CN111875094A - Comprehensive treatment process for beryllium-containing wastewater - Google Patents
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Abstract
本发明公开了一种含铍废水综合处理工艺,a.将废水分类为回收BeO洗涤废水、萃余废水以及混合废水并分别在收集池中进行收集,b对回收BeO洗涤废水、萃余废水混合废水分别进行前端废水处理;c.将回收BeO洗涤废水前端清液、萃余废水前端清液、混合废水前端清液分类回收,将回收BeO洗涤废水前端浓液、萃余废水前端浓液、混合废水前端浓液汇合后形成的综合废水进行后端综合废水处理。本发明根据铍冶炼和铍制品生产污水的特点,将含酸浓度高的废水单独处理,能够避免大量的碱耗和解决传统水处理工艺后续高盐废水处理成本大幅上升的技术难题;将各工序高浓度的废水形成综合废水集中处理,将综合废水处理后低浓度淡水形成内循环处理,降低了整套废水处理系统的工艺负荷和运行成本。
The invention discloses a comprehensive treatment process for beryllium-containing wastewater. a. The wastewater is classified into recycled BeO washing wastewater, raffinate wastewater and mixed wastewater and collected in a collection tank respectively; b. the recycled BeO washing wastewater and raffinate wastewater are mixed The wastewater is separately treated as front-end wastewater; c. The BeO washing wastewater front-end clear liquid, raffinate wastewater front-end clear liquid, and mixed wastewater front-end clear liquid are classified and recycled, and the BeO washing wastewater front-end concentrate, raffinate wastewater front-end concentrate, and mixed wastewater are recycled The comprehensive wastewater formed after the concentrated liquid at the front end of the wastewater is merged is subjected to back-end comprehensive wastewater treatment. Based on the characteristics of beryllium smelting and beryllium product production wastewater, the present invention treats wastewater with high acid concentration separately, which can avoid a large amount of alkali consumption and solve the technical problem of a substantial increase in the cost of subsequent high-salt wastewater treatment in traditional water treatment processes; each process is combined High-concentration wastewater forms a comprehensive wastewater centralized treatment, and low-concentration freshwater after comprehensive wastewater treatment forms an internal circulation process, which reduces the process load and operating cost of the entire wastewater treatment system.
Description
技术领域technical field
本发明涉及有色金属生产技术领域,具体而言,涉及一种含铍废水综合处理工艺。The invention relates to the technical field of non-ferrous metal production, in particular to a comprehensive treatment process for beryllium-containing wastewater.
背景技术Background technique
在工业生产中特别是有色金属生产所产生的综合含铍污水以及来自冶炼、采矿、特种材料、无线电器材和仪表零件的生产中往往排出大量含铍废水,甚至于有色金属生产员工衣服清洗废水中均含铍元素,以及生产中的碱洗废水、草酸洗涤废水等。这部分废水中含有大量的的酸、碱和铍盐。铍是剧毒物质,环保排放要求极其严格,但是许多含铍废水中铍浓度非常低,回用价值不高,因此,处理技术难度非常大,形成极大的排放压力。In industrial production, especially the comprehensive beryllium-containing wastewater produced by non-ferrous metal production and the production of smelting, mining, special materials, radio equipment and instrument parts, a large amount of beryllium-containing wastewater is often discharged, and even in non-ferrous metal production employees' clothes washing wastewater All contain beryllium element, as well as alkaline washing wastewater and oxalic acid washing wastewater in production. This part of the wastewater contains a large amount of acid, alkali and beryllium salts. Beryllium is a highly toxic substance, and the environmental protection discharge requirements are extremely strict. However, the concentration of beryllium in many beryllium-containing wastewater is very low, and the reuse value is not high. Therefore, the treatment technology is very difficult, resulting in a great discharge pressure.
对于含铍废水的处理,传统的物理化学方法,如化学沉淀法、离子交换法、吸附法、电解法、凝聚法、氧化还原法和铁氧体法等,均要求用石灰乳对废水进行沉淀去除大部分铍盐,然后,采用沉降分离和絮凝的办法,并借助物理过滤进行分离去除。由于废水体积庞大,铍盐浓度很低,这样消耗掉大量石灰乳,甚至于借助絮凝剂的办法提升沉降效果,以稳定后续物理过滤运行工艺。以上传统的物理化学法不仅不能达到很好的分离效果,且工艺冗长,运行费用高,同时,传统的物理化学法添加大量的沉淀剂和絮凝剂又增加了新的环保压力。For the treatment of beryllium-containing wastewater, traditional physical and chemical methods, such as chemical precipitation, ion exchange, adsorption, electrolysis, coagulation, redox and ferrite, all require the use of lime milk to precipitate wastewater. Most of the beryllium salts are removed, and then separated and removed by means of sedimentation separation and flocculation, and by means of physical filtration. Due to the huge volume of wastewater and the low concentration of beryllium salt, a large amount of lime milk is consumed, and even the sedimentation effect is improved by means of flocculants to stabilize the subsequent physical filtration operation process. The above traditional physical and chemical methods not only fail to achieve a good separation effect, but also have a lengthy process and high operating costs. At the same time, the traditional physical and chemical methods add a large amount of precipitants and flocculants, which increases new environmental pressures.
近年来,在有色金属生产废水治理领域逐渐将生物法作为主要发展方向。但是由于菌体活性对环境要求高,而产生含铍污水的领域相当广泛,组分复杂。因此,需要庞大而苛刻的前处理作为最终生物法含铍废水治理的前提条件,甚至于根据污水的不同采用不同的菌种进行生物治理,很难适应不同领域排放的各种复杂含铍废水体系。另外,生物法菌体机械强度低、密度小、颗粒细,在吸附金属后,存在固液分离困难。对于工况复杂或含量低的含铍废水,菌体易失去活性或不易达到最佳的生物活性条件,使整个含铍废水治理工艺变得极不稳定。In recent years, biological methods have gradually become the main development direction in the field of non-ferrous metal production wastewater treatment. However, due to the high environmental requirements for bacterial activity, the fields of beryllium-containing sewage are quite extensive and the components are complex. Therefore, huge and harsh pre-treatment is required as a prerequisite for the final biological treatment of beryllium-containing wastewater, and it is difficult to adapt to various complex beryllium-containing wastewater systems discharged from different fields even if different strains of bacteria are used for biological treatment. . In addition, the biological method of bacteria has low mechanical strength, low density and fine particles, and it is difficult to separate solid and liquid after adsorbing metals. For beryllium-containing wastewater with complex working conditions or low content, the bacterial cells are easy to lose activity or difficult to achieve optimal biological activity conditions, which makes the entire beryllium-containing wastewater treatment process extremely unstable.
因此,目前亟需一种含铍废水的综合处理系统及工艺。Therefore, there is an urgent need for a comprehensive treatment system and process for beryllium-containing wastewater.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种含铍废水综合处理系统,以解决现有技术中含铍废水综合处理效果不佳的问题。The main purpose of the present invention is to provide a comprehensive treatment system for beryllium-containing wastewater, so as to solve the problem of poor comprehensive treatment effect of beryllium-containing wastewater in the prior art.
为了实现上述目的,根据本发明的一个方面,提供了一种含铍废水综合处理系统,包括分类处理前端、综合处理后端;In order to achieve the above object, according to an aspect of the present invention, a comprehensive treatment system for beryllium-containing wastewater is provided, including a classification processing front end and a comprehensive processing back end;
分类处理前端,包括回收BeO洗涤废水处理前端、萃余废水处理前端、混合废水处理前端;The front-end of classification treatment, including the front-end of recycling BeO washing wastewater, the front-end of raffinate wastewater, and the front-end of mixed wastewater;
回收BeO洗涤废水处理前端,包括依次相连的回收BeO洗涤废水收集池、回收BeO洗涤废水初步过滤装置、回收BeO洗涤废水膜澄清装置、回收BeO洗涤废水膜纯化装置;The front-end of the recycling BeO washing wastewater treatment includes a collection tank for recycling BeO washing wastewater, a preliminary filtering device for recycling BeO washing wastewater, a membrane clarification device for recycling BeO washing wastewater, and a membrane purification device for recycling BeO washing wastewater;
萃余废水处理前端,包括依次相连的萃余废水收集池、萃余废水初步过滤装置、萃余废水膜澄清装置、萃余废水膜纯化装置;The front end of raffinate wastewater treatment includes a raffinate wastewater collection tank, a raffinate wastewater preliminary filtering device, a raffinate wastewater membrane clarification device, and a raffinate wastewater membrane purification device that are connected in sequence;
混合废水处理前端,包括依次相连的混合废水收集池、pH调节池、混合废水初步过滤装置、混合废水膜澄清装置、精过滤膜分离装置;The front end of mixed wastewater treatment includes a mixed wastewater collection tank, a pH adjustment tank, a mixed wastewater preliminary filtration device, a mixed wastewater membrane clarification device, and a fine filtration membrane separation device connected in sequence;
综合处理后端包括:后端pH调节池、与后端pH调节池上清液出口相连的后端预过滤装置、后端膜澄清装置、膜浓缩系统;The back-end of the comprehensive treatment includes: a back-end pH adjustment tank, a back-end pre-filtration device connected to the supernatant outlet of the back-end pH adjustment tank, a back-end membrane clarification device, and a membrane concentration system;
其中,所述回收BeO洗涤废水膜纯化装置浓液出口、萃余废水膜纯化装置浓液出口、精过滤膜分离装置浓液出口均与后端pH调节池连通。Wherein, the concentrated liquid outlet of the recovery BeO washing wastewater membrane purification device, the concentrated liquid outlet of the raffinate wastewater membrane purification device, and the concentrated liquid outlet of the fine filtration membrane separation device are all communicated with the back-end pH adjustment tank.
进一步地,所述回收BeO洗涤废水膜澄清装置为错流过滤装置,所述回收BeO洗涤废水膜澄清装置的浓液出口与回收BeO洗涤废水收集池连通。Further, the membrane clarification device for recycling BeO washing wastewater is a cross-flow filtration device, and the concentrate outlet of the membrane clarification device for recycling BeO washing wastewater is communicated with a collection tank for recycling BeO washing wastewater.
进一步地,所述萃余废水膜澄清装置为错流过滤装置,所述萃余废水膜澄清装置的浓液出口与萃余废水收集池连通。Further, the raffinate wastewater membrane clarification device is a cross-flow filtration device, and the concentrate outlet of the raffinate wastewater membrane clarification device is communicated with the raffinate wastewater collection tank.
进一步地,所述混合废水膜澄清装置为错流过滤装置,所述混合废水膜澄清装置混合废水的浓液出口与后端pH调节池相连。Further, the mixed wastewater membrane clarification device is a cross-flow filtration device, and the concentrated liquid outlet of the mixed wastewater of the mixed wastewater membrane clarification device is connected to the pH adjustment tank at the back end.
进一步地,所述pH调节池的浓液出口连有板框压滤机,所述板框压滤机的滤液出口与混合废水收集池相连。Further, a plate and frame filter press is connected to the concentrated liquid outlet of the pH adjustment tank, and the filtrate outlet of the plate and frame filter press is connected to the mixed waste water collection tank.
进一步地,所述后端pH调节池的浓液出口连有后端板框压滤机,所述后端板框压滤机的滤液出口与混合废水膜澄清装置进液口连通。Further, the dope outlet of the back-end pH adjustment tank is connected with a back-end plate and frame filter press, and the filtrate outlet of the back-end plate and frame filter press is communicated with the liquid inlet of the mixed wastewater membrane clarification device.
进一步地,所述后端膜澄清装置的浓液出口与后端pH调节池相连。Further, the dope outlet of the back-end membrane clarification device is connected to the back-end pH adjustment tank.
进一步地,所述回收BeO洗涤废水初步过滤装置、萃余废水初步过滤装置、混合废水初步过滤装置、后端预过滤装置均包括板框过滤装置或布袋过滤装置。Further, the preliminary filtering device for recovered BeO washing wastewater, the preliminary filtering device for raffinate wastewater, the preliminary filtering device for mixed wastewater, and the pre-filtering device at the back end all include a plate-and-frame filtering device or a bag filtering device.
进一步地,当所述废水为低浓度废水时,所述后端膜浓缩系统包括依次连接去除部分二价无机盐的膜分离装置、拦截大部分无机盐的浓缩脱盐装置以及进一步拦截无机盐的精脱盐装置;当所述废水为高浓度废水时,所述后端膜浓缩系统包括膜分离装置、精过滤装置以及电渗析装置。Further, when the wastewater is low-concentration wastewater, the back-end membrane concentration system includes a membrane separation device that removes part of divalent inorganic salts, a concentration desalination device that intercepts most of the inorganic salts, and a refinement device that further intercepts inorganic salts. Desalination device; when the wastewater is high-concentration wastewater, the back-end membrane concentration system includes a membrane separation device, a fine filtration device and an electrodialysis device.
进一步地,所述回收BeO洗涤废水膜澄清装置、萃余废水膜澄清装置、混合废水膜澄清装置、后端膜澄清装置均为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da、8000Da、10000Da、30000Da、50000Da、80000Da、100000Da、150000Da、200000Da、250000Da中的一种;Further, the recovered BeO washing wastewater membrane clarification device, the raffinate wastewater membrane clarification device, the mixed wastewater membrane clarification device, and the back-end membrane clarification device are all inorganic membrane filtration devices, organic membrane filtration devices, roll-type membrane filtration devices, and discs. One of the membrane filtration device, plate membrane filtration device, hollow fiber membrane filtration device and tubular membrane filtration device, its molecular weight cut off is 5000Da, 8000Da, 10000Da, 30000Da, 50000Da, 80000Da, 100000Da, 150000Da, 200000Da, 250000Da a kind of;
回收BeO洗涤废水膜纯化采用的纯化膜为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da;The purification membranes used in the membrane purification of BeO washing wastewater are inorganic membrane filtration devices, organic membrane filtration devices, roll membrane filtration devices, disc membrane filtration devices, plate membrane filtration devices, hollow fiber membrane filtration devices, and tubular membrane filtration devices. A kind of, its molecular weight cut off is 5000Da;
萃余废水膜纯化采用的纯化膜均为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da,3000Da,2500Da,1000Da,800Da,500Da,300Da,150Da,100Da,50Da,40Da,30Da,20Da中的一种;The purification membranes used in membrane purification of raffinate wastewater are inorganic membrane filtration devices, organic membrane filtration devices, roll membrane filtration devices, disc membrane filtration devices, plate membrane filtration devices, hollow fiber membrane filtration devices, and tubular membrane filtration devices. A kind of molecular weight cut-off of 5000Da, 3000Da, 2500Da, 1000Da, 800Da, 500Da, 300Da, 150Da, 100Da, 50Da, 40Da, 30Da, 20Da;
混合废水经过滤膜分离采用无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种。The mixed wastewater is separated by filtration membrane using one of inorganic membrane filtration device, organic membrane filtration device, roll membrane filtration device, disc membrane filtration device, plate membrane filtration device, hollow fiber membrane filtration device and tubular membrane filtration device.
为了实现上述目的,根据本发明的另一个方面,还提供了一种含铍废水综合处理工艺,包括以下步骤:In order to achieve the above object, according to another aspect of the present invention, a comprehensive treatment process for beryllium-containing wastewater is also provided, comprising the following steps:
a.将废水分类为回收BeO洗涤废水、萃余废水以及混合废水并分别在收集池中进行收集,其中混合废水包括生活及洗浴废水、贫有机碱洗废水、贫有机酸洗废水;a. The waste water is classified into recycled BeO washing waste water, raffinate waste water and mixed waste water and collected in the collection tank respectively, wherein the mixed waste water includes domestic and bath waste water, lean organic alkali washing waste water, and lean organic acid washing waste water;
b.将回收BeO洗涤废水依次经过初步过滤、膜澄清、膜纯化得到回收BeO洗涤废水前端清液和回收BeO洗涤废水前端浓液;将萃余废水依次经过初步过滤、膜澄清、膜纯化得到萃余废水前端清液和萃余废水前端浓液;将混合废水依次经过pH调节、初步过滤、膜澄清、精过滤膜分离得到混合废水前端清液和混合废水前端浓液;b. The recycled BeO washing wastewater is subjected to preliminary filtration, membrane clarification, and membrane purification in sequence to obtain the front-end clear liquid of the recycled BeO washing wastewater and the front-end concentrated liquid of the recycled BeO washing wastewater; the raffinate wastewater is sequentially subjected to preliminary filtration, membrane clarification, and membrane purification to obtain extract The front-end clear liquid of the residual wastewater and the front-end concentrated liquid of the raffinate wastewater; the mixed wastewater is sequentially subjected to pH adjustment, preliminary filtration, membrane clarification, and fine filtration membrane separation to obtain the front-end clear liquid of the mixed wastewater and the front-end concentrated liquid of the mixed wastewater;
c.将回收BeO洗涤废水前端清液、萃余废水前端清液、混合废水前端清液分类回收,将回收BeO洗涤废水前端浓液、萃余废水前端浓液、混合废水前端浓液汇合后形成的综合废水经过pH调节,经pH调节所得清液之后依次经过后端预过滤、后端膜澄清、后端膜浓缩得到可回收淡水以及排出系统的浓水。c. The front-end clear liquid of the recovered BeO washing wastewater, the front-end clear liquid of the raffinate wastewater, and the front-end clear liquid of the mixed wastewater are classified and recycled, and the front-end concentrate of the recycled BeO washing wastewater, the front-end concentrate of the raffinate wastewater, and the front-end concentrate of the mixed wastewater are combined to form The comprehensive wastewater is adjusted by pH, and the clear liquid obtained by pH adjustment is successively subjected to back-end pre-filtration, back-end membrane clarification, and back-end membrane concentration to obtain recyclable fresh water and concentrated water discharged from the system.
进一步地,步骤b中的回收BeO洗涤废水经膜澄清后所得浓液回流至BeO洗涤废水的收集池。Further, after the recovered BeO washing wastewater in step b is clarified by the membrane, the obtained concentrate is returned to the collection tank of the BeO washing wastewater.
进一步地,步骤b中的萃余废水经膜澄清后所得浓液回流至萃余废水的收集池。Further, after the raffinate wastewater in step b is clarified by the membrane, the obtained concentrate is returned to the collection tank of the raffinate wastewater.
进一步地,步骤b中的混合废水经膜澄清所得浓液同样与回收BeO洗涤废水前端浓液、萃余废水前端浓液、混合废水前端浓液汇合并进行pH调节。Further, the concentrated solution obtained by the membrane clarification of the mixed wastewater in step b is also combined with the front-end concentrated solution of the recovered BeO washing wastewater, the front-end concentrated solution of the raffinate wastewater, and the front-end concentrated solution of the mixed wastewater and adjusted for pH.
进一步地,步骤b中的混合废水经过pH调节之后所得浓液进行压滤,压滤所得滤液返回至混合废水收集池。Further, after pH adjustment of the mixed waste water in step b, the obtained concentrated solution is subjected to pressure filtration, and the filtrate obtained by pressure filtration is returned to the mixed waste water collection tank.
进一步地,步骤c中回收BeO洗涤废水前端浓液、萃余废水前端浓液、混合废水前端浓液汇合后经过pH调节后所得浓液进行压滤,压滤所得滤液与后端预处理所得清液汇合后进入后端膜澄清段。Further, in step c, the concentrated solution of the front end of the BeO washing wastewater, the front end concentrated solution of the raffinate waste water, and the front end concentrated solution of the mixed waste water are collected, and the concentrated solution obtained after pH adjustment is subjected to pressure filtration. After the liquid is confluent, it enters the rear-end membrane clarification section.
进一步地,所述后端膜澄清所得浓液返回至后端pH调节段重复步骤c。Further, the dope obtained from the back-end membrane clarification is returned to the back-end pH adjustment section to repeat step c.
进一步地,所述回收BeO洗涤废水初步过滤、萃余废水初步过滤、混合废水初步过滤、后端预过滤均为板框过滤或布袋过滤。Further, the preliminary filtration of the recycled BeO washing wastewater, the preliminary filtration of the raffinate wastewater, the preliminary filtration of the mixed wastewater, and the back-end pre-filtration are all plate and frame filtration or bag filtration.
进一步地,所述后端膜浓缩包括去除部分二价无机盐的膜分离、拦截大部分无机盐的浓缩脱盐以及进一步拦截无机盐的精脱盐。Further, the back-end membrane concentration includes membrane separation to remove part of divalent inorganic salts, concentrated desalination to intercept most of the inorganic salts, and refined desalination to further intercept inorganic salts.
进一步地,当所述废水为低浓度废水时,所述后端膜浓缩包括膜分离、浓缩脱盐以及精脱盐;当所述废水为高浓度废水时,所述后端膜浓缩包括膜分离、精过滤以及电渗析。Further, when the waste water is low-concentration waste water, the back-end membrane concentration includes membrane separation, concentration desalination and fine desalination; when the waste water is high-concentration waste water, the back-end membrane concentration includes membrane separation, fine Filtration and Electrodialysis.
进一步地,所述回收BeO洗涤废水膜澄清装置、萃余废水膜澄清装置、混合废水膜澄清装置、后端膜澄清装置均为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da、8000Da、10000Da、30000Da、50000Da、80000Da、100000Da、150000Da、200000Da、250000Da中的一种;Further, the recovered BeO washing wastewater membrane clarification device, the raffinate wastewater membrane clarification device, the mixed wastewater membrane clarification device, and the back-end membrane clarification device are all inorganic membrane filtration devices, organic membrane filtration devices, roll-type membrane filtration devices, and discs. One of the membrane filtration device, plate membrane filtration device, hollow fiber membrane filtration device and tubular membrane filtration device, its molecular weight cut off is 5000Da, 8000Da, 10000Da, 30000Da, 50000Da, 80000Da, 100000Da, 150000Da, 200000Da, 250000Da a kind of;
回收BeO洗涤废水膜纯化采用的纯化膜为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da;The purification membranes used in the membrane purification of BeO washing wastewater are inorganic membrane filtration devices, organic membrane filtration devices, roll membrane filtration devices, disc membrane filtration devices, plate membrane filtration devices, hollow fiber membrane filtration devices, and tubular membrane filtration devices. A kind of, its molecular weight cut off is 5000Da;
萃余废水膜纯化采用的纯化膜均为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da,3000Da,2500Da,1000Da,800Da,500Da,300Da,150Da,100Da,50Da,40Da,30Da,20Da中的一种;The purification membranes used in membrane purification of raffinate wastewater are inorganic membrane filtration devices, organic membrane filtration devices, roll membrane filtration devices, disc membrane filtration devices, plate membrane filtration devices, hollow fiber membrane filtration devices, and tubular membrane filtration devices. A kind of molecular weight cut-off of 5000Da, 3000Da, 2500Da, 1000Da, 800Da, 500Da, 300Da, 150Da, 100Da, 50Da, 40Da, 30Da, 20Da;
混合废水经过滤膜分离采用无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种。The mixed wastewater is separated by filtration membrane using one of inorganic membrane filtration device, organic membrane filtration device, roll membrane filtration device, disc membrane filtration device, plate membrane filtration device, hollow fiber membrane filtration device and tubular membrane filtration device.
可见,本发明根据铍冶炼和铍制品生产污水的特点,将含酸浓度高的废水单独处理,能够避免大量的碱耗和解决传统水处理工艺后续高盐废水处理成本大幅上升的技术难题;It can be seen that, according to the characteristics of beryllium smelting and beryllium product production sewage, the present invention treats the wastewater with high acid concentration separately, which can avoid a large amount of alkali consumption and solve the technical problem that the cost of subsequent high-salt wastewater treatment in the traditional water treatment process is greatly increased;
将各工序高浓度的废水形成综合废水集中处理,将综合废水处理后低浓度淡水形成内循环处理,降低了整套废水处理系统的工艺负荷和运行成本。整套技术方案经济性好、工艺路线设计科学、合理。The high-concentration wastewater of each process is formed into a comprehensive wastewater for centralized treatment, and the low-concentration fresh water after the comprehensive wastewater treatment is formed into an internal circulation treatment, which reduces the process load and operating cost of the entire wastewater treatment system. The whole technical scheme is economical, and the process route design is scientific and reasonable.
下面结合附图和具体实施方式对本发明做进一步的说明。本发明附加的方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
构成本发明的一部分的附图用来辅助对本发明的理解,附图中所提供的内容及其在本发明中有关的说明可用于解释本发明,但不构成对本发明的不当限定。在附图中:The accompanying drawings that constitute a part of the present invention are used to assist the understanding of the present invention, and the content provided in the drawings and their related descriptions in the present invention can be used to explain the present invention, but do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明含铍废水综合处理设备工艺流程的示意图。1 is a schematic diagram of the process flow of the comprehensive treatment equipment for beryllium-containing wastewater according to the present invention.
图2为本发明中后端膜浓缩系统的结构示意图之一。FIG. 2 is one of the structural schematic diagrams of the back-end membrane concentration system in the present invention.
图3为本发明中后端膜浓缩系统的结构示意图之二。FIG. 3 is the second structural schematic diagram of the back-end membrane concentration system in the present invention.
具体实施方式Detailed ways
下面结合附图对本发明进行清楚、完整的说明。本领域普通技术人员在基于这些说明的情况下将能够实现本发明。在结合附图对本发明进行说明前,需要特别指出的是:The present invention will be clearly and completely described below with reference to the accompanying drawings. Those of ordinary skill in the art will be able to implement the present invention based on these descriptions. Before the present invention is described in conjunction with the accompanying drawings, it should be particularly pointed out that:
本发明中在包括下述说明在内的各部分中所提供的技术方案和技术特征,在不冲突的情况下,这些技术方案和技术特征可以相互组合。The technical solutions and technical features provided in the various parts including the following description in the present invention can be combined with each other under the condition of no conflict.
此外,下述说明中涉及到的本发明的实施例通常仅是本发明一分部的实施例,而不是全部的实施例。因此,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In addition, the embodiments of the present invention referred to in the following description are generally only a part of the embodiments of the present invention, not all of the embodiments. Therefore, based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
关于本发明中术语和单位。本发明的说明书和权利要求书及有关的部分中的术语“包括”、“具有”以及它们的任何变形,意图在于覆盖不排他的包含。如图1所示:Regarding the terms and units in the present invention. The terms "comprising", "having" and any variations thereof in the description and claims of the present invention and related parts are intended to cover non-exclusive inclusions. As shown in Figure 1:
含铍废水综合处理系统,包括分类处理前端、综合处理后端;A comprehensive treatment system for beryllium-containing wastewater, including the front-end of classified treatment and the back-end of comprehensive treatment;
分类处理前端,包括回收BeO洗涤废水处理前端、萃余废水处理前端、混合废水处理前端;The front-end of classification treatment, including the front-end of recycling BeO washing wastewater, the front-end of raffinate wastewater, and the front-end of mixed wastewater;
回收BeO洗涤废水处理前端,包括依次相连的回收BeO洗涤废水收集池11、回收BeO洗涤废水初步过滤装置12、回收BeO洗涤废水膜澄清装置13、回收BeO洗涤废水膜纯化装置14;The front-end for recycling BeO washing wastewater treatment includes a
萃余废水处理前端,包括依次相连的萃余废水收集池21、萃余废水初步过滤装置22、萃余废水膜澄清装置23、萃余废水膜纯化装置24;The front end of raffinate wastewater treatment includes a raffinate
混合废水处理前端,包括依次相连的混合废水收集池31、pH调节池32、混合废水初步过滤装置33、混合废水膜澄清装置34、精过滤膜分离装置35;The front end of mixed wastewater treatment includes a mixed
综合处理后端包括:后端pH调节池41、与后端pH调节池41上清液出口相连的后端预过滤装置42、后端膜澄清装置43、膜浓缩系统44;The back-end of the comprehensive treatment includes: a back-end
其中,所述回收BeO洗涤废水膜纯化装置14浓液出口、萃余废水膜纯化装置24浓液出口、精过滤膜分离装置35浓液出口均与后端pH调节池41连通。Wherein, the concentrated liquid outlet of the recovery BeO washing wastewater
所述回收BeO洗涤废水膜澄清装置13为错流过滤装置,所述回收BeO洗涤废水膜澄清装置13的浓液出口与回收BeO洗涤废水收集池11连通。The
所述萃余废水膜澄清装置23为错流过滤装置,所述萃余废水膜澄清装置23的浓液出口与萃余废水收集池21连通。The raffinate wastewater
所述混合废水膜澄清装置34为错流过滤装置,所述混合废水膜澄清装置34的浓液出口与后端pH调节池41相连。The mixed wastewater
所述pH调节池32的浓液出口连有板框压滤机36,所述板框压滤机36的滤液出口与混合废水收集池31相连。A plate and
所述后端pH调节池41的浓液出口连有后端板框压滤机45,所述后端板框压滤机45的滤液出口与混合废水膜澄清装置34进液口连通。The dope outlet of the rear
所述后端膜澄清装置43的浓液出口与后端pH调节池41相连。The dope outlet of the back-end
所述回收BeO洗涤废水初步过滤装置12、萃余废水初步过滤装置22、混合废水初步过滤装置33、后端预过滤装置42均包括板框过滤装置或布袋过滤装置。The
如图2和图3所示,当所述废水为低浓度废水时,所述后端膜浓缩包括膜分离、浓缩脱盐以及精脱盐;当所述废水为高浓度废水时,所述后端膜浓缩包括膜分离、精过滤以及电渗析。As shown in FIG. 2 and FIG. 3 , when the wastewater is low-concentration wastewater, the back-end membrane concentration includes membrane separation, concentrated desalination and fine desalination; when the wastewater is high-concentration wastewater, the back-end membrane concentration Concentration includes membrane separation, fine filtration, and electrodialysis.
所述回收BeO洗涤废水膜澄清装置、萃余废水膜澄清装置、混合废水膜澄清装置、后端膜澄清装置均为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da、8000Da、10000Da、30000Da、50000Da、80000Da、100000Da、150000Da、200000Da、250000Da中的一种;The recovered BeO washing wastewater membrane clarification device, raffinate wastewater membrane clarification device, mixed wastewater membrane clarification device, and back-end membrane clarification device are all inorganic membrane filtration devices, organic membrane filtration devices, roll membrane filtration devices, and disc membrane filtration devices. One of the device, plate membrane filtration device, hollow fiber membrane filtration device and tubular membrane filtration device, and its molecular weight cut off is one of 5000Da, 8000Da, 10000Da, 30000Da, 50000Da, 80000Da, 100000Da, 150000Da, 200000Da, 250000Da ;
回收BeO洗涤废水膜纯化采用的纯化膜为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da;The purification membranes used in the membrane purification of BeO washing wastewater are inorganic membrane filtration devices, organic membrane filtration devices, roll membrane filtration devices, disc membrane filtration devices, plate membrane filtration devices, hollow fiber membrane filtration devices, and tubular membrane filtration devices. A kind of, its molecular weight cut off is 5000Da;
萃余废水膜纯化采用的纯化膜均为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da,3000Da,2500Da,1000Da,800Da,500Da,300Da,150Da,100Da,50Da,40Da,30Da,20Da中的一种;The purification membranes used in membrane purification of raffinate wastewater are inorganic membrane filtration devices, organic membrane filtration devices, roll membrane filtration devices, disc membrane filtration devices, plate membrane filtration devices, hollow fiber membrane filtration devices, and tubular membrane filtration devices. A kind of molecular weight cut-off of 5000Da, 3000Da, 2500Da, 1000Da, 800Da, 500Da, 300Da, 150Da, 100Da, 50Da, 40Da, 30Da, 20Da;
混合废水经过滤膜分离采用无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种。The mixed wastewater is separated by filtration membrane using one of inorganic membrane filtration device, organic membrane filtration device, roll membrane filtration device, disc membrane filtration device, plate membrane filtration device, hollow fiber membrane filtration device and tubular membrane filtration device.
含铍废水综合处理工艺,包括以下步骤:The comprehensive treatment process of beryllium-containing wastewater includes the following steps:
a.将废水分类为回收BeO洗涤废水、萃余废水以及混合废水并分别在收集池中进行收集,其中混合废水包括生活及洗浴废水、贫有机碱洗废水、贫有机酸洗废水;a. The waste water is classified into recycled BeO washing waste water, raffinate waste water and mixed waste water and collected in the collection tank respectively, wherein the mixed waste water includes domestic and bath waste water, lean organic alkali washing waste water, and lean organic acid washing waste water;
b.将回收BeO洗涤废水依次经过初步过滤、膜澄清、膜纯化得到回收BeO洗涤废水前端清液和回收BeO洗涤废水前端浓液;将萃余废水依次经过初步过滤、膜澄清、膜纯化得到萃余废水前端清液和萃余废水前端浓液;将混合废水依次经过pH调节、初步过滤、膜澄清、精过滤膜分离得到混合废水前端清液和混合废水前端浓液;b. The recycled BeO washing wastewater is subjected to preliminary filtration, membrane clarification, and membrane purification in sequence to obtain the front-end clear liquid of the recycled BeO washing wastewater and the front-end concentrated liquid of the recycled BeO washing wastewater; the raffinate wastewater is sequentially subjected to preliminary filtration, membrane clarification, and membrane purification to obtain extract The front-end clear liquid of the residual wastewater and the front-end concentrated liquid of the raffinate wastewater; the mixed wastewater is sequentially subjected to pH adjustment, preliminary filtration, membrane clarification, and fine filtration membrane separation to obtain the front-end clear liquid of the mixed wastewater and the front-end concentrated liquid of the mixed wastewater;
c.将回收BeO洗涤废水前端清液、萃余废水前端清液、混合废水前端清液分类回收,将回收BeO洗涤废水前端浓液、萃余废水前端浓液、混合废水前端浓液汇合后形成的综合废水经过pH调节,经pH调节所得清液之后依次经过后端预过滤、后端膜澄清、后端膜浓缩得到可回收淡水以及排出系统的浓水。c. The front-end clear liquid of the recovered BeO washing wastewater, the front-end clear liquid of the raffinate wastewater, and the front-end clear liquid of the mixed wastewater are classified and recycled, and the front-end concentrate of the recycled BeO washing wastewater, the front-end concentrate of the raffinate wastewater, and the front-end concentrate of the mixed wastewater are combined to form The comprehensive wastewater is adjusted by pH, and the clear liquid obtained by pH adjustment is successively subjected to back-end pre-filtration, back-end membrane clarification, and back-end membrane concentration to obtain recyclable fresh water and concentrated water discharged from the system.
步骤b中的回收BeO洗涤废水经膜澄清后所得浓液回流至BeO洗涤废水的收集池。After the recovered BeO washing wastewater in step b is clarified by the membrane, the obtained concentrate is returned to the collection tank of the BeO washing wastewater.
步骤b中的萃余废水经膜澄清后所得浓液回流至萃余废水的收集池。After the raffinate wastewater in step b is clarified by the membrane, the obtained concentrate is returned to the collection tank of the raffinate wastewater.
步骤b中的混合废水经膜澄清所得浓液同样与回收BeO洗涤废水前端浓液、萃余废水前端浓液、混合废水前端浓液汇合并进行pH调节。The concentrated solution obtained by the membrane clarification of the mixed wastewater in step b is also combined with the front-end concentrated solution of the recovered BeO washing wastewater, the front-end concentrated solution of the raffinate wastewater, and the front-end concentrated solution of the mixed wastewater and adjusted for pH.
步骤b中的混合废水经过pH调节之后所得浓液进行压滤,压滤所得滤液返回至混合废水收集池。After the mixed waste water in step b is adjusted by pH, the obtained concentrated solution is subjected to pressure filtration, and the filtrate obtained by pressure filtration is returned to the mixed waste water collection tank.
步骤c中回收BeO洗涤废水前端浓液、萃余废水前端浓液、混合废水前端浓液汇合后经过pH调节后所得浓液进行压滤,压滤所得滤液与后端预处理所得清液汇合后进入后端膜澄清段。In step c, the front-end concentrated solution of the BeO washing wastewater, the front-end concentrated solution of the raffinate waste water, and the front-end concentrated solution of the mixed waste water are recovered, and then the concentrated solution obtained after pH adjustment is subjected to pressure filtration. Enter the back-end membrane clarification section.
所述后端膜澄清所得浓液返回至后端pH调节段重复步骤c。The dope obtained from the clarification of the back-end membrane is returned to the back-end pH adjustment section to repeat step c.
所述回收BeO洗涤废水初步过滤、萃余废水初步过滤、混合废水初步过滤、后端预过滤均为板框过滤或布袋过滤。The preliminary filtration of the recovered BeO washing wastewater, the preliminary filtration of the raffinate wastewater, the preliminary filtration of the mixed wastewater, and the back-end pre-filtration are all plate and frame filtration or bag filtration.
所述后端膜浓缩包括去除部分二价无机盐的膜分离、拦截大部分无机盐的浓缩脱盐以及进一步拦截无机盐的精脱盐。The back-end membrane concentration includes membrane separation to remove part of divalent inorganic salts, concentrated desalination to intercept most of the inorganic salts, and refined desalination to further intercept inorganic salts.
所述回收BeO洗涤废水膜澄清装置、萃余废水膜澄清装置、混合废水膜澄清装置、后端膜澄清装置均为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da、8000Da、10000Da、30000Da、50000Da、80000Da、100000Da、150000Da、200000Da、250000Da中的一种。The recovered BeO washing wastewater membrane clarification device, raffinate wastewater membrane clarification device, mixed wastewater membrane clarification device, and back-end membrane clarification device are all inorganic membrane filtration devices, organic membrane filtration devices, roll membrane filtration devices, and disc membrane filtration devices. One of the device, plate membrane filtration device, hollow fiber membrane filtration device and tubular membrane filtration device, and its molecular weight cut off is one of 5000Da, 8000Da, 10000Da, 30000Da, 50000Da, 80000Da, 100000Da, 150000Da, 200000Da, 250000Da .
以下对各个工艺段及采用的设备进行详细说明:The following is a detailed description of each process section and the equipment used:
初步过滤段Preliminary filter section
初步过滤的目的是拦截污水中的大颗粒和绝大部分硬性的细小颗粒,避免在循环泵高速运行下损伤叶轮和澄清膜;根据不同废水内固含量以及是否需要调节pH对初步过滤段的过滤方式进行选择。The purpose of the preliminary filtration is to intercept the large particles and most of the hard and fine particles in the sewage, so as to avoid damage to the impeller and clarification membrane under the high-speed operation of the circulating pump; the filtration of the preliminary filtration section is carried out according to the solid content of different wastewater and whether the pH needs to be adjusted. method to select.
对于含少量固体悬浮物的废水,对于少量固体悬浮物的污水则直接采用袋式过滤或多介质过滤的办法进行预处理;For wastewater containing a small amount of suspended solids, the wastewater with a small amount of suspended solids is directly pretreated by bag filtration or multi-media filtration;
对于固含量大于2%的污水或浆状物料,例如上述混合废水可以考虑直接采用板框压滤机、污泥离心机或其他分离设备进行初步过滤处理;For sewage or slurry materials with a solid content of more than 2%, such as the above mixed wastewater, it can be considered to directly use a plate and frame filter press, a sludge centrifuge or other separation equipment for preliminary filtration treatment;
对于需要预先调节污水pH值形成较难过滤且含量小于1%的细微或难以分成的细小微粒,可以预先沉降后的浓液采用板框压滤或其他固液分离设备,以提高固液分离效率;而沉降后的清液可以考虑采用板框或袋式过滤的办法进行初步过滤处理;For fine particles that are difficult to filter and whose content is less than 1% or are difficult to be divided into fine particles that need to be adjusted in advance to adjust the pH value of sewage, the pre-settled concentrate can be filtered by plate and frame or other solid-liquid separation equipment to improve the solid-liquid separation efficiency. ; And the clear liquid after sedimentation can be considered for preliminary filtration treatment by means of plate and frame or bag filtration;
所述板框过滤的目数为500-2500目;所述布袋过滤的过滤精度为1-10μm。The mesh number of the plate and frame filtration is 500-2500 mesh; the filtration precision of the bag filtration is 1-10 μm.
板框压滤的目数为500-2500目。The mesh number of the plate and frame filter press is 500-2500 mesh.
膜澄清段Membrane clarification section
膜澄清的主要目的是利用膜分离“错流过滤”的特点,解决传统“死端”过滤容易堵塞的技术难题,同时,为后续精过滤提供合格的进水。The main purpose of membrane clarification is to use the characteristics of "cross-flow filtration" of membrane separation to solve the technical problem that traditional "dead-end" filtration is easy to block, and at the same time, to provide qualified influent water for subsequent fine filtration.
根据进入系统的不同物料对膜澄清装置进行选择:对于腐蚀性强的物料可以采用耐腐蚀性强的PP、PVDF以及无机材料的澄清膜;而对于固含量从低到高可以采用内压式中空纤维膜、外压式中空纤维膜、管式结构的膜,以克服传统“死端”过滤的技术难题。The membrane clarification device is selected according to the different materials entering the system: for the materials with strong corrosion resistance, PP, PVDF and inorganic materials with strong corrosion resistance can be used; for the solid content from low to high, the internal pressure hollow can be used Fiber membranes, external pressure hollow fiber membranes, and tubular structure membranes are used to overcome the technical difficulties of traditional "dead end" filtration.
膜纯化Membrane purification
回收BeO洗涤废水膜纯化采用的纯化膜为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da;The purification membranes used in the membrane purification of BeO washing wastewater are inorganic membrane filtration devices, organic membrane filtration devices, roll membrane filtration devices, disc membrane filtration devices, plate membrane filtration devices, hollow fiber membrane filtration devices, and tubular membrane filtration devices. A kind of, its molecular weight cut off is 5000Da;
萃余废水膜纯化采用的纯化膜均为无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da,3000Da,2500Da,1000Da,800Da,500Da,300Da,150Da,100Da,50Da,40Da,30Da,20Da中的一种;The purification membranes used in membrane purification of raffinate wastewater are inorganic membrane filtration devices, organic membrane filtration devices, roll membrane filtration devices, disc membrane filtration devices, plate membrane filtration devices, hollow fiber membrane filtration devices, and tubular membrane filtration devices. A kind of molecular weight cut-off of 5000Da, 3000Da, 2500Da, 1000Da, 800Da, 500Da, 300Da, 150Da, 100Da, 50Da, 40Da, 30Da, 20Da;
混合废水经过滤膜分离采用无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种。The mixed wastewater is separated by filtration membrane using one of inorganic membrane filtration device, organic membrane filtration device, roll membrane filtration device, disc membrane filtration device, plate membrane filtration device, hollow fiber membrane filtration device and tubular membrane filtration device.
精过滤膜分离Fine filtration membrane separation
精过滤膜分离的目的是使得清液达到回用生产或处理达标排放要求。The purpose of fine filtration membrane separation is to make the supernatant meet the requirements of recycling production or treatment to meet the discharge requirements.
根据进入系统的不同物料:对于腐蚀性强的物料可以采用耐腐蚀材料膜;而普通物料则采用通用材质的膜就可以达到要求。According to the different materials entering the system: for highly corrosive materials, a corrosion-resistant material film can be used; while common materials can use a general-purpose material film to meet the requirements.
根据不同精度的处理要求:可以采用一级膜纯化装置清液出口串联多级膜纯化的结构,由此使得精过滤膜分离清液达到回用或达标排放要求;还可以从经济性考虑对于单一指标要求,在一级膜纯化装置浓液出口串联多级膜纯化的结构以提高出系统浓液浓度,达到后续工艺进液要求;还可以采用两个一级膜纯化装置进行并联。According to the processing requirements of different precisions: the structure of the supernatant outlet of the first-stage membrane purification device can be used in series with multi-stage membrane purification, so that the supernatant separated by the fine filtration membrane can meet the requirements of reuse or discharge; According to the requirements of the index, the structure of multi-stage membrane purification is connected in series at the concentrate outlet of the primary membrane purification device to improve the concentration of the concentrated solution of the system and meet the requirements of the subsequent process inlet; two primary membrane purification devices can also be used in parallel.
精过滤膜分离装置所得清液直接排放或回用与生产,浓缩液后体积大幅度减少的浓液则进入下一步工序,从而提高下一步工序的处理效率。The clear liquid obtained by the fine filtration membrane separation device is directly discharged or reused and produced, and the concentrated liquid whose volume is greatly reduced after the concentrated liquid enters the next process, thereby improving the processing efficiency of the next process.
膜浓缩系统Membrane concentration system
膜浓缩系统目的为浓液达到回用与生产或后续浓液处理最佳的经济效益,而无需考虑清液或淡水的浓度。The purpose of the membrane concentration system is to achieve the best economic benefits for the reuse and production or subsequent treatment of the concentrate, regardless of the concentration of the clear liquid or fresh water.
膜浓缩系统中的膜分离装置采用纳滤装置,所述纳滤装置为卷式、蝶式或板式膜纳滤装置中的一种。The membrane separation device in the membrane concentration system adopts a nanofiltration device, and the nanofiltration device is one of a roll type, a butterfly type or a plate type membrane nanofiltration device.
膜浓缩系统中的浓缩脱盐装置采用反渗透装置,浓缩脱盐装置的截留分子量为300Da,150Da,100Da,50Da,30Da,10Da中的一种。The concentration and desalination device in the membrane concentration system adopts a reverse osmosis device, and the molecular weight cut-off of the concentration and desalination device is one of 300Da, 150Da, 100Da, 50Da, 30Da, 10Da.
膜浓缩系统中的精脱盐装置采用反渗透装置,所述精脱盐装置的过滤精度为300Da,150Da,100Da,50Da,30Da,10Da中的一种。The fine desalination device in the membrane concentration system adopts a reverse osmosis device, and the filtration precision of the fine desalination device is one of 300Da, 150Da, 100Da, 50Da, 30Da, and 10Da.
所用精过滤采用无机膜过滤装置、有机膜过滤装置、卷式膜过滤装置、碟式膜过滤装置、板式膜过滤装置、中空纤维膜过滤装置、管式膜过滤装置中的一种,其截留分子量为5000Da,3000Da,2500Da,1000Da,800Da,500Da,300Da,150Da,100Da,50Da,40Da,30Da,20Da,10Da中的一种。所用电渗析为无机系离子交换膜电渗析、有机高分子系离子交换膜电渗析、又均相离子交换膜电渗析、半均相离子交换膜电渗析、异相离子交换膜电渗析、凝胶性离子交换膜电渗析、多孔性离子交换膜电渗析、大孔性离子交换膜电渗析、阳离子交换膜电渗析、阴离子交换膜电渗析、特种机能离子交换膜电渗析、通用型水处理离子交换膜电渗析、特种用途离子交换膜电渗析、无网膜电渗析、有网膜电渗析、衬底膜电渗析、与电渗析原理相同和利用电场作用下进行渗析的不同组合具有除盐功能的各种设备的一种。The fine filtration used adopts one of inorganic membrane filtration device, organic membrane filtration device, roll membrane filtration device, disc membrane filtration device, plate membrane filtration device, hollow fiber membrane filtration device and tubular membrane filtration device. It is one of 5000Da, 3000Da, 2500Da, 1000Da, 800Da, 500Da, 300Da, 150Da, 100Da, 50Da, 40Da, 30Da, 20Da, 10Da. The electrodialysis used is inorganic ion exchange membrane electrodialysis, organic polymer ion exchange membrane electrodialysis, homogeneous ion exchange membrane electrodialysis, semi-homogeneous ion exchange membrane electrodialysis, heterogeneous ion exchange membrane electrodialysis, coagulation. colloidal ion exchange membrane electrodialysis, porous ion exchange membrane electrodialysis, macroporous ion exchange membrane electrodialysis, cation exchange membrane electrodialysis, anion exchange membrane electrodialysis, special functional ion exchange membrane electrodialysis, general water treatment ion Exchange membrane electrodialysis, ion exchange membrane electrodialysis for special purposes, no mesh membrane electrodialysis, mesh membrane electrodialysis, substrate membrane electrodialysis, different combinations of the same principle as electrodialysis and dialysis under the action of an electric field have the function of desalination one of various devices.
实施例Example
在铍、铍氧化物或铍盐冶炼、生产或纯化工艺中,往往产生非常多的强酸性废水、强碱性废水及其他废水。含铍废水分很多种,包括回收BeO洗涤废水、萃余废水、以及酸洗废水、碱洗废水以及洗浴及生活废水构成的混合废水。现上述铍及铍氧化物回收所产生的综合废水为例具体介绍本发明的技术方案。In the smelting, production or purification process of beryllium, beryllium oxide or beryllium salt, a lot of strong acid waste water, strong alkali waste water and other waste water are often produced. There are many types of beryllium-containing wastewater, including recycling BeO washing wastewater, raffinate wastewater, and mixed wastewater composed of pickling wastewater, alkali washing wastewater, and bathing and domestic wastewater. The above-mentioned comprehensive wastewater generated by the recovery of beryllium and beryllium oxides is taken as an example to specifically introduce the technical solution of the present invention.
回收BeO洗涤废水、萃余废水、以及酸洗废水、碱洗废水以及洗浴及生活废水构成的混合废水组分如下表所示:The components of mixed wastewater composed of recycled BeO washing wastewater, raffinate wastewater, acid washing wastewater, alkali washing wastewater and bathing and domestic wastewater are shown in the following table:
根据以上含铍废水进料情况,分析如下,According to the above feeding situation of beryllium-containing wastewater, the analysis is as follows:
1)回收BeO洗涤废液:由于该废水里含有价值相对较高的草酸,因此,极具回收价值。回收BeO洗涤废水的治理方法同萃余废水一样,采用专利耐酸材料的特种膜进行治理,不仅节约了大量的中和用碱,而且能回收价值较高的草酸,达到节能降耗的目的。1) Recycling BeO washing waste liquid: Since the waste water contains relatively high-value oxalic acid, it has great recycling value. The treatment method of recycling BeO washing wastewater is the same as that of raffinate wastewater. The special membrane of patented acid-resistant material is used for treatment, which not only saves a lot of neutralization alkali, but also recovers oxalic acid with high value, so as to achieve the purpose of energy saving and consumption reduction.
2)萃余水相:萃余废水酸性极强,硫酸回收虽然价值不是很大,但是,治理这类废水是需要耗用很多的碱进行中和里面的硫酸。萃余废水中和后废水中含有大量的盐,因此,治理萃余废水的方法及其有限,而且治理成本非常高。2) Raffinate water phase: The raffinate wastewater is extremely acidic, and although the recovery of sulfuric acid is not very valuable, it requires a lot of alkali to neutralize the sulfuric acid in the treatment of this type of wastewater. The raffinate wastewater after neutralization contains a large amount of salt, therefore, the methods for treating the raffinate wastewater are extremely limited, and the treatment cost is very high.
治理这种废水时,采用专利耐酸材料的特种膜就非常适合治理萃余废水。不仅无需大量的碱去中和硫酸,而且经过膜纯化后的纯净的硫酸可以回用与生产,形成循环经济,真正意义上实现生产上的“零排放”。When treating this kind of wastewater, special membranes using patented acid-resistant materials are very suitable for treating raffinate wastewater. Not only does it not require a large amount of alkali to neutralize sulfuric acid, but the purified sulfuric acid after membrane purification can be reused and produced, forming a circular economy and truly achieving "zero emissions" in production.
3)贫有机酸洗废水:贫有机酸洗废水的硫酸含量相对较低,且体积庞大,如果采用专利耐酸材料的特种膜进行治理的经济性不是很突出。因此,拟采用预处理后中和的办法,然后用经济性好的普通膜进行处理更适合此类废水。3) Lean organic pickling wastewater: The sulfuric acid content of the lean organic pickling wastewater is relatively low and the volume is large. If the special membrane of patented acid-resistant material is used for treatment, the economy is not very prominent. Therefore, it is proposed to adopt the method of neutralization after pretreatment, and then use the economical ordinary membrane to treat this kind of wastewater.
4)贫有机碱洗废水:贫有机碱洗废水与贫有机酸洗废水性质相同,都适合采用预处理后中和的办法,用经济性好的普通膜进行处理。4) Lean organic alkaline washing wastewater: Lean organic alkaline washing wastewater has the same properties as lean organic acid washing wastewater, and both are suitable for neutralization after pretreatment, and are treated with economical ordinary membranes.
5)洗浴及卫生废水:洗浴及生活废水主要还铍,不能外排。适合预处理后直接采用普通膜进行截留铍。5) Bathing and sanitary wastewater: Bathing and domestic wastewater mainly contains beryllium and cannot be discharged outside. It is suitable for beryllium interception directly by ordinary membrane after pretreatment.
对以下三类进行分类处理:The following three categories are classified:
1)萃余水相:预处理后采用专利耐酸材料的特种膜拦截废水中的杂质,使硫酸得以净化回用于生产。拦截铍盐等杂质的浓液则输送到浓液处理工序集中处理。处理后的清液返回混合废水集中处理。1) Raffinate water phase: After pretreatment, special membrane with patented acid-resistant material is used to intercept impurities in wastewater, so that sulfuric acid can be purified and reused for production. The concentrated solution that intercepts impurities such as beryllium salt is transported to the concentrated solution treatment process for centralized treatment. The treated clear liquid is returned to the mixed wastewater for centralized treatment.
2)回收BeO洗涤废液:预处理后采用专利耐酸材料的特种膜拦截废水中的杂质,使草酸得以净化回用于生产。拦截铍盐等杂质的浓液则输送到浓液处理工序集中处理。处理后的清液返回混合废水集中处理。2) Recycling BeO washing waste liquid: After pretreatment, special membrane with patented acid-resistant material is used to intercept impurities in wastewater, so that oxalic acid can be purified and reused for production. The concentrated solution that intercepts impurities such as beryllium salt is transported to the concentrated solution treatment process for centralized treatment. The treated clear liquid is returned to the mixed wastewater for centralized treatment.
3)贫有机酸洗废水、贫有机碱洗废水、洗浴及卫生废水以及整个系统的内部排污(含浓液)处理后的混合废水,混合后进行综合处理。3) The mixed waste water after the treatment of lean organic acid washing waste water, lean organic alkali washing waste water, bathing and sanitation waste water and the internal sewage (including concentrated liquid) of the whole system are mixed for comprehensive treatment.
采用以上方案对废水进行分类处理,具有以下优点:Using the above scheme to classify and treat wastewater has the following advantages:
1)将高浓度酸性废水采用膜分离净化后回用于生产,较采用预先酸碱中和的传统治理方式节约大量的中和用碱,同时降低了生产中酸的消耗。本发明治理方法具有巨大的经济优势;1) The high-concentration acidic wastewater is purified by membrane separation and reused for production. Compared with the traditional treatment method of pre-acid-base neutralization, a large amount of neutralization alkali is saved, and the consumption of acid in production is reduced at the same time. The treatment method of the present invention has huge economic advantages;
2)生产中含铍废水经过膜浓缩后体积大大缩小,大幅度提高污水处理过程中化学反应效果,并降低了添加剂的投入,降低的环保处理压力,环境相当友好;2) The volume of beryllium-containing wastewater in production is greatly reduced after membrane concentration, which greatly improves the chemical reaction effect in the sewage treatment process, reduces the input of additives, reduces the environmental protection treatment pressure, and is quite environmentally friendly;
3)采用膜技术进行含铍废水处理,分离效率高,无需冗长、繁琐的工艺。3) Using membrane technology for beryllium-containing wastewater treatment, the separation efficiency is high, and there is no need for lengthy and cumbersome processes.
4)本发明根据不同工况的原水情况和处理要求,采用膜分离技术与电渗析相结合的方式,能将原水中的无机盐含量提高到20%以上,高浓度的溶液无论生产回用提纯废水中的有用物质或环保处理都非有利,彻底实现“循环经济”,做到“零排放”。4) According to the raw water conditions and treatment requirements of different working conditions, the present invention adopts the combination of membrane separation technology and electrodialysis, which can increase the inorganic salt content in the raw water to more than 20%. The useful substances in the wastewater or the environmental protection treatment are not beneficial, and the "circular economy" is completely realized and "zero discharge" is achieved.
回收BeO洗涤废液:Recycling BeO washing waste liquid:
回收BeO洗涤废液由各工艺点汇集到废水收集池混合,然后由板框或布袋初步过滤掉大颗粒和硬性颗粒后进入膜澄清装置,渣或料将收集外运。膜澄清装置采用错流式循环过滤,将板框或布袋过滤不掉的细微颗粒及一部分大分子杂质截留形成浓液返回至回收BeO洗涤废液收集池;清液透过膜形成纯净的透过液被输送到过滤精度更高的纳滤装置进行脱盐净化;纳滤装置通过膜纯化利用溶液中分子量大小及荷电性截留绝大部分的无机盐,膜纯化形成的浓液进入下一道后端综合废水处理阶段进行综合处理,透过纳滤膜纯净的清液即草酸溶液由于纯度要求较高,还需进入回收工序进行精脱盐,精脱盐后的草酸溶液经过补酸和检测合格后返回生产使用。The recovered BeO washing waste liquid is collected from each process point to the waste water collection tank for mixing, and then the large particles and hard particles are initially filtered out by the plate frame or cloth bag, and then enter the membrane clarification device, and the slag or material will be collected and shipped. The membrane clarification device adopts cross-flow circulating filtration, which intercepts fine particles and a part of macromolecular impurities that cannot be filtered by the plate frame or cloth bag to form a concentrated liquid that is returned to the collection tank of the recovered BeO washing waste liquid; the clear liquid passes through the membrane to form a pure permeable liquid. The liquid is transported to a nanofiltration device with higher filtration accuracy for desalination and purification; the nanofiltration device uses the molecular weight and charge in the solution to intercept most of the inorganic salts through membrane purification, and the concentrated solution formed by membrane purification enters the next back end. Comprehensive treatment is carried out in the comprehensive wastewater treatment stage. The pure clear liquid through the nanofiltration membrane, that is, the oxalic acid solution, needs to enter the recovery process for fine desalination due to its high purity requirements. The oxalic acid solution after fine desalination is returned to production after acid supplementation and qualified testing. use.
萃余水相:回收萃余水相废水由各工艺点汇集到萃余水相废水收集池混合,然后由板框或布袋初步过滤掉大颗粒和硬性颗粒后进入膜澄清装置,渣或料将收集外运。膜澄清装置采用错流式循环过滤,将板框或布袋过滤不掉的细微颗粒及一部分大分子杂质截留形成浓液返回收集池;硫酸清液透过膜形成纯净的硫酸透过液被输送到过滤精度更高的纳滤系统进行脱盐净化;膜纯化系统利用溶液中分子量大小及荷电性截留绝大部分的无机盐,形成浓液进入下一道后端综合废水处理阶段进行综合处理,透过膜纯净的硫酸经过补酸和检测合格后返回生产使用。Raffinate water phase: The recovered raffinate water phase wastewater is collected from each process point to the raffinate water phase wastewater collection tank for mixing, and then the large particles and hard particles are initially filtered out by the plate frame or cloth bag, and then enter the membrane clarification device, and the slag or material will be Collect shipments. The membrane clarification device adopts cross-flow circulating filtration, which intercepts the fine particles that cannot be filtered by the plate frame or the cloth bag and a part of the macromolecular impurities to form a concentrated solution and returns to the collection tank; The nanofiltration system with higher filtration precision is used for desalination and purification; the membrane purification system uses the molecular weight and charge in the solution to intercept most of the inorganic salts, and forms a concentrated solution that enters the next back-end comprehensive wastewater treatment stage for comprehensive treatment. Membrane pure sulfuric acid is returned to production after acid supplementation and qualified testing.
混合废水预处理:酸洗废水、洗浴及卫生废水和酸洗废水统称为混合废水。混合废水由各工艺点汇集到废水收集池混合,然后由原水泵和计量加药泵按一定的比例在管道混合器内混合反应至pH为中性,溶液由于pH发生改变出现沉淀形成悬浊液在pH调节池内发生沉降分层:分层中的清液部分溢流至清液罐经过清液泵送入板框或布袋过滤装置,板框或布袋过滤装置所得清液进入膜澄清装置,所得固体物质外运处理;池内的沉淀富集于pH调节池下部经过泥浆即浓液泵送入板框压滤机,板框压滤机所得固体外运,所得滤液则返回到原水收集池。Mixed wastewater pretreatment: pickling wastewater, bathing and sanitary wastewater and pickling wastewater are collectively referred to as mixed wastewater. The mixed wastewater is collected from each process point to the wastewater collection tank for mixing, and then the raw water pump and the metering dosing pump are mixed and reacted in the pipeline mixer according to a certain proportion until the pH is neutral, and the solution is precipitated due to the pH change. Sedimentation stratification occurs in the pH adjustment tank: the clear liquid in the stratification overflows to the clear liquid tank and is sent to the plate frame or bag filter device through the clear liquid pump, and the clear liquid obtained from the plate frame or bag filter device enters the membrane clarification device. The solid matter is transported out for treatment; the sediment in the tank is enriched in the lower part of the pH adjustment tank and sent to the plate and frame filter press through the slurry pump, the solid obtained by the plate and frame filter press is transported out, and the obtained filtrate is returned to the raw water collection tank.
混合废水经过预处理后达到膜澄清进料要求进入膜澄清装置,膜澄清装置利用预处理中高精度过滤截留板框或布袋过滤器透过的细微颗粒及一部分大分子杂质形成浓液进入pH调节池;透过膜澄清装置的部分即为清液进入精过滤膜分离系统。精过滤膜分离系统通过上述采用不同的工艺以及设备结构以满足混合废水不同的处理要求。透过膜的清液直接回用于生产或达标排放;浓液则进入综合废水处理阶段的后端pH调节池进行进一步处理。After pretreatment, the mixed wastewater meets the feeding requirements of membrane clarification and enters the membrane clarification device. The membrane clarification device uses high-precision filtration in the pretreatment to retain fine particles and a part of macromolecular impurities that pass through the plate frame or bag filter to form a concentrated solution and enter the pH adjustment tank. ; The part that passes through the membrane clarification device is the clear liquid entering the fine filtration membrane separation system. The fine filtration membrane separation system adopts different processes and equipment structures to meet the different treatment requirements of mixed wastewater. The clear liquid passing through the membrane is directly reused for production or discharge up to the standard; the concentrated liquid enters the back-end pH adjustment tank of the comprehensive wastewater treatment stage for further treatment.
回收BeO洗涤废液浓液、萃余水相浓液、混合废水膜澄清浓液、混合废水精过滤膜膜分离浓液和综合废水膜澄清浓液统称为综合废水。综合废水由各工艺点汇集到后端pH调节池混合,新鲜的原水不断进入后端pH调节池引起后端pH调节池内pH值发生变化,加药系统根据调节池pH值信号反馈调节加药量,以达到工艺要求。溶液由于pH发生改变出现沉淀形成悬浊液在pH调节池内发生沉降分层:清液部分溢流至清液罐经过清液泵送入清液板框压滤机,滤液进入膜澄清装置,固体物质外运处理;pH调节池内的沉淀富集于pH调节池下部经过泥浆泵送入浓液板框压滤机,固体外运,滤液则返回到pH调节池。The recovery of BeO washing waste liquid concentrate, raffinate aqueous phase concentrate, mixed wastewater membrane clarification concentrate, mixed wastewater fine filtration membrane separation concentrate and integrated wastewater membrane clarification concentrate are collectively referred to as comprehensive wastewater. The comprehensive wastewater is collected from each process point to the back-end pH adjustment tank for mixing. Fresh raw water continuously enters the back-end pH adjustment tank, causing the pH value in the back-end pH adjustment tank to change. The dosing system adjusts the dosing amount according to the pH value signal feedback of the adjustment tank. , in order to meet the process requirements. Due to the change of pH, the solution precipitates to form a suspension, and sedimentation and stratification occur in the pH adjustment tank: the clear liquid partially overflows to the clear liquid tank and is sent to the clear liquid plate and frame filter press by the clear liquid pump, and the filtrate enters the membrane clarification device. The material is transported out of the tank; the sediment in the pH adjustment tank is enriched in the lower part of the pH adjustment tank and sent to the concentrated liquid plate and frame filter press through the mud pump, the solid is transported out, and the filtrate is returned to the pH adjustment tank.
清液板框压滤机出来的清液进入膜澄清装置后,经过膜澄清装置去除细微悬浮物和大分子物质后所得清液进入膜分离装置441,膜澄清所得浓液则返回到pH调节池继续沉降分离固体悬浮物。After the clear liquid from the clear liquid plate and frame filter press enters the membrane clarification device, the clear liquid obtained after the membrane clarification device removes fine suspended solids and macromolecular substances enters the
对于低浓度原液的膜分离所得清液先经过浓缩脱盐装置442,浓缩脱盐装置442所得清液进入到精脱盐装置443进行进一步脱盐,得到清液,精脱盐装置443所得浓液重新返回至浓缩脱盐装置442;The clear liquid obtained from the membrane separation of the low-concentration raw liquid first passes through the
对于高浓度原液的膜分离所得清液则先经过精过滤装置446过滤,精过滤装置446过滤所得浓液继续进入电渗析装置447进行浓缩,电渗析装置447过滤所得浓液返回至精过滤装置446。The clear liquid obtained from the membrane separation of the high-concentration stock solution is first filtered by the
一下通过现有技术中分别对各类废水处理和本发明技术方案中先分类后综合处理的实验数据进行比较,进一步对本发明的有益效果进行说明:Next, the beneficial effects of the present invention will be further described by comparing the experimental data of various wastewater treatment and comprehensive treatment in the technical scheme of the present invention respectively in the prior art:
实验数据如表2所示:The experimental data is shown in Table 2:
数据分析data analysis
根据铍冶炼和铍制品生产污水的特点,将含酸浓度高的废水单独处理,能够避免大量的碱耗和解决传统水处理工艺后续高盐废水处理成本大幅上升的技术难题;According to the characteristics of sewage from beryllium smelting and production of beryllium products, separate treatment of wastewater with high acid concentration can avoid a large amount of alkali consumption and solve the technical problem that the cost of subsequent high-salt wastewater treatment in traditional water treatment processes is greatly increased;
将各工序高浓度的废水形成综合废水集中处理,将综合废水处理后低浓度淡水形成内循环处理,降低了整套废水处理系统的工艺负荷和运行成本。整套技术方案经济性好、工艺路线设计科学、合理。The high-concentration wastewater of each process is formed into a comprehensive wastewater for centralized treatment, and the low-concentration fresh water after the comprehensive wastewater treatment is formed into an internal circulation treatment, which reduces the process load and operating cost of the entire wastewater treatment system. The whole technical scheme is economical, and the process route design is scientific and reasonable.
以上对本发明的有关内容进行了说明。本领域普通技术人员在基于这些说明的情况下将能够实现本发明。基于本发明的上述内容,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于本发明保护的范围。The content of the present invention has been described above. Those of ordinary skill in the art will be able to implement the present invention based on these descriptions. Based on the above content of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
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Effective date of registration: 20251225 Address after: 610000 Sichuan Province Chengdu City Jinniu District Yuxiu Road No. 30 Building 3 Unit 3 Floor 1 Room 2 Patentee after: Chen Zigen Country or region after: China Address before: Team 6, Group 3, Hejiayan Village, Jinniu Township, Jinniu District, Chengdu, Sichuan 610000 Patentee before: Lu Xianhua Country or region before: China |


