Disclosure of Invention
The invention aims to provide a low-cost maintenance environment-friendly green circulating packing material supply management method to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a low-cost maintenance environment-friendly green cycle packing material supply management method is characterized in that: the method comprises the following steps:
s1, establishing a wear statistic database;
s2, collecting data of the worn packaging material;
s3, sending the wear data to a wear statistical database;
s4, classifying and representing the wear statistic database through a chart;
and S5, performing maintenance on the production equipment according to the wear data.
As further preferable in the present technical solution: the wear statistical database comprises a packing material surface database for collecting wear data of the surface of a packing material, a packing material inner wall database for collecting wear data of the inner wall of the packing material, a packing material joint database for collecting wear data of the joint of the packing material, a collecting database for counting wear reason data and an equipment maintenance database for collecting maintenance data of production equipment.
As further preferable in the present technical solution: in S2, when data of the packaging material which is easy to wear are collected, the data of the surface of the packaging material which is worn, the data of the inner wall of the packaging material which is worn and the data of the connection part of the packaging material which is worn are recorded, and when the surface of the packaging material which is worn seriously is worn, the data of the surface of the packaging material which is worn are sent to a packaging material surface database; when the inner wall of the packing material is seriously abraded, the data of the abraded inner wall of the packing material is sent to a packing material inner wall database; when the packing material joint is seriously worn, the data of the worn packing material joint is sent to the packing material joint database.
As further preferable in the present technical solution: in step S3, when any one of the surfaces of the packing material, the inner wall of the packing material, and the joint of the packing material is severely worn, the next test is continued, and after all tests are completed, the wear data is sent to the corresponding database, and the wear data is sent to the collection database.
As further preferable in the present technical solution: in S4, the unqualified statistical databases are classified and expressed by graphs, different graphs are extracted according to the packing material surface database, the packing material inner wall database, the packing material joint database, the collection database and the equipment maintenance database, and the different data graphs are named according to different database names.
As further preferable in the present technical solution: in S5, according to the data in the chart, a corresponding production link in the packing material production equipment is determined, the corresponding production link in the packing material production equipment is detected, the cause of susceptibility to wear is determined, and the corresponding production part in the packing material production link is maintained.
As further preferable in the present technical solution: and determining the production equipment for producing the easily worn packing material according to the data in the equipment maintenance data chart.
As further preferable in the present technical solution: when a chart is formulated, the statistical time period of the chart is determined, wherein the statistical time period of the chart comprises a monthly statistical chart and an annual statistical chart.
Compared with the prior art, the invention has the beneficial effects that: firstly, establishing a wear statistical database, then collecting worn packaging materials, respectively recording the parts of the packaging materials which are worn seriously into different databases for collection, at the same time, different database names are named for different data charts, and corresponding production links in the packing material production equipment are determined according to the data charts, detecting corresponding production links in packing material production equipment to determine the reason of easy abrasion, the maintenance of the corresponding production parts in the packing material production equipment is carried out, the determined maintenance data of the packing material production equipment is sent to the equipment maintenance database, the maintenance is conveniently carried out by later-stage workers, the reason that the quality of the packing material is easy to be worn is determined, the times of maintaining the packing material for multiple times in later use can be reduced, so that the maintenance cost is reduced, and the aim of maintaining at low cost is fulfilled.
Example one
The invention provides a low-cost maintenance environment-friendly green circulating packing material supply management method as shown in figure 1, which comprises the following steps:
s1, establishing a wear statistic database;
s2, collecting data of the worn packaging material;
s3, sending the wear data to a wear statistical database;
s4, classifying and representing the wear statistic database through a chart;
and S5, performing maintenance on the production equipment according to the wear data.
In this embodiment, specifically: the wear statistical database comprises a packing material surface database for collecting wear data of the surface of a packing material, a packing material inner wall database for collecting wear data of the inner wall of the packing material, a packing material joint database for collecting wear data of the joint of the packing material, a collecting database for counting wear reason data and an equipment maintenance database for collecting maintenance data of production equipment.
Through adopting above-mentioned technical scheme, package material surface database can receive wear data to the package material surface and collect, and package material inner wall database can receive wear data to the package material inner wall and collect, and package material junction database can receive wear data to the package material junction and collect, collects the position data that the database can make statistics of package material and receive wearing and tearing and collect, and the maintenance data of the production link in the production facility can be collected to the equipment maintenance database.
In this embodiment, specifically: in S2, when data of the packaging material which is easy to wear are collected, the data of the surface of the packaging material which is worn, the data of the inner wall of the packaging material which is worn and the data of the connection part of the packaging material which is worn are recorded, and when the surface of the packaging material which is worn seriously is worn, the data of the surface of the packaging material which is worn are sent to a packaging material surface database; when the inner wall of the packing material is seriously abraded, the data of the abraded inner wall of the packing material is sent to a packing material inner wall database; when the packing material joint is seriously worn, the data of the worn packing material joint is sent to the packing material joint database.
By adopting the technical scheme, the data of different positions where different packing materials are worn can be classified and collected and sent to different databases, so that workers can take different data charts from different data in the later period.
In this embodiment, specifically: in step S3, when any one of the surfaces of the packing material, the inner wall of the packing material, and the joint of the packing material is severely worn, the next test is continued, and after all tests are completed, the wear data is sent to the corresponding database, and the wear data is sent to the collection database.
Through adopting above-mentioned technical scheme, can confirm the position that many places of packing material received wearing and tearing simultaneously to improve the accuracy of data, make and to damage comparatively serious production part in can confirming the production facility, thereby be convenient for later stage staff to its maintenance and maintenance.
In this embodiment, specifically: in S4, the unqualified statistical databases are classified and expressed by graphs, different graphs are extracted according to the packing material surface database, the packing material inner wall database, the packing material joint database, the collection database and the equipment maintenance database, and the different data graphs are named according to different database names.
Through adopting above-mentioned technical scheme, can help the staff to receive the data of wearing and tearing position to the package material and understand directly perceivedly, the staff of being convenient for looks up the defective data.
In this embodiment, specifically: in S5, according to the data in the chart, a corresponding production link in the packing material production equipment is determined, the corresponding production link in the packing material production equipment is detected, the cause of susceptibility to wear is determined, and the corresponding production part in the packing material production link is maintained.
Through adopting above-mentioned technical scheme, can help the staff to detect the production part in the production link and carry out the record to its problem that appears, the staff of being convenient for carries out maintenance to the production part.
In this embodiment, specifically: and determining the production equipment for producing the easily worn packing material according to the data in the equipment maintenance data chart.
By adopting the technical scheme, the data in the data chart is maintained through equipment maintenance, so that the staff can conveniently perform key records on the production equipment, and the production equipment with the key records is maintained in the later period.
In this embodiment, specifically: when a chart is formulated, the statistical time period of the chart is determined, wherein the statistical time period of the chart comprises a monthly statistical chart and an annual statistical chart.
By adopting the technical scheme, the position of the packing material, which is easily abraded, is determined by comparing the monthly chart with the annual chart, and the number of times of maintenance on the packing material in later period can be reduced by maintaining and maintaining the production parts in later period, so that the cost of maintenance is reduced, and the purpose of low-cost maintenance is realized.
When the wear-resistant packaging material testing and collecting data of the packaging material which is easy to wear is used, the data of the wear of the surface of the packaging material, the data of the wear of the inner wall of the packaging material and the data of the wear of the connection part of the packaging material are recorded, and when the surface of the packaging material is seriously worn, the data of the wear of the surface of the packaging material are sent to the surface database of the packaging material; when the inner wall of the packing material is seriously abraded, the data of the abraded inner wall of the packing material is sent to a packing material inner wall database; when the connection part of the packing material is seriously worn, the data of the worn connection part of the packing material is sent to a database of the connection part of the packing material, then the worn packing material is collected and respectively recorded into different databases according to the parts of the packing material which are seriously worn to be collected, different data charts are named according to different database names at the same time, corresponding production links in the production equipment of the packing material are determined according to the data charts, the corresponding production links in the production equipment of the packing material are detected to determine the reason of easy wear, corresponding production parts in the production equipment of the packing material are maintained, the maintenance data of the determined production equipment of the packing material are sent to an equipment maintenance database, the maintenance is conveniently carried out by later-period workers, the reason that the quality of the packing material is easy to be worn is determined, and the maintenance times of the packing material which needs to be maintained for a plurality of times in later-period use can be reduced, thereby reducing the maintenance cost and realizing the purpose of low cost maintenance.
Experimental example two
The invention also provides a low-cost maintenance environment-friendly circulating packing material supply management method as shown in figure 1, which is different from the first embodiment and comprises the following steps;
an environment-friendly green circulating packing material production factory, when producing packing materials in the first working day:
firstly, establishing a wear statistical database: the wear statistical database comprises a packing material surface database for collecting wear data of the surface of the packing material, a packing material inner wall database for collecting wear data of the inner wall of the packing material, a packing material connection position database for collecting wear data of the connection position of the packing material, a collecting database for counting wear reason data and an equipment maintenance database for collecting maintenance data of production equipment;
the packaging material was then tested: the test packaging material was 500, the number not susceptible to fraying was 445, the number susceptible to fraying was 55, where: the number of the surfaces of the packing materials which are seriously worn is 10, the number of the inner walls of the packing materials which are seriously worn is 5, and the number of the joints of the packing materials which are seriously worn is 40;
then, a chart is made according to the wear data, and a production link in production equipment causing a problem in the production process of the packing material which is easy to wear is determined;
and finally, maintaining the production parts in the production link after the reason is determined.
A certain environment-friendly green cycle packing material production factory, when producing packing material in the third working day:
after maintaining according to the production part that goes wrong in the packing material production process that easily receives wearing and tearing, test packaging material 500, the quantity that is difficult for receiving wearing and tearing is 485, and the quantity that easily receives wearing and tearing is 15, wherein: the number of the seriously worn surfaces of the packing materials is 5, the number of the seriously worn inner walls of the packing materials is 0, and the number of the seriously worn joints of the packing materials is 10.
Through the contrast, confirm the production link in the production facility that leads to easily receiving the production of wearing and tearing in the package material production process to go wrong, in time maintain and later stage to its maintenance the production part that goes wrong, reduce and need carry out the number of times of maintenance to the package material many times in the later stage use to reduce the cost of maintaining, realized the purpose of low-cost maintenance.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.