CN111876994A - Melt-blown electrostatic electret equipment - Google Patents

Melt-blown electrostatic electret equipment Download PDF

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Publication number
CN111876994A
CN111876994A CN202010903373.5A CN202010903373A CN111876994A CN 111876994 A CN111876994 A CN 111876994A CN 202010903373 A CN202010903373 A CN 202010903373A CN 111876994 A CN111876994 A CN 111876994A
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CN
China
Prior art keywords
melt
discharge
corona
electrostatic
blown
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Pending
Application number
CN202010903373.5A
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Chinese (zh)
Inventor
何海潮
丁斌斌
吕山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Jinwei chemical fiber equipment Co.,Ltd.
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Suzhou Jwell Poly Engineering Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Suzhou Jwell Poly Engineering Co ltd filed Critical Suzhou Jwell Poly Engineering Co ltd
Priority to CN202010903373.5A priority Critical patent/CN111876994A/en
Publication of CN111876994A publication Critical patent/CN111876994A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/02Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
    • D06M10/025Corona discharge or low temperature plasma

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Textile Engineering (AREA)
  • Elimination Of Static Electricity (AREA)

Abstract

The invention relates to melt-blown electrostatic electret equipment which comprises a frame body and at least four discharge units arranged on the frame body in pairs, wherein each discharge unit comprises a corona roller and a discharge wire, a gap for a coiled material to pass through is formed between the corona roller and the discharge wire, a continuous electrostatic field is formed among the discharge units and comprises a first electrode connected with the corona roller and a second electrode connected with the discharge wire, the first electrode is grounded, the second electrode is biased to a first potential, at least four gaps continuously form a snake-shaped path for the coiled material to pass through, and the arrangement positions of the corona roller and the discharge wire in at least two adjacent discharge units are opposite. The melt-blown electrostatic electret equipment can realize the electret treatment on the front surface and the back surface of the coiled material, and can improve the electret quality.

Description

Melt-blown electrostatic electret equipment
Technical Field
The invention relates to a melt-blown electrostatic electret device.
Background
Since 2020, new coronaviruses have been abused worldwide, leading to the death of many innocent lives. The medical protective mask is the simplest and most effective protection method recognized by the medical field. The meltblown fabric in the protective mask is an important protective layer, and is made of polypropylene materials, and because polypropylene has extremely poor conductivity, the meltblown fabric needs to be electret (polar 'charge' and electret applying) through meltblown fabric electrostatic electret equipment (also called as an electrostatic generator). The principle of the meltblown fabric electret is that charge is attached to the meltblown fabric by high voltage discharge. The electret treatment makes the filter material fiber charged, and combines the characteristic of the melt-blown superfine fiber material being compact, so a large number of electrodes are formed among the charged fibers, the charged fibers can attract most charged particles in the environment like a magnet, and can polarize the uncharged particles, thereby adsorbing some pollutants with smaller particle size, and even the nano-scale substance of virus can also carry out electrostatic adsorption or charge repulsion blocking.
However, the existing melt-blowing electrostatic electret equipment generally has the following problems: the residence time of the melt-blown fabric in the electrostatic field is short, the electret time is short, and in order to obtain better electret effect, the lower production speed (15 m/min) must be adopted. In addition, because the electrostatic field range is small, the charge surface density of the melt-blown surface is not uniform, and at places with higher charge density, the charge repulsion action is strong, the surface of the filter material forms a larger open structure, the pores of the filter material become larger, and therefore, the air permeability is increased, and the quality of melt-blown cloth is influenced.
Disclosure of Invention
The invention aims to provide a melt-blown electrostatic electret device which can improve the electret quality.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a melt-blown electrostatic electret equipment, includes the support body, sets up in pairs at least four discharge unit on the support body, every discharge unit all contains a corona roller and a discharge wire, have the clearance that can supply the coiled material to pass through between corona roller and the discharge wire, it is a plurality of form a continuous electrostatic field between the discharge unit, the electrostatic field contain with the first electrode that the corona roller links to each other and with the second electrode that the discharge wire links to each other, wherein, first electrode ground connection, the second electrode is biased extremely first electric potential, at least four the clearance forms the snakelike route that can supply the coiled material to pass through in succession, and corona roller and discharge wire in two at least partial adjacent discharge unit arrange the position opposite.
Further, at least four crisscross distribution between the corona roller forms the serpentine path that can supply the coiled material to pass through, and is a plurality of half is located in the corona roller the upside of serpentine path, half the corona roller is located serpentine path's downside.
Further, at least four discharge units are arranged up and down along the height direction of the frame body in a staggered mode.
Further, every two adjacent two in the discharge unit corona roller follows crisscross the arranging in the direction of height of support body, every corona roller and the discharge wire in the discharge unit follow the arranging in the direction of height of support body.
Further, in the direction of height of support body, every pair two in the discharge unit have the interval between the axis of the orthographic projection of corona roller, the interval is for being greater than or equal to adjacent two the radius sum of corona roller.
Further, the second electrode is a positive electrode.
Further, the melt-blown electrostatic electret apparatus further comprises a high-voltage electrostatic generator for applying a voltage to the second electrode.
Further, the length of the electrostatic field is 300-4600 mm.
Further, the web has an electret treatment time in the electrostatic field of greater than or equal to 20 seconds.
Further, the melt-blown electrostatic electret device also comprises an inner guide roller arranged between partial two pairs of discharge units.
The invention has the beneficial effects that: the melt-blown electrostatic electret equipment of the invention forms a continuous electrostatic field by at least four discharge units in pairs, at least four gaps are continuously formed into a snake-shaped path for a coiled material to pass through, and the arrangement positions of corona rollers and discharge wires in two adjacent discharge units are opposite, so that the front and the back of the coiled material passing through the electrostatic field can be subjected to electret treatment, and the coiled material passing through the gaps is the snake-shaped path.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
FIG. 1 is a schematic top view of a melt-blowing electrostatic electret apparatus according to an embodiment of the invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
fig. 3 to 5 are schematic views of three other layout structures of the discharge cell according to the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Referring to fig. 1 and 2, an electrostatic electret apparatus for melt-blowing according to an embodiment of the invention is used for electret of a web 10. The web 10 is typically a meltblown web. The melt-blown electrostatic electret apparatus includes a frame 1, four discharge units 2 arranged in pairs on the frame 1, and a high-voltage electrostatic generator (not shown) for applying a voltage to the discharge units 2. In the present embodiment, the number of discharge cells 2 is four. In other embodiments, the number of the discharge cells 2 may be more than four, such as six. The frame body 1 comprises a lower frame (not shown) and an upper frame arranged on the lower frame, the high-voltage electrostatic generator is arranged in the lower frame, a control system and a power supply system can be further arranged in the lower frame, the control system is used for controlling the operation of the high-voltage electrostatic generator, the discharge unit 2 and other components, and the power supply system supplies power to the control system, the high-voltage electrostatic generator, the discharge unit 2 and other components. The upper frame includes a first panel 11 and a second panel 12 disposed opposite to each other and a bracket (not shown) connecting the first panel 11 and the second panel 12. The frame body 1 has a height direction X, which is an arrangement direction of the upper frame and the lower frame, a longitudinal direction Y, which is a moving direction of the coil 10 (indicated by an arrow a in fig. 1), and a lateral direction, which is a horizontal direction, and the frame body 1 has an inlet and an outlet of the coil 10, which are located in the longitudinal direction Y.
Each discharge unit 2 includes a corona roller 21 and a discharge wire 22, a gap is formed between the corona roller 21 and the discharge wire 22 for the web 10 to pass through, and a continuous electrostatic field is formed between the discharge units 2. The electrostatic field comprises a first electrode (not shown) connected to the corona roller 21 and a second electrode (not shown) connected to the discharge wire 22, wherein the first electrode is grounded and the second electrode is biased to a first potential. In this embodiment, the second electrode is a positive electrode. The high voltage electrostatic generator applies a voltage to the second electrode to discharge through the discharge wire 22.
The four corona rollers 21 are staggered to form a serpentine path through which the web 10 may pass. Specifically, half of the plurality of corona rollers 21 are located on the upper side of the serpentine path, and the other half of the plurality of corona rollers 21 are located on the lower side of the serpentine path. In this embodiment, the four discharge units 2 are arranged up and down along the height direction X of the frame body 1 in a staggered manner, specifically, the two corona rollers 21 in every two adjacent discharge units 2 are arranged along the height direction X of the frame body 1 in a staggered manner. In other embodiments, at least two discharge units 2 may be disposed in at least two groups, and each two adjacent groups are arranged in a staggered manner along the height direction X of the frame 1, for example, the first two pairs of discharge units 2 are located above, the second two pairs of discharge units 2 are located below, and the web 10 moves in the electrostatic field, as shown in fig. 3. Referring again to fig. 2, the corona roller 21 and the discharge wire 22 in each discharge unit 2 are arranged in the height direction X of the frame 1. In other embodiments, the corona roller 21 and the discharge wire 22 may be disposed on the same horizontal plane, and the web 10 is moved in an electrostatic field, as shown in fig. 4.
It should be noted that in other embodiments, the way in which the four gaps form a serpentine path for the web 10 to pass through may also be: as shown in fig. 4, each pair of discharge cells 2 is arranged horizontally, or, as shown in fig. 5, four discharge cells 2 are located in the same plane, and the corona roller 21 and the discharge wire 22 in two adjacent discharge cells 2 are arranged oppositely, and the web 10 moves in the electrostatic field. Therefore, the front and back surfaces of the web 10 can be electret-treated as long as the four gaps continuously form a serpentine path through which the web 10 passes and the corona roller 21 and the discharge wire 22 in the adjacent two discharge units 2 are arranged in opposite positions.
Referring to fig. 1 and 2 again, in the height direction X of the frame body 1, a distance D exists between the orthogonal projection axes of the two corona rollers 21 in each pair of discharge units 2, and the distance D is greater than or equal to the sum of the radii of the two adjacent corona rollers 21.
In the present embodiment, the length of the electrostatic field is 300-. Of course, in other embodiments, the electret treatment time of the web 10 in the electrostatic field may be maintained to be set to be greater than or equal to 20s by arranging the positional relationship or the distance relationship between the adjacent two corona rollers 21 in the discharge unit 2.
By setting the electret treatment time to 20 seconds so that the web 10 is electret treated for a suitable process time, the uniformity of filtration of the web 10 is optimized while the web 10 is treated to have a high filtration efficiency.
Both ends of the corona roller 21 are mounted on the first and second panels 11 and 12 through bearing housings 3, and the discharge wire 22 is fixed on the first and second panels 11 and 12 through the mounting housings. Specifically, the mounting seat comprises a first mounting seat 41 and a second mounting seat 42 which are arranged oppositely, a pay-off drum 43 is arranged on the first mounting seat 41, a threading hole (not numbered) is arranged on the second mounting seat 42, the discharge wire 22 is tensioned between the pay-off drum 43 and the second mounting seat 42, one end of the discharge wire is wound on the pay-off drum 43, and the other end of the discharge wire passes through the threading hole. The discharge wire 22 is a molybdenum wire. In this embodiment, a movement adjusting structure is disposed between the frame body 1 and the first and second mounting seats 41 and 42, and the first and second mounting seats 41 and 42 adjust the distance between the discharge wire 22 and the corona roller 21 on the frame body 1 along the height direction X of the frame body 1 through the movement adjusting structure, that is, adjust the discharge distance between the discharge wire 22 and the coiled material 10 on the corona roller 21, so that the distance between the discharge wire 22 and the corona roller 21 reaches a suitable electret process point. Specifically, the movement adjusting structure includes a rectangular moving groove (not shown) which is opened at a position opposite to the first panel 11 and extends in a transverse direction, a threaded rod (not shown) which is formed on the first mounting seat 41 and the second mounting seat 42 to be inserted into the rectangular moving groove, and a locking nut (not shown) which is fitted on the threaded rod to lock the first adjusting seat and the second adjusting seat to the first panel 11 and the second panel 12.
This melt-blown electrostatic electret equipment still includes the interior deflector roll 5 that sets up in the static field and sets up the outer deflector roll 6 outside the static field, and this interior deflector roll 5 and outer deflector roll 6 and the conducting roller in the adjacent discharge unit 2 stagger the arrangement on the mode of height of support body 1, and this interior deflector roll 5 arranges between two pairs of discharge unit 2, and in this embodiment, this interior deflector roll 5 is two. The corona roller 21, the inner guide roller 5 and the outer guide roller 6 are all driven by a motor, the operation of the motor is controlled by a control system, and power is supplied by a power supply system.
The working process of the melt-blown electrostatic electret equipment is as follows: the melt-blown electrostatic electret equipment is started, a power supply system is started, a control system controls a high-voltage electrostatic generator to apply voltage to a discharge wire 22, the generated voltage is discharged through the discharge wire 22, a strong electric field is formed nearby the discharge wire 22, air molecules nearby the discharge wire 22 are ionized into positive and negative ions, the positive and negative ions are frequently compounded, the discharge wire 22 radiates light purple corona glow, an electrostatic field is generated, at the moment, a coiled material 10 enters the electrostatic field from an outer guide roller 6 at an inlet, sequentially passes through gaps between two corona rollers 21 and the discharge wire 22, two inner guide rollers 5, gaps between two corona rollers 21 and the discharge wire 22, and finally is moved out from the outlet through the transmission of the outer guide roller 6 close to the outlet, and the moving corona rollers 21, the inner guide rollers 5 and the outer guide rollers 6 of the coiled material 10 perform transmission. In the process, the coiled material 10 is subjected to four steps of electret treatment, so that the electret treatment time is greatly prolonged, the electret treatment time of the melt-blown non-woven fabric reaches about 20S, the filtration efficiency after treatment reaches a peak value, and the uniformity of the air permeability of the melt-blown fabric is improved. If the electret time is short, the charge surface density of the melt-blown surface is not uniform, and the charge repulsion action is strong at places with higher charge density, so that a larger open structure is formed on the surface of the filter material, the pores are enlarged, and the air permeability is increased; when the electret time is prolonged, the density of the deposited charges is relatively uniform, and the repulsion action of the charges in each tiny pore is not greatly different, so that the fiber is slowly restored to a uniform state, and the air permeability is enabled to reach a uniform state.
In summary, the melt-blown electrostatic electret apparatus of the present invention forms a continuous electrostatic field by at least four discharge units 2 in pairs, and forms a serpentine path for the web 10 to pass through continuously by at least four gaps, and arranges the corona roller 21 and the discharge wire 22 in two adjacent discharge units 2 at opposite positions, so that the front and the back of the web 10 passing through the electrostatic field can be electret treated, and because the web 10 passes through the gaps and is a serpentine path, compared with the prior art, the electret time is prolonged, the deposited charge density is relatively uniform, and the repulsion of charges in each micro-pore has a small difference, so that the air permeability is uniform, and the electret quality is improved. The melt-blown electrostatic electret device can still greatly improve the filtering effect under the condition of not increasing the thickness of the coiled material 10 (namely under the condition of breathing resistance).
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. The utility model provides a melt and spout electrostatic electret equipment, its characterized in that includes the support body, sets up in pairs at least four discharge unit on the support body, every discharge unit all contains a corona roller and a discharge wire, have the clearance that can supply the coiled material to pass through between corona roller and the discharge wire, it is a plurality of form a continuous electrostatic field between the discharge unit, the electrostatic field contain with the first electrode that the corona roller links to each other and with the second electrode that the discharge wire links to each other, wherein, first electrode ground connection, the second electrode is biased to first electric potential, at least four the clearance forms the snakelike route that can supply the coiled material to pass through in succession, and corona roller and discharge wire in at least two partial adjacent discharge unit arrange opposite in position.
2. The melt-blown electrostatic electret apparatus of claim 1 wherein at least four of said corona rollers are staggered such that half of said corona rollers are on an upper side of said serpentine path and the other half of said corona rollers are on a lower side of said serpentine path.
3. The melt-blown electrostatic electret apparatus of claim 2 wherein at least four of the discharge cells are staggered up and down along the height direction of the frame.
4. The melt-blown electrostatic electret apparatus of claim 3 wherein the corona roller and the discharge filaments in each discharge unit are arranged along the height of the frame.
5. The melt-blown electrostatic electret apparatus according to claim 1, wherein in the height direction of the frame body, the orthographic projection axes of the two corona rollers in each pair of discharge units have a spacing, and the spacing is greater than or equal to the sum of the radii of the two adjacent corona rollers.
6. The melt blown electrostatic electret apparatus of claim 1 wherein the second electrode is a positive electrode.
7. The melt-blown electrostatic electret apparatus of claim 6 further comprising a high voltage electrostatic generator that applies a voltage to the second electrode.
8. The melt-blown electrostatic electret apparatus of claim 1 wherein the electrostatic field has a length of 300-.
9. The melt blown electrostatic electret apparatus of claim 1 wherein the web has an electret treatment time within the electrostatic field of greater than or equal to 20 seconds.
10. The melt-blown electrostatic electret apparatus according to any one of claims 1 to 9 further comprising inner and outer guide rollers disposed within and outside the electrostatic field, the inner and outer guide rollers being staggered with respect to the conductive rollers in adjacent ones of the discharge cells, the inner guide rollers being disposed at least between two pairs of the discharge cells.
CN202010903373.5A 2020-09-01 2020-09-01 Melt-blown electrostatic electret equipment Pending CN111876994A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112285003A (en) * 2020-12-28 2021-01-29 江苏摩氧智能科技集团有限公司 Mask melt-blown fabric processing quality inspection integrated system
CN112796094A (en) * 2020-12-15 2021-05-14 广东金发科技有限公司 Corona electret device capable of resisting charge attenuation and application method

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3034160U (en) * 1996-07-30 1997-02-14 参共化成工業株式会社 Corona discharge treatment device for synthetic resin tubular film
JP2001131314A (en) * 1999-11-04 2001-05-15 Toray Ind Inc Corona discharge-treating device and production method of sheet
CN205474547U (en) * 2016-03-14 2016-08-17 江苏六鑫洁净新材料有限公司 Two -sided two equipment in utmost point of non -weaving cloth
CN107046117A (en) * 2017-03-10 2017-08-15 深圳中兴创新材料技术有限公司 A kind of corona treatment plant and its application for lithium ion battery separator or basement membrane
CN207998746U (en) * 2017-11-29 2018-10-23 东华大学 A kind of non-woven material tow sides electrostatic electret device simultaneously
CN210585390U (en) * 2019-06-12 2020-05-22 聚纶材料科技(深圳)有限公司 Plastic film high-voltage electret charging device
CN111447721A (en) * 2020-04-20 2020-07-24 南京苏曼等离子科技有限公司 Pulsed plasma electret equipment and method
CN212270510U (en) * 2020-09-01 2021-01-01 苏州金纬化纤工程技术有限公司 Melt-blown electrostatic electret equipment

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3034160U (en) * 1996-07-30 1997-02-14 参共化成工業株式会社 Corona discharge treatment device for synthetic resin tubular film
JP2001131314A (en) * 1999-11-04 2001-05-15 Toray Ind Inc Corona discharge-treating device and production method of sheet
CN205474547U (en) * 2016-03-14 2016-08-17 江苏六鑫洁净新材料有限公司 Two -sided two equipment in utmost point of non -weaving cloth
CN107046117A (en) * 2017-03-10 2017-08-15 深圳中兴创新材料技术有限公司 A kind of corona treatment plant and its application for lithium ion battery separator or basement membrane
CN207998746U (en) * 2017-11-29 2018-10-23 东华大学 A kind of non-woven material tow sides electrostatic electret device simultaneously
CN210585390U (en) * 2019-06-12 2020-05-22 聚纶材料科技(深圳)有限公司 Plastic film high-voltage electret charging device
CN111447721A (en) * 2020-04-20 2020-07-24 南京苏曼等离子科技有限公司 Pulsed plasma electret equipment and method
CN212270510U (en) * 2020-09-01 2021-01-01 苏州金纬化纤工程技术有限公司 Melt-blown electrostatic electret equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112796094A (en) * 2020-12-15 2021-05-14 广东金发科技有限公司 Corona electret device capable of resisting charge attenuation and application method
CN112796094B (en) * 2020-12-15 2023-06-06 广东金发科技有限公司 Corona electret equipment capable of resisting charge attenuation and application method
CN112285003A (en) * 2020-12-28 2021-01-29 江苏摩氧智能科技集团有限公司 Mask melt-blown fabric processing quality inspection integrated system

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