface which encloses the avoidance groove (1211a), the second rod member (1212) is connected with a pointer (1212b), and the pointer (1212b) extends into the avoidance groove (1211a) and is arranged opposite to the scale mark;
wherein the first rod (1211) is connected with the second rod (1212) in a sliding manner, and the pointer (1212b) is directly connected with the second rod (1212); or, the first rod element (1211) is rotatably connected with the second rod element (1212), the second rod element (1212) is a stepped rod, a second bearing (1213) is arranged between the first rod element (1211) and the second rod element (1212), the second bearing (1213) is sleeved on the small-diameter section of the second rod element (1212) and is fixedly connected with the second rod element (1212) through the inner ring of the second bearing (1213), and the pointer (1212b) is indirectly connected with the second rod element (1212) through the outer ring of the second bearing (1213).
7. The assembling tool according to claim 5, wherein the dimension measuring device (15) is a meter displaying readings and is connected to the outer peripheral surface of the first rod member (1211), the leveling rod (121) further comprises a transmission member (16), a through hole is formed in the side wall of the first rod member (1211), the transmission member (16) is disposed in the through hole, one end of the transmission member is in meshing transmission with the dimension measuring device (15), the other end of the transmission member (16) is in meshing transmission with the second rod member (1212), and therefore the moving amount of the second rod member (1212) relative to the first rod member (1211) is converted into the rotation readings of the dimension measuring device (15);
the second rod piece (1212) is a stepped rod, and a small-diameter section of the second rod piece (1212) is provided with a tooth-shaped structure (1212a) which is meshed with the transmission piece (16) for transmission;
wherein the first rod member (1211) is in sliding fit with the second rod member (1212), and the tooth-shaped structure (1212a) is a strip-shaped tooth extending along an axial direction of the first rod member (1211); alternatively, the first rod member (1211) is rotatably connected to the second rod member (1212), and the tooth-shaped structure (1212a) is a helical tooth arranged along a predetermined helical line.
8. The assembling tool according to claim 1, wherein the pushing member (212) comprises a first telescopic cylinder (2121), one end of the first telescopic cylinder (2121) is connected with the base (211), and the other end of the first telescopic cylinder extends in a direction away from the base (211).
9. The assembling tool according to any one of claims 1 to 8, further comprising a fine adjustment assembly (30), wherein the fine adjustment assembly (30) comprises a fine adjustment member (31), and the fine adjustment member (31) comprises a second telescopic cylinder (311) and a support plate (312) rotatably connected with the second telescopic cylinder (311);
the horizontal adjusting rod (121) is provided with the fine adjusting assembly (30), and the fine adjusting assembly (30) is connected with one end, far away from the central support rod (11), of the horizontal adjusting rod (121) through the second telescopic cylinder (311);
and/or the pushing piece (212) is provided with the fine adjustment component (30), and the fine adjustment component (31) of the fine adjustment component (30) is connected with one end, far away from the base (211), of the pushing piece (212) through the second telescopic cylinder (311).
10. The assembly tooling of claim 9, wherein the fine adjustment assembly (30) comprises two or more fine adjustment members (31), and of the two or more fine adjustment members (31), at least one fine adjustment member (31) pushes one of the two tower segments (100) that are spliced to each other and at least one fine adjustment member (31) pushes the other of the two tower segments (100) that are spliced to each other.
11. The assembling tool according to any one of claims 1 to 8, wherein each second position adjusting assembly (20) comprises two position adjusting pieces (21) and a cross beam (22) connecting the two position adjusting assemblies, wherein the pushing piece (212) of one position adjusting piece (21) can push against the outer surface of the second end portion (102), and the other position adjusting piece (21) can push against the inner surface of the second end portion (102);
the second position adjusting assemblies (20) can be arranged at intervals along the circumferential direction (Y) and jointly encircle the first position adjusting assembly (10), and the cross beams (22) of two adjacent second position adjusting assemblies (20) are fixedly connected through second horizontal connecting rods (23).
12. The assembly tool according to any one of claims 1 to 8, further comprising an alignment assembly (40), wherein the alignment assembly (40) comprises a bottom plate (42) and a top plate (41) which are oppositely arranged, and a telescopic piece (43) connected between the bottom plate (42) and the top plate (41), and the telescopic piece (43) can be telescopic in the arrangement direction of the top plate (41) and the bottom plate (42).
13. Assembly tool according to claim 12, wherein the top plate (41) comprises two or more support units (411) distributed in succession, the telescopic element (43) comprises two or more third telescopic cylinders (431), each third telescopic cylinder (431) is telescopic in the height direction (X), and each support unit (411) is connected to at least one third telescopic cylinder (431).
14. A method for assembling two or more tower segments (100), each of said tower segments (100) having, in an axial direction (M), a first end portion (101) and a second end portion (102) opposite each other, said method comprising the steps of:
providing a first position adjustment assembly (10), the first position adjustment assembly (10) including a central strut (11) having a predetermined height and a distraction component (12) connected to the central strut (11), the distraction component (12) comprises more than two horizontal adjusting rods (121) which are arranged at intervals in the circumferential direction (Y) of the central support rod (11), one end of each horizontal adjusting rod (121) is connected with the outer circumferential surface (111) of the central support rod (11), the other end of each horizontal adjusting rod extends towards the direction far away from the central support rod (11), the extending direction of each horizontal adjusting rod (121) is intersected with the height direction (X) of the central support rod (11), any two horizontal adjusting rods (121) form a group, and at least one horizontal adjusting rod (121) in the two horizontal adjusting rods (121) in the same group can stretch in the extending direction of the horizontal adjusting rod (121);
providing a second position adjusting assembly (20), and enabling a plurality of second position adjusting assemblies (20) to be arranged at intervals along the circumferential direction (Y) and to jointly surround the first position adjusting assembly (10), wherein each second position adjusting assembly (20) comprises at least one position adjusting piece (21), each position adjusting piece (21) comprises a base (211) and a pushing piece (212) connected to the base (211), and the pushing piece (212) can stretch and retract towards or away from the base (211);
a pre-adjusting step, namely, placing a first tower segment (100) between the first position adjusting assembly (10) and the second position adjusting assembly (20), controlling the pushing piece (212) to stretch and retract so as to push the second end (102) of the first tower segment (100), so that the opening angle of the second end (102) of the first tower segment in the circumferential direction (Y) reaches a predetermined requirement, adjusting one of two horizontal adjusting rods (121) in one group and enabling the two horizontal adjusting rods (121) to jointly push the first end (101) of the first tower segment (100), so that the opening angle of the first end (101) of the first tower segment (100) in the circumferential direction (Y) reaches a predetermined requirement;
and an assembling step, namely, mutually assembling the second tower section piece (100) and the first tower section piece (100) in the circumferential direction (Y).
15. A method for assembling as claimed in claim 14, wherein, before the assembling step, a readjusting step is further included, the readjusting step includes placing a second tower segment (100) between the first position adjusting assembly (10) and the second position adjusting assembly (20), controlling a pushing member (212) to extend and retract to push the second end (102) of the second tower segment (100) so that an opening angle of the second end (102) of the second tower segment (100) in the circumferential direction (Y) reaches a predetermined requirement, adjusting one of the two horizontal adjusting rods (121) of the other set to extend and retract and causing the two horizontal adjusting rods (121) to jointly push the first end (101) of the second tower segment (100) so that an opening angle of the first end (101) of the second tower segment (100) in the circumferential direction (Y) reaches a predetermined requirement And (6) obtaining.
16. The method of assembling of claim 14, further comprising the step of aligning, said step of aligning comprising:
providing an alignment assembly (40), wherein the alignment assembly (40) comprises a bottom plate (42) and a top plate (41) which are oppositely arranged along the height direction (X), and a telescopic piece (43) connected between the bottom plate (42) and the top plate (41), and the telescopic piece (43) can be telescopic in the arrangement direction of the top plate (41) and the bottom plate (42);
placing the alignment assembly (40) under a splice between a first of the course segments (100) and a second of the course segments (100) such that the top panel (41) is in contact with either the first course segment (100) or the second course segment (100);
controlling the extension and retraction of the extension piece (43) in the height direction (X) such that the surface of a first of the tower segments (100) facing the top plate (41) and the surface of a second of the tower segments (100) facing the top plate (41) are aligned with each other.
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CN115818426B (en) * 2022-12-12 2023-06-20 巨杰科技发展集团股份有限公司 Mixed tower segment lifting auxiliary equipment

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