CN111873497A

CN111873497A - System of processing of high-quality PVC membrane

Info

Publication number: CN111873497A
Application number: CN202010769431.XA
Authority: CN
Inventors: 杨康君
Original assignee: Individual
Current assignee: Individual
Priority date: 2018-03-29
Filing date: 2018-03-29
Publication date: 2020-11-03
Also published as: CN108638543A; CN108638543B

Abstract

The invention discloses a processing system of a high-quality PVC film, which comprises a coil rack, a heating device for heating the PVC film, a corona device for leveling the heated PVC film and a humidifying device for humidifying and cooling a PVC film piece, wherein the heating device is used for heating the PVC film; the humidifying device is arranged on the rear side of the corona device and comprises a frame body, a humidifying mechanism arranged on the frame body and a driving piece used for driving the humidifying mechanism to rotate; the humidifying mechanism comprises a rotating piece matched with the driving piece and an smearing piece used for humidifying the PVC film; still be equipped with on the support body and be used for leading the guide film roller that conveys to the PVC membrane, this guide film roller is located paint on the front side below position of piece. According to the invention, the film guide roller is arranged at the lower position of the front side of the smearing piece, so that a large area of the PVC film is coated outside the smearing piece in the conveying process, the contact area between the PVC film and the smearing piece is increased to a great extent, the humidifying effect is enhanced, the PVC film is ensured to be well cooled, and the PVC film is prevented from being wrinkled and curled in the processing process.

Description

System of processing of high-quality PVC membrane

Technical Field

The invention belongs to the technical field of PVC (polyvinyl chloride) film production, and particularly relates to a processing system of a high-quality PVC film.

Background

In the PVC film processing process, the PVC film has high heat after being produced, so the PVC film is dry, and the PVC film can be automatically rolled up under the condition of drying the PVC film, so the produced PVC film is unqualified; similarly, the produced PVC film can also cause the PVC film to automatically curl when being stored if the PVC film is not effectively cooled, and the curling can directly cause the PVC film to be useless and can not be used. And the prior PVC film production is difficult to realize streamlined processing and has low production efficiency.

Disclosure of Invention

The invention provides a processing system of a high-quality PVC film, which is high in production efficiency and aims to overcome the defects of the prior art.

In order to achieve the purpose, the invention adopts the following technical scheme: a processing system of a high-quality PVC film comprises a coil rack, a heating device for heating the PVC film, a corona device for leveling the heated PVC film and a humidifying device for humidifying and cooling a PVC film piece; the humidifying device is arranged on the rear side of the corona device and comprises a frame body, a humidifying mechanism arranged on the frame body and a driving piece used for driving the humidifying mechanism to rotate; the humidifying mechanism comprises a rotating piece matched with the driving piece and an smearing piece used for humidifying the PVC film; still be equipped with on the support body and be used for leading the guide film roller that conveys to the PVC membrane, this guide film roller is located paint on the front side below position of piece. According to the invention, a continuous production line is formed by matching of the devices, so that the processing of the PVC film can realize streamlined automatic operation, and the working efficiency is high; secondly, the heating device is matched with the corona device, so that the PVC film can be subjected to flattening treatment, the PVC film is prevented from generating wrinkles or local unevenness in the processing process, and the flatness of the PVC film in the production process can be effectively guaranteed by the heating device;

the humidifying mechanism can humidify the PVC film, so that the humidity of the PVC film is improved, automatic bending caused by overhigh temperature of the PVC film is avoided, moisture exists on the PVC film in the same humidifying process, the moisture is volatile at high temperature, the heat on the PVC film can be taken away by volatilization, the temperature on the PVC film can be effectively reduced, the subsequent equipment for cooling the PVC film can rapidly reduce the temperature on the PVC film, and the cooling efficiency is improved; the smearing piece is arranged, so that water can be effectively smeared on the PVC film, and the smearing piece is arranged on the rotating piece, so that the rotating piece rotates, the liquid smeared on the PVC film by the smearing piece is uniform, the liquid is smeared at each position on the PVC film, and the phenomenon that the PVC film is shrunk or protruded due to overhigh local temperature caused by uneven smearing is avoided, and the integral quality of the PVC film is damaged due to uneven smearing; the arrangement mode can also effectively fix the smearing piece, ensures that each part of liquid on the smearing piece can be smeared on the PVC film, further improves the utilization rate of the liquid on the smearing piece, and avoids the phenomenon that the liquid amount on the smearing piece is quickly reduced due to the fact that the PVC film is smeared only at one single position of the smearing piece, the effect of smearing liquid is continuously reduced, and the humidifying effect and the cooling effect of the PVC film are influenced;

secondly, through leading the membrane roller setting in the front side below position of daubing the piece for the PVC membrane is at the in-process of conveying, with the cladding of large tracts of land outside daubing the piece, and then the increase of very big degree the PVC membrane with daub the area of contact between the piece, reinforcing humidification effect guarantees to realize good cooling to the PVC membrane, avoids the PVC membrane fold and the condition of curling to appear in the course of working.

The rear side of the humidifying device is also provided with a cooling device, and the cooling device comprises a bracket, a cloth guide shaft arranged on the bracket, a fan arranged above the cloth guide shaft and a motor used for driving the cloth guide shaft to rotate; through cooling device's setting, carry out rapid cooling to the PVC membrane, guarantee that the PVC membrane can not be overheated and curl up or produce the fold.

The heating device comprises a box body, a feeding hole and a discharging hole which are formed in the side wall of the box body, and a heating element arranged in the box body, wherein a heating gap is formed between the heating element and the feeding hole; because the existence in heating clearance avoids the heating member to the overheated PVC membrane, promotes the quality of PVC membrane.

The frame body is provided with a position adjusting component for adjusting the position of the film guide roller; through the setting of adjusting part position, realize leading the position of membrane roller adjustable, and then make the PVC membrane and scribble the area of contact between the piece adjustable, and then can freely adjust to the condition of different cooling demands, application scope is wide, and is easy and simple to handle.

The position adjusting part comprises a strip-shaped chute arranged on the frame body, a connecting shaft arranged on the film guide roller and capable of penetrating into the strip-shaped chute, and a locking piece arranged on the connecting shaft; the connecting shaft moves along the strip-shaped sliding groove, so that the position of the film guide roller can be adjusted, the operation is simple and convenient, and the structural matching is stable.

The locking piece comprises a stud in threaded connection with the connecting shaft and a pressing part which is arranged on the stud and can be abutted against the frame body; make the portion of sticising sticiss to the support body on through the rotating retaining member, can realize prescribing a limit to the position of guide film roller, simple structure, the cooperation is stable, and the guide film roller is difficult for appearing the offset.

The liquid adding mechanism is used for adding liquid to the smearing piece; set up liquid feeding mechanism and can in time supply the liquid of paining on the piece when paining the piece and paining liquid towards the PVC membrane, keep paining the piece wet all the time to improve the effect of paining, avoid artifical to paining a liquid feeding and cause the liquid feeding uneven, avoid manual operation, saved the cost of labor, reduction in production cost improves production efficiency and economic benefits.

The liquid feeding part comprises a liquid feeding piece matched with the liquid adding part and a fixing piece matched with the liquid feeding piece, and the fixing piece is matched with the frame body; the liquid conveying piece is movably connected with the rotating piece through a connecting structure; the end part of the liquid conveying piece is arranged to penetrate into the liquid flow channel, and liquid is conveyed into the liquid flow channel through the liquid conveying piece; the fixing piece is arranged to fix the liquid conveying piece, so that the end part of the liquid conveying piece is kept immovable relative to the frame body, the liquid conveying piece can be kept at a fixed position, and the end part of the liquid conveying piece can be conveniently controlled to be suspended in the liquid conveying channel and not contacted with the inner wall of the liquid conveying channel after penetrating into the liquid conveying channel, so that the liquid conveying piece is prevented from being twisted or even broken due to the fact that the liquid conveying piece rotates along with the rotating piece, and the stability of liquid conveying of the liquid conveying piece is also protected; set up connection structure and make and send liquid spare can not influence when sending liquid and rotate a rotation, but also can seal sending liquid spare, avoided sending the liquid in the liquid passageway directly reveal to the environment in the middle of the tip opening of liquid passageway and influence the availability factor of device, this connection structure still can carry out the secondary to the tip of sending liquid spare and fix, this secondary is fixed can strengthen the stability of sending liquid spare.

In conclusion, the continuous production line is formed by matching the devices, so that the production line automation operation of the PVC film processing can be realized, and the working efficiency is high; secondly, heating device and corona unit's cooperation can carry out leveling to the PVC membrane, avoids the PVC membrane to produce fold or local unevenness in the processing, and the roughness of PVC membrane in heating device can effectual guarantee production process.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the humidifying device of the present invention.

Fig. 3 is a side view of the humidifying device of the present invention.

Fig. 4 is a cross-sectional view taken along line a-a of fig. 3.

Fig. 5 is an enlarged view of a in fig. 2.

Fig. 6 is an enlarged view of B in fig. 5.

Detailed Description

In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.

As shown in fig. 1-6, a high-quality PVC film processing system includes a material rolling frame 10, a heating device 20 for heating the PVC film, a corona device 30 for leveling the heated PVC film, and a humidifying device 40 for humidifying and cooling the PVC film; the humidifying device is arranged at the rear side of the corona device 30; the coil rack 10 is directly purchased from the market and is not described in detail; the corona device is a corona machine purchased from the market, and the structure is not described any more; the heating device 20 comprises a box body 201 made of metal, a feeding hole 202 and a discharging hole 203 which are respectively arranged on the left side wall and the right side wall of the box body, and a heating element 204 arranged in the box body, wherein the heating element 204 is a heating pipe directly purchased from the market, and the heating element 204 is fixedly connected to the upper surface of the box body; preferably, a heating gap is formed between the heating element 204 and the material inlet and outlet, so that the PVC film is prevented from being overheated;

the humidifying device 40 comprises a frame body 1, a humidifying mechanism 2, a driving piece 3 and a liquid adding mechanism 4; the frame body 1 is a metal frame, the humidifying mechanism 2 is arranged in the middle of the frame body 1, the driving piece 3 is a motor, and the driving piece 3 is arranged on one side of the frame body 1; specifically, humidification mechanism 2 includes rotation piece 21 and daubs piece 22, rotation piece 21 and driving piece 3 link to each other, so driving piece 3 can drive rotation piece 21 and rotate, rotation piece 21 is a metal horizontal pole, daub piece 22 be a cotton flannel layer or sponge layer, should daub piece 22 parcel outside rotation piece 21, and daub piece 22 both ends through the metal ring fixed on rotation piece 21.

The frame body 1 is also provided with a film guide roller 6 for guiding and conveying the PVC film, and the film guide roller 6 is arranged at the lower position of the front side of the smearing piece 22; preferably, the frame body 1 is provided with a position adjusting component for adjusting the position of the film guide roller 6, and the position adjusting component comprises a strip-shaped sliding groove 71, a metal connecting shaft 72 and a locking piece 73; the two strip-shaped sliding grooves 71 are respectively positioned on the left side and the right side of the frame body; the film guide rollers are metal rollers, and the two connecting shafts 72 are respectively arranged at the left end and the right end of the film guide rollers; the connecting shaft 72 can penetrate into the strip-shaped sliding groove 71 and can move left and right relative to the strip-shaped sliding groove 71; the locking member 73 is arranged on the connecting shaft, the locking member 73 comprises a stud 731 in threaded fit with the connecting shaft and a pressing part 732 fixedly connected to the stud, the pressing part 732 is a metal disc, and when the locking member is screwed, the pressing part 732 can be pressed against the frame body.

Further, the liquid adding mechanism 4 comprises a liquid adding part 41 and a liquid feeding part 42, wherein the liquid adding part 41 is arranged on the rotating part 21; specifically, the liquid adding part 41 includes a liquid adding passage 411 and a liquid flowing passage 412; the liquid feeding channel 411 is a cylindrical cavity arranged along the length direction of the rotating member 21, the liquid feeding channel is arranged at the center of the rotating member 21, and an opening is arranged at one end of the rotating member 21 and is used for allowing liquid to enter the liquid feeding channel 411; the liquid feeding channel is arranged so that liquid can directly enter the channel and then uniformly sprinkled out of the liquid flowing channel, and the liquid on the smearing piece is kept uniform; the liquid flow channel 412 is a cylindrical cavity arranged along the width direction of the rotating member 21, one end of the liquid flow channel 412 is communicated with the liquid adding channel 411, and the other end of the liquid flow channel 412 is communicated with the external environment, so that the liquid flows out from the liquid flow channel 412 after entering the liquid adding channel 411 and is absorbed by the smearing member 22 after flowing out, so that the smearing member 22 is wetted, the liquid flow channels 412 are arranged at equal intervals, and the arrangement ensures that the amount of the liquid absorbed by all parts of the smearing member 22 is uniform; the liquid feeding part 42 comprises a liquid feeding part 421 and a fixing part 422; the liquid feeding piece 421 is a pipeline for feeding liquid into the liquid adding channel 411, and the liquid outlet end of the liquid feeding piece 421 penetrates into the liquid adding channel 411 and is not contacted with the inner wall of the liquid adding channel 411; the fixing member 422 is a metal bracket with two bent ends, the two ends of the fixing member 422 are fixed on the frame body 1, and the liquid feeding member 421 passes through a through hole in the middle of the fixing member 422 and then is fixed on the fixing member 422.

Further, the liquid feeding member 421 and the rotating member 21 are connected by a connecting structure 5, the connecting structure 5 includes a connecting member 51 and a connecting recess 52, the connecting member 51 is a metal ring sheet fixed on the liquid feeding channel 421, and the edge of the connecting member 51 is a convex ring vertically arranged on the side wall of the rotating member 21; the connecting concave part 52 is a circle of concave ring arranged on the side wall of the end part of the rotating part 21, in particular to a circle of concave ring arranged outside the opening end of the liquid feeding channel 411 and the connecting concave part 52; when connecting, the edge of the connecting piece 51 is clamped into the connecting concave part 52; the connecting piece can be directly and partially penetrated into the connecting concave part, and the connecting concave part is tightly matched with the connecting piece and is not easy to fall off; similarly, when the rotating part rotates, the connecting concave part rotates relative to the rotating part, the rotating part cannot be influenced to rotate in the rotating process, the sealing performance between the rotating part and the connecting part can be improved, and the working stability of the liquid conveying part is guaranteed.

Specifically, in order to better fix the connecting element 51, a plurality of positioning recesses 521 are arranged on the inner wall of the connecting recess 52 at equal intervals, each positioning recess 521 is a circle of concave ring, a wear-resistant part 53 is arranged in the positioning recess 521, the wear-resistant part 53 is a plastic ring made of wear-resistant plastic, the wear-resistant part 53 and the connecting recess 52 are fixed in a gluing manner, a plurality of limiting recesses 423 are arranged on the convex ring of the connecting element 51, the limiting recesses 423 are concave rings formed by inward concave side walls of the convex ring of the connecting element 51, each wear-resistant part 53 is provided with a sliding inclined surface 531, the sliding inclined surface 531 is arranged in an inclined manner from top to bottom, the sliding inclined surface 531 is arranged on one side of the wear-resistant part 53, when the connecting element 51 is pushed into the connecting recess 52, the connecting element 51 can slide inwards along the sliding inclined surface 531, so that the wear-resistant part 53 is clamped into the limiting recesses 423, positioning the wear-resistant piece 53 and sealing between the connecting piece 51 and the connecting recess 52 are achieved; the arrangement of the wear-resistant part can prevent the liquid conveying part from directly contacting with the inner side of the connecting concave part to cause mutual abrasion, so that the gap between the liquid conveying part and the connecting concave part is enlarged, and liquid is leaked out; the wear-resistant part has good wear-resistant property, so that the wear degree is low when the wear-resistant part is used for a long time, the service life of the device is prolonged, and meanwhile, even if the wear-resistant part is seriously worn when the wear-resistant part is used for a long time, only a new wear-resistant part needs to be replaced, so that the maintenance cost is saved, and the service life of the device is prolonged; the wear-resistant part can also effectively ensure the sealing performance between the liquid feeding part and the connecting concave part, and liquid leakage is avoided.

Further, a cooling device 50 is further disposed at the rear side of the humidifying device 40, the cooling device 50 includes a metal bracket 501, a cloth guide shaft 502, a fan 503 and a motor, the cloth guide shaft 502 is a metal roller, the cloth guide shaft 502 is rotatably disposed on the bracket, and the motor is connected with the cloth guide shaft 502 and can drive the cloth guide shaft 502 to rotate; the fan 503 is located above the cloth guide shaft.

It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Claims

1. A processing system of a high-quality PVC film comprises a coil rack (10), a heating device (20) for heating the PVC film, a corona device (30) for leveling the heated PVC film and a humidifying device (40) for humidifying and cooling a PVC film piece; the method is characterized in that: the humidifying device is arranged on the rear side of the corona device (30), and the humidifying device (40) comprises a frame body (1), a humidifying mechanism arranged on the frame body (1) and a driving piece for driving the humidifying mechanism to rotate; the humidifying mechanism comprises a rotating piece (21) matched with the driving piece and an smearing piece (22) used for humidifying the PVC film; the frame body (1) is also provided with a film guide roller (6) for guiding and conveying the PVC film, and the film guide roller (6) is arranged at the lower position of the front side of the smearing piece (22); the humidifying mechanism also comprises a liquid adding mechanism for adding liquid to the smearing piece (22); the liquid adding mechanism comprises a liquid adding part (41) arranged on the rotating part (21) and a liquid conveying part (42) matched with the liquid adding part (41), and the liquid adding part (41) is matched with the smearing part (22); the liquid adding component (41) comprises a liquid adding channel (411) and a liquid flowing channel (412); the liquid feeding channel (411) is a cylindrical cavity arranged along the length direction of the rotating piece (21), the liquid feeding channel is arranged at the center of the rotating piece (21), and one end of the rotating piece (21) of the liquid feeding channel is provided with an opening which is used for liquid to enter the liquid feeding channel (411); the liquid flowing channel (412) is a cylindrical cavity arranged along the width direction of the rotating piece (21), one end of the liquid flowing channel (412) is communicated with the liquid adding channel (411) and the other end is communicated with the external environment, liquid flows out from the liquid flowing channel (412) after entering the liquid adding channel (411) and is absorbed by the smearing piece (22) after flowing out, so that the smearing piece (22) is wetted, and the liquid flowing channels (412) are arranged at equal intervals; the liquid conveying part (42) comprises a liquid conveying piece (421) and a fixing piece (422); the liquid conveying piece (421) is a pipeline for conveying liquid to the liquid adding channel (411), and the liquid outlet end of the liquid conveying piece (421) penetrates into the liquid adding channel (411) and is not contacted with the inner wall of the liquid adding channel (411); the fixing piece (422) is a metal support with two bent ends, the two ends of the fixing piece (422) are fixed on the frame body (1), and the liquid conveying piece (421) penetrates through a through hole in the middle of the fixing piece (422) and then is fixedly arranged on the fixing piece (422); the liquid conveying piece (421) is connected with the rotating piece (21) through a connecting structure (5), the connecting structure (5) comprises a connecting piece (51) and a connecting concave part (52), the connecting piece (51) is a metal ring sheet fixed on the liquid conveying piece (421), and the edge of the connecting piece (51) is a convex ring vertically arranged on the side wall of the rotating piece (21); the connecting concave part (52) is a circle of concave ring arranged on the side wall of the end part of the rotating part (21), and particularly, the connecting concave part (52) is arranged on the outer circle of concave ring of the opening end of the liquid feeding channel (411); when in connection, the edge of the connecting piece (51) is clamped into the connecting concave part (52), the inner wall of the connecting concave part (52) is provided with a plurality of positioning concave parts (521) at equal intervals, each positioning concave part (521) is a circle of concave ring, a wear-resistant part (53) is arranged in each positioning concave part (521), the wear-resistant part (53) is a plastic ring made of wear-resistant plastic, the wear-resistant part (53) and the connecting concave part (52) are fixed in a gluing way, the convex ring of the connecting piece (51) is provided with a plurality of limiting concave rings (423), each limiting concave ring (423) is a concave ring formed by inwards recessing the side wall of the convex ring of the connecting piece (51), each wear-resistant part (53) is provided with a sliding inclined surface (531), the sliding inclined surface (531) is obliquely arranged from top to bottom, and the sliding inclined surface (531) is arranged on one side of the wear-resistant part (53), when the connecting piece (51) is pushed into the connecting concave part (52), the connecting piece (51) can slide inwards along the sliding inclined surface (531), so that the wear-resistant piece (53) is clamped into the limiting concave ring (423), and the positioning of the wear-resistant piece (53) and the sealing between the connecting piece (51) and the connecting concave part (52) are realized;

the rear side of the humidifying device (40) is also provided with a cooling device (50), and the cooling device (50) comprises a bracket (501), a cloth guide shaft (502) arranged on the bracket, a fan (503) arranged above the cloth guide shaft and a motor for driving the cloth guide shaft to rotate;

heating device (20) include box (201), locate feed inlet (202) and discharge gate (203) of box lateral wall and locate heating member (204) in the box, heating member (204) and business turn over have between the material mouth heating gap.

2. The processing system of high-quality PVC film according to claim 1, characterized in that: the frame body (1) is provided with a position adjusting component for adjusting the position of the film guide roller (6).

3. The processing system of high-quality PVC film according to claim 2, characterized in that: the position adjusting part comprises a strip-shaped sliding groove (71) arranged on the frame body, a connecting shaft (72) arranged on the film guide roller and capable of penetrating into the strip-shaped sliding groove, and a locking part (73) arranged on the connecting shaft; the locking piece (73) comprises a stud (731) in threaded connection with the connecting shaft and a pressing part (732) which is arranged on the stud and can be abutted against the frame body.