CN111890541A - Gypsum board stile high accuracy automatic regulating apparatus of right angle degree - Google Patents
Gypsum board stile high accuracy automatic regulating apparatus of right angle degree Download PDFInfo
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- CN111890541A CN111890541A CN202010640395.7A CN202010640395A CN111890541A CN 111890541 A CN111890541 A CN 111890541A CN 202010640395 A CN202010640395 A CN 202010640395A CN 111890541 A CN111890541 A CN 111890541A
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- gypsum board
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0072—Product control or inspection
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Abstract
The embodiment of the invention discloses a gypsum board vertical edge high-precision automatic adjusting device, which comprises a forming conveying mechanism for conveying formed gypsum boards and a control system arranged on the forming conveying mechanism, wherein the forming conveying mechanism is provided with an angle detection mechanism for detecting the vertical angle of the formed gypsum boards and a vertical edge adjusting and executing mechanism for adjusting and correcting the formed gypsum boards with unqualified vertical edge right angles, the invention carries out three-dimensional image capture on the vertical edges of the gypsum boards to obtain the vertical edge right angle information of the gypsum boards, and the control system analyzes and calculates the obtained information to judge whether the vertical edge right angles of the gypsum boards exceed the allowable angle deviation range, the detection on the vertical edge right angles of the gypsum boards is more accurate and the detection coverage range is larger, and the vertical edge adjusting and executing mechanism is controlled to adjust and correct the unqualified vertical edge right angles of the gypsum boards, the adjustment is more timely and effective, the number of unqualified products of the gypsum board is reduced, and the production cost is saved.
Description
Technical Field
The embodiment of the invention relates to the technical field of gypsum board vertical edge detection, in particular to a high-precision automatic adjusting device for the vertical edge right angle of a gypsum board.
Background
The gypsum board is a material made of building gypsum as main raw material, has the advantages of light weight, high strength, thin thickness, convenient processing, sound and heat insulation, water resistance and the like, is one of the emphatically developed novel light boards, and is widely applied to the inner walls of buildings such as houses, office buildings, shops and the like.
Present gypsum board is in the production process, the right angle of panel limit portion is an important index of weighing gypsum board appearance quality, generally judge through artifical judgement or punctiform laser sensor scanning whether qualified gypsum board edgewise right angle in current production, and control adjustment gypsum board edgewise right angle through the manual work, but judge easy error through the manual work, be difficult to discern small angle error, and punctiform laser sensor can only detect gypsum board portion edgewise data, it is less to detect the coverage, secondly, adjust the edgewise shaping of gypsum board through the manual work and make the manual work great, and can not in time make the adjustment, consequently, need design a gypsum board edgewise right angle high accuracy automatic regulating apparatus.
Disclosure of Invention
Therefore, the embodiment of the invention provides a high-precision automatic adjusting device for the vertical edge of a gypsum board, which solves the problems that the detection error of the vertical edge of the gypsum board is large, the detection coverage is small, and the vertical edge of the gypsum board cannot be adjusted in time when the vertical edge of the gypsum board is detected to be unqualified, so that the unqualified number of products is large.
In order to achieve the above object, an embodiment of the present invention provides the following:
a high-precision automatic regulator for the vertical angle of gypsum board.
The invention relates to a preferable scheme, which comprises a forming and conveying mechanism for conveying formed gypsum boards and a control system arranged on the forming and conveying mechanism, wherein the forming and conveying mechanism is provided with an angle detection mechanism for detecting the vertical angle of the formed gypsum boards and a vertical edge adjusting and executing mechanism for adjusting and correcting the vertical angle of unqualified vertical edge formed gypsum boards, the angle detection mechanism is used for acquiring the vertical angle image information of the formed gypsum boards, the control system is used for receiving the image information to analyze and calculate whether the vertical angle of the formed gypsum boards is qualified, and the control system controls the vertical edge adjusting and executing mechanism to adjust the processing parameters of the vertical angle of the formed gypsum boards when analyzing and obtaining the unqualified vertical angle information of the formed gypsum boards.
As a preferable scheme of the invention, the angle detection mechanism comprises supports arranged at two sides of the forming and conveying mechanism and two bidirectional synchronous movement mechanisms arranged at opposite sides of the two supports, each bidirectional synchronous movement mechanism is provided with a 3D camera for shooting the vertical edge information of the gypsum board, and the control system receives the vertical edge information of the gypsum board shot by the 3D camera, analyzes and calculates the vertical edge information and sends instruction information to the vertical edge adjustment executing mechanism.
As a preferred scheme of the invention, the bidirectional movement synchronization mechanism comprises a mounting plate fixedly connected with one side opposite to the two supports and two supports symmetrically and fixedly connected to the bottom of the mounting plate, a bidirectional screw and a guide rod are sequentially mounted between the two supports from top to bottom, one end of the bidirectional screw is connected with a first motor, and two connecting plates for mounting a 3D camera are symmetrically and commonly mounted on the bidirectional screw and the guide rod.
As a preferable proposal of the invention, the vertical side adjusting executing mechanism comprises a U-shaped bracket which is arranged in an inverted way and two horizontal displacement mechanisms which are symmetrically arranged at the top of the U-shaped bracket, the forming and conveying mechanism is positioned in the U-shaped bracket, the horizontal displacement mechanism comprises a displacement screw rod arranged at the top of the U-shaped bracket and an installation shaft arranged in parallel with the displacement screw rod, the displacement screw and the mounting shaft are jointly provided with a cylindrical gear set, the cylindrical gear set comprises a first gear arranged on the displacement screw and a second gear arranged on the mounting shaft and meshed with the first gear, one end of the mounting shaft is fixedly connected with a rotating handle, one end of the displacement screw is connected with a second motor, the displacement screw is in threaded connection with an L-shaped connecting rod which is in sliding connection with one side of the top of the U-shaped bracket, and the bottom of the L-shaped connecting rod is provided with a vertical edge mounting plate for mounting a vertical edge adjuster to adjust and correct the vertical edge of the gypsum board.
As a preferable scheme of the present invention, a shield for protecting the horizontal displacement mechanism is installed on the top of the U-shaped bracket, the rotating handle is located in an outer space of the shield, and a position scale for indicating a distance between the two vertical baffles is provided on one side of the shield.
As a preferable scheme of the present invention, the cylindrical gear set is a speed increasing device, and a transmission ratio of the cylindrical gear set is smaller than that of the speed increasing device.
As a preferred scheme of the invention, two sliding grooves are symmetrically formed in the side wall of the top of the U-shaped support, a sliding rod is mounted in each sliding groove, a sliding seat fixedly connected with the L-shaped connecting rod is sleeved on each sliding rod in a sliding manner, the sliding seats are connected in the corresponding sliding grooves in a sliding manner, and a vertical edge adjusting and marking mechanism for marking the vertical edge right-angle adjusting position of the gypsum board is arranged on each sliding seat.
As a preferable scheme of the present invention, the vertical edge adjustment marking mechanism includes a hollow rod fixedly connected to one side of the sliding seat, and a pressurizing pipe which is communicated with the inside of the hollow rod and supplies marking pigment to the inside of the hollow rod, and a plurality of pressure holes are linearly arranged at the bottom of the hollow rod.
According to a preferable scheme of the invention, one side of the connecting plate is fixedly connected with an extension plate positioned above a gypsum board conveyed by the forming and conveying mechanism, the bottom of the extension plate is fixedly connected with a square sleeve, a lifting screw is installed in the square sleeve, the top of the lifting screw is connected with a third motor installed at the top of the extension plate, the lifting screw is in threaded connection with a connecting column in sliding connection with the inside of the square sleeve, and the bottom of the connecting column is provided with a strip-shaped marking block for marking the position where the right angle of the vertical edge of the gypsum board is unqualified.
As a preferable embodiment of the present invention, a color mark sensor for detecting a color mark of the side-adjustment marking mechanism is installed at the bottom of the mounting plate, and the control system receives information detected by the color mark sensor and controls the angle detection mechanism to operate.
The embodiment of the invention has the following advantages:
according to the invention, the vertical edge of the gypsum board is subjected to three-dimensional image capture to obtain the vertical edge right-angle information of the gypsum board, the obtained information is analyzed, calculated and judged by the control system to judge whether the vertical edge right-angle of the gypsum board exceeds the allowable angle deviation range, the detection of the vertical edge right-angle of the gypsum board is more accurate and the detection coverage range is larger, and meanwhile, the vertical edge adjusting actuating mechanism is controlled to adjust and correct the unqualified vertical edge right-angle part of the gypsum board, so that the adjustment is more timely and effective, the number of unqualified products of the gypsum board is reduced, and the.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
FIG. 1 is a schematic structural diagram of a high-precision automatic adjusting device for the vertical angle of a gypsum board in an embodiment of the invention;
FIG. 2 is a schematic structural diagram of a portion of a dual homokinetic mechanism of an embodiment of the present invention;
FIG. 3 is a schematic side view of a side adjustment actuator according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a neutral position adjustment marking mechanism according to an embodiment of the present invention.
In the figure:
1-a forming and conveying mechanism; 2-a control system; 3-an angle detection mechanism; 4-adjusting the actuating mechanism in vertical side;
301-a scaffold; 302-bidirectional synchronous motion mechanism; 303-a 3D camera; 304-a support; 305-a bidirectional screw; 306-a guide bar; 307-connecting plate; 308-a first motor; 309-square sleeve; 310-lifting screw; 311-a third motor; 312-connecting column; 313-bar marker block; 314-a color patch sensor; 315-a mounting plate; 316-extension plate;
401-U shaped bracket; 402-horizontal displacement mechanism; 403-displacement screw; 404-mounting the shaft; 405-cylindrical gear set; 406-a stem; 407-a second motor; 408-L-shaped link; 409-a vertical edge baffle; 410-a shield; 411-position scale; 412-a chute; 413-a slide bar; 414-sliding seat; 415-a vertical edge adjustment marking mechanism; 416-a hollow rod; 417-a pressurized pipe; 418-pressure port.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 4, the invention provides a gypsum board vertical edge right-angle high-precision automatic adjusting device, which comprises a forming conveying mechanism 1 for conveying formed gypsum boards and a control system 2 arranged on the forming conveying mechanism 1, the forming and conveying mechanism 1 is provided with an angle detection mechanism 3 for detecting the right angle of the vertical edge of the formed gypsum board, and a vertical edge adjusting and executing mechanism 4 for adjusting and correcting the unqualified vertical edge squareness formed gypsum board, wherein the angle detection mechanism 3 is used for acquiring vertical edge squareness image information of the formed gypsum board, the control system 2 is used for receiving the image information, analyzing and calculating whether the vertical angle of the formed gypsum board is qualified or not, and the control system 2 controls the vertical edge adjusting and executing mechanism 4 to adjust the processing parameters of the vertical edge of the formed gypsum board when analyzing and obtaining the unqualified vertical edge right angle information of the formed gypsum board.
When the gypsum board vertical side imaging device is used, when a forming and conveying mechanism 1 conveys a gypsum board, information of the vertical side right angle of the gypsum board is acquired through the vertical side adjusting and executing mechanism 4 and the angle detecting mechanism 3, the vertical side of the whole gypsum board is subjected to three-dimensional imaging, the acquired information is transmitted to the control system 2 to be analyzed and calculated, an accurate value of the vertical side right angle of the gypsum board is obtained, the accurate value is matched with a deviation allowable value preset in the control system 2, and whether the gypsum board is qualified or not is judged.
If the vertical edge vertical angle value obtained through analysis and calculation is within the angle allowable deviation range, the vertical edge adjusting and executing mechanism 4 does not operate, and the angle detection device 3 continues to acquire information of subsequent gypsum board vertical edge vertical angles.
If the vertical edge vertical angle value obtained through analysis and calculation is outside the allowable angle deviation range, the control system 2 controls the vertical edge adjusting and executing mechanism 4 to operate, the vertical edge vertical angle of the gypsum board on the forming and conveying mechanism 2 is adjusted, after the vertical edge vertical angle of the gypsum board is adjusted, the angle detecting mechanism 3 continues to carry out information acquisition and secondary detection feedback on the gypsum board after the vertical edge vertical angle is adjusted until the vertical edge vertical angle of the gypsum board is qualified.
The angle detection mechanism 3 is to carrying out whole getting for instance to the gypsum board stile, and real-time detection, it is great to detect the scope that covers, and not the information feedback of single point, and it is higher to detect the precision, secondly can in time control stile adjustment actuating mechanism 4 to carry out in time the adjustment to the gypsum board stile to detecting unqualified result, avoids producing more unqualified gypsum board, reduces the defective rate of product, reduces loss and cost, and has reduced workman's intensity of labour.
The angle detection mechanism 3 comprises supports 301 arranged on two sides of the forming and conveying mechanism and two bidirectional synchronous movement mechanisms 302 arranged on one opposite sides of the two supports 201, each bidirectional synchronous movement mechanism 302 is provided with a 3D camera 303 used for shooting vertical edge information of a gypsum board, and the control system 2 receives the vertical edge information of the gypsum board shot by the 3D cameras 303, analyzes and calculates the vertical edge information and sends instruction information to the vertical edge adjusting and executing mechanism 4.
The angle detection mechanism 3 shoots the vertical edge of the gypsum board by using the 3D camera 303, sends the shot picture of the vertical edge of the gypsum board to the control system 2, analyzes and calculates the received information by the control system 2 to obtain the specific value of the vertical edge of the gypsum board, compares and judges the specific value of the vertical edge of the gypsum board with a preset vertical edge angle deviation allowable value, and controls the vertical edge adjustment execution mechanism 4 to make corresponding action.
Considering that the gypsum board moves on forming conveying mechanism 1, if 3D camera 303 is static, the relative motion between the two can make the information that 3D camera 303 acquireed appear the smear, drives 3D camera 303 and gypsum board equidirectional synchronous motion through two-way synchronous motion mechanism 302 for relative static between the two eliminates the smear that appears, makes the gypsum board vertical limit information of acquireing more clear, and detection accuracy is higher.
One side of gypsum board is provided with two 3D cameras 303, when one 3D camera 303 is in synchronous motion with the gypsum board, another 3D camera 303 is in reverse motion with the gypsum board with the same speed, when 3D camera 303 of synchronous motion detects and finishes reaching the motion terminal point, another 3D camera 303 of reverse motion is in the same phase motion with this 3D camera 303 of synchronous motion, 3D camera 303 of reverse motion becomes with gypsum board synchronous motion this moment, and 3D camera 303 of synchronous motion with the gypsum board before becomes with gypsum board reverse motion, two-way synchronous motion mechanism 302 guarantees all the time that one 3D camera 303 and gypsum board synchronous motion detect the vertical limit of gypsum board, guarantee the precision of testing result.
The bidirectional movement synchronization mechanism 302 comprises a mounting plate 315 fixedly connected with one side opposite to the two brackets 301 and two supports 304 symmetrically and fixedly connected to the bottom of the mounting plate 315, a bidirectional screw 305 and a guide rod 306 are sequentially mounted between the two supports 304 from top to bottom, one end of the bidirectional screw 305 is connected with a first motor 308, and two connecting plates 307 used for mounting the 3D camera 303 are symmetrically and commonly mounted on the bidirectional screw 305 and the guide rod 306.
The first motor 308 provides power to drive the bidirectional screw 305 to rotate, and drives the two connecting plates 307 to move towards or away from each other through thread engagement, so as to drive the 3D cameras 303 to move towards or away from each other, so that one of the 3D cameras 303 always keeps moving synchronously with the gypsum board to accurately acquire detection information.
When the two link plates 307 meet or the two link plates 307 meet the corresponding mount 304, the first motor 308 changes the rotational direction, changing the moving direction of the two link plates 307 so that it is opposite to the previous moving direction.
The vertical side adjusting actuator 4 comprises a U-shaped bracket 401 arranged in an inverted manner and two horizontal displacement mechanisms 402 symmetrically arranged at the top of the U-shaped bracket 401, the forming and conveying mechanism 1 is positioned in the U-shaped bracket 401, the horizontal displacement mechanism 402 comprises a displacement screw 403 arranged at the top of the U-shaped bracket 401 and an installation shaft 404 arranged in parallel with the displacement screw 403, a cylindrical gear set 405 is arranged on the displacement screw 403 and the installation shaft 404 together, the cylindrical gear group 405 comprises a first gear arranged on the displacement screw 403 and a second gear arranged on the mounting shaft 404 and meshed with the first gear, one end of the mounting shaft 404 is fixedly connected with a rotating handle 406, one end of the displacement screw 403 is connected with a second motor 407, the displacement screw 403 is in threaded connection with an L-shaped connecting rod 408 in sliding connection with one side of the top of the U-shaped support 401, and the bottom of the L-shaped connecting rod 408 is provided with a vertical edge baffle 409 for adjusting and correcting the vertical edge of the gypsum board by installing a vertical edge adjuster.
The vertical adjustment executing mechanism 4 receives the instruction of the control system 2 and performs corresponding execution action.
After the vertical edge adjusting and executing mechanism 4 receives an action instruction, the second motor 407 on the corresponding side is started according to the instruction, the second motor 407 drives the displacement screw 403 to rotate, the L-shaped connecting rod 408 is driven to move through thread engagement, the position of the vertical edge adjuster on the vertical edge baffle 409 is sequentially adjusted, the purpose of adjusting the vertical edge angle of the gypsum board is achieved, and the vertical edge angle of the gypsum board after passing through the vertical edge adjuster with the adjusted position is adjusted.
The angle detection mechanism 3 acquires the detection information of the gypsum board after the vertical edge squareness is adjusted again, the gypsum board is analyzed and calculated by the control system 2, if the vertical edge squareness of the gypsum board is qualified, the vertical edge adjustment actuating mechanism 4 does not act any more, the angle detection mechanism 3 detects the gypsum board in real time, and if the vertical edge squareness of the gypsum board is unqualified, the control system 2 continues to control the vertical edge adjustment actuating mechanism 4 to continue to act to adjust the vertical edge squareness of the gypsum board until the vertical edge squareness of the gypsum board is qualified.
Preferably, the lead of the displacement screw 403 may be set small, so that the accuracy of the pitch adjustment of the edgewise baffle 409 is higher.
The rotating handle 406 and the cylindrical gear set 405 are used for greatly adjusting the distance between the two vertical side baffles 409 when the second motor 407 fails or the distance between the two vertical side baffles 409 needs to be adjusted, the rotating handle 406 drives the cylindrical gear set 405 to rotate through the mounting shaft 404, and the displacement screw 403 rotates through the transmission of the cylindrical gear set 405, so that the distance between the two vertical side baffles 409 is driven.
A shield 410 for protecting the horizontal displacement mechanism 402 is arranged at the top of the U-shaped bracket 401, the rotating handle 406 is positioned in the outer space of the shield 410, and a position scale 411 for indicating the distance between two vertical side baffles 409 is arranged on one side of the shield 410.
The shield 410 serves to protect the two horizontal displacement mechanisms 402 from the external environment, and serves as a protection function.
The position scale 411 is used when the distance between the two standing flaps 409 is adjusted by the rotating handle 406, and identifies the distance between the two standing flaps 409.
The cylindrical gear set 405 is a speed increasing device, and the transmission ratio of the cylindrical gear set 405 is less than 1.
In order to enable the rotation handle 406 to rotate and to accelerate the adjustment of the distance between the two vertical side baffles 409 with the maximum efficiency, the cylindrical gear set 405 is provided with a speed increasing mechanism, and the rotating speed of the transmission is increased.
Two chutes 412 have been seted up to the symmetry on the lateral wall at U type support 401 top, all install slide bar 413 in every chute 412, all slide bar 413 go up all to slide the sliding seat 414 that cup joints with L type connecting rod 408 fixed connection, and sliding seat 414 sliding connection in the corresponding chute 412, all be provided with on every sliding seat 414 and carry out the stile regulation marking mechanism 415 marked to gypsum board stile squareness department.
The L-shaped connecting rod 408 is arranged on a sliding seat 414 which slides in the sliding groove 412, so that the movement of the L-shaped connecting rod 408 is stabilized, and the adjustment stability of the vertical edge baffle 409 is ensured.
Because the vertical edges of the gypsum boards passing through the U-shaped support 401 before the vertical edge adjusting and executing mechanism 4 acts are unqualified, namely the gypsum boards are unqualified, a mark is needed to mark the vertical edge adjusting position, and the unqualified gypsum boards are conveniently processed in the follow-up process.
The vertical adjustment marking mechanism 415 comprises a hollow rod 416 fixedly connected to one side of the sliding seat 414 and a pressurizing pipe 417 which is communicated with the inside of the hollow rod 416 and provides marking paint for the inside of the hollow rod 416, and a plurality of pressure holes 418 are linearly arranged at the bottom of the hollow rod 416.
The marking pigment is fed through the pressure pipe 417 and the inside of the hollow rod 416 is pressurized, so that the marking pigment is ejected from the pressure holes 418, and the marking pigment ejected from the pressure holes 418 arranged in a straight line is also in a straight line, so that the marking symbol is more obvious.
The pressure line 417 is activated only when the gypsum board is set at right angles to the vertical edges.
Preferably, one end of the sliding seat 414 extends out of the sliding groove 412 and is connected with the L-shaped connecting rod 408, and the hollow rod 416 is fixedly connected to the side wall of the sliding seat 414 extending out of one end of the sliding groove 412 and located above the gypsum board.
One side fixedly connected with of connecting plate 307 is located the extension plate 316 of shaping conveying mechanism 1 transport gypsum board top, the square sleeve 309 of bottom fixedly connected with of extension plate 316, install lifting screw 310 in the square sleeve 309, lifting screw 310's top is connected with the third motor 311 of installing at extension plate 308 top, lifting screw 310 goes up threaded connection has the spliced pole 312 with the inside sliding connection of square sleeve 309, the bar mark piece 313 that is used for the unqualified department mark of gypsum board stile right angle is installed to the bottom of spliced pole 312.
The gypsum boards between the vertical edge right-angle positions of the gypsum boards detected by the angle detection mechanism 3 and the vertical edge adjustment executing mechanism 4 are all unqualified products and all need to be processed.
When the control system 2 analyzes the information acquired by the 3D camera 303 to obtain that the vertical angle of the gypsum board is not qualified, the third motor 311 on the extension plate 316 connected to the corresponding connecting plate 307 is started, the third motor 311 drives the lifting screw 310, and the connecting column 312 is driven to slide along the inside of the square sleeve 309 through thread engagement, so that the bar-shaped marking block 313 is gradually close to the upper surface of the gypsum board.
Because the bar-shaped marking block 313 has the speed division in two directions, the horizontal direction is the same as the speed of the gypsum board, and the vertical direction is the lifting speed of the bar-shaped marking block 313, the bar-shaped marking block 313 is relatively static with the gypsum board in the horizontal direction, and the bar-shaped marking block 313 only moves relative to the gypsum board in the vertical direction, so that the bar-shaped marking block 313 does not influence the movement of the gypsum board in the horizontal direction when marking the gypsum board.
The bar-shaped marking block 313 may be a simple marking device that can apply a mark to the plasterboard over a longer period of time.
The bottom of the mounting plate 315 is mounted with a color patch sensor 314 for detecting that the vertical adjustment marking mechanism 415 marks the color, and the control system 2 receives the information detected by the color patch sensor 314 and controls the angle detecting mechanism 3 to operate.
The mark marked by the vertical edge adjusting and marking mechanism 415 can be identified through the color mark sensor 314, so that the angle detection mechanism 3 can not acquire detection information before the vertical edge adjusting and executing mechanism 4 adjusts the vertical edge right angle of the gypsum board, and because the vertical edge right angle of the gypsum board before the vertical edge adjusting and executing mechanism 4 acts is not qualified, certain energy consumption can be reduced, certain energy-saving effect is achieved, and useless work is not needed.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (10)
1. A high-precision automatic adjusting device for the right angle of the vertical edge of a gypsum board is characterized by comprising a forming and conveying mechanism (1) for conveying formed gypsum boards and a control system (2) arranged on the forming and conveying mechanism (1), an angle detection mechanism (3) for detecting the right angle of the vertical edge of the formed gypsum board is arranged on the forming and conveying mechanism (1), and a vertical edge adjusting and executing mechanism (4) for adjusting and correcting the unqualified vertical edge squareness of the formed gypsum board, and the angle detection mechanism (3) is used for acquiring the right angle image information of the vertical side of the formed gypsum board, the control system (2) is used for receiving the image information, analyzing and calculating whether the vertical angle of the formed gypsum board is qualified or not, and the control system (2) controls the vertical edge adjusting and executing mechanism (4) to adjust the processing parameters of the vertical edge of the formed gypsum board when analyzing and obtaining the unqualified vertical edge right angle information of the formed gypsum board.
2. The high-precision automatic adjusting device for the vertical angle of the gypsum board as claimed in claim 1, wherein the angle detecting mechanism (3) comprises supports (301) arranged on two sides of the forming and conveying mechanism and two bidirectional synchronous moving mechanisms (302) arranged on one opposite sides of the two supports (301), each bidirectional synchronous moving mechanism (302) is provided with a 3D camera (303) for shooting vertical edge information of the gypsum board, and the control system (2) receives the vertical edge image information of the gypsum board shot by the 3D camera (303) for analysis and calculation and sends instruction information to the vertical edge adjusting executing mechanism (4).
3. The high-precision automatic adjusting device for the vertical angle of the gypsum board floor according to claim 2, wherein the bidirectional movement synchronizing mechanism (302) comprises a mounting plate (315) fixedly connected with one side opposite to the two supports (301) and two supports (304) symmetrically and fixedly connected to the bottom of the mounting plate (315), a bidirectional screw (305) and a guide rod (306) are sequentially mounted between the two supports (304) from top to bottom, one end of the bidirectional screw (305) is connected with a first motor (308), and the bidirectional screw (305) and the guide rod (306) are symmetrically and jointly provided with two connecting plates (307) for mounting the 3D camera (303).
4. The high-precision automatic adjusting device for the vertical angle of the gypsum board according to claim 2, wherein the vertical adjusting actuator (4) comprises a U-shaped bracket (401) arranged in an inverted manner and two horizontal displacement mechanisms (402) symmetrically arranged at the top of the U-shaped bracket (401), the forming and conveying mechanism (1) is arranged in the U-shaped bracket (401), the horizontal displacement mechanisms (402) comprise a displacement screw (403) arranged at the top of the U-shaped bracket (401) and an installation shaft (404) arranged in parallel with the displacement screw (403), a cylindrical gear set (405) is jointly arranged on the displacement screw (403) and the installation shaft (404), the cylindrical gear set (405) comprises a first gear arranged on the displacement screw (403) and a second gear arranged on the installation shaft (404) and meshed with the first gear, a rotating handle (406) is fixedly connected to one end of the installation shaft (404), one end of displacement screw rod (403) is connected with second motor (407), threaded connection has L type connecting rod (408) with U type support (401) top one side sliding connection on displacement screw rod (403), edgewise baffle (409) that are used for installing the edgewise adjuster and adjust the correction to the gypsum board edgewise are installed to the bottom of L type connecting rod (408).
5. A gypsum board standing edge right-angle high-precision automatic adjusting device according to claim 4, characterized in that a shield (410) for protecting a horizontal displacement mechanism (402) is installed at the top of the U-shaped support (401), the rotating handle (406) is located in the space outside the shield (410), and a position scale (411) for indicating the distance between two standing edge baffles (409) is arranged on one side of the shield (410).
6. A gypsum board vertical side right angle high precision automatic adjusting device according to claim 4, characterized in that the cylindrical gear set (405) is a speed increasing device, and the transmission ratio of the cylindrical gear set (405) is less than 1.
7. The high-precision automatic adjusting device for the vertical angle of the gypsum board vertical edge according to claim 5, wherein two sliding grooves (412) are symmetrically formed in the side wall of the top of the U-shaped support (401), each sliding groove (412) is internally provided with a sliding rod (413), each sliding rod (413) is slidably sleeved with a sliding seat (414) fixedly connected with the L-shaped connecting rod (408), each sliding seat (414) is slidably connected in the corresponding sliding groove (412), and each sliding seat (414) is provided with a vertical edge adjusting and marking mechanism (415) for marking the vertical angle adjusting position of the gypsum board vertical edge.
8. The automatic high-precision adjusting device for the vertical angle of the gypsum board standing edge is characterized in that the vertical edge adjusting and marking mechanism (415) comprises a hollow rod (416) fixedly connected to one side of the sliding seat (414) and a pressurizing pipe (417) which is communicated with the inside of the hollow rod (416) and provides marking pigment for the inside of the hollow rod (416), and a plurality of pressure holes (418) are linearly arranged at the bottom of the hollow rod (416).
9. The high-precision automatic adjusting device for the vertical angle of the gypsum board vertical side according to claim 3, wherein one side of the connecting plate (307) is fixedly connected with an extension plate (316) which is positioned above the gypsum board conveyed by the forming and conveying mechanism (1), the bottom of the extension plate (316) is fixedly connected with a square sleeve (309), a lifting screw (310) is installed in the square sleeve (309), the top of the lifting screw (310) is connected with a third motor (311) which is installed at the top of the extension plate (308), a connecting column (312) which is in sliding connection with the inside of the square sleeve (309) is in threaded connection with the lifting screw (310), and a strip-shaped marking block (313) which is used for marking the vertical angle unqualified position of the gypsum board vertical side is installed at the bottom of the connecting column (312).
10. A gypsum board standing edge right angle high precision automatic adjusting device according to claim 8, characterized in that the bottom of the mounting plate (315) is mounted with a color mark sensor (314) for detecting the color mark of the vertical edge adjusting marking mechanism (415), and the control system (2) receives the information detected by the color mark sensor (314) and controls the angle detecting mechanism (3) to operate.
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