CN111882196A - Profile extrusion production scheduling method, readable storage medium and device - Google Patents

Profile extrusion production scheduling method, readable storage medium and device Download PDF

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Publication number
CN111882196A
CN111882196A CN202010709128.0A CN202010709128A CN111882196A CN 111882196 A CN111882196 A CN 111882196A CN 202010709128 A CN202010709128 A CN 202010709128A CN 111882196 A CN111882196 A CN 111882196A
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production
order
scheduling
equipment
orders
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宋登科
谷从发
曹桂红
张翔宇
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Anhui Conch Information Technology Engineering Co Ltd
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Anhui Conch Information Technology Engineering Co Ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06316Sequencing of tasks or work
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0637Strategic management or analysis, e.g. setting a goal or target of an organisation; Planning actions based on goals; Analysis or evaluation of effectiveness of goals
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q30/00Commerce
    • G06Q30/06Buying, selling or leasing transactions
    • G06Q30/0601Electronic shopping [e-shopping]
    • G06Q30/0633Lists, e.g. purchase orders, compilation or processing
    • G06Q30/0635Processing of requisition or of purchase orders
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

The invention discloses a profile extrusion production scheduling method, a readable storage medium and a device, wherein the method comprises the following steps: s100) receiving a production scheduling request, analyzing the production scheduling request, and grouping orders to obtain a target production plan; s200) calling a target constraint mechanism corresponding to the target production plan, wherein the target constraint mechanism comprises an order sequence rule and a resource load balancing principle; s300) pre-scheduling, determining order priority and production platform equipment priority, and matching production platform equipment for the order; s400) production scheduling is carried out for production in a period of scheduling time after the current time, order priority in the production scheduling is determined, the production scheduling is matched with production platform equipment, and a scheduling result is locked. The invention makes the matching schedule meet the production requirement, obviously improves the utilization rate of equipment, shortens the delivery period, and improves the production operation efficiency of enterprises, which is the core competitiveness of the enterprises.

Description

Profile extrusion production scheduling method, readable storage medium and device
Technical Field
The invention belongs to the field of APS (automatic planning) automatic scheduling, and relates to a profile extrusion production scheduling method, a readable storage medium and a device.
Background
With the global popularity of "industry 4.0" in Germany and "GE" in America and the global popularity of "2025 manufacturing in China" and the great incentives of "2025", intelligent manufacturing featuring the deep integration of new generation information technology and manufacturing has initiated a new global industrial revolution and has become an important hand and core power for the transformation and upgrading of manufacturing. As a source of intelligent manufacturing, APS advanced scheduling is a premise for realizing intellectualization of the whole production process, is one of core technologies of an MES system and even an industrial 4.0, and is an effective means for realizing precision and optimizing planned scheduling.
APS is a short term for Advanced planning and Scheduling (Advanced planning and Scheduling), also commonly referred to as Advanced Scheduling system. The APS selects a set of optimization scheme from thousands or even millions of feasible schemes through advanced algorithms, optimization and simulation technologies on the basis of the constraint of workshop production resources and capacity, and generates a scientific detailed production plan, thereby helping a workshop to carry out comprehensive planning, execution, analysis, optimization and decision management on production tasks.
A set of mature APS system contains a large amount of manufacturing knowledge, informatization technology and other invisible knowledge, can well help enterprises to carry out scientific and intelligent plan management, breaks through the bottleneck of production management, obviously shortens delivery date, improves equipment utilization rate, and improves the production operation efficiency of the enterprises and the core competitiveness of the enterprises.
At present, 80% of section bar production enterprises in China produce orders and 20% of stock, production lines are multiple, products are various, the order production process becomes more, previous manual production planning and production scheduling cannot meet the production and operation requirements of the enterprises, the order delivery period response of customers is seriously delayed, the utilization rate of production resources in workshops is low, the stock of finished products is overstocked, the stock of warehouses is high, and the production and operation risks are obviously increased.
Disclosure of Invention
The invention aims to provide a profile extrusion production scheduling method, a readable storage medium and a device, which are used for solving the technical problems of serious delay of customer order delivery phase response and overstock of finished product inventory caused by manual production planning and scheduling in the prior art.
The profile extrusion production scheduling method comprises the following steps:
s100) receiving a production scheduling request, analyzing the production scheduling request, and grouping orders to obtain a target production plan;
s200) calling a target constraint mechanism corresponding to the target production plan, wherein the target constraint mechanism comprises an order sequence rule and a resource load balancing principle;
s300) pre-scheduling, determining order priority and production platform equipment priority, and matching production platform equipment for the order;
s400) production scheduling is carried out for production in a period of scheduling time after the current time, order priority in the production scheduling is determined, the production scheduling is matched with production platform equipment, and a scheduling result is locked.
Preferably, the method further comprises the steps of: s500) production scheduling is performed on the remaining orders scheduled in step S400 from the start time of the non-locking deadline, which is the time after the scheduling time in step S400, in the same manner as in step S400 and without locking the scheduling result.
Preferably, the step 400 further includes rearrangement, the rearrangement is performed on the premise that all orders in the scheduling time are not locked, the scheduling personnel manually specifies the order, the equipment, the mold, the duration or modifies the priority of the production scheduling order, and then the rearrangement is performed, the specified order and the corresponding resource are regarded as the occupied planning load, the recalculation is not performed, and the rearrangement changes the scheduling result of the unlocked order.
Preferably, the step S100 specifically includes:
s110) obtaining customer requirements;
s120) determining the production platforms and the equipment number of the workshop to obtain the production capacity of the workshop;
s130) grouping the orders according to the customer requirements and the production capacity of the production workshop, and dividing the orders into branch orders and public orders; the customer requirements comprise the delivery date required by the customer, and the grouping is compiled according to the delivery date required by the customer.
Preferably, the step S300 specifically includes:
s310) determining the priority of the grouped orders according to the order plan type and the order sequence rule;
s320) pre-scheduling the order according to the priority, searching the combination of the equipment and the mould, and judging the priority according to the load degree of the combination of the equipment and the mould when the combination of the equipment and the mould is more than one, wherein the smaller the load degree is, the higher the priority is;
s330) when the found combination of the equipment and the mould can still produce other orders in the delivery date after matching the current order, searching matched orders for the combination of the equipment and the mould according to the resource load balancing principle until the orders which can be completed in the delivery date can not be found;
s340) judging the load degree of the combination of the equipment and the mould and recording;
repeating steps S320 and S340 completes the pre-scheduling of all orders.
Preferably, the order searching rule in S330 includes: determining a plurality of production strategies and carrying out the production strategies according to the sequence of the production strategies; according to the production strategy, high-priority matching is carried out according to the priority of the branch order and the priority of the production platform equipment, scheduling is carried out, and the branch order is completely discharged; before each step of continuous production strategy, a branch factory order is found firstly, when a unique order does not satisfy the production strategy, a branch factory public order is found, and when the public order does not satisfy the production strategy, the next production strategy is changed, after the production strategy is matched, before the order scheduling, the starting time needs to judge that color changing and mold changing exist, the color changing time is increased on the basis of equipment load when the color is changed, and the mold changing time is increased on the basis of equipment load when the mold is changed, and the starting time of order production is the starting time of the order production.
Preferably, the step 400 specifically includes:
s410) determining a delivery date of the production schedule, wherein the delivery date is a response delivery date and is not a customer request delivery date;
s420) determining the priority of the order in the production schedule according to the user type, wherein the determination mode is the same as that of the step S310;
s430) carrying out production scheduling on the production scheduling order according to the priority, searching the combination of equipment and a mould, and judging the priority according to the load degree of the combination of the equipment and the mould when more than one combination of the equipment and the mould is used, wherein the smaller the load degree is, the higher the priority is;
s440) when the found combination of the equipment and the mould can still produce other orders in the delivery date after matching the current order, searching matched orders for the combination of the equipment and the mould according to the resource load balancing principle until the orders which can be completed in the delivery date cannot be found;
s450) judging and recording the load degree of the combination of the equipment and the mould;
repeating the steps S420 and S450 to complete the production schedule of all the grouped orders, wherein the order quantity of the production schedule is the total order quantity-the order reporting quantity, and the order reporting quantity is the quantity of the finished part of the schedule which is qualified.
Preferably, the order priority of the production schedule cannot be mixed with the order priority of the pre-schedule, recalculation is needed, after each order of the production schedule is discharged, if the time period of mold change is 0-8 o' clock is involved, the scheduling result of the order is not saved, combinations of other platforms and equipment are searched, and when the order cannot be found and other combinations can be met, the scheduling result of the order at this time is saved.
The present invention also provides a computer readable storage medium having stored thereon a computer program which, when executed, implements the profile extrusion production scheduling method of any of claims 1-8.
The invention also provides a profile extrusion production scheduling device, which comprises a processor and a memory, wherein the memory is used for storing the computer program; the processor is used for executing the computer program to make the profile extrusion production scheduling device execute the profile extrusion production scheduling method according to any one of claims 1 to 8.
The invention has the advantages that: the method can efficiently and accurately realize grouping orders according to types and setting the order priority and the combination priority of equipment and a mould according to a set target constraint mechanism, thereby enabling the matching schedule to meet the production requirement, leading the order schedule with earlier delivery date and smaller quantity and easy to finish to produce in advance, shortening the delivery date, and distributing the orders which can be continuously produced to the combination after matching the equipment and the mould, so that the production continuity is strong, thereby obviously improving the utilization rate of the equipment, shortening the delivery date and improving the production and operation efficiency of enterprises and the core competitiveness of the enterprises. In addition, the order searching rule and the production strategy in the method fully consider production resources and enterprise operation requirements and most elements influencing production, can respond to the order delivery date of the customer in time and exert the operation rate of production equipment to the maximum extent.
The method not only aims at the production schedule in the limited time in the early stage, but also has the dynamic schedule in the long-term time, and can carry out rearrangement in time before the locking of the production schedule in the early stage, and lock after the determination of the short-term scheduling result, thereby preventing the influence of the rearrangement. Therefore, not only the reliability and flexibility of scheduling can be ensured in a limited time, but also the scheduling result can be adaptively changed according to the change of the recent production condition by the remote scheduling,
drawings
FIG. 1 is a schematic flow chart of the main steps of the method of the present invention.
Fig. 2 is a flowchart illustrating a specific step in step S100 according to the present invention.
FIG. 3 is a flowchart illustrating steps in step S300 according to the present invention.
FIG. 4 is a flowchart illustrating steps in step S400 according to the present invention.
FIG. 5 is a diagram illustrating the priority matching according to the present invention
FIG. 6 is a schematic flow chart of the present invention during operation.
FIG. 7 is a diagram illustrating a scheduling factor analysis of the scheduling method of the present invention.
Detailed Description
The following detailed description of the embodiments of the present invention will be given in order to provide those skilled in the art with a more complete, accurate and thorough understanding of the inventive concept and technical solutions of the present invention.
As shown in fig. 1-7, the present invention provides a profile extrusion production scheduling method, which comprises the following steps:
s100) receiving the production scheduling request, analyzing the production scheduling request, and grouping orders to obtain a target production plan. The target production plan is an order group grouped according to a producible workshop or a product line and a delivery date of customer requirements.
The method specifically comprises the following steps:
s110) obtaining the customer requirements.
S120) determining the production platform and the equipment number of the workshop to obtain the production capacity of the workshop.
S130) according to the customer requirements and the production capacity of the production workshop, grouping the orders into branch orders and public orders.
Firstly, according to the client requirements and the production capacity of the production workshop, the specific product orders of the workshop A and the workshop B are separated, and whether the production is carried out in the workshop A or the workshop B is determined. Both shop A and shop B can be produced and treated as a common order.
And (3) grouping the client orders of the workshop A after the order division according to the corresponding relation between the workshop production line and the products, and referring to the table 1.
TABLE 1
Workshop Production line Product(s)
A workshop 001 XXXX
A workshop 001 XXXX
A workshop 002 XXXX
The independent orders from the branch are grouped according to the delivery order sequence requested by the customer, see table 2.
TABLE 2
Order form Workshop Delivery date (sky) Product(s) Pre-scheduling group identification
001 A workshop 2020-1-20 XXXX 001
002 A workshop 2020-1-20 XXXX 001
004 B workshop 2020-1-20 XXXX 001
005 B workshop 2020-1-20 XXXX 001
The public orders are grouped in order of delivery, see table 3.
TABLE 3
Order form Delivery date (sky) Product(s) Pre-scheduling group identification
001 2020-1-20 XXXX 001
002 2020-1-20 XXXX 001
004 2020-1-20 XXXX 001
005 2020-1-20 XXXX 001
The pre-arranged group mark of the order is strictly compiled according to the delivery date requirement required by the client, and the group mark number can be directly expressed by date.
Specifically, the grouping is carried out in a diversified way according to different customer requirements.
S200) calling a target constraint mechanism corresponding to the target production plan, wherein the target constraint mechanism comprises an order sequence rule and a resource load balancing principle. If the corresponding relationship between each production plan and each constraint mechanism can be pre-stored on the platform, after the target production plan is obtained through analysis, the target constraint mechanism corresponding to the target production plan can be called, and the scheduling scheme of each preset version can be generated based on the target constraint mechanism. The constraint mechanism can also comprise material demand planning, workshop production line and equipment task sequence and the like.
S300) pre-scheduling, determining order priority and production platform equipment priority, and matching production platform equipment for the order.
The method specifically comprises the following steps:
s310) determining the grouped order priority according to the order plan type. The batches are first divided according to the order plan type, and can be divided into reserve plan order batches, full order batches and general order batches, for example. Calculating order priority in each order batch; the smaller the order quantity, the higher the priority; the higher the priority of the less required auxiliary equipment; if there is a customer ranking, the higher the customer ranking, the higher its corresponding order priority, and if not, ignore.
S320) the orders are pre-scheduled according to the priority, combinations of the equipment and the molds are searched, when more than one combination of the equipment and the molds exists, the priority is judged according to the load degree of the combination of the equipment and the molds, and the smaller the load degree is, the higher the priority is.
Firstly, the orders are arranged according to the grouping and the sequence of the delivery date required by the client, the orders are searched according to the date of the delivery date, and the orders of the next delivery date are arranged after the orders of the delivery date on the same day are arranged. The corresponding equipment and mould are searched from the product of the first order according to the order priority, if more than one combination of equipment and mould can be found (provided that the current state of the mould and equipment is normal, non-damaged, non-fault maintenance and non-overhaul), the current load (the load is the service time to which the load is ranked, the time that the load is least occupied is smaller than the current time) is smaller according to the priority, the priority is higher, and if no load is available, the priority is highest.
If a plurality of unloaded molds and equipment are found, their future most recent maintenance/shutdown plans are expected to be of higher priority the farther from the current time. According to the priority, the planned completion time of the order between the equipment and the mould is calculated through the order quantity and the traction speed of the corresponding equipment, the occupied time (load) of the equipment and the mould is recorded, and if the equipment planning time exists in the period, the planned completion time is added to the planned time interval of the equipment. And judging whether the load exceeds the delivery date or not, and if not, storing the result.
S330) when the found combination of the equipment and the mould can still produce other orders in the delivery date after matching the current order, searching the matched order for the combination of the equipment and the mould according to the resource load balancing principle until the delivery date is exceeded after a certain order is discharged, or when no order can be discharged, and the production scheduling result of the order is not stored after the order exceeding the delivery date is discharged.
And searching order rules and determining a production strategy. The order rule is searched according to the sequence of the production strategy: 1. the same color as the product; 2. different colors are obtained from the same product; 3. the same group of products (a group of products which have different thickness specifications and can be switched without changing the die) have the same color; 4. changing white in the same mode; 5. exchanging other colors in the same mode; 6. and (5) changing the mould varieties. When the orders grouped by the same delivery date do not meet 1 and 2 and need to meet continuous requirements through strategies in 3, 4, 5 and 6, the orders are not continuously arranged on the equipment, other moulds and equipment are firstly searched for production, and when the orders cannot be matched, the orders are arranged on the original equipment and moulds through the strategies above 3.
And according to the production strategy, according to the priority of the branch order and the priority of the production platform equipment, high-priority is matched, scheduling is carried out, and the branch order is completely discharged. After the strategy is matched, before the order is scheduled, the starting time needs to judge that color changing and mold changing exist, the color changing time is increased on the basis of equipment load when the color is changed, and the starting time is the mold changing time after the mold changing time is increased on the basis of the equipment load when the mold is changed. Before each step of continuous production strategy, a branch order must be found first, and when the unique order does not satisfy the strategy, a public order is found, and when the public order does not satisfy, the next strategy is changed.
In order to ensure the production continuity, after the equipment mold combination is found for an order with high priority, the matched order is found for the equipment mold combination with production allowance until other orders cannot be completed, and the production strategy is used for finding the matched order for the equipment mold combination.
As shown in fig. 5, matching between the orders and the production platform equipment is performed to pre-schedule the orders, and when platform 2 has equipment to be filled, and the subsequent orders continue to be scheduled, platform 2 continues to be scheduled with the lowest priority. After finding the platform corresponding to the next platform, the scheduling principle is consistent with the first platform principle. And after the second platform finishes the ranking, the logic required by the platform priority of the subsequent order matching for the next time is compared with the logic of the first matching priority. On the basis of the previous logic, the judgment after the module change is added, as long as the module change exists, the priority is backward, the more the module change times are, and the lower the priority is. And so on until all selected orders are exhausted.
S340) judging the load degree of the combination of the apparatus and the mold and recording. This is in preparation for the next determination of the priority of the apparatus and mold combination.
Repeating steps S320 and S340 completes the pre-scheduling of all orders.
S400) production scheduling is carried out for production in a period of scheduling time after the current time, order priority in the production scheduling is determined, the production scheduling is matched with production platform equipment, and a scheduling result is locked. The production schedule is divided into a lockable production schedule for the first three days in the future and a dynamic schedule for the fourth day, and the processes of the production schedule and the dynamic schedule are similar to the order schedule process.
The method specifically comprises the following steps:
s410) determining a delivery date of the production schedule, wherein the delivery date is a response delivery date and is not a customer request delivery date; the response lead time is compared with a lead time for which the customer requires the lead time to leave sufficient response time for processing when a production failure occurs or the quantity of nonconforming exceeds the expectation;
s420) determining the priority of the order in the production schedule according to the user type, wherein the determination mode is the same as that of the step S310;
s430) carrying out production scheduling on the production scheduling order according to the priority, searching the combination of equipment and a mould, and judging the priority according to the load degree of the combination of the equipment and the mould when more than one combination of the equipment and the mould is used, wherein the smaller the load degree is, the higher the priority is;
s440) when the found combination of the equipment and the mould can still produce other orders in the delivery date after matching the current order, searching matched orders for the combination of the equipment and the mould according to the resource load balancing principle until the orders which can be completed in the delivery date cannot be found;
s450) judging and recording the load degree of the combination of the equipment and the mould;
repeating the steps S420 and S450 to complete the production schedule of all the grouped orders, wherein the order quantity of the production schedule is the total order quantity-the order reporting quantity, and the order reporting quantity is the quantity of the finished part of the schedule which is qualified.
Note that the priority of the production schedule cannot be mixed with the priority of the order, and needs to be recalculated, and different from the pre-scheduling action, after each order is scheduled, if the time period of the mold change is 0 to 8 points, the scheduling result of the order is not saved, other platforms and equipment are searched, and when the order cannot be satisfied by finding other equipment, the scheduling result of the order is saved. But the order quantity is not the current order quantity, but the order margin, which is the order quantity-order remittance quantity. The sales order needed to be produced automatically generates a production order list to prepare production schedule. The production order form must have: scheduled start time, scheduled finish time, customer requested delivery date, response delivery date, order quantity, scheduled quantity, remitted quantity, qualified quantity, unqualified quantity, and residual quantity (order quantity-production scheduled quantity + unqualified quantity).
The step also includes rearrangement, the rearrangement is provided that all orders in the scheduling time of the previous three days are not locked (if the plan of the previous three days is locked, the rearrangement is consistent with the result of dynamic scheduling), the scheduling personnel manually appoints orders, equipment, moulds and time length or modifies the priority of the production scheduling orders, then the rearrangement is carried out, the appointed orders and the corresponding resources are regarded as occupied planning loads, recalculation is not carried out, and the rearrangement changes the scheduling result of unlocked orders. If not, the operation is performed again according to the scheduling principle (such as the order sequence rule and the resource load balancing principle).
S500) production scheduling is performed on the remaining orders scheduled in step S400 from the start time of the non-locking deadline, which is the time after the scheduling time in step S400, in the same manner as in step S400 and without locking the scheduling result. In this embodiment, the dynamic scheduling only starts on the fourth day (starting time of non-locking period) after the current time, and the order quantity is order quantity-order report quantity-planned quantity in the first three days, if the order quantity is 0, the order is not considered in the dynamic scheduling.
By the scheduling method, manufacturing enterprises can obtain the optimal production scheduling scheme which meets all assessment indexes and is subjected to simulation verification within limited time, and the decision risk is reduced, so that the working efficiency of planning and scheduling is improved, and the production control capacity and the response speed are improved.
The present invention also provides a computer-readable storage medium, on which a computer program is stored, which, when executed, implements the profile extrusion production scheduling method as described above.
The invention also provides a profile extrusion production scheduling device, which comprises a processor and a memory, wherein the memory is used for storing the computer program; the processor is configured to execute the computer program to enable the profile extrusion production scheduling apparatus to execute the profile extrusion production scheduling method.
The invention is described above with reference to the accompanying drawings, it is obvious that the specific implementation of the invention is not limited by the above-mentioned manner, and it is within the scope of the invention to adopt various insubstantial modifications of the inventive concept and solution of the invention, or to apply the inventive concept and solution directly to other applications without modification.

Claims (10)

1. A profile extrusion production scheduling method is characterized by comprising the following steps:
s100) receiving a production scheduling request, analyzing the production scheduling request, and grouping orders to obtain a target production plan;
s200) calling a target constraint mechanism corresponding to the target production plan, wherein the target constraint mechanism comprises an order sequence rule and a resource load balancing principle;
s300) pre-scheduling, determining order priority and production platform equipment priority, and matching production platform equipment for the order;
s400) production scheduling is carried out for production in a period of scheduling time after the current time, order priority in the production scheduling is determined, the production scheduling is matched with production platform equipment, and a scheduling result is locked.
2. The profile extrusion production scheduling method of claim 1, further comprising the steps of: s500) production scheduling is performed on the remaining orders scheduled in step S400 from the start time of the non-locking deadline, which is the time after the scheduling time in step S400, in the same manner as in step S400 and without locking the scheduling result.
3. The method of claim 1 or 2, further comprising reordering in step 400, wherein the reordering is performed if all orders within the scheduling time are not locked, the scheduler manually designates orders, equipment, molds, duration or modifies the priority of the production scheduled orders, and then the reordering is performed, wherein the designated orders and corresponding resources are considered as occupied planned loads, and the recalculation is not performed, and the reordering changes the scheduling result of unlocked orders.
4. The method for scheduling extrusion production of profiles as claimed in claim 1, wherein the step S100 specifically includes:
s110) obtaining customer requirements;
s120) determining the production platforms and the equipment number of the workshop to obtain the production capacity of the workshop;
s130) grouping the orders according to the customer requirements and the production capacity of the production workshop, and dividing the orders into branch orders and public orders; the customer requirements comprise the delivery date required by the customer, and the grouping is compiled according to the delivery date required by the customer.
5. The method for scheduling extrusion production of profiles as claimed in claim 4, wherein the step S300 specifically includes:
s310) determining the priority of the grouped orders according to the order plan type and the order sequence rule;
s320) pre-scheduling the order according to the priority, searching the combination of the equipment and the mould, and judging the priority according to the load degree of the combination of the equipment and the mould when the combination of the equipment and the mould is more than one, wherein the smaller the load degree is, the higher the priority is;
s330) when the found combination of the equipment and the mould can still produce other orders in the delivery date after matching the current order, searching matched orders for the combination of the equipment and the mould according to the resource load balancing principle until the orders which can be completed in the delivery date can not be found;
s340) judging the load degree of the combination of the equipment and the mould and recording;
repeating steps S320 and S340 completes the pre-scheduling of all orders.
6. The method for scheduling extrusion production of claim 5, wherein the order search rule in S330 comprises: determining a plurality of production strategies and carrying out the production strategies according to the sequence of the production strategies; according to the production strategy, high-priority matching is carried out according to the priority of the branch order and the priority of the production platform equipment, scheduling is carried out, and the branch order is completely discharged; before each step of continuous production strategy, a branch factory order is found firstly, when a unique order does not satisfy the production strategy, a branch factory public order is found, and when the public order does not satisfy the production strategy, the next production strategy is changed, after the production strategy is matched, before the order scheduling, the starting time needs to judge that color changing and mold changing exist, the color changing time is increased on the basis of equipment load when the color is changed, and the mold changing time is increased on the basis of equipment load when the mold is changed, and the starting time of order production is the starting time of the order production.
7. The method for profile extrusion production scheduling of claim 4, wherein the step 400 comprises:
s410) determining a delivery date of the production schedule, wherein the delivery date is a response delivery date and is not a customer request delivery date;
s420) determining the priority of the order in the production schedule according to the user type, wherein the determination mode is the same as that of the step S310;
s430) carrying out production scheduling on the production scheduling order according to the priority, searching the combination of equipment and a mould, and judging the priority according to the load degree of the combination of the equipment and the mould when more than one combination of the equipment and the mould is used, wherein the smaller the load degree is, the higher the priority is;
s440) when the found combination of the equipment and the mould can still produce other orders in the delivery date after matching the current order, searching matched orders for the combination of the equipment and the mould according to the resource load balancing principle until the orders which can be completed in the delivery date cannot be found;
s450) judging and recording the load degree of the combination of the equipment and the mould;
repeating the steps S420 and S450 to complete the production schedule of all the grouped orders, wherein the order quantity of the production schedule is the total order quantity-the order reporting quantity, and the order reporting quantity is the quantity of the finished part of the schedule which is qualified.
8. The method of claim 7, wherein the order priority of the production schedule cannot be mixed with the pre-scheduled order priority, and need to be recalculated, and after each order of the production schedule is exhausted, if the mold change time is 0-8 o' clock, the scheduling result of the order is not saved, and other combinations of platforms and equipment are searched, and when the order fails to find other combinations which can be satisfied, the current scheduling result of the order is saved.
9. A computer-readable storage medium having stored thereon a computer program, characterized in that: the computer program when executed implements the profile extrusion production scheduling method of any of claims 1-8.
10. The utility model provides a production scheduling device is extruded to section bar which characterized in that: comprising a processor and a memory for storing a computer program; the processor is used for executing the computer program to make the profile extrusion production scheduling device execute the profile extrusion production scheduling method according to any one of claims 1 to 8.
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