CN111882938A - Training, examining and evaluating method of one-stop-type locking and listing training and evaluating system - Google Patents
Training, examining and evaluating method of one-stop-type locking and listing training and evaluating system Download PDFInfo
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- CN111882938A CN111882938A CN202010714514.9A CN202010714514A CN111882938A CN 111882938 A CN111882938 A CN 111882938A CN 202010714514 A CN202010714514 A CN 202010714514A CN 111882938 A CN111882938 A CN 111882938A
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Abstract
The invention discloses a training, examination and evaluation method of a one-stop locking and listing training and examination system, which comprises simulation integrated equipment, wherein the simulation integrated equipment comprises a theoretical training module and an actual operation simulation electric module, a person to be examined carries out theoretical training in advance through training knowledge prestored in the theoretical training module, and the trained person carries out actual operation simulation through the actual operation simulation electric module and a hydraulic air pressure module, so that the theoretical and practical examination and training are integrated, the listing awareness and the capability of the staff are improved, a set of locking and listing training and implementation method is integrated on the staff, the equipment and the method, the locking and listing implementation effectiveness is obviously improved, and the simulation integrated equipment has good reference significance for various types of enterprises, particularly large-scale enterprises with more equipment.
Description
Technical Field
The invention belongs to the field of maintenance of machine equipment, and particularly relates to a training, examination and evaluation method of a one-stop-type locking hangtag training and examination system.
Background
When an enterprise performs manufacturing, installation, maintenance and other operations on a machine in the whole life cycle, energy (electric energy, potential energy, heat energy and the like) which is not released may be accidentally released to cause injury to operators, and a locking/listing card is one of the commonly used safe operation methods for preventing accidental release of dangerous energy. The national special establishment of GB/T33579-2017 Standard "locking/listing of mechanical safety hazard energy control methods" carries out detailed requirements and definitions on the locking listing.
Enterprises find the following problems in the processes of pushing and implementing the locking and listing, so that the implementation effect of the locking and listing is unsatisfactory:
1. the locking is various, and the staff cannot master the lock completely: some companies, especially large companies, have a wide variety of equipment. Take a company as an example: there are 2500 production and test equipment in total and 400 equipment types. The operation of the locking plate on different types of equipment is different, and the corresponding lock types are different, if each type is provided with operation rules, the maintenance personnel cannot master the operation rules;
2. the locking operation is complicated, and the staff is difficult to remember: the locking and listing mainly comprises five main steps of notification, closing, locking, listing and releasing. However, in actual operation, a maintenance person often forgets a part of the steps of locking and listing, selects an incorrect locking position, and selects an inappropriate lock to carry out listing and locking, so that the implementation of the locking and listing is not standard or the locking and listing is not effective;
3. heavy theory, light practice, insufficient operational capacity: the enterprise carries out locking and listing education and training on the staff, is mainly organized by safety management departments of companies, attaches importance to theoretical knowledge training, and practical operation training and examination relate to equipment and facilities, so that the operation training is relatively less, and the actual operation capability of the locking and listing of maintenance staff is insufficient or unskilled.
The unit develops a one-stop type locking listing training and checking system through long-term practice and research on locking listing, integrates theory and practice checking and training, and improves the awareness and the capacity of staff for locking listing, thereby integrating a set of locking listing training and implementation methods on staff, equipment and methods, obviously improving the effectiveness of locking listing implementation, and having good reference significance for various enterprises, particularly large enterprises with more equipment.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides a training, examination and evaluation method of a one-stop type locking and listing training and examination system, which integrates theory and practice examination and training and improves the locking and listing awareness and capacity of staff.
The technical scheme is as follows: in order to achieve the purpose, the technical scheme of the invention is as follows:
the training, examination and evaluation method of the station-type locking and listing training and examination system comprises simulation integrated equipment, wherein the simulation integrated equipment comprises a theoretical training module, an actual operation simulation electrical module and an actual operation simulation hydraulic air pressure module, training knowledge of a person to be examined is pre-theoretically trained through training knowledge pre-stored in the theoretical training module, the trained person is actually operated and simulated through the actual operation simulation electrical module or the actual operation simulation hydraulic air pressure module, and the actual operation simulation electrical module and the actual operation simulation hydraulic air pressure module both comprise training simulation and actual operation examination simulation:
1.1 the training simulation of the real operation simulation electrical module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding switch according to the equipment represented by the indicator light;
s3: the staff closes the corresponding switch, the switch signal is transmitted to the PLC processor and transmitted to the control system, the staff clicks to confirm the next step, then the system gives out the correct switch signal, if the corresponding switch is closed correctly, the next step can be carried out, otherwise, the system prompts an error;
s4: after the switch is turned off correctly, the staff finds and takes the lockset, the universal lockset and the warning board corresponding to the switch and clicks to confirm the next step, a sensor behind the lockset sends a signal to the PLC processor and transmits the signal to the control system, the system judges whether the lockset and the warning board are selected correctly, otherwise, the system prompts errors;
s5: the staff locks and hangs the card on the equipment, trains the guide staff to judge whether the operation is correct, clicks a correct/wrong button in the system software, if the operation is correct, the next step is carried out, and the wrong staff needs to operate again;
s6: the method comprises the following steps that employees select electricity testing equipment to conduct electricity testing operation, when the electricity testing equipment is taken, a sensor behind the electricity testing equipment sends a signal to a PLC processor and transmits the signal to a control system, the system judges whether the electricity testing equipment is selected or not by detecting a sensor signal corresponding to the electricity testing equipment, if the electricity testing equipment is selected correctly, the step is finished, and if the electricity testing equipment is not selected correctly, the wrong employees need to operate again;
s7: after the actual operation simulation process of the staff is finished, the staff can correctly operate each step, and the training is finished;
1.2 the training simulation of the real operation simulation hydraulic pressure pneumatic module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding valve according to the equipment represented by the indicator light;
s3: the corresponding valve is closed by the staff, after the staff closes the valve correctly, the pressure relief valve is opened to relieve the residual pressure in the pipeline, the pressure sensor acts and gives a signal, the signal is transmitted to the PLC, the system judges whether the valve is closed correctly, if so, the next step can be carried out, otherwise, the system prompts errors and needs to operate again;
s4: after obtaining the correct switch signal, the staff finds and takes the lockset, the general lockset and the warning board corresponding to the switch, clicks and confirms the next step, a sensor behind the lockset sends a signal to the PLC and transmits the signal to the control software, the system judges whether the lockset and the warning board are selected correctly, the training can be continued if the lockset and the warning board are selected correctly, otherwise, the system prompts an error;
s5: the staff locks and hangs the card on the equipment, trains the guide staff to judge whether the operation is correct, clicks the correct/wrong button in the software, and finishes the correction, and if the wrong staff needs to operate again;
s6: after the actual operation simulation process of the staff is finished, the staff can correctly operate each step, and the training is finished;
1.3 the real operation examination simulation of the real operation simulation electric module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding switch according to the equipment represented by the indicator light;
s3: the system can judge whether the switch selection is matched with the fault lamp or not and record the fault lamp if the switch selection is correct, and record the fault lamp if the fault lamp is wrong;
s4: after the switch is closed, the staff finds and takes the lockset, the general lockset and the warning board corresponding to the switch and clicks the next step, a sensor behind the lockset sends a signal to the PLC and transmits the signal to the control software, the system can judge and record whether the switch selection is matched with the fault lamp, if the switch selection is correct, the recording is correct, and if the switch selection is wrong, the recording is wrong;
s5: the staff locks and hangs the board on the equipment, trains the invigilator to judge whether the operation is correct, clicks a correct/wrong button in the software, then carries out the next operation, and simultaneously the system records the correct/wrong;
s6: the employee selects the electricity testing equipment to perform electricity testing operation and clicks to finish, a sensor behind the electricity testing equipment sends a signal to the PLC and transmits the signal to the control software, the system judges whether the electricity testing equipment is selected or not, if the electricity testing equipment is selected, the record is correct, and if the electricity testing equipment is wrong, the record is wrong;
s7: after the training is finished, the system can record the results, if any step has errors, the comprehensive results are judged to fail, all training is finished, and the system gives the results to be summarized;
1.4 the actual operation examination simulation of the actual operation simulation hydraulic pressure air pressure module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding valve according to the equipment represented by the indicator light;
s3: the staff closes the corresponding valve, opens the pressure relief valve to relieve the residual pressure, clicks the next step, the pressure sensor acts according to the air pressure condition and gives a signal, the PLC transmits the signal to the control software, the system judges and records whether the switch selection is matched with the fault lamp, and if the switch selection is correct, the recording is correct; wherein, no pressure release/incorrect valve selection/untight valve closing sensor gives no signal, and the step is judged to be wrong;
s4: after the switch is closed, the staff finds and takes the lockset, the general lockset and the warning board corresponding to the switch and clicks the next step, at the moment, a sensor behind the lockset sends a signal to the PLC and transmits the signal to the control software, the system judges and records whether the switch selection is matched with the fault lamp, if so, the record is correct, and if not, the record is wrong;
s5: the staff locks and hangs the board on the equipment, trains the invigilator to judge whether the operation is correct, clicks a correct/wrong button in the software, the examination is completed, and meanwhile, the system records the correctness/mistake;
s6: and after the training is finished, the system records the results, if any step has errors, the comprehensive results are judged to fail, all the training is finished, and the system gives the results for summarization.
Furthermore, a common switch, a lock and a valve are integrated on one panel, and the nameplates with uniform numbers are arranged according to the corresponding relation between the lock and the switch.
Furthermore, the safe voltage is used for simulating the live operation, and the air compressor is used for providing safe air pressure and compressing air to simulate the pressurized gas/liquid of the valve.
Furthermore, photoelectric sensing devices are arranged at the positions of the locksets and the electricity testing equipment, and signals whether the locksets and the electricity testing equipment are selected and taken are detected and output to the system through the photoelectric sensing devices.
Furthermore, a pressure sensor is arranged in the pipeline with pressure, and the opening and closing state of the valve and whether the residual pressure is released or not are detected and output through the pressure sensor.
Furthermore, each valve is connected with a pressure relief valve in series, after the valve is closed, the pipeline is closed, the pressure still exists, the pressure relief valve is used for releasing the pressure, and the pressure sensor can release a pressure signal of the closed valve and the released pressure.
And furthermore, the system comprises a PLC processing module, receives and transmits the electric energy isolating switch, the lock signal, the electricity testing signal and the pipeline pressure signal to a computer terminal, and receives the signal from the computer terminal.
Furthermore, each switch/valve corresponds to an indicator light which represents the equipment where the switch is located, the indicator light is on when the switch/valve is powered on and ventilated, and the corresponding indicator light is powered off and closed to give a feedback signal when the switch/valve is correctly closed.
Further, theoretical training comprises theoretical knowledge learning, video learning and theoretical assessment.
Has the advantages that: the invention integrates theory and practice examination and training, improves the awareness and the capacity of the locking and listing of the staff, integrates a set of locking and listing training and implementation method from the staff, equipment and method, obviously improves the effectiveness of the locking and listing implementation, and has good reference significance for various enterprises, especially large enterprises with more equipment.
Drawings
FIG. 1 is a logic flow diagram of the training model of the practice simulation electrical module of the present invention;
FIG. 2 is a logic flow diagram of the training simulation of the operation simulation hydraulic-pneumatic module of the present invention;
FIG. 3 is an overall logic flow diagram of an actual operation assessment simulation of the actual operation simulation electrical module of the present invention;
FIG. 4 is an overall logic flow diagram of an actual operation examination simulation of the actual operation simulation hydraulic pressure and air pressure module of the present invention;
fig. 5 is a diagram showing a panel structure of the analog integrated device of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
As shown in fig. 1 to 5, the training, assessment and evaluation method of the one-stop locking and listing training and assessment system comprises simulation integrated equipment, wherein the simulation integrated equipment comprises a theoretical training module, an actual operation simulation electrical module and an actual operation simulation hydraulic pressure and air pressure module, a person to be examined carries out theoretical training in advance through training knowledge prestored in the theoretical training module, the theoretical training module comprises a storage module and is used for storing learning materials, learning videos and the like, and the theoretical training comprises theoretical knowledge learning, video learning and theoretical assessment. The trained personnel carry out actual operation simulation through an actual operation simulation electrical module or an actual operation simulation hydraulic pressure module, the actual operation simulation electrical module and the actual operation simulation hydraulic pressure module comprise training simulation and actual operation examination simulation, and one training device can simulate various energy isolating switches, including electrical switches, gas and liquid valve switches, such as circuit breakers, isolating switches, ball valves, butterfly valves and the like;
1.1 the training simulation of the practical operation simulation electrical module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding switch according to the equipment represented by the indicator light;
s3: the staff closes the corresponding switch, the switch signal is transmitted to the PLC processor and transmitted to the control system, the staff clicks to confirm the next step, then the system gives out the correct switch signal, if the corresponding switch is closed correctly, the next step can be carried out, otherwise, the system prompts an error;
s4: after the switch is turned off correctly, the staff finds and takes the lockset, the universal lockset and the warning board corresponding to the switch and clicks to confirm the next step, a sensor behind the lockset sends a signal to the PLC processor and transmits the signal to the control system, the system judges whether the lockset and the warning board are selected correctly, otherwise, the system prompts errors;
s5: the staff locks and hangs the card on the equipment, trains the guide staff to judge whether the operation is correct, clicks a correct/wrong button in the system software, if the operation is correct, the next step is carried out, and the wrong staff needs to operate again;
s6: the method comprises the following steps that employees select electricity testing equipment to conduct electricity testing operation, when the electricity testing equipment is taken, a sensor behind the electricity testing equipment sends a signal to a PLC processor and transmits the signal to a control system, the system judges whether the electricity testing equipment is selected or not by detecting a sensor signal corresponding to the electricity testing equipment, if the electricity testing equipment is selected correctly, the step is finished, and if the electricity testing equipment is not selected correctly, the wrong employees need to operate again;
s7: after the actual operation simulation process of the staff is finished, the representative staff can operate each step correctly, and the training is finished.
1.2 the training simulation of the actual operation simulation hydraulic pressure and air pressure module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding valve according to the equipment represented by the indicator light;
s3: the corresponding valve is closed by the staff, after the staff closes the valve correctly, the pressure relief valve is opened to relieve the residual pressure in the pipeline, the pressure sensor acts and gives a signal, the signal is transmitted to the PLC, the system judges whether the valve is closed correctly, if so, the next step can be carried out, otherwise, the system prompts errors and needs to operate again;
s4: after obtaining the correct switch signal, the staff finds and takes the lockset, the general lockset and the warning board corresponding to the switch, clicks and confirms the next step, a sensor behind the lockset sends a signal to the PLC and transmits the signal to the control software, the system judges whether the lockset and the warning board are selected correctly, the training can be continued if the lockset and the warning board are selected correctly, otherwise, the system prompts an error;
s5: the staff locks and hangs the card on the equipment, trains the guide staff to judge whether the operation is correct, clicks the correct/wrong button in the software, and finishes the correction, and if the wrong staff needs to operate again;
s6: after the actual operation simulation process of the staff is finished, the staff can correctly operate each step, and the training is finished;
1.3 the real operation examination simulation of the real operation simulation electric module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding switch according to the equipment represented by the indicator light;
s3: the system can judge whether the switch selection is matched with the fault lamp or not and record the fault lamp if the switch selection is correct, and record the fault lamp if the fault lamp is wrong;
s4: after the switch is closed, the staff finds and takes the lockset, the general lockset and the warning board corresponding to the switch and clicks the next step, a sensor behind the lockset sends a signal to the PLC and transmits the signal to the control software, the system can judge and record whether the switch selection is matched with the fault lamp, if the switch selection is correct, the recording is correct, and if the switch selection is wrong, the recording is wrong;
s5: the staff locks and hangs the board on the equipment, trains the invigilator to judge whether the operation is correct, clicks a correct/wrong button in the software, then carries out the next operation, and simultaneously the system records the correct/wrong;
s6: the employee selects the electricity testing equipment to perform electricity testing operation and clicks to finish, a sensor behind the electricity testing equipment sends a signal to the PLC and transmits the signal to the control software, the system judges whether the electricity testing equipment is selected or not, if the electricity testing equipment is selected, the record is correct, and if the electricity testing equipment is wrong, the record is wrong;
s7: after the training is finished, the system records the results, if any step has errors, the comprehensive results are judged to be failed, all training is finished, and the system gives the results for summarization.
1.4 the practical operation examination simulation of the practical operation simulation hydraulic pressure and air pressure module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding valve according to the equipment represented by the indicator light;
s3: the staff closes the corresponding valve, opens the pressure relief valve to relieve the residual pressure, clicks the next step, the pressure sensor acts according to the air pressure condition and gives a signal, the PLC transmits the signal to the control software, the system judges and records whether the switch selection is matched with the fault lamp, and if the switch selection is correct, the recording is correct; wherein, no pressure release/incorrect valve selection/untight valve closing sensor gives no signal, and the step is judged to be wrong;
s4: after the switch is closed, the staff finds and takes the lockset, the general lockset and the warning board corresponding to the switch and clicks the next step, at the moment, a sensor behind the lockset sends a signal to the PLC and transmits the signal to the control software, the system judges and records whether the switch selection is matched with the fault lamp, if so, the record is correct, and if not, the record is wrong;
s5: the staff locks and hangs the board on the equipment, trains the invigilator to judge whether the operation is correct, clicks a correct/wrong button in the software, the examination is completed, and meanwhile, the system records the correctness/mistake;
s6: and after the training is finished, the system records the results, if any step has errors, the comprehensive results are judged to fail, all the training is finished, and the system gives the results for summarization.
Under the examination simulation, the staff performs actual examination according to random questions, the system gives scores after the examination is completed, and the system automatically records the scores to the staff files if one-step errors occur.
Further comprising administrator simulation: the administrator can implement account management, theoretical training teaching material management, theoretical assessment management, practical assessment question editing, score management and the like.
This system will be used switch, tool to lock and valve integration to a panel, according to the corresponding relation of tool to lock and switch, sets up the data plate of unified serial number to do benefit to the one-to-one of type system and switch, tool to lock etc..
The system comprises a PLC processing module, receives and transmits electric energy isolating switches, lock signals, electricity testing signals and pipeline pressure signals to a computer terminal, and receives signals from the computer terminal.
Each switch/valve corresponds to an indicator light which represents the equipment where the switch is located, the indicator light is on when the switch/valve is powered on and ventilated, and the corresponding indicator light is powered off and closed to give a feedback signal when the switch/valve is correctly closed.
The safety voltage is used for simulating live operation, such as 24v voltage, and the air compressor is used for providing safe air pressure and compressing air to simulate the pressurized gas/liquid of a valve, such as 0.3 MP.
And photoelectric sensing devices are arranged at the positions of the locks and the electricity testing equipment, and signals of whether the locks and the electricity testing equipment are selected and taken are detected and output to the system through the photoelectric sensing devices.
A pressure sensor is arranged in the pipeline with pressure, and the opening and closing state of the valve and whether the residual pressure is released or not are detected and output through the pressure sensor. Each valve is connected with a pressure relief valve in series, after the valve is closed, the pipeline is closed, the pressure still exists, the pressure relief valve is used for relieving the pressure, and the pressure sensor can emit a pressure signal that the valve is closed and the pressure is relieved.
The invention is developed to solve the problems of various types, complicated flow and poor practice training effect in the prior locking and listing training, and the invention is supposed to develop the device to realize the following main functions:
function 1, practical operation: the actual operation of locking and listing is realized;
function 2. can simulate real operating environment: the charged belt has pressure (air pressure and hydraulic pressure), so that the staff can have reality sense in operation and form a careful operation habit;
function 3. lockset selection simulation: the staff is required to simulate the real lock selection so that the staff can master the skill of distinguishing the corresponding relation between the switch and the lock;
function 4. simulation of operation flow: requiring the staff to lock and hang the card according to the operation flow;
function 5, electricity testing and residual pressure releasing function simulation: the step is a process frequently omitted by the staff, so that the system is required to perform electricity testing/residual pressure release detection to force the staff to form habits;
function 6. the software system can identify and discriminate the result of the above employee operation, giving feedback: in the actual operation training mode, the feedback staff can be reminded in each step so that the staff can rapidly master the correct operation; automatically judging and scoring in the assessment mode;
function 7. one training device can simulate many types of energy isolation switches: including electrical switches, gas and liquid valve switches, such as circuit breakers, disconnectors, ball valves, butterfly valves, and the like;
and 8, integrating theoretical training and checking functions by software.
The invention finally realizes the theoretical training and examination and the simulation training and examination of the whole process of the upper lock hanging plate by combining software and hardware, using various switches and locks as 'props' and various sensors as 'eyes' through the combination of software switches and PLC programming, and creates a 'one-stop upper lock hanging plate training device'. The innovation of the project is the whole-process simulation, the live-line pressure simulation and the one-stop training solution.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
Claims (9)
1. A training, examination and evaluation method of a standing-type locking listing training and examination system comprises the following steps: the method is characterized in that: including simulation integrated equipment, simulation integrated equipment includes theoretical training module, real behaviour simulation electrical module and real behaviour simulation hydraulic pressure atmospheric pressure module, and the personnel that wait to examine the nuclear training knowledge that prestores through theoretical training module carries out theoretical training in advance, and personnel after the training carry out real behaviour simulation through real behaviour simulation electrical module or real behaviour simulation hydraulic pressure atmospheric pressure module, real behaviour simulation electrical module, real behaviour simulation hydraulic pressure atmospheric pressure module all contain training simulation and real behaviour examination simulation:
1.1 the training simulation of the real operation simulation electrical module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding switch according to the equipment represented by the indicator light;
s3: the staff closes the corresponding switch, the switch signal is transmitted to the PLC processor and transmitted to the control system, the staff clicks to confirm the next step, then the system gives out the correct switch signal, if the corresponding switch is closed correctly, the next step can be carried out, otherwise, the system prompts an error;
s4: after the switch is turned off correctly, the staff finds and takes the lockset, the universal lockset and the warning board corresponding to the switch and clicks to confirm the next step, a sensor behind the lockset sends a signal to the PLC processor and transmits the signal to the control system, the system judges whether the lockset and the warning board are selected correctly, otherwise, the system prompts errors;
s5: the staff locks and hangs the card on the equipment, trains the guide staff to judge whether the operation is correct, clicks a correct/wrong button in the system software, if the operation is correct, the next step is carried out, and the wrong staff needs to operate again;
s6: the method comprises the following steps that employees select electricity testing equipment to conduct electricity testing operation, when the electricity testing equipment is taken, a sensor behind the electricity testing equipment sends a signal to a PLC processor and transmits the signal to a control system, the system judges whether the electricity testing equipment is selected or not by detecting a sensor signal corresponding to the electricity testing equipment, if the electricity testing equipment is selected correctly, the step is finished, and if the electricity testing equipment is not selected correctly, the wrong employees need to operate again;
s7: after the actual operation simulation process of the staff is finished, the staff can correctly operate each step, and the training is finished;
1.2 the training simulation of the real operation simulation hydraulic pressure pneumatic module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding valve according to the equipment represented by the indicator light;
s3: the corresponding valve is closed by the staff, after the staff closes the valve correctly, the pressure relief valve is opened to relieve the residual pressure in the pipeline, the pressure sensor acts and gives a signal, the signal is transmitted to the PLC, the system judges whether the valve is closed correctly, if so, the next step can be carried out, otherwise, the system prompts errors and needs to operate again;
s4: after obtaining the correct switch signal, the staff finds and takes the lockset, the general lockset and the warning board corresponding to the switch, clicks and confirms the next step, a sensor behind the lockset sends a signal to the PLC and transmits the signal to the control software, the system judges whether the lockset and the warning board are selected correctly, the training can be continued if the lockset and the warning board are selected correctly, otherwise, the system prompts an error;
s5: the staff locks and hangs the card on the equipment, trains the guide staff to judge whether the operation is correct, clicks the correct/wrong button in the software, and finishes the correction, and if the wrong staff needs to operate again;
s6: after the actual operation simulation process of the staff is finished, the staff can correctly operate each step, and the training is finished;
1.3 the real operation examination simulation of the real operation simulation electric module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding switch according to the equipment represented by the indicator light;
s3: the system can judge whether the switch selection is matched with the fault lamp or not and record the fault lamp if the switch selection is correct, and record the fault lamp if the fault lamp is wrong;
s4: after the switch is closed, the staff finds and takes the lockset, the general lockset and the warning board corresponding to the switch and clicks the next step, a sensor behind the lockset sends a signal to the PLC and transmits the signal to the control software, the system can judge and record whether the switch selection is matched with the fault lamp, if the switch selection is correct, the recording is correct, and if the switch selection is wrong, the recording is wrong;
s5: the staff locks and hangs the board on the equipment, trains the invigilator to judge whether the operation is correct, clicks a correct/wrong button in the software, then carries out the next operation, and simultaneously the system records the correct/wrong;
s6: the employee selects the electricity testing equipment to perform electricity testing operation and clicks to finish, a sensor behind the electricity testing equipment sends a signal to the PLC and transmits the signal to the control software, the system judges whether the electricity testing equipment is selected or not, if the electricity testing equipment is selected, the record is correct, and if the electricity testing equipment is wrong, the record is wrong;
s7: after the training is finished, the system can record the results, if any step has errors, the comprehensive results are judged to fail, all training is finished, and the system gives the results to be summarized;
1.4 the actual operation examination simulation of the actual operation simulation hydraulic pressure air pressure module comprises the following steps:
s1: the system lights the corresponding fault signal lamp;
s2: the staff finds the corresponding valve according to the equipment represented by the indicator light;
s3: the staff closes the corresponding valve, opens the pressure relief valve to relieve the residual pressure, clicks the next step, the pressure sensor acts according to the air pressure condition and gives a signal, the PLC transmits the signal to the control software, the system judges and records whether the switch selection is matched with the fault lamp, and if the switch selection is correct, the recording is correct; wherein, no pressure release/incorrect valve selection/untight valve closing sensor gives no signal, and the step is judged to be wrong;
s4: after the switch is closed, the staff finds and takes the lockset, the general lockset and the warning board corresponding to the switch and clicks the next step, at the moment, a sensor behind the lockset sends a signal to the PLC and transmits the signal to the control software, the system judges and records whether the switch selection is matched with the fault lamp, if so, the record is correct, and if not, the record is wrong;
s5: the staff locks and hangs the board on the equipment, trains the invigilator to judge whether the operation is correct, clicks a correct/wrong button in the software, the examination is completed, and meanwhile, the system records the correctness/mistake;
s6: and after the training is finished, the system records the results, if any step has errors, the comprehensive results are judged to fail, all the training is finished, and the system gives the results for summarization.
2. The training assessment method of the one-stop-type uplock listing training assessment system according to claim 1, wherein: the common switch, the lock and the valve are integrated on one panel, and the nameplates with uniform numbers are arranged according to the corresponding relation between the lock and the switch.
3. The training assessment method of the one-stop-type uplock listing training assessment system according to claim 1, wherein: the safe voltage is used for simulating live operation, and the air compressor is used for providing safe air pressure and compressing air to simulate the pressurized gas/pressurized liquid of the valve.
4. The training assessment method of the one-stop-type uplock listing training assessment system according to claim 2, wherein: and photoelectric sensing devices are arranged at the positions of the locks and the electricity testing equipment, and signals of whether the locks and the electricity testing equipment are selected and taken are detected and output to the system through the photoelectric sensing devices.
5. The training assessment method of the one-stop-type uplock listing training assessment system according to claim 4, wherein: a pressure sensor is arranged in the pipeline with pressure, and the opening and closing state of the valve and whether the residual pressure is released or not are detected and output through the pressure sensor.
6. The training assessment method of the one-stop-type uplock listing training assessment system according to claim 5, wherein: each valve is connected with a pressure relief valve in series, after the valve is closed, the pipeline is closed, the pressure still exists, the pressure relief valve is used for relieving the pressure, and the pressure sensor can emit a pressure signal that the valve is closed and the pressure is relieved.
7. The training assessment method of the one-stop-type uplock listing training assessment system according to claim 4, wherein: the system comprises a PLC processing module, receives and transmits electric energy isolating switches, lock signals, electricity testing signals and pipeline pressure signals to a computer terminal, and receives signals from the computer terminal.
8. The training assessment method of the one-stop-type uplock listing training assessment system according to claim 1, wherein: each switch/valve corresponds to an indicator light which represents the equipment where the switch is located, the indicator light is on when the switch/valve is powered on and ventilated, and the corresponding indicator light is powered off and closed to give a feedback signal when the switch/valve is correctly closed.
9. The training assessment method of the one-stop-type uplock listing training assessment system according to claim 1, wherein: the theoretical training comprises theoretical knowledge learning, video learning and theoretical assessment.
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