CN111891430B

CN111891430B - Filling equipment for full-automatic high-precision food processing

Info

Publication number: CN111891430B
Application number: CN202010850579.6A
Authority: CN
Inventors: 不公告发明人
Original assignee: Shandong Gaotang Yongwang Food Co ltd
Current assignee: Shandong Gaotang Yongwang Food Co ltd
Priority date: 2020-08-21
Filing date: 2020-08-21
Publication date: 2022-04-12
Anticipated expiration: 2040-08-21
Also published as: CN111891430A

Abstract

The invention provides a filling device for full-automatic high-precision food processing, which comprises a driving part, a filling part and an object stage, wherein the object stage can intermittently rotate around the center of the object stage; the filling component comprises a filling assembly which moves up and down through a pushing device, and the bottom of the filling assembly is provided with a filling needle which can elastically stretch and retract towards one side of the clamping table which rotates to reach a preset position; the driving part comprises a driving disc which can rotate and is coaxially and fixedly connected with the objective table, so that the rotation axis of the driving disc is coaxial with the rotation axis of the objective table, and the driving disc is positioned behind the objective table and the filling part; the driving shaft is fixedly connected with a driving rod and a transmission rod which form an acute angle with each other, and the driving rod is contacted with the driven rod to toggle the driving disc to rotate reversely relative to the driving shaft. The full-automatic high-precision filling equipment for food processing provided by the invention has high filling efficiency and can reduce filling waste.

Description

Filling equipment for full-automatic high-precision food processing

Technical Field

The invention relates to filling equipment, in particular to full-automatic high-precision filling equipment for food processing.

Background

In food processing, food needs to be packaged, for example, in a liquid food filling process, a common intermittent rotary filling machine is currently used, that is, a liquid food box is vertically placed on a horizontal circular workbench, a filling gun is arranged right above a certain position, and the circular workbench rotates to the position to perform filling, although the efficiency is high, the problem is that the precision of the position where the inlets of the filling gun and the liquid food box can be aligned is very high during rotation, gun head interference or filling leakage or even splashing occurs frequently, and liquid flowing once in the gun head cannot sufficiently flow into the liquid food box, and the liquid food liquid can drip onto the circular workbench after each filling, so that the requirements on the precision and the action precision of an execution element of the equipment are high under the high-efficiency condition, but the filling is not enough, there is a little waste in liquid food liquid, and even if the performance is superior, above-mentioned defect is not obvious, but because belong to high accuracy equipment, not only the price is high, and general operator can't maintain by oneself at all, and the electric elements who uses are more, all by strict requirement to air temperature humidity, electric elements such as general sensor, ordinary workman is difficult to overhaul the maintenance at all, so it is still urgent to wait to design a cost lower, but efficiency is higher and the filling is extravagant less, convenient to use maintains, do benefit to the alternative filling equipment who uses widely again.

Disclosure of Invention

The invention aims to solve the problems that the filling equipment for full-automatic high-precision food processing is provided aiming at the defects in the prior art, and the problems of high cost, inconvenience in use and maintenance and large filling waste in the prior art are solved.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a filling equipment for full-automatic high accuracy food processing, includes driver part, filling part and objective table, wherein, the concrete structure of above-mentioned each part is as follows:

the object stage can intermittently rotate around the center of the object stage, a plurality of clamping tables for fixing liquid food boxes to be filled are arranged on the object stage, all the clamping tables are arranged in an annular array by taking the rotation center of the object stage as the circle center, the clamping tables intermittently reach preset positions and stay for preset time when the object stage rotates, and a filling neck for filling liquid food is arranged on each liquid food box;

the filling component comprises a filling assembly which moves up and down through a pushing device, and the bottom of the filling assembly is provided with a filling needle which can elastically stretch and retract towards one side of the clamping table which rotates to reach a preset position; the filling assembly is provided with a filling switch, when the filling switch is pressed, the filling needle pierces into the filling neck and is connected with the filling neck into a whole to continuously fill liquid food, and the liquid food box can be separated from the clamping table when the driving disc is further rotated by the connecting force between the filling needle and the filling neck;

the driving part comprises a driving disc which can rotate and is coaxially and fixedly connected with the objective table, so that the rotation axis of the driving disc is coaxial with the rotation axis of the objective table, and the driving disc is positioned behind the objective table and the filling part; driven rods are fixedly connected to the peripheral edge of the driving disk, and the driven rods are in an annular array by taking the circle center of the driving disk as the center; the driving shaft is fixedly connected with a driving rod and a transmission rod which form an acute angle with each other, the driving rod is positioned at the back of the transmission rod and at the front side of the driving shaft in the rotating direction, and the driving rod is shorter than the transmission rod; and an arc-shaped toggle plate extending towards one side of the driving rod is fixedly connected at the free end of the transmission rod towards one side of the driving disc, when the driving shaft rotates, the driving rod is in contact with the driven rod to toggle the driving disc to rotate reversely relative to the driving shaft, in the rotating process, when the clamping table rotates to a preset position, the pushing device pushes the filling assembly to a set position right above the clamping table, and then the arc-shaped toggle plate is in extrusion contact with the filling switch to be completely separated. The pushing device is a purely mechanical control structure, and the structure is linked with a series of structures driven by the driving shaft, so that the pushing device is more ingenious and efficient. The concrete structure is as follows: the driving gear is fixedly connected to the driving shaft, the driving gear drives the worm gear mechanism to rotate through the transmission gear assembly, the fan-shaped wheel is fixedly connected to one end, where a worm shaft of the worm gear mechanism is located, of a driving disc, the rim of the fan-shaped wheel comprises a section of contact arc surface, the circle center of the contact arc surface is located on the axis of the worm shaft, and the radius value of the contact arc surface is greater than the distance from points at the rest wheel edges of the fan-shaped wheel to the circle center; the filling assembly is connected to the guide rail plates in parallel and does not depart from the guide grooves in the guide rail plates, lug plates are fixedly connected to two outer side surfaces of the two guide rail plates respectively and vertically, the lug plates are connected with the top of the filling assembly through extension springs and enable filling parts to be vertically suspended against the guide rail plates, the top of the filling assembly is also vertically connected with the contact plate, the free end of the contact plate is provided with an arc-shaped notch, the bottom surface of the notch is matched with the radian of the contact arc surface, so that when the sector wheel rotates to the section where the contact arc surface is located in the notch, the filling assembly is always at the same height, and the extension springs are required to enable the bottom surface of the notch to be always attached to the rim surface of the sector wheel.

The length of the driving rod and the length of the driven rod or the spacing distance of the driven rods can be designed according to requirements, and can be selectively designed according to the following conditions: for example, the driving shaft can rotate for a circle, and the driving rod drives one driven rod to press the filling switch and then completely separate the filling switch; or the driving shaft can rotate for two circles, and the filling switch is pressed down once after the driving rod drives the two driven rods, and then the filling switch is completely separated. The method relates to the setting of the filling frequency or the filling preparation working time, and can facilitate operators to flexibly control the filling rhythm and carry out automatic filling orderly. In addition, preferably, the circle center of the arc-shaped poking plate is located on the axis of the driving shaft, and the edge of the free end of the arc-shaped poking plate is a curved rod-shaped body which is used for being in smooth contact fit with the filling switch.

As a preferred implementation structure, the filling assembly comprises a storage barrel for storing liquid food, the top of the storage barrel is fixedly connected with the pushing device, and a liquid outlet channel is formed in the bottom of a liquid storage cavity in the storage barrel; the bottom of the storage barrel is coaxially and fixedly connected with a cylinder, the liquid outlet channel is positioned above the axis of the cylinder, and a plurality of return springs are axially connected inside the wall of the cylinder; the filling part is of a conical shell structure with a cone angle facing the clamping table, a through hole is formed in the conical tip of the filling part so that the conical tip can serve as the filling needle, a piston rod is fixedly connected to the inner circular conical hole wall of the filling part, and the piston of the piston rod can be inserted into the liquid outlet channel to close the liquid outlet channel; an annular flange is coaxially and fixedly connected to the outer wall of the filling part, the filling part above the annular flange and the cylinder are coaxially inserted into the cylinder in a dynamic sealing fit mode, the end part of the return spring is connected to the end face of the annular flange, and the elastic force of the return spring is required to enable the end face of the annular flange to be tightly attached to the end face of the cylinder under a non-working state so that the piston just closes the liquid outlet channel; the filling switch is arranged on one side of the annular flange and comprises an inclined plate capable of being in contact with the arc-shaped poking plate and an L-shaped plate capable of being inserted into the annular flange in an L-shaped mode in a sliding mode, the upper end of the inclined plate is connected with the top of the vertical section of the L-shaped plate, the horizontal section of the L-shaped plate is connected into the annular flange in a sliding fit mode through a compression spring, and under the connection effect of the compression spring, the free end of the horizontal section is always located into the annular flange and cannot slide out of the annular flange completely. Further, on the basis of the above structure, the cavity inside the annular flange is filled with compressed gas; the inner cavity of the storage barrel is divided into a left chamber and a right chamber which are relatively independent, the liquid outlet channel is arranged between the two chambers, the left chamber close to one side of the filling switch is used for storing compressed air and is communicated with the cavity inside the flange, and the right chamber is used for storing liquid food; a through hole is arranged on a partition wall between the liquid outlet channel and the left bin, a mounting ring, a conical spring, a sliding plug, a bearing sleeve, a fixed plug and a conical plug are sequentially fixed in the through hole from left to right, the large end of the conical spring is fixedly connected to the end surface of the mounting ring, the small end of the conical spring is fixedly connected to the center of the end surface of the sliding plug, the sliding plug is fixedly connected with the small end of the conical plug through a sliding rod inserted in the bearing sleeve in a sliding fit manner, a conical hole communicated with the top of the liquid outlet channel is formed in the fixed plug, and the conical plug can be plugged into the conical hole, so that in a non-working state, the conical plug plugs the conical hole of the fixed plug to be sealed through elastic tension of the conical spring; and the through hole section to which the sliding plug between the sliding plug and the fixed plug can not slide is communicated with the right bin through the drainage hole. More specifically, still be equipped with a straw of installing the immersible pump in the right bin, straw one end is located the bottom of right bin, and the other end stretches into in the drainage hole and must not contact with the drainage hole inner wall for send into the inlet liquid pipeline of liquid food in the right bin and connect in right bin and lean on its bottom department.

As a preferred embodiment, specifically, the neck hole of the filling neck is a stepped blind hole gradually decreasing from top to bottom, the bottom of the stepped blind hole is made of a pierceable material, especially a food-grade rubber material, a circle of sliding pins capable of elastically stretching radially toward the hole is circumferentially arranged on the side wall of the stepped blind hole, a limit ring is coaxially and fixedly connected to the outer wall of the filling needle, and when the filling needle pierces the bottom of the stepped blind hole, the limit ring pushes the sliding pins into the side wall of the hole, and then moves downward to continue to move to be pressed by the sliding pins popped up again when contacting with the stepped surface of the stepped blind hole. Furthermore, in order to facilitate the lifting of the sliding pin to retract into the hole side wall, one end of the sliding pin, which is positioned in the hole side wall, is also connected with one end of a pull rope, and the other end of the sliding pin, which penetrates through the clamping spring, extends out of the filling neck and is connected with a pull ring.

Compared with the prior art, the invention has the following beneficial effects: the driving disc and the filling switch are driven by a driving rod and a transmission rod which are arranged in front of and behind the driving shaft, the driving disc is fixedly connected with the objective table and can synchronously rotate, the driving rod drives the clamping table on the objective table to move to a preset position and slightly stay, the driving rod and a filling assembly which vertically moves downwards to a set position are in place, the driving rod continuously rotates, the filling needle starts to penetrate into a filling neck of a liquid food box on the clamping table, the filling starts, the driving rod continuously rotates within a certain angle range, the filling needle continuously penetrates towards one side of the clamping table, then, the continuous rotation of the driving rod can lead the clamping table on the objective table to be gradually far away from the filling needle, and meanwhile, the pushing device can also push the filling assembly to move upwards to reset, so that the filling needle pulls out the liquid food box from the clamping table through the filling neck, is connected to the filling needle, and residual liquid food liquid is continuously injected into the liquid food box, the filling time is saved, the filling sufficiency of liquid food is improved, the waste is reduced, after the filling needle is pulled out, the bottom of the filling neck can be automatically closed or only a small hole is left, and the subsequent selective adding of a box cover or the sticking of sealing paper is facilitated. In addition, the structure of the filling machine is purely mechanical, the requirement on the environment is low, the filling machine is convenient to use and maintain daily, the manufacturing cost is low, and the filling machine can be used as a better alternative filling device.

Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a partial schematic view of the structure of FIG. 1 at the post-fill assembly when the predetermined position is reached;

FIG. 3 is a schematic view of a filling assembly;

FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3;

FIG. 5 is another schematic view of the filling assembly;

FIG. 6 is an enlarged view taken at I in FIG. 5;

FIG. 7 is an enlarged view taken at II in FIG. 5;

fig. 8 is a schematic view of the fitting structure between the sector wheel and the contact plate.

The filling device comprises a driving disk 1, a driven rod 2, a driving shaft 3, a driving rod 4, a driving rod 5, an arc-shaped poking plate 6, a filling assembly 7, a storage barrel 701, a horizontal sinking platform 7011, a piston rod 702, a cylinder 703, a return spring 704, a filling needle 705, an annular flange 706, a filling switch 707, a compression spring 708, a liquid outlet channel 709, a through hole 710, a mounting ring 711, a conical spring 712, a sliding plug 713, a bearing sleeve 714, a sliding rod 715, a conical plug 716, a fixing plug 717, a drainage hole 718, a sliding column pin 719, a limiting ring 720, a pull ring 721, a step blind hole 722, a filling neck 8, a liquid food box 9, a clamping platform 10, a driving gear 11, a transmission gear assembly 12, a worm gear mechanism 13, a sector wheel 14, a suction pipe 15, a liquid inlet pipeline 16, a guide rail plate 17, an extension spring 18, a contact plate 19 and a worm shaft 20.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the functions of the invention clearer and easier to understand, the invention is further explained by combining the drawings and the detailed implementation mode:

the embodiment discloses a filling equipment for full-automatic high accuracy food processing, including driver part, filling part and objective table, particularly, as shown in fig. 1-2, the objective table can rotate around its central intermittent type nature, is equipped with a plurality of clamping platform 10 that is used for the fixed liquid food box 9 of treating the filling on the objective table, and all clamping platforms 10 use objective table rotation center to be the setting of annular array as the centre of a circle, when the objective table rotates clamping platform 10 intermittently reachs preset position and stops the scheduled time. Each liquid food box 9 is provided with a filling neck 8 for filling liquid food. In specific implementation, the filling component comprises a filling assembly 7 which moves up and down through a pushing device, when the clamping table 10 rotates to a preset position, the pushing device pushes the filling assembly 7 to a set position right above the clamping table 10, and the bottom of the filling assembly 7 is provided with a filling needle 705 which can elastically stretch and retract towards one side of the clamping table 10 which rotates to reach the preset position. Each filling assembly 7 is provided with a filling switch 707, and when the filling switch 707 is pressed, the filling needle 705 extends toward the filling neck 8 and finally can penetrate into the filling neck 8 to be connected with the filling neck 8 into a whole to move synchronously, that is, the filling neck 8 is fixed on the filling needle 705, and the fixing connection force of the filling needle is enabled to be as follows: when the driving disc 1 continues to rotate, the liquid food box 9 is separated from the clamping table 10 due to the drag of the filling needle 705, so that the liquid food box 9 is connected to the filling needle 705, and the liquid food is continuously filled after the filling needle 705 is penetrated. It should be noted that, during the process of puncturing the filling needle 705, the filling needle 705 can be in dynamic sealing fit with the filling neck 8 all the time, so as to prevent the liquid food from leaking out from the joint between the two; during specific manufacturing, the filling needle 705 can be made into a sharp stainless steel needle tube, the filling neck 8 is a diaphragm with the bottom made of elastic materials such as silica gel and the like and the thickness of the diaphragm reaches 0.5-1cm, when the stainless steel pierces the diaphragm, the elastic materials can tightly wrap the stainless steel needle tube, so that liquid food liquid during filling is prevented from overflowing, the filling neck 8 is enabled to be adhered to the stainless steel needle tube all the time, and in order to improve the adhesion connecting force, the outer wall of the stainless steel needle tube can be made into a barb structure to prevent the filling neck 8 from falling and separating. The filling needle 705 can also be mounted by replacing the syringe with a stainless steel needle, rather than a cone, so that it is better inserted into the elastomeric material attachment and not easily separated, and the hole of the elastomeric material will automatically close and seal after being pulled out. In addition, the driving part in this embodiment includes a rotatable driving disc 1, which is coaxially and fixedly connected with the objective table, so that the rotation axis of the driving disc 1 is coaxial with the rotation axis of the objective table and the driving disc 1 is located behind the objective table and the filling part, i.e. according to the orientation shown in fig. 1, when the driving disc 1 is directly opposite to the driving disc 1, the driving disc 1 is located at the rearmost position. Meanwhile, the driven rods 2 are fixedly connected to the peripheral edges of the driving disk 1, and the driven rods 2 are arranged in an annular array with the center of the circle of the driving disk 1 as the center, such as four, six, eight, etc. The filling equipment of the embodiment further comprises a driving shaft 3 capable of rotating automatically, the driving shaft 3 is driven by a motor and the like, an active rod 4 and a transmission rod 5 which form an acute angle with each other are fixedly connected to the driving shaft 3, the active rod 4 is positioned behind the transmission rod 5 and in front of the driving shaft 3 in the rotating direction, namely, when the driving shaft 3 rotates clockwise in the position shown in figure 1, the active rod 4 is positioned on one side of the front end of an arrow which rotates clockwise in a circle, and the active rod 4 is shorter than the transmission rod 5 so as to toggle the filling switch 707 to enable the active rod 4 not to interfere with the filling assembly 7, and the transmission rod 5 is longer for the larger filling assembly 7. Specifically, an arc-shaped toggle plate 6 extending towards one side of a driving rod 4 is fixedly connected at the free end of the driving rod 5 towards one side of a driving disc 1, when the driving shaft 3 rotates, the driving rod 4 of the driving rod contacts with a driven rod 2 to toggle the driving disc 1 to rotate reversely relative to the driving shaft 3, in the rotating process, when the clamping table 10 is rotated to a preset position, the pushing device pushes the filling assembly 7 to a set position right above the clamping table 10, namely the filling assembly 7 and the liquid food box 9 on the clamping table 10 are respectively in place, then when the driving rod 4 continues to rotate, the arc-shaped toggle plate 6 and the filling switch 707 are in extrusion contact to be completely separated, in the process that the filling needle 705 rebounds and moves upwards along with the pulling action of the pushing device, the liquid food box 9 is torn from the clamping table 10, and the liquid food box 9 is connected to the filling needle 705, the filling needle 705 continues to drip liquid food product liquid to complete a complete and full pour.

In this embodiment, the pushing device may be a hydraulic rod automatically controlled by the controller, or may be a purely mechanical control structure, and the structure is linked with a series of structures driven by the driving shaft 3, so as to be more ingenious and efficient. The concrete structure is as follows: referring to fig. 8, the device comprises a driving gear 11, a transmission gear assembly 12, a worm and gear mechanism 13, a sector wheel 14, a guide rail plate 17, an extension spring 18 and a contact plate 19, wherein the driving gear 11 is fixedly connected to the driving shaft 3, the driving gear 11 drives the worm and gear mechanism 13 to rotate through the transmission gear assembly 12, the sector wheel 14 is fixedly connected to one end, where a worm shaft 20 of the worm and gear mechanism 13 is located, of a driving disc 1, a rim of the sector wheel 14 comprises a section of contact arc surface, the center of the contact arc surface is located on the axis of the worm shaft 20, and the radius value of the contact arc surface is greater than the distance from the point at the rest wheel edges of the sector wheel 14 to the center of the circle; the filling assembly 7 is slidably connected to a pair of guide rail plates 17 arranged in parallel and does not depart from guide grooves on the guide rail plates 17, lug plates are respectively and fixedly connected to two outer side surfaces of the two guide rail plates 17 in a perpendicular manner, the lug plates are connected with the top of the filling assembly 7 through extension springs 18 and enable filling components to be vertically suspended against the guide rail plates 17, the top of the filling assembly 7 is also vertically connected with a contact plate 19, a free end of the contact plate 19 is provided with an arc-shaped notch, the bottom surface of the notch is adapted to the radian of the contact arc-shaped surface, so that when the sector wheel 14 rotates in the notch to a section where the contact arc-shaped surface is located, the filling assembly 7 is always at the same height, and the extension springs 18 are required to enable the bottom surface of the notch to be always attached to the rim surface of the sector wheel 14, namely the extension springs 18 are always in a stretching state, the filling assembly 7 is always in an upward pulling state, so that the filling assembly 7 is stable and reliable when sliding up and down. When the filling machine works, the driving shaft 3 rotates and drives the worm shaft 20 to rotate simultaneously, so that the sector wheel 14 rotates, the distance from the rim surface of the sector wheel 14 to the rotating shaft of the sector wheel, namely the distance from the rim surface of the worm shaft 20 to the circle center of the worm shaft 20 is different, and the contact arc-shaped surface section is the largest, therefore, on the basis of the execution action of the mechanisms, the time point when the filling assembly 7 moves to the set position is directly related to the driving shaft 3, when the liquid food box 9 on the clamping table 10 driven by the driving shaft 3 moves to the set position, the contact arc-shaped surface of the sector wheel 14 driven by the driving shaft 3 also transports the filling assembly 7 to the preset position, and the liquid food box can stay at the position for a certain time, so that the action of the filling switch 707 is executed, and the filling execution of the filling needle 705 is finished. The pure mechanical control is slightly influenced by temperature and humidity, is easy to manufacture, and has an objective and understandable structure, so that common operators can use and maintain the pure mechanical control easily and freely. The worm shaft 20 of this embodiment has rolling bearings at both ends, and the central angle corresponding to the contact arc surface is equal to or less than 90 degrees. The transmission gear assembly 12 comprises three cylindrical gears which are meshed in sequence, and the cylindrical gear which is closest to the worm gear mechanism 13 is coaxially and fixedly connected with a worm wheel in the worm gear mechanism 13.

As specific implementation details, the length of the driving rod 4, and the length of the driven rod 2 or the spacing distance of the driven rods 2 can be designed as required by those skilled in the art, and can be selectively designed according to the following conditions: for example, the driving shaft 3 can rotate for a circle, the driving rod 4 drives one driven rod 2, and the filling switch 707 is pressed and then completely separated; or the driving shaft 3 may rotate for two cycles, and the filling switch 707 may be pressed once after the driving rod 4 toggles the two driven rods 2, and then completely separated. The method relates to the setting of the filling frequency or the filling preparation working time, and can facilitate operators to flexibly control the filling rhythm and carry out automatic filling orderly.

On the other hand, referring to fig. 3-4 in particular, the filling assembly 7 of the present embodiment includes a storage barrel 701 for storing liquid food, the pushing device is fixed on the top of the storage barrel 701, and a liquid outlet passage 709 is opened at the bottom of the storage cavity inside the storage barrel 701. A cylinder 703 is coaxially and fixedly connected to the bottom of the storage barrel 701, the liquid outlet passage 709 is positioned above the axis of the cylinder 703, and a plurality of return springs 704 are axially connected to the inner part of the wall of the cylinder 703. The present embodiment further includes a filling portion, the filling portion is a conical shell structure with a cone angle facing the clamping platform 10, a conical tip of the filling portion has a through hole to make the conical tip serve as the filling needle 705, a piston rod 702 is fixedly connected to an inner circular conical hole wall of the filling portion, and a piston of the piston rod 702 can be inserted into the liquid outlet passage 709 to close the liquid outlet passage. An annular flange 706 is coaxially and fixedly connected to the outer wall of the filling part, the filling part above the annular flange 706 and the cylinder 703 are coaxially inserted into the cylinder 703 in a movable sealing fit manner, the end of the return spring 704 is connected to the end face of the annular flange 706, and the elastic force of the return spring 704 makes the end face of the annular flange 706 tightly contact with the end face of the cylinder 703 in a non-working state, so that the piston just closes the liquid outlet passage 709. The annular flange 706 is provided with the filling switch 707 on one side, the filling switch 707 comprises an inclined plate capable of contacting with the arc-shaped poking plate 6 and an L-shaped plate capable of being inserted into the annular flange 706 in a sliding mode, the upper end of the inclined plate is connected with the top of the vertical section of the L-shaped plate, the horizontal section of the L-shaped plate is connected in the annular flange 706 in a sliding fit mode through a compression spring 708, and under the connection effect of the compression spring 708, the free end of the horizontal section is always located in the annular flange 706 and cannot slide out of the annular flange 706 completely. The design structure of the filling assembly 7 is simple and practical, the stability is good, the inclined plate of the filling switch 707 can be well contacted and transmitted with the arc-shaped poking plate 6, clamping stagnation is not easy to occur, the inclined plate is better matched with the arc-shaped poking plate 6 in the design for transmission, and the filling switch 707 at the moment is suitable to be a rod-shaped body, namely the width is narrow; in addition, when the piston rod 702 is pulled vertically downwards, the liquid food liquid leaks out from the storage barrel 701 and flows into the conical filling part, so that the liquid food liquid flowing down from the storage barrel 701 is fully collected, even if the filling part retracts upwards under the action of the return spring 704 and returns, the liquid food liquid flowing out from the inner wall of the liquid outlet channel 709 can continue flowing out along the inner conical surface of the filling part and is injected into the liquid food box 9 through the filling needle 705, the filling needle 705 reaches the dotted line position shown in fig. 7, namely after the filling needle 705 penetrates into the filling neck 8, the piercing fit of the filling needle 705 can be designed into interference fit, so that the filling needle 705 pulls the liquid food box 9 in the clamping table 10 upwards and moves upwards synchronously when the return spring 704 retracts, so that the liquid food box 9 is always connected to the filling needle 705 before the next filling process, and therefore, the residual liquid food liquid in the filling part at the upper part of the filling needle 705 can continue to move upwards towards the liquid food box Permeate into the bottle and continue to be fully filled within the interval time of the working procedures. In addition, in the embodiment, the inner cavity of the filling component for storing the liquid food can be made into an annular revolving body structure, the bottom of the inner cavity is an annular groove with a V-shaped cross section and is mainly used for depositing impurities which are harmless and can affect the clarity, the liquid outlet passage 709 is in a horn-shaped structure, a large port of the horn-shaped structure is arranged towards the clamping table 10, an inverted annular horizontal sinking table 7011 is arranged at the end face of the large port, the horizontal sinking platform 7011 is coaxial with the filling needle 705, and the liquid food liquid flowing out of the trumpet-shaped liquid outlet passage 709 is due to the design structure of the inverted sinking platform, the liquid flowing out is intercepted and directly dropped into the filling part due to the dead weight, so that the liquid can flow into the filling needle 705 (namely the cone angle of the filling part) as quickly and fully as possible.

Based on the above structural design, in particular, the cavity inside the annular flange 706 of the present embodiment is filled with compressed gas; as shown in fig. 5-6, the inner cavity of the storage barrel 701 is divided into two relatively independent left and right chambers, and the liquid outlet passage 709 is disposed between the two chambers, wherein the left chamber on the side of the filling switch 707 is used for storing compressed air and is communicated with the cavity inside the flange, so that the pressure inside the left chamber can be adjusted by the filling switch 707, and the right chamber is used for storing liquid food. A through hole 710 is arranged on a partition wall between the liquid outlet passage 709 and the left bin, as shown in fig. 5-6, a mounting ring 711, a conical spring 712, a sliding plug 713, a bearing sleeve 714, a fixing plug 717 and a conical plug 716 are sequentially fixed in the through hole 710 from left to right, the large end of the conical spring 712 is fixedly connected to the end surface of the mounting ring 711, the small end of the conical spring 712 is fixedly connected to the center of the end surface of the sliding plug 713, the sliding plug 713 is fixedly connected to the small end of the conical plug 716 through a sliding rod 715 which is inserted into the bearing sleeve 714 in a sliding fit manner, a conical hole communicated with the top of the liquid outlet passage 709 is formed in the fixing plug 717, and the conical plug 716 can be plugged into the conical hole, so that in a non-working state, the conical plug 716 is plugged by elastic tension of the conical spring 712 to seal the conical hole of the fixing plug 717. The through hole 710 section between the sliding plug 713 and the fixing plug 717, to which the sliding plug 713 cannot slide, communicates with the right chamber through the drainage hole 718. More specifically, a suction pipe 15 provided with a submersible pump is further arranged in the right chamber, one end of the suction pipe 15 is positioned at the bottom of the right chamber, the other end of the suction pipe 15 extends into the drainage hole 718 and cannot be in contact with the inner wall of the drainage hole 718, and a liquid inlet pipeline 16 for feeding liquid food into the right chamber is connected to the right chamber close to the bottom of the right chamber and can be used for fully pumping away the liquid, and the liquid suction device is particularly suitable for liquid needing to be properly settled. When the filling switch 707 is pressed by the arc-shaped toggle plate 6, the piston rod 702 moves down in time to gradually open the liquid outlet passage 709, however, the compression spring 708 is required to be compressed by a certain distance in the horizontal section of the filling switch 707 to reduce the cavity inside the annular flange 706, so as to indirectly compress the left chamber, gradually increase the pressure in the left chamber, and push the conical plug to separate from the fixed plug 717 after the pressure in the left chamber is increased to a certain degree, thereby opening the passage between the right chamber and the liquid outlet passage 709. The above structural design is mainly that on the basis that the piston rod 702 controls the opening and closing of the liquid outlet channel 709, a pneumatic control switch is additionally arranged to control the connection and the disconnection of the right bin and the liquid outlet channel 709, so as to realize a double opening and closing mechanism of a liquid food liquid transportation line of a filling part, the pressing action of a filling switch 707 is realized, and simultaneously, the related double opening and closing modes of pneumatic and mechanical braking are realized.

In order to better realize the piercing filling of the filling needle 705 and ensure that the filling needle 705 can take the liquid food box 9 away from the clamping table 10 for continuous filling when the filling part retracts after penetrating into the filling neck 8, as shown in fig. 7, the neck hole of the filling neck 8 is a stepped blind hole 722 gradually reduced from top to bottom, the bottom of the stepped blind hole 722 is made of a pierceable material, especially a food-grade sizing material, a circle of sliding pins 719 capable of elastically expanding and contracting in the radial direction of the hole is circumferentially arranged on the hole side wall of the stepped blind hole 722, a limit ring 720 is coaxially and fixedly connected to the outer wall of the filling needle 705, when the filling needle 705 pierces the bottom of the stepped blind hole 722, the limit ring 720 extrudes the sliding pins 719 into the hole side wall and then moves downwards to be pressed by the sliding pins 719 ejected again when contacting with the step surface of the stepped blind hole 722, so as to fixedly connect the filling part and the liquid food box 9 together, the filling needle 705 moves back to take the liquid food cartridge 9 along with it. Further, in order to facilitate pulling the sliding pin 719 back into the hole sidewall, a pull string is connected to the end of the sliding pin 719 inside the hole sidewall, and the other end of the sliding pin 719 extends out of the filling neck 8 after passing through the clamp spring and is connected to a pull ring 721.

When the filling machine is used, the driving rods 4 and the transmission rods 5 which are arranged in tandem are driven in the circumferential direction of rotation and driven by the driving shaft 3, the driving rods 4 firstly and gradually poke and rotate oppositely to enable the driving disc 1 which is coaxially and fixedly connected and is arranged at a preset position to move in place together with the clamping table 10, then the arc-shaped poking plate 6 driven by the transmission rod 5 is gradually contacted and extruded with the filling switch 707 of the filling component 7 which moves downwards and vertically and approaches, due to the special structural design of the filling machine, when the driving shaft 3 further rotates, the arc-shaped poking plate 6 is closer and closer to and extrudes the filling switch 707 within a certain stroke, so that the arc-shaped poking plate 6 and the filling switch 707 gradually approach, contact and extrude until the filling switch 707 is finally and completely separated, and under the further synchronous rotation of the clamping table 10 along with the driving disc 1 and the upward retraction of the filling component 7 by the pushing device, the filling needle 705 is relatively far from the clamping table 10, and during this far process, the filling needle 705 directly takes away the liquid food cartridge 9 from the clamping table 10 due to the piercing connection with the filling neck 8, so that the liquid food in the filling assembly 7 can be filled into the liquid food cartridge 9 continuously in the subsequent process interval. It should be noted that the elastic and flexible filling needle 705 is controlled by the filling switch 707, and the filling needle 705 is inserted into the filling neck 8 by piercing while the filling switch 707 is pressed, and is filled by injection, so as to prevent the liquid food from leaking during filling, and further to simplify the filling process and the convenience of filling, because conventional filling requires that the filling tube is just inserted into the bottle mouth or box mouth, which is quite precise, but this piercing connection mode does not have the problem, and can pierce and fill at all pierceable positions inside the filling neck 8, and is particularly suitable for light and small liquid food, for example, the hole bottom of the stepped blind hole 722 in the above embodiment has a large hole bottom area, and the allowable movement range of the filling piercing can be large, not only has extremely low requirement on the precision of the filling action, but also can better realize sealing during filling.

Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.

Claims

1. The utility model provides a filling equipment for full-automatic high accuracy food processing which characterized in that: comprises a driving component, a filling component and an object stage, wherein,

the filling component comprises a filling assembly which moves up and down through a pushing device, and the bottom of the filling assembly is provided with a filling needle which can elastically stretch and retract towards one side of the clamping table which rotates to reach a preset position; the filling assembly is provided with a filling switch, when the filling switch is pressed, the filling needle pierces the filling neck and is connected with the filling neck into a whole to continuously fill liquid food, and the liquid food box can be separated from the clamping table when the driving disc is further rotated by the connecting force between the filling needle and the filling neck;

the driving part comprises a driving disc which can rotate and is coaxially and fixedly connected with the objective table, so that the rotation axis of the driving disc is coaxial with the rotation axis of the objective table, and the driving disc is positioned behind the objective table and the filling part; driven rods are fixedly connected to the peripheral edge of the driving disk, and the driven rods are in an annular array by taking the circle center of the driving disk as the center; the driving shaft is fixedly connected with a driving rod and a transmission rod which form an acute angle with each other, the driving rod is positioned at the back of the transmission rod and at the front side of the driving shaft in the rotating direction, and the driving rod is shorter than the transmission rod; an arc-shaped toggle plate extending towards one side of the driving rod is fixedly connected at the free end of the transmission rod towards one side of the driving disk, when the driving shaft rotates, the driving rod of the driving rod is in contact with the driven rod so as to toggle the driving disk to rotate reversely relative to the driving shaft, and in the rotating process, when the clamping table rotates to a preset position, the pushing device pushes the filling assembly to a set position right above the clamping table at the moment, and then the arc-shaped toggle plate is in extrusion contact with the filling switch to be completely separated;

the pushing device comprises a driving gear, a transmission gear assembly, a worm and gear mechanism, a sector wheel, a guide rail plate, an extension spring and a contact plate, the driving gear is fixedly connected to the driving shaft, the driving gear drives the worm and gear mechanism to rotate through the transmission gear assembly, one end, where a worm shaft of the worm and gear mechanism is located, of a driving disc is fixedly connected with the sector wheel, a rim of the sector wheel comprises a section of contact arc surface, the circle center of the contact arc surface is located on the axis of the worm shaft, and the radius value of the contact arc surface is larger than the distance from points at the rest wheel edges of the sector wheel to the circle center; the filling assembly is connected to the guide rail plates arranged in parallel in a sliding mode and does not deviate from the guide grooves in the guide rail plates, lug plates are fixedly connected to two outer side surfaces of the two guide rail plates respectively and vertically, the lug plates are connected with the top of the filling assembly through extension springs and enable filling parts to be vertically suspended against the guide rail plates, the top of the filling assembly is also vertically connected with the contact plate, the free end of the contact plate is provided with an arc-shaped notch, the bottom surface of the notch is matched with the radian of the contact arc surface, so that when the sector wheel rotates to the section where the contact arc surface is located in the notch, the filling assembly is always at the same height, and the extension springs are required to enable the bottom surface of the notch to be always attached to the rim surface of the sector wheel;

a driving disk and a filling switch are driven by a driving rod and a transmission rod which are arranged in tandem of the driving shaft, the driving disk is fixedly connected with the objective table, can synchronously rotate, the driving rod drives the driving disc to drive the clamping table on the objective table to move to a preset position and slightly stay, the filling assembly which vertically moves downwards to a set position at the same time is also in place, the driving rod continues to rotate, the filling needle begins to be inserted into the filling neck of the liquid food box on the clamping table, the filling begins, the driving rod continues to rotate for a certain angle, the filling needle continues to be inserted towards one side of the clamping table, then, the continuous rotation of the driving rod can lead the clamping table on the objective table to be gradually far away from the filling needle, and meanwhile, the pushing device pushes the filling assembly to move upwards and reset, so that the filling needle pulls the liquid food box out of the clamping table through the filling neck, is connected to the filling needle and continues to inject residual liquid food into the liquid food box.

2. The filling equipment for full-automatic high-precision food processing according to claim 1, wherein: the circle center of the arc-shaped poking plate is located on the axis of the driving shaft, the edge of the free end of the arc-shaped poking plate is a bent rod-shaped body, and the rod-shaped body is used for being in smooth contact fit with the filling switch.

3. The filling apparatus for full-automatic high-precision food processing according to claim 1 or 2, wherein: and rolling bearings are arranged at two ends of the worm shaft, and the central angle corresponding to the contact arc surface is less than or equal to 90 degrees.

4. The filling equipment for full-automatic high-precision food processing according to claim 1, wherein: the transmission gear assembly comprises three cylindrical gears which are meshed in sequence, and the cylindrical gear closest to the worm gear mechanism is coaxially and fixedly connected with a worm wheel in the worm gear mechanism.