CN111890456A - Cutting processing technology for high-polymer insulating board - Google Patents
Cutting processing technology for high-polymer insulating board Download PDFInfo
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- CN111890456A CN111890456A CN202010783532.2A CN202010783532A CN111890456A CN 111890456 A CN111890456 A CN 111890456A CN 202010783532 A CN202010783532 A CN 202010783532A CN 111890456 A CN111890456 A CN 111890456A
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- plate
- cutting
- baffle
- stamping
- cambered
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/06—Grooving involving removal of material from the surface of the work
- B26D3/065—On sheet material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/015—Means for holding or positioning work for sheet material or piles of sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1818—Means for removing cut-out material or waste by pushing out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/3806—Cutting-out; Stamping-out wherein relative movements of tool head and work during cutting have a component tangential to the work surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0018—Trays, reservoirs for waste, chips or cut products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
Abstract
The invention relates to a cutting processing technology of a high polymer insulating plate, which uses a cutting processing device, wherein the cutting processing device comprises a workbench, a substrate, a cutting device, a material guiding device and a material placing device, and the specific technological process of cutting the high polymer insulating plate by adopting the cutting processing device is as follows: feeding, rotary cutting, stamping, classifying and collecting and repeating. According to the invention, in the process of cutting the square high-molecular insulating plate into a plurality of round plates, a mode of rotary cutting and then stamping is adopted, so that the stamping difficulty can be effectively reduced, the success rate of stamping is improved, the working strength of the stamping head is reduced, the service life of the stamping head is prolonged, and after cutting is finished, the waste materials and the round plates can be classified and collected under the combined cooperation effect of the material guide device and the material placing device, so that the working burden of workers is reduced.
Description
Technical Field
The invention relates to the field of plate processing, in particular to a cutting processing technology for a high-molecular insulating plate.
Background
The insulating board is a rubber insulating material, also called insulating rubber mat, insulating gasket and the like, and the insulating board made of high polymer materials in the insulating board is called a high polymer insulating board, and most of the high polymer materials have excellent insulating property, wide raw material sources, easy processing and reliable performance, so that the insulating board is widely applied to electric power places such as transformer substations, power plants, power distribution rooms, test rooms, field live working and the like.
The most common shape of insulating board has circular and ring two kinds, wherein when making circular insulating board, need use stamping equipment to cut square insulating board into a plurality of circular panel usually, has some problems in the in-process of cutting processing to the square insulating board of polymer:
(1) at present, a square plate is processed into a round plate in a direct stamping mode, and the insulating plate has certain elasticity, so that part of stamping force is offset with the elasticity when a stamping head is contacted with the plate, the stamping head is difficult to successfully cut the plate at one time, and the stamping difficulty is high;
(2) after cutting, often need the staff to collect the arrangement to circular panel and waste material respectively, not only increased staff's intensity of labour, need shut down equipment moreover in collecting the arrangement process, the continuity of work is relatively poor, and cutting efficiency can't reach the ideal state.
In order to solve the problems, the invention provides a cutting processing technology of a high polymer insulating board.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose:
the utility model provides a polymer insulation board cuts processing technology, its used one kind to cut the processing equipment, should cut the processing equipment and include workstation, base plate, cutting device, guide device and put the material device, adopt the above-mentioned processing equipment that cuts to cut the concrete process flow that adds man-hour to polymer insulation board as follows:
s1, feeding: placing a square insulating plate to be cut in a material placing device to limit the position of the square insulating plate so as to ensure the stable operation of subsequent work;
s2, rotary cutting, namely rotary cutting the square insulating board by using a cutting device, and cutting a circular groove at a specified position;
s3, stamping: punching the square insulating plate at the same position of the square insulating plate processed by the step S2 by a cutting device to obtain a round insulating plate;
s4, classified collection: under the combined action of the material placing device and the material guiding device, waste materials and the round insulating plates are classified and collected;
s5, repeating the operation: repeating the steps S1-S4, and cutting the next insulating board;
the cutting device and the material placing device are mounted at the upper end of the workbench, the middle of the workbench is provided with a working groove, a material guide device is arranged in the working groove, the material guide device is mounted on the base plate, and the base plate is uniformly provided with material dropping ports from left to right;
the cutting device comprises a first lifting cylinder, a first lifting plate, a second lifting cylinder, a second lifting plate, a driving mechanism, a rotating rod, a rotary cutter head, a punching rod and a punching head, wherein the fixed end of the first lifting cylinder is arranged on a workbench, the telescopic end of the first lifting cylinder is connected with the lower end of the first lifting plate, the upper end of the first lifting plate is connected with the fixed end of the second lifting cylinder, the telescopic end of the second lifting cylinder is connected with the lower end of the second lifting plate, rotating holes are uniformly formed in the first lifting plate from left to right, the rotating rod is arranged in the rotating holes through a bearing, the rotating rods are connected through the driving mechanism, the rotary cutter head is arranged on the outer wall of the lower end of the rotating rod in a sliding fit manner, a spring is connected between the rotary cutter head and the outer wall of the rotating rod, the rotating rod is of a hollow cylindrical structure with, the top end of the punching rod is connected with the second lifting plate, the bottom end of the punching rod is provided with a punching head, and the punching head is positioned inside the rotary cutter head; the lifting cylinder drives the lifting plate to move to a proper height, the bottom end of the rotary-cut cutter head is tightly attached to the upper end face of the square insulating board, the rotary-cut cutter head is driven by the driving mechanism to rotate in a reciprocating mode, a circular groove is formed in the upper end face of the square insulating board, the structural strength of the circular groove is weakened, then the lifting cylinder drives the lifting plate to move downwards through the lifting cylinder, the punching rod drives the punching head to punch the circular groove, the circular insulating board is manufactured, the mode of firstly cutting and then punching is adopted to process the square insulating board into the circular insulating board in two steps, the processing difficulty can be obviously reduced, the success rate of punch forming is improved, the working strength of the punching head can be further reduced, and the service life of the punching head is prolonged.
The material guide device comprises a bearing plate, a material guide cylinder, extrusion blocks, connecting rods, supporting rods and reset springs, wherein the bearing plate is installed in a working groove, material guide ports are uniformly formed in the bearing plate from left to right, the material guide ports are in one-to-one correspondence with the positions of blanking ports, the material guide cylinder is arranged in the material guide, the extrusion blocks are uniformly arranged on the outer side of the material guide cylinder along the circumferential direction of the material guide cylinder, the section of each extrusion block is of an inverted isosceles trapezoid structure, the inner side of each extrusion block is connected with the outer wall of the material guide cylinder in a sliding fit mode, the adjacent extrusion blocks are connected through the connecting rods, the connecting rods are installed on a base plate through the supporting rods, the reset springs are installed on the front; when reset spring is in the natural extension state, the guide cylinder top is located the guide mouth, the guide cylinder can be treated the panel that cuts and support, in the stamping process, the guide cylinder receives decurrent pressure, reset spring shortens, the extrusion piece produces relative motion with the guide cylinder lateral wall, make the extrusion piece drive the cambered plate and move outward, when the circular slab that makes after the enough punching press in space between the cambered plate passes through, circular slab follows the downward landing of cambered plate inner wall, and finally fall out from the blanking mouth, the guide cylinder can not only play certain support to panel at the cutting in-process, the cushioning effect, can also play the guide effect to circular slab, the convenience is to circular slab and the waste material after cutting carry out the classified collection.
The guide cylinder includes cambered plate and coupling spring, cambered plate quantity is four, four cambered plates are evenly arranged along blanking mouth circumference direction, two parts about the cambered plate divide into, the wall thickness is the same everywhere on the cambered plate top, and the inclined plane structure of top portion top for following outside-in slope, the outside right trapezoid structure in inclined plane of cambered plate lower part cross-section for invering, the maximum value of cambered plate lower part wall thickness is greater than cambered plate upper part wall thickness, the extrusion piece inboard is connected through the sliding fit mode with cambered plate lower part lateral wall, be connected through coupling spring between the adjacent cambered plate, in order to guarantee that all cambered plates all can reply to initial position under reset spring's spring action.
Preferably, the material placing device comprises a support plate, a baffle plate I, a baffle plate II, a jacking spring, a jacking plate, a pressing plate, a rotating motor, a driving roller, a driven roller, a conveyor belt and a pushing block, wherein the number of the support plate I is two, the two support plates are arranged in bilateral symmetry, the baffle plate I, the baffle plate II and the baffle plate II are sequentially arranged between the two support plates from front to back, square openings are formed in the upper ends of the baffle plate I and the baffle plate II, square notches are formed in the top ends of the baffle plate I and the baffle plate II in bilateral symmetry, the jacking plate is arranged between the lower ends of the baffle plate I and the baffle plate I in a sliding fit manner, the lower end of the jacking plate is connected with the base plate through the jacking spring, the pressing plate is arranged at the upper end of the baffle plate I in a sliding fit manner, a, the rear end of the working groove is provided with a driven roller through a bearing, the driving roller is connected with the driven roller through a conveying belt, the lower end of the driving roller is connected with the upper end of a rotating motor through a coupler, the rotating motor is arranged at the lower end of a supporting plate through a motor base, and the side wall of the conveying belt is uniformly provided with pushing blocks; through the transmission between rotating electrical machines, drive roll, driven voller and the conveyer belt, drive the propelling movement piece and promote backward and place the panel after the punching press between a baffle and No. two baffles and place the panel that does not cut between a baffle and a baffle, realize immediately with waste material propelling movement to No. two baffles and No. two baffles between and carry out the function that supplements to the panel between a baffle and No. two baffles, improved the whole continuity of work.
Preferably, the driving mechanism comprises a driving motor, a driving gear, a driven gear and a transmission belt, the driving motor is mounted on the second lifting plate through a motor base, the lower end of an output shaft of the driving motor is connected with the upper end of the driving gear, the right end of the driving gear is meshed with the left end of the driven gear, the driven gear is sleeved on the outer wall of a rotating rod positioned at the leftmost end of the second lifting plate, and the left rotating rod and the right rotating rod which are adjacent are connected through the transmission belt; through mutually supporting of drive gear, driven gear and driving motor, drive the dwang that is connected with driven gear and rotate, at the transmission of drive belt, all dwangs can drive rotatory tool bit and rotate to carry out rotary-cut to insulating panel and handle.
Preferably, in two adjacent guide holes, the horizontal distance between the rightmost end of the left guide hole and the leftmost end of the right guide hole is greater than twice the wall thickness of the upper part of the cambered plate, so that a sufficient space is left between the left and right adjacent guide cylinders for the cambered plate to move outwards.
Preferably, the horizontal distance between the outermost end and the innermost end of the notch formed in the lower portion of the cambered plate is greater than the wall thickness of the upper portion of the cambered plate, so that the distance that the cambered plate moves outwards is greater than the wall thickness of the upper portion of the cambered plate in the downward moving process of the guide cylinder, and the circular plate can fall down from the space between the cambered plates.
Preferably, the rotating rod and the rotary cutter head and the stamping rod and the stamping head are connected through bolts.
The invention has the beneficial effects that:
1. according to the invention, in the process of cutting the square high-molecular insulating plate into a plurality of round plates, a mode of rotary cutting and then stamping is adopted, so that the stamping difficulty can be effectively reduced, the success rate of stamping is improved, the working strength of the stamping head is reduced, the service life of the stamping head is prolonged, and after cutting is finished, the waste materials and the round plates can be classified and collected under the combined cooperation effect of the material guide device and the material placing device, so that the working burden of workers is reduced.
2. According to the cutting device provided by the invention, the square insulating plate is processed into the round insulating plate in two steps by adopting a mode of cutting firstly and then stamping, so that the processing difficulty can be obviously reduced, the success rate of stamping forming is improved, the working strength of a stamping head can be reduced, and the service life of the stamping head is prolonged.
3. The material guide device provided by the invention not only can play a certain supporting and buffering role on the plate in the cutting process, but also can play a guiding role on the round plate, so that the round plate and the cut waste materials can be conveniently classified and collected.
4. The material placing device provided by the invention can realize the functions of pushing the waste materials between the second baffle and the second partition and supplementing the plates between the first partition and the second partition in real time, and improves the integral continuity of work.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a front cross-sectional view of the cutting apparatus of the present invention;
FIG. 3 is a plan view of a part of the structure of the cutting processing apparatus of the present invention;
FIG. 4 is a right side sectional view showing a part of the constitution of the cutting processing apparatus of the present invention;
FIG. 5 is a top view of the base plate and a portion of the material guiding device of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 5, a cutting process for polymer insulation board uses a cutting apparatus, the cutting apparatus includes a worktable 1, a substrate 2, a cutting device 3, a material guiding device 4 and a material placing device 5, and the specific process flow of the cutting process for the polymer insulation board by using the cutting apparatus is as follows:
s1, feeding: placing a square insulating plate to be cut in a material placing device 5 to limit the position of the square insulating plate, and ensuring the stable operation of subsequent work;
s2, rotary cutting, namely, carrying out rotary cutting treatment on the square insulating board through the cutting device 3, and cutting a circular groove at a specified position;
s3, stamping: performing stamping processing on the square insulating plate at the same position processed by S2 through a cutting device 3 to obtain a round insulating plate;
s4, classified collection: under the combined action of the material placing device 5 and the material guiding device 4, waste materials and round insulating plates are classified and collected;
s5, repeating the operation: repeating the steps S1-S4, and cutting the next insulating board;
the cutting device 3 and the material placing device 5 are mounted at the upper end of the workbench 1, a working groove is formed in the middle of the workbench 1, a material guiding device 4 is arranged in the working groove, the material guiding device 4 is mounted on the substrate 2, and blanking ports are uniformly formed in the substrate 2 from left to right;
the cutting device 3 comprises a first lifting cylinder 31, a first lifting plate 32, a second lifting cylinder 33, a second lifting plate 34, a driving mechanism 35, a rotating rod 36, a rotary cutter head 37, a stamping rod 38 and a stamping head 39, wherein the fixed end of the first lifting cylinder 31 is arranged on the workbench 1, the telescopic end of the first lifting cylinder 31 is connected with the lower end of the first lifting plate 32, the upper end of the first lifting plate 32 is connected with the fixed end of the second lifting cylinder 33, the telescopic end of the second lifting cylinder 33 is connected with the lower end of the second lifting plate 34, rotating holes are uniformly formed in the first lifting plate 32 from left to right, the rotating rods 36 are arranged in the rotating holes through bearings, the rotating rods 36 are connected with each other through the driving mechanism 35, the rotary cutter head 37 is arranged on the outer wall of the lower end of the rotating rod 36 in a sliding fit manner, springs are connected between the rotary cutter head 37 and the outer wall of the rotating rod 36, a stamping rod 38 is arranged in the rotating rod 36 in a sliding fit mode, the top end of the stamping rod 38 is connected with the second lifting plate 34, a stamping head 39 is arranged at the bottom end of the stamping rod 38, the stamping head 39 is positioned in the rotary cutter head 37, and the rotating rod 36 and the rotary cutter head 37 as well as the stamping rod 38 and the stamping head 39 are connected through bolts; the first lifting cylinder 31 drives the first lifting plate 32 to move to a proper height, the bottom end of the rotary cutter head 37 is tightly attached to the upper end face of the square insulating plate, the rotary cutter head 37 is driven to rotate in a reciprocating mode through the driving mechanism 35, a circular groove is formed in the upper end face of the square insulating plate, the structural strength of the circular groove is weakened, then the second lifting cylinder 33 drives the second lifting plate 34 to move downwards, the punching rod 38 drives the punching head 39 to punch the circular groove, the circular insulating plate is manufactured, the square insulating plate is machined into the circular insulating plate in two steps by adopting a mode of firstly cutting and then punching, the machining difficulty can be obviously reduced, the success rate of punch forming is improved, the working strength of the punching head 39 can be reduced, and the service life of the punching head 39 is prolonged.
The driving mechanism 35 comprises a driving motor 351, a driving gear 352, a driven gear 353 and a transmission belt 354, the driving motor is installed on the second lifting plate 34 through a motor base, the lower end of an output shaft of the driving motor 351 is connected with the upper end of the driving gear 352, the right end of the driving gear 352 is meshed with the left end of the driven gear 353, the driven gear 353 is sleeved on the outer wall of the rotating rod 36 located at the leftmost end of the second lifting plate 34, and the left and right adjacent rotating rods 36 are connected through the transmission belt 354; through mutually supporting of drive gear, driven gear and driving motor, drive the dwang 36 that is connected with driven gear and rotate, at the transmission of drive belt, all dwang 36 can drive rotatory tool bit and rotate to carry out rotary-cut processing to insulating panel.
The material guiding device 4 comprises a bearing plate 41, material guiding barrels 42, extrusion blocks 43, connecting rods 44, supporting rods 45 and return springs 46, the bearing plate 41 is installed in the working tank, material guiding ports are uniformly formed in the bearing plate 41 from left to right, the material guiding ports correspond to the positions of the blanking ports one by one, the material guiding barrels 42 are arranged in the material guiding ports, the extrusion blocks 43 are uniformly arranged on the outer side of the material guiding barrels 42 along the circumferential direction of the material guiding barrels, the sections of the extrusion blocks 43 are of inverted isosceles trapezoid structures, the inner sides of the extrusion blocks 43 are connected with the outer walls of the material guiding barrels 42 in a sliding fit mode, adjacent extrusion blocks 43 are connected through the connecting rods 44, the connecting rods 44 are installed on the base plate 2 through the supporting rods 45, the return springs 46 are installed on the front side and the rear side of the bottom end; when reset spring 46 is in the natural extension state, guide cylinder 42 top is located the guide mouth, guide cylinder 42 can be treated the panel that cuts and support, in the stamping process, guide cylinder 42 receives decurrent pressure, reset spring 46 shortens, extrusion block 43 and guide cylinder 42 lateral wall produce relative motion, make extrusion block 43 drive cambered plate 421 and move outward mutually, when the circular plate that makes after the sufficient punching press in space between cambered plate 421 passes through, circular plate is along the downward landing of cambered plate 421 inner wall, and finally fall out from the blanking mouth, guide cylinder 42 can not only play certain support to panel cutting the in-process, the cushioning effect, can also play the guide effect to circular plate, the convenience is to circular plate and the waste material after cutting carry out the classified collection.
The material placing device 5 comprises support plates 51, a first baffle plate 52, a second baffle plate 53, a first partition plate 54, a second partition plate 55, a jacking spring 56, a jacking plate 57, a pressing plate 58, a rotating motor 59, a driving roller 510, a driven roller 511, a conveyor belt 512 and a pushing block 513, wherein the number of the support plates 51 is two, the two support plates 51 are arranged in bilateral symmetry, the first baffle plate 52, the first baffle plate 54, the second baffle plate 55 and the second baffle plate 53 are sequentially arranged between the two support plates 51 from front to back, square openings are respectively arranged at the upper ends of the first baffle plate 54 and the second baffle plate 55, square notches are respectively arranged at the top ends of the first baffle plate 52 and the second baffle plate 53 in bilateral symmetry, the jacking plate 57 is arranged between the lower ends of the first baffle plate 52 and the first baffle plate 54 in a sliding fit manner, the lower end of the jacking plate 57 is connected with the base plate 2 through the jacking spring 56, the upper end of the, a working groove is formed in the middle of the supporting plate 51, a driving roller 510 is mounted at the rear end of the working groove through a bearing, a driven roller 511 is mounted at the rear end of the working groove through a bearing, the driving roller 510 is connected with the driven roller 511 through a conveying belt 512, the lower end of the driving roller 510 is connected with the upper end of a rotating motor 59 through a coupler, the rotating motor 59 is mounted at the lower end of the supporting plate 51 through a motor base, and pushing blocks 513 are uniformly mounted on the side wall of the conveying belt 512; through the transmission among the rotating motor 59, the driving roller 510, the driven roller 511 and the conveyor belt 512, the pushing block 513 is driven to push the punched plate placed between the first partition plate 54 and the second partition plate 55 and the uncut plate placed between the first baffle plate 52 and the first partition plate 54 backward, so that the functions of pushing waste materials to the space between the second baffle plate 53 and the second partition plate 55 and supplementing the plate between the first partition plate 54 and the second partition plate 55 are realized, and the integral continuity of the work is improved.
In two adjacent guide holes, the horizontal distance between the rightmost end of the left guide hole and the leftmost end of the right guide hole is greater than twice the wall thickness of the upper part of the cambered plate 421, so that a sufficient space is left between the left and right adjacent guide cylinders 42 for the cambered plate 421 to move outwards.
The horizontal distance between the outermost end and the innermost end of the notch formed in the lower portion of the cambered plate 421 is greater than the wall thickness of the upper portion of the cambered plate 421, so that the distance that the cambered plate 421 moves outwards is greater than the wall thickness of the upper portion of the cambered plate 421 in the downward movement process of the guide cylinder, and the circular plate can fall down from the cambered plate 421.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a polymer insulation board cuts processing technology, its has used one kind to cut the processing equipment, should cut the processing equipment and include workstation (1), base plate (2), cutting device (3), guide device (4) and put material device (5), its characterized in that: the specific process flow for cutting the polymer insulating board by adopting the cutting processing equipment is as follows:
s1, feeding: placing a square insulating board to be cut in a material placing device (5) to limit the position of the square insulating board, and ensuring the stable operation of subsequent work;
s2, rotary cutting, namely, carrying out rotary cutting treatment on the square insulating board through a cutting device (3) and cutting a circular groove at a specified position;
s3, stamping: punching the square insulating plate at the same position of the square insulating plate processed by the S2 through a cutting device (3) to obtain a round insulating plate;
s4, classified collection: under the cooperative action of the material placing device (5) and the material guiding device (4), waste materials and round insulating plates are classified and collected;
s5, repeating the operation: repeating the steps S1-S4, and cutting the next insulating board;
the cutting device (3) and the material placing device (5) are mounted at the upper end of the workbench (1), a working groove is formed in the middle of the workbench (1), a material guide device (4) is arranged in the working groove, the material guide device (4) is mounted on the substrate (2), and material dropping ports are uniformly formed in the substrate (2) from left to right;
the cutting device (3) comprises a first lifting cylinder (31), a first lifting plate (32), a second lifting cylinder (33), a second lifting plate (34), a driving mechanism (35), a rotating rod (36), a rotary cutting head (37), a stamping rod (38) and a stamping head (39), wherein the fixed end of the first lifting cylinder (31) is arranged on the workbench (1), the telescopic end of the first lifting cylinder (31) is connected with the lower end of the first lifting plate (32), the upper end of the first lifting plate (32) is connected with the fixed end of the second lifting cylinder (33), the telescopic end of the second lifting cylinder (33) is connected with the lower end of the second lifting plate (34), a rotating hole is uniformly formed in the first lifting plate (32) towards the right, the rotating rod (36) is arranged in the rotating hole through a bearing, the rotating rod (36) is connected with the driving mechanism (35), the rotary cutting head (37) is arranged on the outer wall of the lower end of the rotating rod (36) in a sliding fit mode, a spring is connected between the rotary cutter head (37) and the outer wall of the rotating rod (36), the rotating rod (36) is of a hollow cylindrical structure with an upper opening and a lower opening, a stamping rod (38) is installed in the rotating rod (36) in a sliding fit mode, the top end of the stamping rod (38) is connected with the second lifting plate (34), a stamping head (39) is installed at the bottom end of the stamping rod (38), and the stamping head (39) is located inside the rotary cutter head (37);
the material guiding device (4) comprises a bearing plate (41), material guiding barrels (42), extrusion blocks (43), connecting rods (44), supporting rods (45) and reset springs (46), the bearing plate (41) is installed in a working tank, material guiding ports are uniformly formed in the bearing plate (41) from left to right, the material guiding ports correspond to the blanking ports one by one, the material guiding barrels (42) are arranged in the material guiding ports, the extrusion blocks (43) are uniformly arranged on the outer side of the material guiding barrels (42) along the circumferential direction of the material guiding barrels, the cross sections of the extrusion blocks (43) are of inverted isosceles trapezoid structures, the inner sides of the extrusion blocks (43) are connected with the outer wall of the material guiding barrels (42) in a sliding fit mode, the adjacent extrusion blocks (43) are connected through the connecting rods (44), the connecting rods (44) are installed on the substrate (2) through the supporting rods (45), the reset springs (46) are installed on the, the return spring (46) is connected with the substrate (2) in a sliding fit manner;
guide cylinder (42) are including cambered plate (421) and coupling spring (422), cambered plate (421) quantity is four, four cambered plate (421) are evenly arranged along blanking mouth circumferential direction, cambered plate (421) divide into two parts from top to bottom, cambered plate (421) upper portion wall thickness everywhere is the same, and the inclined plane structure of upper portion top for outside-in slope, cambered plate (421) lower part cross-section is the outside right angle trapezoidal structure in inclined plane of invering, cambered plate (421) lower part wall thickness's maximum value is greater than cambered plate (421) upper portion wall thickness, it is connected through sliding fit mode with cambered plate (421) lower part lateral wall to extrude piece (43) inboard, be connected through coupling spring (422) between adjacent cambered plate (421).
2. The polymer insulation board cutting process according to claim 1, characterized in that: the material placing device (5) comprises support plates (51), a first baffle (52), a second baffle (53), a first baffle (54), a second baffle (55), a jacking spring (56), a jacking plate (57), a pressing plate (58), a rotating motor (59), a driving roller (510), a driven roller (511), a conveyor belt (512) and a pushing block (513), wherein the number of the support plates (51) is two, the two support plates (51) are arranged in a bilateral symmetry manner, the first baffle (52), the first baffle (54), the second baffle (55) and the second baffle (53) are sequentially arranged between the two support plates (51) from front to back, square openings are formed in the upper ends of the first baffle (54) and the second baffle (55), and square notches are formed in the top ends of the first baffle (52) and the second baffle (53) in a bilateral symmetry manner;
install lifting plate (57) through sliding fit between baffle (52) and baffle (54) lower extreme No. one, be connected through jacking spring (56) between lifting plate (57) lower extreme and base plate (2), clamp plate (58) are installed through sliding fit mode to baffle (52) upper end No. one, the work groove has been seted up at backup pad (51) middle part, drive roll (510) are installed through the bearing to work groove rear end, driven voller (511) are installed through the bearing to the work groove rear end, be connected through conveyer belt (512) between drive roll (510) and the driven voller (511), drive roll (510) lower extreme is connected through shaft coupling and rotating electrical machines (59) upper end, rotating electrical machines (59) are installed at backup pad (51) lower extreme through the motor cabinet, evenly install propelling movement piece (513) on conveyer belt (512) lateral wall.
3. The polymer insulation board cutting process according to claim 1, characterized in that: drive mechanism (35) are including driving motor (35), drive gear (35), driven gear (35) and drive belt (35), driving motor (351) are installed on second lifter plate (34) through the motor cabinet, driving motor (351) output shaft lower extreme is connected with drive gear (352) upper end, drive gear (352) right-hand member meshes with driven gear (353) left end, driven gear (353) cover is established and is located dwang (36) outer wall of second lifter plate (34) leftmost end, it is connected through drive belt (354) to control between adjacent dwang (36).
4. The polymer insulation board cutting process according to claim 1, characterized in that: in two adjacent guide holes, the horizontal distance between the rightmost end of the left guide hole and the leftmost end of the right guide hole is more than twice of the wall thickness of the upper part of the cambered plate (421).
5. The polymer insulation board cutting process according to claim 1, characterized in that: the horizontal distance between the outermost end and the innermost end of the notch formed in the lower part of the cambered plate (421) is greater than the wall thickness of the upper part of the cambered plate (421).
6. The polymer insulation board cutting process according to claim 1, characterized in that: the rotating rod (36) is connected with the rotary cutter head (37) and the punching rod (38) is connected with the punching head (39) through bolts.
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