CN111889055A - Novel elastomer coating production device and process thereof - Google Patents

Novel elastomer coating production device and process thereof Download PDF

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CN111889055A
CN111889055A CN202010735442.6A CN202010735442A CN111889055A CN 111889055 A CN111889055 A CN 111889055A CN 202010735442 A CN202010735442 A CN 202010735442A CN 111889055 A CN111889055 A CN 111889055A
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montmorillonite
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黄俊雄
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006Controlling or regulating processes
    • B01J19/0013Controlling the temperature of the process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/001Feed or outlet devices as such, e.g. feeding tubes
    • B01J4/007Feed or outlet devices as such, e.g. feeding tubes provided with moving parts
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/14Paints containing biocides, e.g. fungicides, insecticides or pesticides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00087Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor
    • B01J2219/00094Jackets

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Abstract

The invention belongs to the technical field of coating production, and particularly relates to a novel elastomer coating production device and a process thereof. The utility model provides a neotype elastomer coating apparatus for producing, through be provided with just mix device, heating device, agitating unit on reation kettle, just mix the device with reation kettle communicates each other, just mix the device by its central outside a plurality of runners that distribute with one heart in proper order, be provided with feed inlet, discharge gate on the runner, the feed inlet with the butt joint of storage tank one-to-one, the discharge gate with just mix the device butt joint, heating device twine in reation kettle's outer wall is arranged, the reation kettle tip is located to agitating unit, realizes the reaction temperature and the time according to the different characteristics of material and technological requirement adjustment material, is favorable to controlling the abundant reaction of material, goes on when realizing a plurality of processes simultaneously, and save time greatly improves production efficiency to be of value to and improve product quality.

Description

Novel elastomer coating production device and process thereof
Technical Field
The invention belongs to the technical field of coating production, and particularly relates to a novel elastomer coating production device and a process thereof.
Background
With the acceleration of modern life rhythm and the increase of population mobility, the threats of bacteria adhered and tillered on various surfaces, particularly medical treatment, sanitation and public activity field environments, to the health of people are increasing. In order to kill these bacteria, in addition to the frequent washing and cleaning of the articles, various disinfectants are used or sterilized by high temperature, high pressure or ultraviolet radiation, microwave irradiation, etc. Not only is the work troublesome and the cost is increased, but also the work cannot be kept for a long time, and particularly, some ground sterilization methods are not good for use.
Polyurethane elastomer coating belongs to a reaction type high polymer material, wherein, the carbamate group is generated by the reaction of isocyanate functional group-N ═ C ═ O and hydroxyl group-OH. Polyurethane elastomeric coatings are produced by the polyaddition reaction of isocyanates and polyols in the presence of catalysts and other auxiliaries. In commercial manufacture, a liquid isocyanate and a mixture comprising a polyol, a catalyst and other auxiliaries are reacted to form a polyurethane elastomer coating, these two components being referred to generally as polyurethane formulation systems. Isocyanate or isocyanate prepolymer is generally referred to in the industry as component B; the mixture of polyol and other adjuvants is referred to as the a-component and adjuvants may include chain agents, cross-linking agents, antimicrobial agents, surfactants, flame retardants, blowing agents, pigments, fillers, and the like. The component A and the component B are collectively called polyurethane combined material. The preparation of the existing antibacterial polyurethane elastomer coating is usually to add an antibacterial agent directly into a reaction kettle, so that the safety, durability, heat resistance and weather resistance of the antibacterial polyurethane elastomer coating are poor. Therefore, the mode of adding the antibacterial agent is adopted, the physical properties of the main material are sacrificed to a certain extent, and the long-term service performance of the material is influenced. In order to enhance the usage efficiency of the antibacterial agent, the antibacterial agent (such as metal ions, organic cations, etc.) is usually loaded in the micropores of the porous material by ion exchange, coprecipitation, or co-agglomeration, so that it is tightly bound with the micropores and then slowly released.
And the isocyanate can be partially crystallized at low temperature or after being stored for a long time, so that the isocyanate raw material is generally heated and liquefied before being used for preparing the polyurethane coating in the production process of the polyurethane elastomer coating. And other materials are heated to a certain temperature for reaction. If the reaction temperature of the polyurethane elastomer coating in the production process cannot be effectively controlled, adverse reactions are easy to occur, the regularity among molecules is influenced, and the quality and the production efficiency of products are influenced.
Disclosure of Invention
In order to solve the problem that the polyurethane elastomer coating has poor antibacterial performance, the mode of adding an antibacterial agent is simply adopted, and the physical performance of a main material is sacrificed to a certain extent; and the reaction temperature of the polyurethane elastomer coating can not be effectively controlled in the production process, adverse reactions are easy to occur, the regularity among molecules is influenced, the quality of products and the production efficiency are influenced, and the like.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: the utility model provides a novel elastomer coating apparatus for producing, includes storage tank, reation kettle, the storage tank set up in reation kettle upper portion, reation kettle is last to be provided with just mixes device, heating device, agitating unit, just mix the device with reation kettle communicates each other, just mix the device by its central outside a plurality of runners that distribute with one heart in proper order, be provided with feed inlet, discharge gate on the runner, the feed inlet with the storage tank one-to-one butt joint, the discharge gate with just mix the device butt joint, heating device twine in reation kettle's outer wall is arranged, the reation kettle tip is located to agitating unit.
Further, the primary mixing device is provided with a heating plate for providing heat for the raw materials, and the heating plate is concentrically arranged along the flow channel.
Further, the primary mixing device comprises a primary mixing tank and a vibrating rod, wherein the vibrating rod is arranged in the primary mixing tank in parallel.
Further, agitating unit includes the motor and sets up rotation axis in the reation kettle, the crisscross a plurality of puddlers that are equipped with on the rotation axis, just the rotation axis pierces through the reation kettle lower extreme is connected the motor.
Further, still include temperature sensor, temperature sensor sets up respectively in reation kettle and the lateral part of mixing the device just.
A production process of a novel elastomer coating uses the production device of the novel elastomer coating, and the production process specifically comprises the following steps:
s1: adding polyacrylate glycol into a primary mixing device, heating to 80-85 ℃ under vibration, vacuumizing to about-0.1 MPa, dehydrating at 85-88 ℃, then cooling to 35-40 ℃, slowly dropwise adding diisocyanate toluene under vibration, reacting at 75-80 ℃ after adding materials to obtain a component A, cooling the component A to room temperature, then flowing into a reaction kettle, and stirring at a stirring speed of 450 plus 500 r/min;
s2: adding polyacrylate triol and a composite antibacterial agent into a primary mixing device, vibrating, then adding 3, 3-dichloro-4, 4-diphenylmethane diamine and an auxiliary agent, uniformly mixing, heating to 80-85 ℃, vacuumizing to about-0.1 MPa, dehydrating at 80-85 ℃ to obtain a component B, and cooling the component B to room temperature;
s3: slowly adding the component B in the step S2 into a reaction kettle containing the component A, uniformly stirring at a stirring speed of 450-500r/min, and then carrying out polymerization reaction at room temperature to obtain the elastomer coating.
Further, in step S1, the mass ratio of polyacrylate glycol to diisocyanate is 1: 1.85-1.90; in the step S2, the mass ratio of the polyacrylate triol to the 3, 3-dichloro-4, 4-diphenylmethane diamine is 1.5-9: 1.
further, the composite antibacterial agent is a quaternary ammonium salt-zinc-montmorillonite composite material; the auxiliary agent comprises one or more of a catalyst, a coloring agent, a dispersing agent and a flame retardant; the catalyst is one of dibutyl tin dilaurate, triethanolamine and stannous octoate; the dispersant is a carboxylate copolymer dispersant; the colorant is one or more of capsanthin, turmeric, gardenia yellow, carotene, phthalocyanine green and indigo; the flame retardant is an FB flame retardant or an MPP flame retardant.
Further, the production process of the compound antibacterial agent comprises
S101: preparation of sodium-based montmorillonite: stirring montmorillonite at 600r/min and dispersing in saturated salt solution, stirring at 1000r/min at 30 deg.C for 8 hr, vacuum filtering to obtain pink precipitate, washing with deionized water, and filtering until filtrate contains no Cl-Detecting, drying, grinding and sieving to obtain sodium montmorillonite;
s102: preparing zinc-loaded montmorillonite: stirring and dispersing sodium-based montmorillonite in distilled water at a stirring speed of 600r/min, adding a certain amount of zinc sulfate, stirring and reacting at a stirring speed of 900r/min for 5 hours at 68 ℃, performing suction filtration to obtain pink precipitate, repeatedly washing with distilled water until no zinc is separated out from filtrate, then performing vacuum drying, grinding and sieving to obtain zinc-loaded montmorillonite;
s103: preparing a composite antibacterial agent: stirring zinc-loaded montmorillonite at a stirring speed of 600r/min, dispersing in distilled water, adding dodecyl trimethyl ammonium bromide, stirring at a stirring speed of 800r/min at 68 deg.C for 5 hr, vacuum filtering to obtain pink precipitate, repeatedly washing with distilled water and anhydrous ethanol, and filtering until there is no Br in the filtrate-And (4) detecting, then carrying out vacuum drying, grinding and sieving to obtain the quaternary ammonium salt-zinc-montmorillonite composite material.
Further, the dosage ratio of the mass of the montmorillonite to the volume of the saturated salt water in the step S101 is 1: 23-25; the using amount ratio of the mass of the sodium-based montmorillonite to the millimole of zinc sulfate in the step S102 is 1: 1-1.3; the ratio of the mass of the zinc-loaded montmorillonite to the millimole of the dodecyl trimethyl ammonium bromide in the step S103 is 1: 1.1-1.3.
Compared with the prior art, the novel elastomer coating production device and the production process thereof provided by the invention have the following beneficial technical effects:
1. the production device can adjust the reaction temperature and time of the materials according to different characteristics and process requirements of the materials, is favorable for controlling the full reaction of the materials, realizes simultaneous operation of a plurality of working procedures, greatly saves time, improves production efficiency and is favorable for improving product quality;
2. the production device is simple and reliable, can effectively control the production cost of the product, and has higher practical value;
3. the elastomer coating prepared by the production process has good wear resistance, scratch resistance, high efficiency and durable antibacterial property, beautiful color, rich varieties and good decoration, can be used as materials of medical and sanitary places, public places, medical equipment environments and the like, and has wide application range.
Drawings
FIG. 1 is a schematic structural view of a novel elastomeric coating production plant;
FIG. 2 is an X-ray diffraction chart of the composite antibacterial agent.
Detailed Description
The technical solutions in the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Example one
As shown in fig. 1, a novel elastomer coating production device comprises a storage tank 1, a reaction kettle 2 and a temperature sensor 3, wherein the storage tank is arranged at the upper part of the reaction kettle, a primary mixing device, a heating device and a stirring device are arranged on the reaction kettle, the primary mixing device is communicated with the reaction kettle, the primary mixing device comprises a primary mixing tank 4 and a vibrating rod 5, and the vibrating rod is arranged in the primary mixing tank in parallel, so that materials are uniformly mixed, and the subsequent reaction in the reaction kettle can be conveniently and quickly carried out; the discharge gate of this just mix jar is docked with reation kettle's feed inlet, and reation kettle's feed inlet department is equipped with row stub bar 13, is equipped with the check valve on this row stub bar for in throwing into reation kettle with the material that just mixes the completion.
The primary mixing device is sequentially and concentrically distributed with a plurality of runners 9 from the center to the outside, the runners 9 are provided with feed inlets and discharge outlets, the feed inlets are correspondingly butted with the material storage tanks 1 one by one, the discharge outlets are butted with the primary mixing device, the primary mixing device is provided with heating plates for providing heat for raw materials, and the heating plates are concentrically arranged along the runners to ensure that the raw materials cannot be bonded or crystallized; meanwhile, the outer surface of the primary mixing tank 4 is also provided with a heating plate 12 which is used for providing heat for the primary mixing of the raw materials in the primary mixing tank so as to ensure that the raw materials cannot be bonded or crystallized; the heating device 10 is wound on the outer wall of the reaction kettle, and the heating device 10 of the embodiment is a temperature adjusting pipe, so that the temperature can be accurately controlled, and the failure of polyurethane material synthesis caused by overhigh or overlow temperature, namely the quality of the synthesized polyurethane material caused by excessive side reaction, can be avoided;
the stirring device is arranged at the end part of the reaction kettle and comprises a motor 6 and a rotating shaft 7 arranged in the reaction kettle, a plurality of stirring rods 8 are arranged on the rotating shaft 7 in a staggered manner, and the rotating shaft 7 penetrates through the lower end of the reaction kettle and is connected with the motor 6, so that raw materials can be fully reacted, the quality of a product is improved, and side reactions are effectively avoided;
the temperature sensors 3 are respectively arranged on the lateral parts of the reaction kettle and the primary mixing device and used for monitoring the temperature information of the reaction kettle and the primary mixing device in real time and sending the temperature information to the controller, and the controller controls the temperatures of the heating plate and the temperature adjusting pipe, so that the accurate control of the reaction temperature is realized, the regularity among molecules is ensured, and the quality of products is improved.
The flow channel of the production device is also provided with a control valve 11 for controlling the addition amount and the addition sequence of the raw materials on the storage tank and improving the accurate control of the antibacterial polyurethane composite material, and the control of the control valve is controlled by a controller arranged on the production device according to the existing intelligent production device; the primary mixing device, the heating device, the stirring device and the temperature sensor are electrically connected with the controller, so that the intelligentization of the novel elastomer coating production device is improved, the operation of production personnel is facilitated, the production efficiency is improved, and the quality of the antibacterial polyurethane composite material is improved. The present invention will not be described with reference to the controller, but may be controlled by an existing controller.
A production process of a novel elastomer coating uses the novel elastomer coating production device, and the production process specifically comprises the following steps:
s1: adding 40 parts of polyacrylate glycol into a primary mixing device, heating to 80 ℃ under vibration, vacuumizing to about-0.1 MPa, dehydrating at 85 ℃, then cooling to 35 ℃, slowly dripping 80 parts of diisocyanate toluene under vibration, reacting at 75 ℃ after adding materials to obtain a component A, cooling the component A to room temperature, then flowing into a reaction kettle, and stirring at a stirring speed of 450 r/min;
s2: adding 25 parts of polyacrylate triol and 5 parts of composite antibacterial agent into a primary mixing device, vibrating, then adding 5 parts of 3, 3-dichloro-4, 4-diphenylmethane diamine and 5 parts of auxiliary agent, uniformly mixing, heating to 80 ℃, vacuumizing to about-0.1 MPa, dehydrating at 85 ℃ to obtain a component B, and cooling the component B to room temperature;
s3: and (4) slowly adding the component B in the step S2 into a reaction kettle containing the component A, uniformly stirring at a stirring speed of 500r/min, and carrying out polymerization reaction at room temperature to obtain the elastomer coating.
The auxiliary agent comprises a catalyst, a coloring agent, a dispersing agent and a flame retardant; the catalyst is one of dibutyltin dilaurate, triethanolamine and stannous octoate, and the catalyst is dibutyltin dilaurate in the embodiment; the dispersant is a carboxylate copolymer dispersant; the coloring agent is one or more of capsanthin, turmeric, gardenia yellow, carotene, phthalocyanine green and indigo, and the coloring agent in the embodiment is capsanthin and carotene; the flame retardant is an FB flame retardant or an MPP flame retardant, the agents are products sold in the existing market and can be directly purchased in the market, or directly synthesized according to the prior art, and the invention will not be further explained.
The composite antibacterial agent is a quaternary ammonium salt-zinc-montmorillonite composite material, and the production process comprises the following steps:
s101: preparation of sodium-based montmorillonite
Stirring 10g of montmorillonite at 600r/min and dispersing in 240mL of saturated salt solution, stirring at 1000r/min at 30 deg.C for 8 hr, vacuum filtering to obtain pink precipitate, washing with deionized water repeatedly, and filtering until no Cl is in the filtrate-Detecting, the Cl-0.1 mol. L for detection-1AgNO of3Checking the solution until no white precipitate is formed; then drying, grinding and sieving to obtain sodium montmorillonite (Na-MMT);
s102: preparation of zinc-loaded montmorillonite
5g of sodium montmorillonite is stirred and dispersed in 100mL of distilled water at the stirring speed of 600r/min, and 6mmol of zinc sulfate ZnSO is added4Stirring and reacting at 68 ℃ at a stirring speed of 900r/min for 5h, performing suction filtration to obtain pink precipitate, and performing vacuum filtration to obtain a filtrateRepeatedly washing with distilled water until no zinc is precipitated from the filtrate, wherein the Zn is2+0.1 mol. L for detection-1Na of (2)2Checking the solution S until no white precipitate exists; then vacuum drying, grinding and sieving are carried out to obtain zinc-loaded montmorillonite (Zn-MMT);
s103: preparation of composite antibacterial agent
Stirring and dispersing 1g of zinc-loaded montmorillonite in 50mL of distilled water at a stirring speed of 600r/min, adding 1.2mmol of dodecyl trimethyl ammonium bromide, stirring and reacting at 68 ℃ at a stirring speed of 800r/min for 5 hours, performing suction filtration to obtain pink precipitate, repeatedly washing with distilled water and absolute ethyl alcohol, and filtering until no Br is in filtrate-Detecting the Br-0.1 mol. L for detection-1AgNO of3Checking the solution until no light yellow precipitate exists; then vacuum drying, grinding and sieving are carried out to obtain the quaternary ammonium salt-zinc-montmorillonite composite material (quaternary ammonium salt-Zn-MMT).
XRD tests are carried out on the obtained Na-montmorillonite (Na-MMT), zinc-loaded montmorillonite (Zn-MMT) and quaternary ammonium salt-zinc-montmorillonite composite material (quaternary ammonium salt-Zn-MMT), and the results are shown in figure 2, wherein zinc ions and quaternary ammonium salt cations are inserted into montmorillonite layers in sequence.
Comparative example 1
Preparing the elastomer coating containing the zinc-loaded montmorillonite antibacterial agent according to the production process of the first embodiment, and adding the zinc-loaded montmorillonite antibacterial agent into the elastomer coating containing the zinc-loaded montmorillonite antibacterial agent.
Comparative example 2
A conventional elastomer coating without an antibacterial agent was prepared by the production process of example one, without adding an antibacterial agent to the elastomer raw material without an antibacterial agent.
Performance testing
1. The polyurethane materials obtained in example 1 and comparative examples 1 and 2 were tested and analyzed for their antibacterial properties, and the results are shown in Table 1 below. The detection conditions are as follows: room temperature: 23. + -. 2 ℃ humidity: 60 +/-5 percent.
TABLE 1 bacteriostatic effect of antibacterial polyurethane composite and non-antibacterial polyurethane composite
Figure BDA0002604855740000081
The performance tests show that the elastomer coating contains the antibacterial agent which can inhibit staphylococcus aureus and escherichia coli, the antibacterial activity is determined by the size of an antibacterial ring, the inhibiting effect of the montmorillonite antibacterial agent on staphylococcus aureus is better than that of escherichia coli, and the antibacterial ability of the composite antibacterial agent is stronger than that of a single antibacterial agent.
2. The elastomer coatings obtained in example 1 and comparative examples 1 and 2 were subjected to physical property tests and analyses, and the results are shown in Table 2 below. The detection conditions are as follows: room temperature: 23. + -. 2 ℃ humidity: 60 +/-5 percent.
TABLE 2 physical Properties of the elastomeric coatings
Figure BDA0002604855740000082
Figure BDA0002604855740000091
The elastomer coating prepared by the production process has good wear resistance, scratch resistance, high efficiency and durable antibacterial property, beautiful color, rich varieties and good decoration, can be used as materials of medical and sanitary places, public places, medical equipment environments and the like, and has wide application range.
The above description is only a preferred embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications made by using the design concept should fall within the scope of infringing on the protection scope of the present invention.

Claims (10)

1. A novel elastomer coating production device is characterized in that: including storage tank, reation kettle, the storage tank set up in reation kettle upper portion, reation kettle is last to be provided with just mixing device, heating device, agitating unit, just mix the device with reation kettle communicates each other, just mix the device by its central outside a plurality of runners that distribute with one heart in proper order, be provided with feed inlet, discharge gate on the runner, the feed inlet with the storage tank one-to-one butt joint, the discharge gate with just mix the device butt joint, heating device twine in reation kettle's outer wall is arranged, the reation kettle tip is located to agitating unit.
2. The novel elastomeric coating production plant of claim 1, characterized in that: the primary mixing device is provided with a heating plate for providing heat for the raw materials, and the heating plate is concentrically arranged along the flow channel.
3. A novel elastomeric coating production plant according to claim 1 or 2, characterized in that: the primary mixing device comprises a primary mixing tank and a vibrating bar, wherein the vibrating bar is arranged in the primary mixing tank in parallel.
4. The novel elastomeric coating production plant of claim 1, characterized in that: agitating unit includes the motor and sets up rotation axis in the reation kettle, crisscross a plurality of puddlers that are equipped with on the rotation axis, just the rotation axis pierces through the reation kettle lower extreme is connected the motor.
5. The novel elastomeric coating production plant of claim 1, characterized in that: the device further comprises temperature sensors, wherein the temperature sensors are respectively arranged on the side parts of the reaction kettle and the primary mixing device.
6. A novel production process of elastomer paint is characterized in that: the novel elastomer paint production device of any one of claims 1 to 5 is used, and the production process comprises the following specific steps:
s1: adding polyacrylate glycol into a primary mixing device, heating to 80-85 ℃ under vibration, vacuumizing to about-0.1 MPa, dehydrating at 85-88 ℃, then cooling to 35-40 ℃, slowly dropwise adding diisocyanate toluene under vibration, reacting at 75-80 ℃ after adding materials to obtain a component A, cooling the component A to room temperature, then flowing into a reaction kettle, and stirring at a stirring speed of 450 plus 500 r/min;
s2: adding polyacrylate triol and a composite antibacterial agent into a primary mixing device, vibrating, then adding 3, 3-dichloro-4, 4-diphenylmethane diamine and an auxiliary agent, uniformly mixing, heating to 80-85 ℃, vacuumizing to about-0.1 MPa, dehydrating at 80-85 ℃ to obtain a component B, and cooling the component B to room temperature;
s3: slowly adding the component B in the step S2 into a reaction kettle containing the component A, uniformly stirring at a stirring speed of 450-500r/min, and then carrying out polymerization reaction at room temperature to obtain the elastomer coating.
7. The process for the production of the novel elastomeric coatings according to claim 6, characterized in that: the mass ratio of polyacrylate diol to diisocyanate toluene in the step S1 is 1: 1.85-1.90; in the step S2, the mass ratio of the polyacrylate triol to the 3, 3-dichloro-4, 4-diphenylmethane diamine is 1.5-9: 1.
8. the process for the production of the novel elastomeric coatings according to claim 6, characterized in that: the composite antibacterial agent is a quaternary ammonium salt-zinc-montmorillonite composite material; the auxiliary agent comprises one or more of a catalyst, a coloring agent, a dispersing agent and a flame retardant; the catalyst is one of dibutyl tin dilaurate, triethanolamine and stannous octoate; the dispersant is a carboxylate copolymer dispersant; the colorant is one or more of capsanthin, turmeric, gardenia yellow, carotene, phthalocyanine green and indigo; the flame retardant is an FB flame retardant or an MPP flame retardant.
9. The process for the production of the novel elastomeric coatings according to claim 8, characterized in that: the production process of the composite antibacterial agent comprises
S101: preparation of sodium-based montmorillonite: stirring montmorillonite with 600r/min stirring rate, dispersing in saturated salt solution, and stirring at 30 deg.C for 1000r/minStirring at a speed for 8h, performing suction filtration to obtain pink precipitate, repeatedly washing with deionized water, and filtering until no Cl is in the filtrate-Detecting, drying, grinding and sieving to obtain sodium montmorillonite;
s102: preparing zinc-loaded montmorillonite: stirring and dispersing sodium-based montmorillonite in distilled water at a stirring speed of 600r/min, adding a certain amount of zinc sulfate, stirring and reacting at a stirring speed of 900r/min for 5 hours at 68 ℃, performing suction filtration to obtain pink precipitate, repeatedly washing with distilled water until no zinc is separated out from filtrate, then performing vacuum drying, grinding and sieving to obtain zinc-loaded montmorillonite;
s103: preparing a composite antibacterial agent: stirring zinc-loaded montmorillonite at a stirring speed of 600r/min, dispersing in distilled water, adding dodecyl trimethyl ammonium bromide, stirring at a stirring speed of 800r/min at 68 deg.C for 5 hr, vacuum filtering to obtain pink precipitate, repeatedly washing with distilled water and anhydrous ethanol, and filtering until there is no Br in the filtrate-And (4) detecting, then carrying out vacuum drying, grinding and sieving to obtain the quaternary ammonium salt-zinc-montmorillonite composite material.
10. The process for the production of the novel elastomeric coatings according to claim 9, characterized in that: the dosage ratio of the mass of the montmorillonite to the volume of the saturated salt water in the step S101 is 1: 23-25; the using amount ratio of the mass of the sodium-based montmorillonite to the millimole of zinc sulfate in the step S102 is 1: 1-1.3; the ratio of the mass of the zinc-loaded montmorillonite to the millimole of the dodecyl trimethyl ammonium bromide in the step S103 is 1: 1.1-1.3.
CN202010735442.6A 2020-07-28 2020-07-28 Novel elastomer coating production device and process thereof Pending CN111889055A (en)

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Application publication date: 20201106