CN111889587B - Electric power fitting stranded wire blanking forming device and implementation method thereof - Google Patents
Electric power fitting stranded wire blanking forming device and implementation method thereof Download PDFInfo
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- CN111889587B CN111889587B CN202010640670.5A CN202010640670A CN111889587B CN 111889587 B CN111889587 B CN 111889587B CN 202010640670 A CN202010640670 A CN 202010640670A CN 111889587 B CN111889587 B CN 111889587B
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- wire
- stranded wire
- gear
- motor
- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F7/00—Twisting wire; Twisting wire together
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0424—Lubricant guiding means in the wall of or integrated with the casing, e.g. grooves, channels, holes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0467—Elements of gearings to be lubricated, cooled or heated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/048—Type of gearings to be lubricated, cooled or heated
- F16H57/0493—Gearings with spur or bevel gears
- F16H57/0495—Gearings with spur or bevel gears with fixed gear ratio
Abstract
The invention discloses an electric power fitting stranded wire blanking forming device and an implementation method thereof, and the electric power fitting stranded wire blanking forming device comprises a rack assembly, a power assembly, a stranded wire blanking assembly and a PLC (programmable logic controller) electric appliance control system, wherein a stranded wire blanking assembly supporting frame is installed at the upper end of the rack assembly, the stranded wire blanking assembly is erected on the stranded wire blanking assembly supporting frame, and the power assembly and the PLC electric appliance control system are erected on the rack assembly; the upper end center of the frame assembly is provided with a square positioning groove. The electric power fitting stranded wire blanking forming device and the implementation method thereof can effectively guarantee the rotation stability of the meshing gear A and the meshing gear B; the rotation resistance is reduced, and the working pressure of the motor A and the motor B is reduced; the silk slice can be effectively fixed, the fixing mode is simple, and the stability is high; the formed twisted wire is convenient to be overhead, the overhead twisted wire is sheared, and blanking can be carried out after shearing to obtain the formed twisted wire, so that the operation is simple and convenient.
Description
Technical Field
The invention relates to the technical field of electric power fitting stranded wire equipment, in particular to an electric power fitting stranded wire blanking forming device and an implementation method thereof.
Background
The existing electric power fitting stranded wire forming is that equipment is adopted to strand a wire piece into a wire bundle with a certain specification, namely, the stranded wire, in the process of stranding the wire piece, the rotating force needs to be applied to strand the wire piece into the wire bundle, therefore, the higher requirement is provided for the rotating force, the power is required to be sufficient, meanwhile, the good stability is required to be kept in the process of providing the rotating force, the stranded wire is prevented from deforming due to abnormal stress, and in the process of stranding the wire piece into the wire bundle, the stranded wire bundle at the outlet end does not become fixed and is cut off, so that the blanking process becomes fussy.
Based on the defects, the device for blanking and forming the electric power fitting stranded wire and the implementation method thereof are provided.
Disclosure of Invention
The invention aims to provide an electric power fitting hank-wire blanking forming device and an implementation method thereof, which have the advantages of high stability, convenience in adding lubricating oil, reduction of working pressure of a motor A and a motor B, effective fixation of a wire sheet, high stability, guarantee of stability in the hank-wire process, convenience in cutting and blanking after the formed hank-wire is erected, and the problems of low stability and complicated blanking in the hank-wire process in the background technology are solved.
In order to achieve the purpose, the invention provides the following technical scheme: a power hardware stranded wire blanking forming device comprises a rack assembly, a power assembly, a stranded wire blanking assembly and a PLC (programmable logic controller) electric appliance control system, wherein a stranded wire blanking assembly supporting frame is installed at the upper end of the rack assembly, the stranded wire blanking assembly is erected on the stranded wire blanking assembly supporting frame, and the power assembly and the PLC electric appliance control system are erected on the rack assembly; the upper end center of the rack assembly is provided with a square positioning groove, a square insulating plate is additionally arranged at the upper side end of the rack assembly, and the PLC electric appliance control system is additionally arranged on the square insulating plate.
Preferably, the power assembly comprises a support seat A and a support seat B, the support seat A and the support seat B are both additionally arranged in the square positioning groove, two side edges of the support seat A and the support seat B are both tightly attached to the inner wall of the power assembly where the positioning groove is located, a motor lifting seat A is additionally arranged at the side end of the support seat A, and a motor A is additionally arranged on the motor lifting seat A; a positioning round hole A is formed in the upper side end of the supporting seat A, a meshing gear A is erected in the positioning round hole A, and the upper end of the meshing gear A protrudes out of the upper end face of the supporting seat A; the output end of the motor A is additionally provided with a coupler A, and the coupler A is fixedly connected with the side end of the rodent wheel A;
a motor lifting seat B is additionally arranged at the side end of the supporting seat B, and a motor B is additionally arranged on the motor lifting seat B; a positioning round hole B is formed in the upper side end of the supporting seat B, a meshing gear B is erected in the positioning round hole B, and the upper end of the meshing gear B protrudes out of the upper end face of the supporting seat B; the output end of the motor B is additionally provided with a coupler B, the coupler B is fixedly connected with the side end of the meshed gear B, and the motor A and the motor B are both electrically connected with the PLC electrical appliance control system.
Preferably, the upper end of the supporting seat a is provided with an oil adding hole a and an oil adding hole B, the oil adding hole a penetrates and extends into the positioning round hole a on the left side of the supporting seat a, and the oil adding hole B penetrates and extends into the positioning round hole a on the right side of the supporting seat a; an oil adding hole C and an oil adding hole D are formed in the upper end of the supporting seat B, the oil adding hole C penetrates through and extends into the left positioning round hole B of the supporting seat B, and the oil adding hole D penetrates through and extends into the right positioning round hole B of the supporting seat B.
Preferably, the support frame of the stranded wire blanking assembly is fixed on the rack assembly outside the square positioning groove, the stranded wire blanking assembly comprises a positioning frame A and a positioning frame B, the positioning frame A and the positioning frame B are fixed on the support frame of the stranded wire blanking assembly by bolts, positioning ring grooves A are respectively formed in two ends of the inner side of the positioning frame A, a stranded wire gear A is fixedly arranged in each positioning ring groove A, a wire passing hole A is formed in each stranded wire gear A, and the lower side of each stranded wire gear A is meshed with the corresponding meshed wheel A; positioning ring grooves B are formed in two ends of the inner side of the positioning frame B, a stranded wire gear B is fixedly additionally arranged in the positioning ring grooves B, a wire passing hole B is formed in the stranded wire gear B, and the lower side of the stranded wire gear B is meshed with the meshing gear B.
Preferably, a wire fixing device A and a wire fixing device B are additionally arranged on the front side of the rack assembly, the wire fixing device A and the wire fixing device B are identical in size and structure, the wire fixing device B is located on the front side of a wire outlet end of the wire fixing device A, the wire fixing device A comprises a lower base and an upper cover plate, semicircular grooves are formed in contact ends of the lower base and the upper cover plate, and the semicircular grooves of the lower base and the upper cover plate are in contact to form a wire fixing groove hole; the upper side of the lower base is provided with a thread groove, the upper cover plate is sleeved with a screw rod in a penetrating mode, and the screw rod is screwed in the thread groove.
Preferably, the inner wall of the wire fixing slotted hole is provided with a bulge.
Preferably, a wire arranging platform is additionally arranged on the upper side of the rack assembly, a wire guide groove is formed in the upper end of the wire arranging platform, the wire arranging platform is attached to a wire outlet end of the wire fixing device B, and the center line of the wire guide groove and the center of a wire arranging port of the wire fixing device B are on the same vertical line.
The invention provides another technical scheme that: an implementation method of an electric power fitting stranded wire blanking forming device comprises the following steps:
s1: inserting the wire sheet into a wire passing hole B of a stranded wire gear B, penetrating the stranded wire into the wire passing hole A of the stranded wire gear A through the wire passing hole B, and limiting the movement track of the stranded wire through the stranded wire gear B and the stranded wire gear A;
s2: the wire slice is penetrated out of the stranded wire gear A and is arranged in a semicircular groove at the upper end of a lower base on which the wire fixing device A is arranged, an upper cover plate is arranged at the upper end of the lower base, and a screw rod is screwed in a threaded groove, so that the wire slice in the semicircular groove at the upper end of the lower base is fixed;
s3: the PLC electric appliance control system is used for controlling the motor A and the motor B to be synchronously opened, the motor A and the motor B drive the meshing gear A and the meshing gear B to synchronously rotate, so that the wire stranding gear B and the wire stranding gear A are driven to synchronously rotate, and the wire sheets between the wire fixing device A and the wire stranding gear A are stranded into a wire bundle;
s4: after the stranding is finished, the tows at the end A of the stranding gear are moved to the tow fixing device A to be fixed, the other end of the tows is fixed by the tow fixing device B, the tows are overhead, the overhead tows are cut, blanking is carried out after cutting, and the movement track of the tows is limited by the wire arranging table.
Compared with the prior art, the invention has the beneficial effects that: the electric power fitting stranded wire blanking forming device and the implementation method thereof provided by the invention have the following advantages:
firstly, the following steps: through set up square constant head tank on power assembly, with supporting seat A, supporting seat B and motor lifting seat A assembly in square constant head tank, inject supporting seat A, supporting seat B and motor lifting seat A's position through the lateral wall of square constant head tank, improved supporting seat A, supporting seat B and motor lifting seat A's stability to rodent wheel A and rodent wheel B pivoted stability have been improved.
II, secondly: the movement track of the wire piece is limited by the arrangement of the wire twisting gear B and the wire twisting gear A, and the motor A and the motor B synchronously provide power, so that the power is increased, the pressure driven by a single motor is reduced, the stability of wire twisting is improved, and meanwhile, the service lives of the motor A and the motor B are prolonged; can reduce the rotation resistance by adding oilhole A and oilhole B to the connecting end addition lubricating oil of rodent wheel A and supporting seat A, and on the same hand, accessible adds oilhole C and oilhole D to the connecting end addition lubricating oil of rodent wheel B and supporting seat B, reduces the rotation resistance, reduces motor A and motor B's operating pressure.
Thirdly, the method comprises the following steps: adopt and screw up the screw rod, make the upper cover plate move to the lower base, fix the silk piece of placing in the upper cover plate upper end semicircle inslot, fixed mode is simple, and the degree of screwing up of steadiness accessible screw rod is adjusted, and the inner wall of solidus slotted hole is provided with the arch simultaneously, and bellied limiting displacement can prevent effectively that the silk piece or fashioned skein from at the rotation of solidus slotted hole, guarantees the stability of connecting.
Fourthly, the method comprises the following steps: the wire fixing device A and the wire fixing device B are arranged to fix the formed twisted wire, so that one end of the twisted wire is overhead, the overhead twisted wire is conveniently sheared at the moment, blanking can be carried out after cutting, the formed twisted wire is obtained, and the operation is simple and convenient.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a side view of the rack assembly of the present invention;
FIG. 3 is a schematic view of a support seat A according to the present invention;
FIG. 4 is a schematic structural view of a support base B according to the present invention;
FIG. 5 is a schematic view of a stranded wire blanking assembly of the present invention;
FIG. 6 is a cross-sectional view of a spacer A of the present invention;
FIG. 7 is a cross-sectional view of a spacer B of the present invention;
FIG. 8 is a schematic structural diagram of a wire fixing device A according to the present invention;
fig. 9 is a side view of the traverse table of the present invention.
In the figure: 1. a frame assembly; 2. a power assembly; 211. a supporting seat A; 212. a supporting seat B; 213. a motor lifting seat A; 214. a motor A; 215. positioning the circular hole A; 216. a toothed wheel A; 217. a coupler A; 218. a motor lifting seat B; 219. a motor B; 220. positioning the round hole B; 221. a meshing gear B; 222. an oil adding hole A; 223. an oil adding hole B; 224. an oil adding hole C; 225. an oil adding hole D; 226. a coupler B; 3. a stranded wire blanking assembly; 311. a positioning frame A; 312. a positioning frame B; 313. a positioning ring groove A; 314. a stranded wire gear A; 315. a wire passing hole A; 316. a positioning ring groove B; 317. a stranded wire gear B; 318. a wire passing hole B; 4. a PLC electrical appliance control system; 5. a stranded wire blanking assembly support frame; 6. a square positioning groove; 7. a square insulating plate; 8. a wire fixing device A; 811. a lower base; 812. an upper cover plate; 813. fixing a wire slot; 814. a thread groove; 815. a screw; 816. a protrusion; 9. a wire fixing device B; 10. a wire arranging table; 101. a wire guide groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, an electric power fitting stranded wire blanking forming device comprises a frame assembly 1, a power assembly 2, a stranded wire blanking assembly 3 and a PLC electric appliance control system 4, wherein a stranded wire blanking assembly support frame 5 is installed at the upper end of the frame assembly 1, the stranded wire blanking assembly 3 is erected on the stranded wire blanking assembly support frame 5, and the power assembly 2 and the PLC electric appliance control system 4 are erected on the frame assembly 1; a square positioning groove 6 is formed in the center of the upper end of the rack assembly 1, a square insulating plate 7 is additionally arranged at the upper side end of the rack assembly 1, and the PLC electric appliance control system 4 is additionally arranged on the square insulating plate 7.
Referring to fig. 3-4, the power assembly 2 includes a support seat a211 and a support seat B212, the support seat a211 and the support seat B212 are both installed in the square positioning slot 6, two side edges of the support seat a211 and the support seat B212 are both tightly attached to an inner wall of the power assembly 2 where the square positioning slot 6 is located, a motor lifting seat a213 is installed at a side end of the support seat a211, and a motor a214 is installed on the motor lifting seat a 213; a positioning round hole A215 is formed in the upper side end of the supporting seat A211, a gear wheel A216 is erected in the positioning round hole A215, and the upper end of the gear wheel A216 protrudes out of the upper end face of the supporting seat A211; the output end of the motor A214 is additionally provided with a coupling A217, and the coupling A217 is fixedly connected with the side end of the rodent wheel A216.
Wherein: a motor lifting seat B218 is additionally arranged at the side end of the support seat B212, and a motor B219 is additionally arranged on the motor lifting seat B218; a positioning round hole B220 is formed in the upper end of the supporting seat B212, a gear wheel B221 is erected in the positioning round hole B220, and the upper end of the gear wheel B221 protrudes out of the upper end face of the supporting seat B212; the output end of the motor B219 is additionally provided with a coupling B226, and the coupling B226 is fixedly connected with the side end of the rodent wheel B221; the motor A214 and the motor B219 are both electrically connected with the PLC electrical appliance control system 4; through set up square constant head tank 6 on power assembly 2, assemble supporting seat A211, supporting seat B212 and motor lifting seat A213 in square constant head tank 6, inject the position of supporting seat A211, supporting seat B212 and motor lifting seat A213 through the lateral wall of square constant head tank 6, improved supporting seat A211, supporting seat B212 and motor lifting seat A213's stability to rodent wheel A216 and rodent wheel B221 pivoted stability have been improved.
Wherein: an oil adding hole A222 and an oil adding hole B223 are formed in the upper end of the supporting seat A211, the oil adding hole A222 penetrates and extends into the positioning round hole A215 on the left side of the supporting seat A211, and the oil adding hole B223 penetrates and extends into the positioning round hole A215 on the right side of the supporting seat A211; an oil adding hole C224 and an oil adding hole D225 are formed in the upper end of the supporting seat B212, the oil adding hole C224 penetrates and extends into a positioning round hole B220 on the left side of the supporting seat B212, and the oil adding hole D225 penetrates and extends into a positioning round hole B220 on the right side of the supporting seat B212; lubricating oil can be added to the connecting end of the gear wheel A216 and the supporting seat A211 through the oil adding hole A222 and the oil adding hole B223, so that the rotation resistance is reduced, and similarly, the lubricating oil can be added to the connecting end of the gear wheel B221 and the supporting seat B212 through the oil adding hole C224 and the oil adding hole D225, so that the rotation resistance is reduced, and the working pressure of the motor A214 and the working pressure of the motor B219 are reduced.
Referring to fig. 5-7, a stranded wire blanking assembly support frame 5 is fixed on a rack assembly 1 outside a square positioning groove 6, a stranded wire blanking assembly 3 comprises a positioning frame a311 and a positioning frame B312, the positioning frame a311 and the positioning frame B312 are fixed on the stranded wire blanking assembly support frame 5 by bolts, positioning ring grooves a313 are respectively formed at two ends of the inner side of the positioning frame a311, a stranded wire gear a314 is fixedly and additionally arranged in the positioning ring grooves a313, a wire passing hole a315 is formed in the stranded wire gear a314, and the lower side of the stranded wire gear a314 is meshed with a meshing wheel a 216; two ends of the inner side of the positioning frame B312 are provided with positioning ring grooves B316, a stranded wire gear B317 is fixedly additionally arranged in the positioning ring grooves B316, a wire passing hole B318 is formed in the stranded wire gear B317, and the lower side of the stranded wire gear B317 is meshed with the rodent wheel B221; the movement track of the filament is limited by the arrangement of the stranded wire gear B317 and the stranded wire gear A314, power is synchronously provided by the motor A214 and the motor B219, power is increased, pressure driven by a single motor is reduced, the stability of the stranded wire is improved, and meanwhile, the service lives of the motor A214 and the motor B219 are prolonged.
Referring to fig. 8-9, a wire fixing device A8 and a wire fixing device B9 are additionally installed on the front side of the rack assembly 1, the wire fixing device A8 and the wire fixing device B9 have the same size and structure, the wire fixing device B9 is located on the front side of the wire outlet end of the wire fixing device A8, the wire fixing device A8 includes a lower base 811 and an upper cover plate 812, the contact ends of the lower base 811 and the upper cover plate 812 are both provided with a semicircular groove, and the lower base 811 and the semicircular groove of the upper cover plate 812 are in contact to form a wire fixing groove hole 813; the upper side of the lower base 811 is provided with a thread groove 814, the upper cover plate 812 is sleeved with a screw 815 in a penetrating manner, the screw 815 is screwed in the thread groove 814, and the inner wall of the fixed line groove 813 is provided with a projection 816; the upper side of the rack assembly 1 is additionally provided with a wire arranging platform 10, the upper end of the wire arranging platform 10 is provided with a wire guide groove 101, the wire arranging platform 10 is attached to a wire outlet end of a wire fixing device B9, and the center line of the wire guide groove 101 and the center of a wire arranging opening of a wire fixing device B9 are on the same vertical line.
In order to better show the implementation process of the hardware stranded wire blanking and forming device, the embodiment provides an implementation method of the hardware stranded wire blanking and forming device, which includes the following steps:
the first step is as follows: the wire slice is inserted into a wire passing hole B318 of a stranded wire gear B317, a stranded wire penetrates through the wire passing hole B318 and penetrates into a wire passing hole A315 of a stranded wire gear A314, and the movement track of the stranded wire is limited through the stranded wire gear B317 and the stranded wire gear A314;
the second step is that: threading the silk slice out of the stranded wire gear A314, placing the silk slice in a semicircular groove at the upper end of a lower base 811 where a wire fixing device A8 is positioned, placing an upper cover plate 812 at the upper end of the lower base 811, and screwing a screw 815 in a threaded groove 814 to fix the silk slice in the semicircular groove at the upper end of the lower base 811;
the third step: the PLC electrical appliance control system 4 is used for controlling the motor A214 and the motor B219 to be synchronously opened, the motor A214 and the motor B219 drive the mesh wheel A216 and the mesh wheel B221 to synchronously rotate, so that the wire stranding gear B317 and the wire stranding gear A314 are driven to synchronously rotate, and then the silk sheets between the wire fixing device A8 and the wire stranding gear A314 are stranded into silk bundles;
the fourth step: after the stranding is finished, the tows at the end of the stranding gear A314 are moved to a tow fixing device A8 to be fixed, the other end of the tows is fixed by a tow fixing device B9, the tows are overhead at the moment, the overhead tows are cut, blanking is carried out after cutting, and the movement track of the tows is limited by a wire arranging platform 10.
In summary, the electric power fitting stranded wire blanking forming device and the implementation method thereof provided by the invention have the following advantages:
firstly, the method comprises the following steps: through set up square constant head tank 6 on power assembly 2, assemble supporting seat A211, supporting seat B212 and motor lifting seat A213 in square constant head tank 6, inject the position of supporting seat A211, supporting seat B212 and motor lifting seat A213 through the lateral wall of square constant head tank 6, improved supporting seat A211, supporting seat B212 and motor lifting seat A213's stability to rodent wheel A216 and rodent wheel B221 pivoted stability have been improved.
II, secondly: the movement track of the filament is limited by arranging the stranded wire gear B317 and the stranded wire gear A314, and the motor A214 and the motor B219 synchronously provide power, so that the power is increased, the pressure driven by a single motor is reduced, the stability of the stranded wire is improved, and meanwhile, the service lives of the motor A214 and the motor B219 are prolonged; lubricating oil can be added to the connecting end of the gear wheel A216 and the supporting seat A211 through the oil adding hole A222 and the oil adding hole B223, so that the rotation resistance is reduced, and similarly, the lubricating oil can be added to the connecting end of the gear wheel B221 and the supporting seat B212 through the oil adding hole C224 and the oil adding hole D225, so that the rotation resistance is reduced, and the working pressure of the motor A214 and the working pressure of the motor B219 are reduced.
Thirdly, the method comprises the following steps: adopt and screw up screw 815, make upper cover plate 812 move to lower base 811, fix the silk piece of placing in the upper end semicircle trough of upper cover plate 812, fixed mode is simple, and the degree of screwing up of steadiness accessible screw 815 is adjusted, and the inner wall of solidus slotted hole 813 is provided with protruding 816 simultaneously, and the limiting displacement of protruding 816 can prevent effectively that the silk piece or fashioned hank silk from rotating in solidus slotted hole 813, guarantees the stability of connecting.
Fourthly, the method comprises the following steps: the formed twisted wire is fixed through the wire fixing device A8 and the wire fixing device B9, so that one end of the twisted wire is overhead, the overhead twisted wire is conveniently cut, blanking can be carried out after cutting, the formed twisted wire is obtained, and the operation is simple and convenient.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (1)
1. The method for forming the stranded wire blanking forming device by utilizing the electric power fitting is characterized in that the stranded wire blanking forming device comprises a rack assembly (1), a power assembly (2), a stranded wire blanking assembly (3) and a PLC (programmable logic controller) electric appliance control system (4), wherein a stranded wire blanking assembly supporting frame (5) is installed at the upper end of the rack assembly (1), the stranded wire blanking assembly (3) is erected on the stranded wire blanking assembly supporting frame (5), and the power assembly (2) and the PLC electric appliance control system (4) are erected on the rack assembly (1); the upper end center of the rack assembly (1) is provided with a square positioning groove (6), the upper side end of the rack assembly (1) is additionally provided with a square insulating plate (7), a PLC (programmable logic controller) control system (4) is additionally arranged on the square insulating plate (7), the front side of the rack assembly (1) is additionally provided with a wire fixing device A (8) and a wire fixing device B (9), the wire fixing device A (8) and the wire fixing device B (9) are identical in size and structure, the wire fixing device B (9) is positioned on the front side of a wire outlet end of the wire fixing device A (8), the wire fixing device A (8) comprises a lower base (811) and an upper cover plate (812), contact ends of the lower base (811) and the upper cover plate (812) are both provided with a semicircular groove, and the semicircular grooves of the lower base (811) and the upper cover plate (812) are contacted to form a wire fixing groove hole (813); the upper side of the lower base (811) is provided with a thread groove (814), the upper cover plate (812) is sleeved with a screw rod (815) in a penetrating manner, the screw rod (815) is screwed in the thread groove (814), the inner wall of the wire fixing groove hole (813) is provided with a protrusion (816), the power assembly (2) comprises a support seat A (211) and a support seat B (212), the support seat A (211) and the support seat B (212) are arranged in the square positioning groove (6) in an additional mode, two side edges of the support seat A (211) and the support seat B (212) are tightly attached to the inner wall of the power assembly (2) where the square positioning groove (6) is located, the side end of the support seat A (211) is additionally provided with a motor lifting seat A (213), and the motor A (214) is additionally arranged on the motor lifting seat A (213); a positioning round hole A (215) is formed in the upper side end of the supporting seat A (211), a meshing gear A (216) is erected in the positioning round hole A (215), and the upper end of the meshing gear A (216) protrudes out of the upper end face of the supporting seat A (211); the output end of the motor A (214) is additionally provided with a coupler A (217), and the coupler A (217) is fixedly connected with the side end of the rodent wheel A (216);
a motor lifting seat B (218) is additionally arranged at the side end of the support seat B (212), and a motor B (219) is additionally arranged on the motor lifting seat B (218); a positioning round hole B (220) is formed in the upper side end of the supporting seat B (212), a meshing gear B (221) is erected in the positioning round hole B (220), and the upper end of the meshing gear B (221) protrudes out of the upper end face of the supporting seat B (212); the output end of the motor B (219) is additionally provided with a coupling B (226), and the coupling B (226) is fixedly connected with the side end of the rodent wheel B (221); the motor A (214) and the motor B (219) are electrically connected with the PLC electrical appliance control system (4), the upper end of the supporting seat A (211) is provided with an oil adding hole A (222) and an oil adding hole B (223), the oil adding hole A (222) penetrates and extends into a positioning round hole A (215) on the left side of the supporting seat A (211), and the oil adding hole B (223) penetrates and extends into the positioning round hole A (215) on the right side of the supporting seat A (211); an oil adding hole C (224) and an oil adding hole D (225) are formed in the upper end of the supporting seat B (212), the oil adding hole C (224) penetrates through and extends into a positioning round hole B (220) in the left side of the supporting seat B (212), the oil adding hole D (225) penetrates through and extends into a positioning round hole B (220) in the right side of the supporting seat B (212), the stranded wire blanking assembly supporting frame (5) is fixed on the rack assembly (1) outside the square positioning groove (6), the stranded wire blanking assembly (3) comprises a positioning frame A (311) and a positioning frame B (312), the positioning frame A (311) and the positioning frame B (312) are fixed on the stranded wire blanking assembly supporting frame (5) through bolts, positioning ring grooves A (313) are formed in both ends of the inner side of the positioning frame A (311), a stranded wire gear A (314) is additionally fixed in the positioning ring grooves A (313), and a wire passing hole A (315) is formed in the stranded wire gear A (314), the lower side of the stranded wire gear A (314) is meshed with the rodent wheel A (216); positioning ring grooves B (316) are formed in two ends of the inner side of the positioning frame B (312), a stranded wire gear B (317) is fixedly additionally arranged in the positioning ring grooves B (316), a wire passing hole B (318) is formed in the stranded wire gear B (317), and the lower side of the stranded wire gear B (317) is meshed with the meshing wheel B (221); a wire arranging platform (10) is additionally arranged on the upper side of the rack assembly (1), a wire guide groove (101) is formed in the upper end of the wire arranging platform (10), the wire arranging platform (10) is attached to a wire outlet end of the wire fixing device B (9), and the center line of the wire guide groove (101) and the center of a wire arranging port of the wire fixing device B (9) are on the same vertical line;
the method for forming by using the electric power fitting stranded wire blanking forming device comprises the following steps of:
s1: the wire slice is inserted into a wire passing hole B (318) of a stranded wire gear B (317), a stranded wire penetrates through the wire passing hole B (318) and penetrates into a wire passing hole A (315) of a stranded wire gear A (314), and the movement track of the stranded wire is limited through the stranded wire gear B (317) and the stranded wire gear A (314);
s2: threading the silk slice out of the stranded wire gear A (314), placing the silk slice in a semicircular groove at the upper end of a lower base (811) where a wire fixing device A (8) is positioned, placing an upper cover plate (812) at the upper end of the lower base (811), and screwing a screw rod (815) in a thread groove (814) to fix the silk slice in the semicircular groove at the upper end of the lower base (811);
s3: the PLC electric appliance control system (4) is used for controlling a motor A (214) and a motor B (219) to be synchronously opened, the motor A (214) and the motor B (219) drive a meshing gear A (216) and a meshing gear B (221) to synchronously rotate, so that a wire twisting gear B (317) and a wire twisting gear A (314) are driven to synchronously rotate, and therefore wire pieces between a wire fixing device A (8) and the wire twisting gear A (314) are twisted into a wire bundle;
s4: after the stranding is finished, the tows at the end of the stranding gear A (314) are moved to a tow fixing device A (8) to be fixed, the other end of the tows is fixed by a tow fixing device B (9), the tows are overhead at the moment, the overhead tows are cut, blanking is carried out after cutting, and the movement track of the tows is limited by a wire arranging platform (10).
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| CN202010640670.5A CN111889587B (en) | 2020-07-06 | 2020-07-06 | Electric power fitting stranded wire blanking forming device and implementation method thereof |
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| CN202010640670.5A CN111889587B (en) | 2020-07-06 | 2020-07-06 | Electric power fitting stranded wire blanking forming device and implementation method thereof |
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| JPH10195786A (en) * | 1996-12-27 | 1998-07-28 | Hamana Tekko Kk | Wire strander |
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