CN111873153A - Full-automatic die cleaning machine for bottom die of tubular pile - Google Patents
Full-automatic die cleaning machine for bottom die of tubular pile Download PDFInfo
- Publication number
- CN111873153A CN111873153A CN202010876977.5A CN202010876977A CN111873153A CN 111873153 A CN111873153 A CN 111873153A CN 202010876977 A CN202010876977 A CN 202010876977A CN 111873153 A CN111873153 A CN 111873153A
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- Prior art keywords
- die
- tubular pile
- cleaning
- die edge
- swing arm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
Abstract
The invention discloses a full-automatic die cleaning machine for a tubular pile bottom die, which comprises a rack, wherein a crushing assembly and a die edge cleaning assembly are sequentially arranged on the rack along the conveying direction of the tubular pile bottom die; the crushing assembly comprises two cutter wheels aligned with the die edge, two first oil cylinders for adjusting the distance between the two cutter wheels and two second oil cylinders for adjusting the lifting of the cutter wheels; the module limit cleans the subassembly and cleans the mechanism including two mould limits that are located the frame both sides, every mould limit cleans the mechanism and includes the swing arm, first cylinder, including a motor, an end cap, a controller, and a cover plate, first chain, mould limit cleans round brush and second chain, two swing arm middle parts are passed through the supporting shaft and are connected, the transition chain wheel group is equipped with at the back shaft both ends, motor output end sprocket is connected through first chain with the transition chain wheel group, the swing arm afterbody stretches out the end with first cylinder and is connected, the mould limit cleans the round brush dress at the swing arm head, the mould limit cleans the sprocket of round brush tip and passes through the second chain with the transition. The die cleaning machine is high in automation degree, thorough in cleaning and capable of guaranteeing the subsequent tight assembly of the tubular pile bottom die and the cover die.
Description
Technical Field
The invention relates to the technical field of mold cleaning machines, in particular to a full-automatic mold cleaning machine for a bottom mold of a tubular pile.
Background
Referring to fig. 6, the pipe pile mold is of an up-down split structure and comprises a pipe pile bottom mold a and a pipe pile cover mold b, and a mold edge c is arranged on a joint surface of the pipe pile bottom mold a and the pipe pile cover mold b. The length of the pipe pile die is 6 meters to 26 meters, and the production flow of the pipe pile d is as follows: placing a reinforcement cage in the tubular pile bottom die a, pouring concrete into the reinforcement cage, covering the tubular pile cover die b, screwing bolts at the joint of the tubular pile bottom die a and the tubular pile cover die b, then hoisting the tubular pile bottom die a and the tubular pile cover die b to a centrifuge to centrifuge the concrete to the shape in the die cavity, and removing the die after cement is solidified to obtain a finished product.
After a tubular pile d is centrifugally rotated and plasticized in a tubular pile die, a lot of concrete lumps are left on a joint surface of a tubular pile bottom die a and a tubular pile cover die b, in order to avoid influencing subsequent tight assembly of the tubular pile bottom die a and the tubular pile cover die b, a die edge c of the tubular pile bottom die a is usually required to be cleaned, the current cleaning treatment mode mainly adopts manual treatment, a worker uses a chisel and a hammer to knock the concrete lumps, the working strength is high, and cleaning is not thorough.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects in the prior art, the full-automatic die cleaning machine for the tubular pile bottom die is provided, has high automation degree and thorough cleaning, and ensures the subsequent tight assembly of the tubular pile bottom die and the cover die.
The technical scheme adopted by the invention for solving the technical problems is as follows: a full-automatic die cleaning machine for a tubular pile bottom die is provided with a gantry type rack stretching above the tubular pile bottom die, wherein a crushing component and a die edge cleaning component are sequentially arranged on the gantry type rack along the conveying direction of the tubular pile bottom die; the crushing assembly is used for crushing concrete lumps on the edge of a bottom die mould of the tubular pile under static pressure, and comprises two cutter wheels aligned to the edge of the bottom die mould of the tubular pile, two first oil cylinders used for adjusting the distance between the two cutter wheels and two second oil cylinders used for adjusting the lifting of the cutter wheels; the die edge cleaning assembly is used for cleaning concrete fragments at the die edge of the bottom die of the tubular pile, the die edge cleaning assembly comprises two die edge cleaning mechanisms positioned at two sides of a gantry type frame, the distance between the two die edge cleaning mechanisms is adjusted through a first oil cylinder, each die edge cleaning mechanism comprises a swing arm, a first air cylinder, a motor, a first chain, a die edge cleaning rolling brush and a second chain, the middle parts of the two swing arms in the two die edge cleaning mechanisms are connected through a support shaft, two ends of the supporting shaft are respectively provided with a transition chain wheel group, a chain wheel at the output end of the motor is connected with the transition chain wheel group at the middle part of the swing arm through a first chain, the tail part of the swing arm is connected with the extending end of the first cylinder, the die edge cleaning rolling brush is arranged at the head of the swing arm, and a chain wheel at the end part of the die edge cleaning rolling brush is connected with a transition chain wheel group in the middle of the swing arm through a second chain.
Further specifically speaking, among the above-mentioned technical scheme, still be provided with the die cavity in the portal frame and clean the subassembly, the die cavity cleans the place ahead that the subassembly is located the mould limit and cleans the subassembly, the die cavity cleans the impurity that the subassembly is used for cleaning pipe pile end mould intracavity, and the die cavity cleans the subassembly and cleans the second cylinder that the round brush goes up and down with being used for controlling the die cavity and clean the round brush including the die cavity of aiming at pipe pile end mould die cavity department.
More specifically, in the above technical solution, the cutter wheel is formed by combining a plurality of zigzag blades arranged in a stacked manner.
Further specifically, in the above technical scheme, the head of the swing arm is further provided with a floating mechanism, the floating mechanism comprises a floating arm and two balance wheels symmetrically arranged on two sides of the floating arm, and the die edge sweeping rolling brush is located between the two balance wheels.
More specifically, in the above technical solution, the crushing assembly further includes two auxiliary positioning wheels, and each cutter wheel is equipped with one auxiliary positioning wheel.
More specifically, in the above technical scheme, the cavity cleaning roller brush is mounted on the gantry frame by a turnover support frame.
More specifically, in the above technical solution, the cavity cleaning roller brush is mounted on the gantry frame by a gantry support frame.
The invention has the beneficial effects that: the full-automatic die cleaning machine for the tubular pile bottom die is high in functional integration level, the problem that slurry leakage pollutes the environment and equipment in the production process is solved, the cleaning effect is achieved, the concrete caking crushing process at the die edge, the die cleaning process at the die edge and the cavity cleaning process are completed simultaneously, the automation degree is high, the cleaning is thorough, and the subsequent tight assembly of the tubular pile bottom die and the cover die is guaranteed; in addition, the mold cleaning machine also has the function of recovering residues and raw materials, and the environment-friendly effect is obvious.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a schematic view of the use state of the full-automatic die cleaning machine for the bottom die of the tubular pile;
FIG. 4 is a side view of FIG. 1;
FIG. 5 is a structural schematic of a floating mechanism;
fig. 6 is a schematic structural view of the pipe pile die.
The reference numbers in the figures are: 1. a tubular pile bottom die; 2. a gantry type frame; 3. a chain plate machine; 4. a crushing assembly; 4-1, a cutter wheel; 4-2, a first oil cylinder; 4-3, a second oil cylinder; 4-4, an auxiliary positioning wheel; 5. a die edge cleaning assembly; 5-1, swinging arms; 5-2, a first cylinder; 5-3, a motor; 5-4, a first chain; 5-5, cleaning the die edge by a rolling brush; 5-6, a floating arm; 5-7, balance wheel; 5-8, a second chain; 6. a cavity cleaning assembly; 6-1, cleaning a cavity by a rolling brush; 6-2, a second cylinder; a. a tubular pile bottom die; b. covering a die with a tubular pile; c. die edge molding; d. and (4) tube piles.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the full-automatic die cleaning machine for the bottom die of the tubular pile comprises a gantry type frame 2 stretching over the bottom die 1 of the tubular pile, the bottom die 1 of the tubular pile is conveyed by a chain plate machine 3, a crushing component 4, a die edge cleaning component 5 and a cavity cleaning component 6 are sequentially arranged on the gantry type frame 2 along the conveying direction of the bottom die 1 of the tubular pile, and the crushing component 4, the die edge cleaning component 5 and the cavity cleaning component 6 are sequentially arranged from back to front.
The crushing component 4 is used for crushing concrete lumps on the die edge of the tubular pile bottom die 1 under static pressure, the crushing component 4 comprises two cutter wheels 4-1 aligned to the die edge of the tubular pile bottom die 1, two first oil cylinders 4-2 used for adjusting the distance between the two cutter wheels 4-1 and two second oil cylinders 4-3 used for adjusting the lifting of the cutter wheels 4-1, and the cutter wheels 4-1 are formed by combining a plurality of zigzag blades which are arranged in a laminated mode. The crushing assembly 4 also comprises two auxiliary positioning wheels 4-4, one auxiliary positioning wheel 4-4 being associated with each cutter wheel 4-1, the auxiliary positioning wheels 4-4 being stationary. When the tubular pile bottom die 1 is close to the crushing component 4, the size of the tubular pile bottom die 3 is measured under the action of the distance meter, the first oil cylinder 4-2 is controlled to adjust the distance between the two cutter wheels 4-1, when the distance between the two cutter wheels 4-1 is adjusted in place, the second oil cylinder 4-3 controls the two cutter wheels 4-1 to lift so that the cutter wheels 4-1 are aligned with the die edge of the tubular pile bottom die 1, when the die edge of the tubular pile bottom die 1 passes through the crushing component 4, the two cutter wheels 4-1 are aligned with the die edge of the tubular pile bottom die 1, and concrete lumps on the die edge of the tubular pile bottom die 1 are crushed by using the static pressure of the cutter wheels 4-1, wherein at the moment, the die edge of the tubular pile bottom die 1 moves, and the cutter.
The die edge cleaning assembly 5 is used for cleaning concrete fragments on the die edge of the tubular pile bottom die 1, the die edge cleaning assembly 5 comprises two die edge cleaning mechanisms located on two sides of a gantry type frame 2, the two die edge cleaning mechanisms adjust the distance between the two die edge cleaning mechanisms through a first oil cylinder 4-2, each die edge cleaning mechanism comprises a swing arm 5-1, a first air cylinder 5-2, a motor 5-3, a first chain 5-4, a die edge cleaning rolling brush 5-5 and a second chain 5-8, and the die edge cleaning rolling brush 5-5 comprises a brush body and a plurality of brush hair pieces distributed on the circumferential direction of the brush body. The middle parts of two swing arms 5-1 in the two die edge cleaning mechanisms are connected through a support shaft, two ends of the support shaft are respectively provided with a transition chain wheel set, a chain wheel at the output end of a motor 5-3 is connected with the transition chain wheel set at the middle part of the swing arm 5-1 through a first chain 5-4, the tail part of the swing arm 5-1 is connected with the extending end of a first air cylinder 5-2, a die edge cleaning rolling brush 5-5 is arranged at the head part of the swing arm 5-1, and the chain wheel at the end part of the die edge cleaning rolling brush 5-5 is connected with the transition chain wheel set at the middle part of the swing arm 5-1 through a second chain. The head of the swing arm 5-1 is also provided with a floating mechanism, the floating mechanism comprises a floating arm 5-6 and two balance wheels 5-7 symmetrically arranged at two sides of the floating arm 5-6, and the die edge cleaning rolling brush 5-5 is positioned between the two balance wheels 5-7. If the floating mechanism is not provided, the die edge cleaning rolling brushes 5-5 may be too tightly contacted with the die edge of the tubular pile bottom die 1, and further the die edge of the tubular pile bottom die 1 is easily damaged in the cleaning process. The die edge cleaning rolling brushes 5-5 may not be in complete contact with the die edge of the tubular pile bottom die 1, and concrete fragments on the die edge of the tubular pile bottom die 1 cannot be thoroughly cleaned in the cleaning process. The floating mechanism can avoid the problem that the die side cleaning rolling brush 5-5 damages the die side in the die side cleaning process or the problem that the die side cleaning rolling brush 5-5 cannot thoroughly clean concrete fragments on the die side in the die side cleaning process, improve the penetration degree of the die side cleaning rolling brush 5-5 and the die side of the tubular pile bottom die 1, and greatly improve the cleanliness of the die side of the tubular pile bottom die 1. When the die edge of the tubular pile bottom die 1 passes through the die edge cleaning assembly 5, the two die edge cleaning rolling brushes 5-5 are aligned with the die edge of the tubular pile bottom die 1 and clean concrete fragments at the die edge of the tubular pile bottom die 1.
The die cavity cleaning assembly 6 is used for cleaning impurities in a die cavity of the tubular pile bottom die 1, the die cavity cleaning assembly 6 comprises a die cavity cleaning rolling brush 6-1 aligned with the die cavity of the tubular pile bottom die 1 and a second air cylinder 6-2 used for controlling the die cavity cleaning rolling brush 6-1 to lift, and the die cavity cleaning rolling brush 6-1 comprises a brush body and a plurality of brush hair sheets distributed on the circumference of the brush body. Wherein, the cavity cleaning rolling brush 6-1 is arranged on the gantry type frame 2 by a turnover type supporting frame. Or the cavity cleaning rolling brush 6-1 is arranged on the gantry type frame 2 through a gantry type supporting frame. When the cavity of the tubular pile bottom die 1 passes through the cavity cleaning assembly 6, the cavity cleaning rolling brush 6-1 is aligned to the cavity of the tubular pile bottom die 1 and cleans impurities in the cavity of the tubular pile bottom die 1.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The utility model provides a full-automatic clear mould machine of tubular pile die block which characterized in that: the pipe pile die cleaning machine is characterized by comprising a gantry type machine frame (2) stretching over a pipe pile bottom die (1), wherein a crushing component (4) and a die edge cleaning component (5) are sequentially arranged on the gantry type machine frame (2) along the conveying direction of the pipe pile bottom die (1); the crushing assembly (4) is used for crushing concrete lumps on the die edge of the tubular pile bottom die (1) through static pressure, and the crushing assembly (4) comprises two cutter wheels (4-1) aligned to the die edge of the tubular pile bottom die (1), two first oil cylinders (4-2) used for adjusting the distance between the two cutter wheels (4-1) and two second oil cylinders (4-3) used for adjusting the lifting of the cutter wheels (4-1); the die edge cleaning assembly (5) is used for cleaning concrete fragments at the die edge of a tubular pile bottom die (1), the die edge cleaning assembly (5) comprises two die edge cleaning mechanisms positioned on two sides of a gantry type rack (2), the two die edge cleaning mechanisms adjust the distance between the two die edge cleaning mechanisms through a first oil cylinder (4-2), each die edge cleaning mechanism comprises a swing arm (5-1), a first air cylinder (5-2), a motor (5-3), a first chain (5-4), a die edge cleaning rolling brush (5-5) and a second chain (5-8), the middle parts of two swing arms (5-1) in the two die edge cleaning mechanisms are connected through a support shaft, transition chain wheel sets are respectively installed at two ends of the support shaft, a chain wheel at the output end of the motor (5-3) is connected with the transition chain wheel set at the middle part of the swing arm (5-1) through the first chain (5-4), the tail part of the swing arm (5-1) is connected with the extending end of the first air cylinder (5-2), the die edge cleaning rolling brush (5-5) is installed at the head part of the swing arm (5-1), and a chain wheel at the end part of the die edge cleaning rolling brush (5-5) is connected with a transition chain wheel group in the middle of the swing arm (5-1) through a second chain (5-8).
2. The full-automatic mold cleaning machine for the bottom mold of the tubular pile according to claim 1, which is characterized in that: still be provided with the die cavity on portal type frame (2) and clean subassembly (6), the die cavity cleans subassembly (6) and is located the place ahead that the mould limit cleaned subassembly (5), the die cavity cleans subassembly (6) and is used for cleaning the impurity in tubular pile die block (1) die cavity, and the die cavity cleans subassembly (6) and cleans round brush (6-1) and is used for controlling the die cavity and cleans second cylinder (6-2) that round brush (6-1) goes up and down including the die cavity of aiming at tubular pile die block (1) die cavity department.
3. The full-automatic mold cleaning machine for the bottom mold of the tubular pile according to claim 1, which is characterized in that: the knife flywheel (4-1) is formed by combining a plurality of zigzag blades which are arranged in a laminated mode.
4. The full-automatic mold cleaning machine for the bottom mold of the tubular pile according to claim 1, which is characterized in that: the die edge cleaning roller brush is characterized in that a floating mechanism is further mounted at the head of the swing arm (5-1), the floating mechanism comprises a floating arm (5-6) and two balance wheels (5-7) symmetrically mounted on two sides of the floating arm (5-6), and the die edge cleaning roller brush (5-5) is located between the two balance wheels (5-7).
5. The full-automatic mold cleaning machine for the bottom mold of the tubular pile according to claim 1, which is characterized in that: the crushing component (4) also comprises two auxiliary positioning wheels (4-4), and each cutter wheel (4-1) is provided with one auxiliary positioning wheel (4-4).
6. The full-automatic mold cleaning machine for the bottom mold of the tubular pile according to claim 2, characterized in that: the cavity cleaning rolling brush (6-1) is arranged on the gantry type frame (2) through a turnover type support frame.
7. The full-automatic mold cleaning machine for the bottom mold of the tubular pile according to claim 2, characterized in that: the cavity cleaning rolling brush (6-1) is arranged on the gantry type frame (2) through a gantry type supporting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010876977.5A CN111873153A (en) | 2020-08-27 | 2020-08-27 | Full-automatic die cleaning machine for bottom die of tubular pile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010876977.5A CN111873153A (en) | 2020-08-27 | 2020-08-27 | Full-automatic die cleaning machine for bottom die of tubular pile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111873153A true CN111873153A (en) | 2020-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010876977.5A Pending CN111873153A (en) | 2020-08-27 | 2020-08-27 | Full-automatic die cleaning machine for bottom die of tubular pile |
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| CN (1) | CN111873153A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113172739A (en) * | 2021-04-27 | 2021-07-27 | 广州德亚机械制造有限公司 | Automatic change mould descaling machine |
-
2020
- 2020-08-27 CN CN202010876977.5A patent/CN111873153A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113172739A (en) * | 2021-04-27 | 2021-07-27 | 广州德亚机械制造有限公司 | Automatic change mould descaling machine |
| CN113172739B (en) * | 2021-04-27 | 2023-11-14 | 广州德亚机械制造有限公司 | Automatic change mould descaling machine |
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