CN111890499B - Bamboo basket forming equipment and forming process thereof - Google Patents
Bamboo basket forming equipment and forming process thereof Download PDFInfo
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- CN111890499B CN111890499B CN202010765485.9A CN202010765485A CN111890499B CN 111890499 B CN111890499 B CN 111890499B CN 202010765485 A CN202010765485 A CN 202010765485A CN 111890499 B CN111890499 B CN 111890499B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B19/24—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground of wood, e.g. furniture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
- B27J1/02—Braiding, e.g. basket-making
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/002—Cane, bamboo
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- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
The invention discloses bamboo basket forming equipment and a forming process thereof, relates to the technical field of bamboo basket forming, and aims to solve the problems that the forming equipment is not high enough in flexibility and cannot be well adjusted according to actual processing requirements. Bottom sprag frame is all installed to both sides of establishment fixed station below, vertical electric telescopic handle is installed to bottom sprag frame's top, the side support frame is installed to vertical electric telescopic handle's top, horizontal electric telescopic handle is installed to the inboard of side support frame, horizontal electric telescopic handle's one end is installed and is woven the ejector pad, the intermediate position department of establishment fixed station top installs the center and rotates the platform, the intermediate position department of establishment fixed station below installs the rotation motor, the fixed stay montant is installed to the rear end of establishment fixed station.
Description
Technical Field
The invention relates to the technical field of bamboo woven basket forming, in particular to bamboo woven basket forming equipment and a forming process thereof.
Background
The bamboo weaving process can be divided into three procedures of bottom lifting, weaving and locking. In the weaving process, a warp and weft weaving method is mainly used. On the basis of warp and weft weaving, various techniques can be inserted, such as: weaving, inserting, threading, cutting, locking, nailing, binding and sleeving, etc. to make the patterns of the woven patterns various. The products needing to be matched with other colors are mutually inserted and twisted by using dyed bamboo chips or bamboo filaments to form patterns with strong contrast, brightness and quickness of various colors. The bamboo used in the porcelain body bamboo weaving process is prepared by strictly selecting the extra-long non-node porcelain bamboo from Chengdu regions, and performing dozens of procedures of bamboo breaking, color baking, node removal, layering, color fixing, strickling, filament drawing, uniform drawing and the like, and all the procedures are manual operations. The bamboo filament section used by the porcelain body bamboo weaving is all rectangular. The porcelain body bamboo weaving is manually woven by two hands and one knife in the manufacturing process. The ceramic body bamboo woven product only uses one layer of bamboo surface, the fiber is very compact, and the ceramic body bamboo woven product can resist drying, deformation and moth eating and is water-resistant and washable by special treatment.
However, the existing bamboo basket forming equipment and the forming process thereof have low flexibility and cannot be well adjusted according to actual processing requirements; therefore, the existing requirements are not met, and a bamboo basket forming device and a forming process thereof are provided.
Disclosure of Invention
The invention aims to provide bamboo woven basket forming equipment and a forming process thereof, and aims to solve the problems that the former treatment performance of bamboo is not perfect and the later treatment is not good in the existing bamboo woven basket forming equipment and the forming process thereof in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a bamboo woven basket forming device comprises a woven fixing table, bottom supporting frames are mounted on two sides below the woven fixing table, a vertical electric telescopic rod is mounted above the bottom supporting frames, side supporting frames are mounted above the vertical electric telescopic rod, a transverse electric telescopic rod is mounted on the inner side of each side supporting frame, a woven push block is mounted at one end of each transverse electric telescopic rod, a central rotating table is mounted at the middle position above the woven fixing table, a rotating motor is mounted at the middle position below the woven fixing table, a fixed supporting vertical rod is mounted at the rear end of the woven fixing table, an upper fixed mounting plate is mounted at the upper end of each fixed supporting vertical rod, an electric push rod is mounted at the front end below the upper fixed mounting plate, a rubber fixing head is mounted below the electric push rod, and a fixed mounting block is mounted between the adjacent side supporting frames, feeding mechanism is installed to the top of fixed mounting piece, the fixed mounting piece is provided with a plurality of, and a plurality of fixed mounting piece distributes in proper order, feeding mechanism passes through bolted connection with the fixed mounting piece, feeding mechanism is including carrying fixed casing, rotating delivery wheel and servo motor, carry the inside both ends of fixed casing and all install and rotate the delivery wheel, two it carries the fixed slot to rotate to be provided with between the delivery wheel.
Preferably, the bottom support frame passes through bolted connection with the establishment fixed station, the side support frame is provided with a plurality of, and a plurality of side support frame distributes in proper order, horizontal electric telescopic handle passes through bolted connection with the side support frame.
Preferably, the weaving push block is connected with the transverse electric telescopic rod through a screw, an output shaft of the rotating motor is in transmission connection with the central rotating table, and the rubber fixing head is connected with the electric push rod in a sticking mode.
Preferably, carry fixed casing outside one side and install servo motor, servo motor is provided with two, and servo motor's output shaft and rotation delivery wheel transmission are connected, the inside of rotating the delivery wheel is provided with central fixed axle, the support axis of rotation is all installed at the both ends of central fixed axle, the externally mounted of central fixed axle has anti-skidding dull polish piece, and anti-skidding dull polish piece pastes with central fixed axle and is connected.
A bamboo basket forming process comprises the following steps:
step 1, selecting bamboos and processing the bamboos;
step 3, performing burr treatment after weaving, namely removing the woven bamboo basket, and then performing burr treatment by using tweezers, scissors, a knife, a brush and abrasive cloth to remove burrs inside and outside the bamboo basket, so that the later-stage service performance is more perfect;
and 4, drying, namely drying the processed bamboo woven basket, selecting natural drying or drying the bamboo woven basket by using drying equipment, setting the natural drying time to be three days, setting the temperature to be the best at 30-40 ℃, setting the temperature to be 40-50 ℃ when using the drying equipment, setting the drying time to be 5 hours, and starting to use after the drying treatment is finished.
Preferably, the step 1 comprises:
step 1-1, bamboo filaments are selected for bamboo, arrowhead bamboos and single bamboos which are slender in fiber, flexible in texture, free of surface damage and free of color spots are selected, bamboos growing for one to two years are selected for bamboo ages, therefore, the bamboos are moderate in elasticity and toughness, the bamboos are sawed from each bamboo joint, the part of the bamboo joint length in the middle of the bamboos is selected as a raw material, after the bamboos are changed into bamboo tubes, the surface moisture of the bamboos is more while the bamboos are changed, and the bamboos are scraped green within a holding time;
step 1-2, splitting treatment is carried out, force is not too strong when the bamboo is split, the bamboo is prevented from being split irregularly, a bamboo tube is divided into about 12 parts of bamboo strips, and split layering is carried out after splitting is finished;
step 1-3, thin bamboo strip layer processing, wherein the popular point of the thin bamboo strip layer is layer forming, a bamboo strip is taken out and is held at a position 1 cm away from a port by a thumb and an index finger, a thin bamboo strip cutter is used for transversely cutting in a position 0.2 cm below the surface of the bamboo strip, then the bamboo strip is bent by hand, the bamboo strip can be naturally layered along the edge of the cutter after being bent, and after the layering processing is finished, the part after the layering is called a thin bamboo strip, the layer containing the surface is mainly used for weaving weft in weaving and is called a woven thin bamboo strip, the rest part is mainly used for weaving radial lines and is called a radial thin bamboo strip, colored thin bamboo strips are usually used in weaving, and the purpose can be achieved by only carrying out one-time dyeing work;
step 1-4, dyeing, wherein a mineral dye which is high in permeability and not easy to fade is selected as the dye during dyeing, the dye is poured into water, the weight ratio of the added dye to clear water is 1:100, the dye is fully stirred, after the dye is completely dissolved, a bamboo skin is put in and covered by a perforated strainer, a heavy object is pressed on the perforated strainer, the bamboo skin is completely immersed in a dye solution, then heating is carried out for boiling and dyeing, the boiling and dyeing temperature is about 90 ℃, the time is controlled to be about 1 hour, after the boiling and dyeing is finished, the heavy object and the perforated strainer are removed, and the next step of operation is carried out after the bamboo skin is naturally cooled;
step 1-5, dividing the bamboo strips, namely dividing the bamboo strips into bamboo filaments with required fineness, wherein the tools used for dividing the bamboo strips are gang needles, the number of the weaving bamboo strips divided from the 1 cm-wide bamboo strip layer is called as the number of the filaments, the number of the filaments is 2-48 filaments, the gang needles are selected according to needs, the weaving bamboo strips made of the weaving bamboo strips are narrow, the weaving bamboo strips made of the diameter bamboo strips are wider, the prepared bamboo strips are placed on a pressing plate, the gang needles are pressed on the bamboo strips, the gang needles are pressed, then the bamboo strips are pulled, and the bamboo strips are divided into the bamboo filaments.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the bamboo strip conveying device, the plurality of transverse electric telescopic rods are mounted, the bamboo strips can be driven to better perform movement weaving through the extension and retraction of the transverse electric telescopic rods, the bamboo strips are conveyed through the rotation of the rotary conveying wheel, the flexibility of conveying is better guaranteed, the electric push rod is mounted, the rubber fixing head is driven to move downwards through the extension and retraction of the electric push rod to limit weaving, meanwhile, the rubber fixing head has certain flexibility, the limiting pressing performance is more perfect, the central rotating table is driven to integrally rotate through the output shaft of the rotary motor, the rotation performance of weaving can be better guaranteed, the integral structure is simple, the operation is convenient, and the practicability is higher;
2. the anti-skid abrasive sheets are arranged outside the rotary conveying wheel, so that the anti-skid performance of the bamboo splints in the conveying process can be better guaranteed, idling is avoided, and the outer surfaces of the bamboo splints can be smoother by playing a certain polishing role;
3. according to the bamboo weaving machine, bamboo is selected, split layers and dyed before weaving, so that the later weaving performance, the integral bending performance and the weaving flexibility are better guaranteed, the problem that the prior bamboo treatment performance is not perfect is solved, burr treatment and drying treatment are performed after weaving is completed, the later use performance of the bamboo weaving basket is more perfect, the service life is longer, the weight is lighter, the internal water can be better removed, the structural performance is more perfect, and the practicability is higher.
Drawings
FIG. 1 is a front view of a bamboo basket forming apparatus and a forming process thereof according to the present invention;
FIG. 2 is a top view of a bamboo basket forming apparatus and a forming process thereof according to the present invention;
FIG. 3 is a schematic structural view of a feeding mechanism of the present invention;
fig. 4 is a perspective view of the rotating transfer wheel of the present invention.
In the figure: 1. weaving a fixed table; 2. a bottom support frame; 3. a vertical electric telescopic rod; 4. a side support frame; 5. a transverse electric telescopic rod; 6. weaving a push block; 7. a central rotating table; 8. rotating the motor; 9. fixedly supporting the vertical rod; 10. an upper fixed mounting plate; 11. an electric push rod; 12. a rubber fixing head; 13. fixing the mounting block; 14. a feeding mechanism; 15. conveying the fixed shell; 16. rotating the delivery wheel; 17. a conveying fixing groove; 18. a servo motor; 19. a central fixed shaft; 20. supporting a rotating shaft; 21. antiskid dull polish piece.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, an embodiment of the present invention is shown: a bamboo woven basket forming device comprises a weaving fixed station 1, bottom support frames 2 are arranged on two sides below the weaving fixed station 1, a vertical electric telescopic rod 3 is arranged above the bottom support frames 2, a side support frame 4 is arranged above the vertical electric telescopic rod 3, a transverse electric telescopic rod 5 is arranged on the inner side of the side support frame 4, a weaving push block 6 is arranged at one end of the transverse electric telescopic rod 5, a central rotating station 7 is arranged at the middle position above the weaving fixed station 1, a rotating motor 8 is arranged at the middle position below the weaving fixed station 1, a fixed support vertical rod 9 is arranged at the rear end of the weaving fixed station 1, an upper fixed mounting plate 10 is arranged at the upper end of the fixed support vertical rod 9, an electric push rod 11 is arranged at the front end below the upper fixed mounting plate 10, a rubber fixing head 12 is arranged below the electric push rod 11, and a fixed mounting block 13 is arranged between the adjacent side support frames 4, a feeding mechanism 14 is arranged above the fixed mounting block 13.
Further, the bottom support frame 2 and the weaving fixing table 1 are connected through bolts, the side support frames 4 are provided with a plurality of side support frames 4, the side support frames 4 are distributed in sequence, and the transverse electric telescopic rod 5 is connected with the side support frames 4 through bolts.
Further, a weaving push block 6 is connected with the transverse electric telescopic rod 5 through screws, an output shaft of a rotating motor 8 is in transmission connection with a central rotating table 7, and a rubber fixing head 12 is connected with an electric push rod 11 in a sticking mode.
Further, the fixed mounting blocks 13 are provided with a plurality of fixed mounting blocks 13, the fixed mounting blocks 13 are distributed in sequence, and the feeding mechanism 14 is connected with the fixed mounting blocks 13 through bolts.
Further, the feeding mechanism 14 includes a conveying fixed housing 15, a rotary conveying wheel 16 and a servo motor 18, the rotary conveying wheel 16 is installed at both ends of the conveying fixed housing 15, and a conveying fixed slot 17 is provided between the two rotary conveying wheels 16.
Further, a servo motor 18 is installed on one side of the outer portion of the conveying fixing shell 15, two servo motors 18 are arranged, an output shaft of each servo motor 18 is in transmission connection with the corresponding rotary conveying wheel 16, a central fixing shaft 19 is arranged inside the corresponding rotary conveying wheel 16, supporting rotating shafts 20 are installed at two ends of each central fixing shaft 19, anti-skid abrasive sheets 21 are installed on the outer portion of each central fixing shaft 19, and the anti-skid abrasive sheets 21 are connected with the central fixing shafts 19 in a sticking mode.
A bamboo basket forming process comprises the following steps:
step 1, selecting bamboos and processing the bamboos;
step 3, performing burr treatment after weaving, namely removing the woven bamboo basket, and then performing burr treatment by using tweezers, scissors, a knife, a brush and abrasive cloth to remove burrs inside and outside the bamboo basket, so that the later-stage service performance is more perfect;
and 4, drying, namely drying the processed bamboo woven basket, selecting natural drying or drying the bamboo woven basket by using drying equipment, setting the natural drying time to be three days, setting the temperature to be the best at 30-40 ℃, setting the temperature to be 40-50 ℃ when using the drying equipment, setting the drying time to be 5 hours, and starting to use after the drying treatment is finished.
Further, step 1 comprises:
step 1-1, bamboo filaments are selected for bamboo, arrowhead bamboos and single bamboos which are slender in fiber, flexible in texture, free of surface damage and free of color spots are selected, bamboos growing for one to two years are selected for bamboo ages, therefore, the bamboos are moderate in elasticity and toughness, the bamboos are sawed from each bamboo joint, the part of the bamboo joint length in the middle of the bamboos is selected as a raw material, after the bamboos are changed into bamboo tubes, the surface moisture of the bamboos is more while the bamboos are changed, and the bamboos are scraped green within a holding time;
step 1-2, splitting treatment is carried out, force is not too strong when the bamboo is split, the bamboo is prevented from being split irregularly, a bamboo tube is divided into about 12 parts of bamboo strips, and split layering is carried out after splitting is finished;
step 1-3, thin bamboo strip layer processing, wherein the popular point of the thin bamboo strip layer is layer forming, a bamboo strip is taken out and is held at a position 1 cm away from a port by a thumb and an index finger, a thin bamboo strip cutter is used for transversely cutting in a position 0.2 cm below the surface of the bamboo strip, then the bamboo strip is bent by hand, the bamboo strip can be naturally layered along the edge of the cutter after being bent, and after the layering processing is finished, the part after the layering is called a thin bamboo strip, the layer containing the surface is mainly used for weaving weft in weaving and is called a woven thin bamboo strip, the rest part is mainly used for weaving radial lines and is called a radial thin bamboo strip, colored thin bamboo strips are usually used in weaving, and the purpose can be achieved by only carrying out one-time dyeing work;
step 1-4, dyeing, wherein a mineral dye which is high in permeability and not easy to fade is selected as the dye during dyeing, the dye is poured into water, the weight ratio of the added dye to clear water is 1:100, the dye is fully stirred, after the dye is completely dissolved, a bamboo skin is put in and covered by a perforated strainer, a heavy object is pressed on the perforated strainer, the bamboo skin is completely immersed in a dye solution, then heating is carried out for boiling and dyeing, the boiling and dyeing temperature is about 90 ℃, the time is controlled to be about 1 hour, after the boiling and dyeing is finished, the heavy object and the perforated strainer are removed, and the next step of operation is carried out after the bamboo skin is naturally cooled;
step 1-5, dividing the bamboo strips, namely dividing the bamboo strips into bamboo filaments with required fineness, wherein the tools used for dividing the bamboo strips are gang needles, the number of the weaving bamboo strips divided from the 1 cm-wide bamboo strip layer is called as the number of the filaments, the number of the filaments is 2-48 filaments, the gang needles are selected according to needs, the weaving bamboo strips made of the weaving bamboo strips are narrow, the weaving bamboo strips made of the diameter bamboo strips are wider, the prepared bamboo strips are placed on a pressing plate, the gang needles are pressed on the bamboo strips, the gang needles are pressed, then the bamboo strips are pulled, and the bamboo strips are divided into the bamboo filaments.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a bamboo weaving basket former, includes establishment fixed station (1), its characterized in that: the utility model discloses a novel electric power tool, including establishment fixed station (1), weaving fixed station (1), bottom sprag frame (2) are all installed to both sides below establishment fixed station (1), vertical electric telescopic handle (3) are installed to the top of bottom sprag frame (2), side support frame (4) are installed to the top of vertical electric telescopic handle (3), horizontal electric telescopic handle (5) are installed to the inboard of side support frame (4), weaving ejector pad (6) is installed to the one end of horizontal electric telescopic handle (5), the intermediate position department of establishment fixed station (1) top installs central rotation platform (7), intermediate position department of establishment fixed station (1) below installs rotation motor (8), fixed stay montant (9) is installed to the rear end of establishment fixed station (1), fixed mounting board (10) is installed to the upper end of fixed stay montant (9), electric putter (11) are installed to the front end of going up fixed mounting board (10) below, rubber fixed head (12) are installed to the below of electric putter (11), and are adjacent install fixed mounting piece (13) between side support frame (4), feeding mechanism (14) are installed to the top of fixed mounting piece (13), fixed mounting piece (13) are provided with a plurality of, and a plurality of fixed mounting piece (13) distribute in proper order, feeding mechanism (14) pass through bolted connection with fixed mounting piece (13), feeding mechanism (14) are including carrying fixed casing (15), rotating delivery wheel (16) and servo motor (18), carry fixed casing (15) inside both ends and all install rotation delivery wheel (16), two it carries fixed slot (17) to rotate to be provided with between delivery wheel (16).
2. The bamboo basket forming apparatus of claim 1, wherein: the bottom support frame (2) is connected with the weaving fixing table (1) through bolts, the side support frames (4) are provided with a plurality of side support frames (4), the side support frames (4) are distributed in sequence, and the transverse electric telescopic rod (5) is connected with the side support frames (4) through bolts.
3. The bamboo basket forming apparatus of claim 1, wherein: the weaving push block (6) is connected with the transverse electric telescopic rod (5) through screws, an output shaft of the rotating motor (8) is in transmission connection with the central rotating table (7), and the rubber fixing head (12) is connected with the electric push rod (11) in a sticking mode.
4. The bamboo basket forming apparatus of claim 1, wherein: carry fixed casing (15) outside one side and install servo motor (18), servo motor (18) are provided with two, and the output shaft of servo motor (18) is connected with rotation delivery wheel (16) transmission, the inside of rotating delivery wheel (16) is provided with central fixed axle (19), support axis of rotation (20) are all installed at the both ends of central fixed axle (19), the externally mounted of central fixed axle (19) has anti-skidding dull polish piece (21), and anti-skidding dull polish piece (21) are pasted with central fixed axle (19) and are connected.
5. A bamboo woven basket forming process is realized based on any one of the bamboo woven basket forming equipment of claims 1 to 4, and is characterized in that: the method comprises the following steps:
step 1, selecting bamboos and processing the bamboos;
step 2, weave the basket, insert the bamboo thin bamboo strips that divide the thin bamboo strips into conveying fixed slot (17) of feeding mechanism (14) inside in proper order, start servo motor (18), the output shaft of servo motor (18) drives and rotates conveying wheel (16) and rotate, can be better carry the thin bamboo strips, carry the thin bamboo strips to middle center revolving stage (7) on, the looper is made, start rotating motor (8), the output shaft of rotating motor (8) drives center revolving stage (7) and rotates the performance of ensureing to weave, flexible drive rubber fixed head (12) downstream through electric putter (11), it is spacing to carry out the thin bamboo strips, drive through the flexible of horizontal electric telescopic handle (5) and weave ejector pad (6) motion, promote the thin bamboo strips, weave when the pivoted, simultaneously through the flexible of vertical electric telescopic handle (3), adjust the height of weaving, the overall flexibility is better guaranteed;
step 3, performing burr treatment after weaving, namely removing the woven bamboo basket, and then performing burr treatment by using tweezers, scissors, a knife, a brush and abrasive cloth to remove burrs inside and outside the bamboo basket, so that the later-stage service performance is more perfect;
and 4, drying, namely drying the processed bamboo woven basket, selecting natural drying or drying the bamboo woven basket by using drying equipment, setting the natural drying time to be three days, setting the temperature to be the best at 30-40 ℃, setting the temperature to be 40-50 ℃ when using the drying equipment, setting the drying time to be 5 hours, and starting to use after the drying treatment is finished.
6. The bamboo basket molding process according to claim 5, wherein: the step 1 comprises the following steps:
step 1-1, bamboo filaments are selected for bamboo, arrowhead bamboos and single bamboos which are slender in fiber, flexible in texture, free of surface damage and free of color spots are selected, bamboos growing for one to two years are selected for bamboo ages, therefore, the bamboos are moderate in elasticity and toughness, the bamboos are sawed from each bamboo joint, the part of the bamboo joint length in the middle of the bamboos is selected as a raw material, after the bamboos are changed into bamboo tubes, the surface moisture of the bamboos is more while the bamboos are changed, and the bamboos are scraped green within a holding time;
step 1-2, splitting treatment is carried out, force is not too strong when the bamboo is split, the bamboo is prevented from being split irregularly, a bamboo tube is divided into about 12 parts of bamboo strips, and split layering is carried out after splitting is finished;
step 1-3, thin bamboo strip layer processing, wherein the popular point of the thin bamboo strip layer is layer forming, a bamboo strip is taken out and is held at a position 1 cm away from a port by a thumb and an index finger, a thin bamboo strip cutter is used for transversely cutting in a position 0.2 cm below the surface of the bamboo strip, then the bamboo strip is bent by hand, the bamboo strip can be naturally layered along the edge of the cutter after being bent, and after the layering processing is finished, the part after the layering is called a thin bamboo strip, the layer containing the surface is mainly used for weaving weft in weaving and is called a woven thin bamboo strip, the rest part is mainly used for weaving radial lines and is called a radial thin bamboo strip, colored thin bamboo strips are usually used in weaving, and the purpose can be achieved by only carrying out one-time dyeing work;
step 1-4, dyeing, wherein a mineral dye which is high in permeability and not easy to fade is selected as the dye during dyeing, the dye is poured into water, the weight ratio of the added dye to clear water is 1:100, the dye is fully stirred, after the dye is completely dissolved, a bamboo skin is put in and covered by a perforated strainer, a heavy object is pressed on the perforated strainer, the bamboo skin is completely immersed in a dye solution, then heating is carried out for boiling and dyeing, the boiling and dyeing temperature is about 90 ℃, the time is controlled to be about 1 hour, after the boiling and dyeing is finished, the heavy object and the perforated strainer are removed, and the next step of operation is carried out after the bamboo skin is naturally cooled;
step 1-5, dividing the bamboo strips, namely dividing the bamboo strips into bamboo filaments with required fineness, wherein the tools used for dividing the bamboo strips are gang needles, the number of the weaving bamboo strips divided from the 1 cm-wide bamboo strip layer is called as the number of the filaments, the number of the filaments is 2-48 filaments, the gang needles are selected according to needs, the weaving bamboo strips made of the weaving bamboo strips are narrow, the weaving bamboo strips made of the diameter bamboo strips are wider, the prepared bamboo strips are placed on a pressing plate, the gang needles are pressed on the bamboo strips, the gang needles are pressed, then the bamboo strips are pulled, and the bamboo strips are divided into the bamboo filaments.
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| CN202010765485.9A CN111890499B (en) | 2020-08-03 | 2020-08-03 | Bamboo basket forming equipment and forming process thereof |
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| CN202010765485.9A CN111890499B (en) | 2020-08-03 | 2020-08-03 | Bamboo basket forming equipment and forming process thereof |
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| CN111890499A CN111890499A (en) | 2020-11-06 |
| CN111890499B true CN111890499B (en) | 2021-12-14 |
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| CA316397A (en) * | 1931-10-20 | J. Dudley Colon | Basket machine | |
| CN2245072Y (en) * | 1995-04-19 | 1997-01-15 | 徐文质 | Mat weaving machine |
| CN104903504A (en) * | 2012-12-28 | 2015-09-09 | 尼霍夫机器制造公司 | Rotary braiding machine |
| CN207738954U (en) * | 2017-12-26 | 2018-08-17 | 东莞市同兴织带机械有限公司 | A kind of rope belt braider for being convenient for band |
| CN207933634U (en) * | 2018-01-24 | 2018-10-02 | 江苏新汇力金属制品有限公司 | A kind of braider for wire rope |
| CN110421672A (en) * | 2019-07-25 | 2019-11-08 | 四川省青神县云华竹旅有限公司 | A kind of solid bamboo weaving rose and its manufacturing method |
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2020
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| CA257530A (en) * | 1926-01-26 | Craig Edward | Method and apparatus for making baskets | |
| CA316397A (en) * | 1931-10-20 | J. Dudley Colon | Basket machine | |
| CN2245072Y (en) * | 1995-04-19 | 1997-01-15 | 徐文质 | Mat weaving machine |
| CN104903504A (en) * | 2012-12-28 | 2015-09-09 | 尼霍夫机器制造公司 | Rotary braiding machine |
| CN207738954U (en) * | 2017-12-26 | 2018-08-17 | 东莞市同兴织带机械有限公司 | A kind of rope belt braider for being convenient for band |
| CN207933634U (en) * | 2018-01-24 | 2018-10-02 | 江苏新汇力金属制品有限公司 | A kind of braider for wire rope |
| CN110421672A (en) * | 2019-07-25 | 2019-11-08 | 四川省青神县云华竹旅有限公司 | A kind of solid bamboo weaving rose and its manufacturing method |
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| CN111890499A (en) | 2020-11-06 |
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