CN111873503A - Production process of socket glass fiber reinforced plastic pipeline - Google Patents
Production process of socket glass fiber reinforced plastic pipeline Download PDFInfo
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- CN111873503A CN111873503A CN202010723463.6A CN202010723463A CN111873503A CN 111873503 A CN111873503 A CN 111873503A CN 202010723463 A CN202010723463 A CN 202010723463A CN 111873503 A CN111873503 A CN 111873503A
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- fiber reinforced
- reinforced plastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
- B29D23/001—Pipes; Pipe joints
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- Rigid Pipes And Flexible Pipes (AREA)
Abstract
The invention discloses a socket glass fiber reinforced plastic pipeline production process, relates to the technical field of glass fiber reinforced plastic pipelines, and is mainly used for solving the problems that the existing socket glass fiber reinforced plastic pipeline production process is time-consuming and labor-consuming. The main process comprises the following steps: s1, manufacturing a plurality of semi-finished socket glass fiber reinforced plastic pipelines for later use; s2, manufacturing a thickened glass steel tube, grinding a plurality of clamping grooves, and demolding for later use; s3, uniformly cutting the glass fiber reinforced plastic pipe obtained in the step S2 to obtain a plurality of glass fiber reinforced plastic pipe sections with clamping grooves; and S4, connecting the glass fiber reinforced plastic pipe section obtained in the S3 with the semi-finished socket glass fiber reinforced plastic pipe obtained in the S1 to obtain a finished socket glass fiber reinforced plastic pipe. The production process of the socket glass fiber reinforced plastic pipeline provided by the invention can produce the socket glass fiber reinforced plastic pipeline for a second time in batch, and the production efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of glass fiber reinforced plastic pipelines, in particular to a production process of a socket glass fiber reinforced plastic pipeline.
Background
During the use of the glass fiber reinforced plastic pipeline, a plurality of glass fiber reinforced plastic pipelines are required to be connected in sequence. Therefore, in order to facilitate the connection of the glass fiber reinforced plastic pipeline, the glass fiber reinforced plastic pipeline is inserted and connected. A socket joint fiber reinforced plastic pipeline is a fiber reinforced plastic pipeline with a plug section arranged at one end and a bearing section arranged at the other end. The sealing performance of the joint is mainly ensured by arranging a sealing rubber ring in a clamping groove on the outer wall of the plug section during subsequent installation.
At present, the production process of socket glass fiber reinforced plastic pipelines mainly comprises the following steps:
firstly, winding glass fiber reinforced plastic on a pipeline mould;
secondly, after the glass fiber reinforced plastics are solidified, a semi-finished socket glass fiber reinforced plastic pipeline with a plug section and a socket section is obtained;
thirdly, conveying the mould and the semi-finished product glass steel pipeline to a groove grinding machine, and grinding a groove on the outer wall of the plug section;
and fourthly, conveying the mould and the glass fiber reinforced plastic pipeline to a demoulding machine, and demoulding to obtain the finished socket glass fiber reinforced plastic pipeline.
However, the above-mentioned production process of socket glass fiber reinforced plastic pipes has some disadvantages: the production of each socket glass fiber reinforced plastic pipeline needs to be subjected to die forming, groove grinding and demolding procedures, only one socket glass fiber reinforced plastic pipeline can be produced at a time, the production process is time-consuming and labor-consuming, the production efficiency is low, and the socket glass fiber reinforced plastic pipelines are difficult to be produced in batches.
Meanwhile, the plug section only belongs to a small part of the whole socket glass fiber reinforced plastic pipeline, and if the position of the plug section deviates in the groove grinding process, the whole socket glass fiber reinforced plastic pipeline is easily scrapped, so that the waste of materials and working hours is caused.
Disclosure of Invention
The invention aims to provide a production process of socket glass fiber reinforced plastic pipelines, which can produce socket glass fiber reinforced plastic pipelines in batches and greatly improve the production efficiency.
In order to realize the purpose, the invention provides a production process of a socket glass fiber reinforced plastic pipeline, which comprises the following steps:
s1, manufacturing a plurality of semi-finished product socket glass fiber reinforced plastic pipelines without plug sections for later use;
s2, manufacturing a thickened glass steel tube, grinding a plurality of uniformly arranged clamping grooves around the outer wall of the thickened glass steel tube after solidification, and demolding for later use;
s3, uniformly cutting the thickened glass fiber reinforced plastic pipe obtained in the S2 to obtain a plurality of glass fiber reinforced plastic pipe sections with clamping grooves;
and S4, connecting the glass fiber reinforced plastic pipe section obtained in the S3 with the semi-finished socket glass fiber reinforced plastic pipe obtained in the S1 to obtain a finished socket glass fiber reinforced plastic pipe.
As a further improvement of the present invention, S1 specifically includes the following steps:
s11, winding glass fiber reinforced plastic on the pipeline mould;
s12, curing the glass fiber reinforced plastic to obtain a semi-finished socket glass fiber reinforced plastic pipeline without a plug section;
s13, conveying the die and the semi-finished socket glass fiber reinforced plastic pipeline to a stripper, and stripping for later use;
and S14, repeating the procedures of S11-S13, and manufacturing a plurality of semi-finished socket glass fiber reinforced plastic pipelines without plug sections.
As a further improvement of the invention, the semi-finished socket glass fiber reinforced plastic pipeline obtained in the step S1 is provided with a head-bearing section.
As a further improvement of the invention, the bell end section of the semi-finished socket glass fiber reinforced plastic pipeline in the step S1 is flared.
As a further improvement of the present invention, S2 specifically includes the following steps:
s21, winding thickened glass fiber reinforced plastic on the pipeline mould;
s22, obtaining a thickened glass steel tube after the glass steel is solidified;
s23, conveying the die and the glass steel tube to a groove grinding machine, and grinding a plurality of uniformly arranged clamping grooves on the outer wall of the groove grinding machine;
and S24, conveying the mold together with the glass steel tube to a demolding machine, and demolding for later use.
As a further improvement of the invention, the clamping grooves on the FRP pipe in S2 are arranged to be square grooves.
As a further improvement of the invention, the clamping grooves on the glass steel tube in S2 are arranged into arc-shaped grooves.
As a further improvement of the present invention, each set of glass fiber reinforced plastic pipe sections obtained in S3 has two slots.
As a further improvement of the invention, in S4, the FRP pipe section is sleeved on the end part of the semi-finished socket FRP pipe and the two are bonded together, thus obtaining a finished socket FRP pipe.
As a further improvement of the invention, in S4, the end of the glass fiber reinforced plastic pipe section is directly bonded with the end of the semi-finished socket glass fiber reinforced plastic pipe, so as to obtain a finished socket glass fiber reinforced plastic pipe.
Advantageous effects
Compared with the prior art, the production process of the socket glass fiber reinforced plastic pipeline has the advantages that:
1. the process is different from the existing integral forming processing process of the socket glass pipeline, the main body and the plug section of the socket glass pipeline are manufactured separately, and finally the main body and the plug section are connected together. The production of the main body of the socket glass pipeline only needs two processes of mould forming and demoulding, so that the repeated transportation in the groove grinding process and the manufacturing process is reduced, particularly, the production time is greatly reduced for the production of the socket glass pipeline with large pipe diameter, and the production efficiency is improved. The production of the plug section needs four procedures of mould forming, groove grinding, demoulding and cutting. Although the production process is increased, a plurality of plug segments can be produced at one time, the production time is saved through phase change, and the production efficiency is improved.
The process can manufacture the socket glass fiber reinforced plastic pipeline in batches at one time, greatly improves the production efficiency and reduces the production cost. Meanwhile, the main body and the plug section of the socket glass fiber reinforced plastic pipeline are separately produced, the socket glass fiber reinforced plastic pipeline is further refined, and the manufacturing difficulty is reduced. In addition, because the plug section is polished and cut through the whole thickened glass steel tube, the whole socket glass steel tube cannot be scrapped even if the offset occurs in the groove grinding process, and the waste of materials and working hours is avoided.
2. And the semi-finished socket glass fiber reinforced plastic pipeline obtained in the step S1 is provided with a socket head section. As the head-bearing segment does not need to be additionally processed, the head-bearing segment and the main body of the socket glass fiber reinforced plastic pipeline can be molded together, the head-bearing segment does not need to be produced independently, and the production time is saved.
3. And (5) setting the bell head section of the semi-finished socket glass fiber reinforced plastic pipeline in the step (S1) into a horn shape. The bell-shaped socket head section can facilitate the positioning and splicing of the socket head section and the plug section when the socket glass fiber reinforced plastic pipeline is spliced subsequently, so that the socket glass fiber reinforced plastic pipeline is convenient to assemble.
The invention will become more apparent from the following description when taken in conjunction with the accompanying drawings, which illustrate embodiments of the invention.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a process diagram of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Embodiments of the present invention will now be described with reference to the accompanying drawings.
Example 1
The specific implementation mode of the invention is shown in fig. 1, and the production process of the socket glass fiber reinforced plastic pipeline comprises the following steps:
s1, manufacturing a plurality of semi-finished product socket glass fiber reinforced plastic pipelines without plug sections for later use;
s2, manufacturing a thickened glass steel tube, grinding a plurality of uniformly arranged clamping grooves around the outer wall of the thickened glass steel tube after solidification, and demolding for later use;
s3, uniformly cutting the thickened glass fiber reinforced plastic pipe obtained in the S2 to obtain a plurality of glass fiber reinforced plastic pipe sections with clamping grooves;
and S4, connecting the glass fiber reinforced plastic pipe section obtained in the S3 with the semi-finished socket glass fiber reinforced plastic pipe obtained in the S1 to obtain a finished socket glass fiber reinforced plastic pipe.
The process is different from the existing integral forming processing process of the socket glass fiber reinforced plastic pipeline, the main body and the plug section of the socket glass fiber reinforced plastic pipeline are divided into two parts to be manufactured separately, and finally the two parts are connected together to obtain a complete socket glass fiber reinforced plastic pipeline. The production of the main body of the socket glass pipeline only needs two processes of mould forming and demoulding, so that the repeated transportation in the groove grinding process and the manufacturing process is reduced, particularly, the production time is greatly reduced for the production of the socket glass pipeline with large pipe diameter, and the production efficiency is improved. The production of the plug section needs four procedures of mould forming, groove grinding, demoulding and cutting. Although the production process is increased, because a plurality of plug segments can be produced at one time, the production time is saved and the production efficiency is improved.
Taking a socket glass fiber reinforced plastic pipeline with the specification of DN500 as an example, the length of a pipeline mould is 12000mm, the length of a plug segment is 200mm, and the weight of the mould and a product is heavy. The socket glass fiber reinforced plastic pipeline is processed and produced by adopting the prior process, the mould and the formed semi-finished socket glass fiber reinforced plastic pipeline are transported to a groove grinding machine together, then 1 set of plug section is ground, and the time from the transportation to the completion of the groove grinding is about 2 hours, namely the grinding time of 2 hours is needed for 1 set of plug section. And the length of the plug segment is 200mm, compared with the length of the whole product, the plug segment occupies a small ratio, and is easy to deviate during the groove grinding operation, so that the waste of materials and working hours is caused.
The socket glass fiber reinforced plastic pipeline is produced by adopting a new process, the length of a pipeline mould is 12000mm, a plug section with the specification of 200mm is independently manufactured, namely, 60 plug sections can be ground out from one pipeline. The mould and the formed glass steel tube are conveyed to a groove grinding machine together, then 60 sets of plug sections are ground, and about 6 hours are needed from the conveying to the groove grinding, namely 0.1 hour is needed for 1 set of plug sections. Compared with the prior art, the groove grinding time of a single clamping groove is greatly reduced, and the production efficiency is improved due to the diversion.
The process can manufacture the socket glass fiber reinforced plastic pipeline in batches at one time, greatly improves the production efficiency and reduces the production cost. Meanwhile, the main body and the plug section of the socket glass fiber reinforced plastic pipeline are separately produced, the socket glass fiber reinforced plastic pipeline is further refined, and the manufacturing difficulty is reduced. In addition, because the plug section is polished and cut through the whole thickened glass steel tube, the whole socket glass steel tube cannot be scrapped even if the offset occurs in the groove grinding process, and the waste of materials and working hours is avoided.
Wherein, S1 specifically comprises the following procedures:
s11, winding glass fiber reinforced plastic on the pipeline mould;
s12, curing the glass fiber reinforced plastic to obtain a semi-finished socket glass fiber reinforced plastic pipeline without a plug section;
s13, conveying the die and the semi-finished socket glass fiber reinforced plastic pipeline to a stripper, and stripping for later use;
and S14, repeating the procedures of S11-S13, and manufacturing a plurality of semi-finished socket glass fiber reinforced plastic pipelines without plug sections.
And the semi-finished socket glass fiber reinforced plastic pipeline obtained in the step S1 is provided with a socket head section. As the head-bearing segment does not need to be additionally processed, the head-bearing segment and the main body of the socket glass fiber reinforced plastic pipeline can be molded together, the head-bearing segment does not need to be produced independently, and the production time is saved.
And (5) setting the bell head section of the semi-finished socket glass fiber reinforced plastic pipeline in the step (S1) into a horn shape. The bell-shaped socket head section can facilitate the positioning and splicing of the socket head section and the plug section when the socket glass fiber reinforced plastic pipeline is spliced subsequently, so that the socket glass fiber reinforced plastic pipeline is convenient to assemble.
In this embodiment, each set of glass fiber reinforced plastic pipe segments obtained in S3 has two slots.
In addition, S2 specifically includes the following steps:
s21, winding thickened glass fiber reinforced plastic on the pipeline mould;
s22, obtaining a thickened glass steel tube after the glass steel is solidified;
s23, conveying the die and the glass steel tube to a groove grinding machine, and grinding a plurality of uniformly arranged clamping grooves on the outer wall of the groove grinding machine;
and S24, conveying the mold together with the glass steel tube to a demolding machine, and demolding for later use.
In this embodiment, it should be noted that:
and (5) setting the clamping grooves on the glass steel tube in the S2 to be square grooves. In S4, the FRP pipe section is sleeved at the end part of the semi-finished socket FRP pipe and the two are bonded together, and a finished socket FRP pipe can be obtained.
Example 2
The present embodiment is different from embodiment 1 in that the notch on the glass steel tube in S2 is provided as a square groove. In S4, the end of the glass fiber reinforced plastic pipe section is directly bonded with the end of the semi-finished socket glass fiber reinforced plastic pipe to obtain a finished socket glass fiber reinforced plastic pipe.
Example 3
The present embodiment is different from embodiments 1 and 2 in that the catching groove on the glass steel tube in S2 is provided as an arc-shaped groove. In S4, the FRP pipe section is sleeved at the end part of the semi-finished socket FRP pipe and the two are bonded together, and a finished socket FRP pipe can be obtained.
Example 4
The present embodiment is different from embodiments 1, 2, and 3 in that the catching groove on the glass steel tube in S2 is provided as an arc-shaped groove. In S4, the end of the glass fiber reinforced plastic pipe section is directly bonded with the end of the semi-finished socket glass fiber reinforced plastic pipe to obtain a finished socket glass fiber reinforced plastic pipe.
The present invention has been described in connection with the preferred embodiments, but the present invention is not limited to the embodiments disclosed above, and is intended to cover various modifications, equivalent combinations, which are made in accordance with the spirit of the present invention.
Claims (10)
1. The production process of the socket glass fiber reinforced plastic pipeline is characterized by comprising the following steps:
s1, manufacturing a plurality of semi-finished product socket glass fiber reinforced plastic pipelines without plug sections for later use;
s2, manufacturing a thickened glass steel tube, grinding a plurality of uniformly arranged clamping grooves around the outer wall of the thickened glass steel tube after solidification, and demolding for later use;
s3, uniformly cutting the thickened glass fiber reinforced plastic pipe obtained in the S2 to obtain a plurality of glass fiber reinforced plastic pipe sections with clamping grooves;
and S4, connecting the glass fiber reinforced plastic pipe section obtained in the S3 with the semi-finished socket glass fiber reinforced plastic pipe obtained in the S1 to obtain a finished socket glass fiber reinforced plastic pipe.
2. The production process of a socket joint glass steel pipeline according to claim 1, wherein S1 specifically comprises the following steps:
s11, winding glass fiber reinforced plastic on the pipeline mould;
s12, curing the glass fiber reinforced plastic to obtain a semi-finished socket glass fiber reinforced plastic pipeline without a plug section;
s13, conveying the die and the semi-finished socket glass fiber reinforced plastic pipeline to a stripper, and stripping for later use;
and S14, repeating the procedures of S11-S13, and manufacturing a plurality of semi-finished socket glass fiber reinforced plastic pipelines without plug sections.
3. The process for producing a female FRP pipe according to claim 1 or 2 wherein the semi-finished female FRP pipe obtained at S1 has a female head section.
4. The process of claim 3, wherein the bell end section of the semifinished socket glass fiber reinforced plastic pipe in S1 is flared.
5. The production process of a socket joint glass steel pipeline according to claim 1, wherein S2 specifically comprises the following steps:
s21, winding thickened glass fiber reinforced plastic on the pipeline mould;
s22, obtaining a thickened glass steel tube after the glass steel is solidified;
s23, conveying the die and the glass steel tube to a groove grinding machine, and grinding a plurality of uniformly arranged clamping grooves on the outer wall of the groove grinding machine;
and S24, conveying the mold together with the glass steel tube to a demolding machine, and demolding for later use.
6. The process of claim 1, wherein the notches of the FRP pipe in S2 are square notches.
7. The production process of a socket joint FRP pipe according to claim 1, wherein the slots on the FRP pipe in S2 are arc-shaped slots.
8. The process of claim 1, wherein each set of glass fiber reinforced plastic pipe sections obtained in S3 has two slots.
9. The process of claim 1, wherein in step S4, the FRP pipe section is sleeved on the end of the semi-finished socket FRP pipe and bonded together to form a finished socket FRP pipe.
10. The process of claim 1, wherein in step S4, the end of the glass fiber reinforced plastic pipe section is directly bonded to the end of the semi-finished socket glass fiber reinforced plastic pipe to obtain a finished socket glass fiber reinforced plastic pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010723463.6A CN111873503A (en) | 2020-07-24 | 2020-07-24 | Production process of socket glass fiber reinforced plastic pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010723463.6A CN111873503A (en) | 2020-07-24 | 2020-07-24 | Production process of socket glass fiber reinforced plastic pipeline |
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| Publication Number | Publication Date |
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| CN111873503A true CN111873503A (en) | 2020-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010723463.6A Pending CN111873503A (en) | 2020-07-24 | 2020-07-24 | Production process of socket glass fiber reinforced plastic pipeline |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2659978Y (en) * | 2003-12-01 | 2004-12-01 | 刘文义 | Bell socket of stee lor plastic joinning tube and glass fiber reinforced plastic composite pipeline |
| CN1846976A (en) * | 2005-04-04 | 2006-10-18 | 天津天联复合材料有限公司 | Making process of GRP pipe spigot end and its special mold |
| CN101498390A (en) * | 2009-03-17 | 2009-08-05 | 武汉理工大学 | Glass fibre reinforced plastic and prestress steel cylinder concrete composite pipes and manufacturing process thereof |
| CN104329525A (en) * | 2014-11-08 | 2015-02-04 | 湖南潇湘源科技开发有限责任公司 | Glass fiber reinforced plastics pipeline sealing sleeve connector and a machining method thereof |
-
2020
- 2020-07-24 CN CN202010723463.6A patent/CN111873503A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2659978Y (en) * | 2003-12-01 | 2004-12-01 | 刘文义 | Bell socket of stee lor plastic joinning tube and glass fiber reinforced plastic composite pipeline |
| CN1846976A (en) * | 2005-04-04 | 2006-10-18 | 天津天联复合材料有限公司 | Making process of GRP pipe spigot end and its special mold |
| CN101498390A (en) * | 2009-03-17 | 2009-08-05 | 武汉理工大学 | Glass fibre reinforced plastic and prestress steel cylinder concrete composite pipes and manufacturing process thereof |
| CN104329525A (en) * | 2014-11-08 | 2015-02-04 | 湖南潇湘源科技开发有限责任公司 | Glass fiber reinforced plastics pipeline sealing sleeve connector and a machining method thereof |
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Application publication date: 20201103 |