CN111873049A - Full-automatic slabbing machine - Google Patents

Full-automatic slabbing machine Download PDF

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Publication number
CN111873049A
CN111873049A CN202010672097.6A CN202010672097A CN111873049A CN 111873049 A CN111873049 A CN 111873049A CN 202010672097 A CN202010672097 A CN 202010672097A CN 111873049 A CN111873049 A CN 111873049A
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fixedly installed
support
cabinet
plate
gear
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Chinese (zh)
Inventor
吴磊
吴超
范红春
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Chaohu Leicheng Food Co ltd
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Chaohu Leicheng Food Co ltd
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Priority to CN202010672097.6A priority Critical patent/CN111873049A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G7/00Other apparatus or process specially adapted for the chocolate or confectionery industry
    • A23G7/02Cooling or drying apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/143Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
    • B26D1/15Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B26D3/20Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like using reciprocating knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D2007/0012Details, accessories or auxiliary or special operations not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • B26D2011/005Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

本发明公开了一种全自动切块机,包括支撑柜体,支撑柜体的顶部安装有下料斗,支撑柜体的顶部固定安装有碾压装置,支撑柜体的顶部固定安装有干燥装置,支撑柜体的顶部固定安装有竖切装置,支撑柜体的顶部固定安装有防拱装置,支撑柜体的顶部固定安装有横切装置,支撑柜体的背部固定安装有控制台,支撑柜体的顶部固定安装有防偏板。通过在传输带的顶部设置防拱装置和在传输带的底部设置钢板,来防止在大块的花生糖食品在经过横切刀时出现起拱的现象,从而防止在横切时原料起拱,从而提高产品的规格成型度,减少原料的浪费。

Figure 202010672097

The invention discloses an automatic dicing machine, which comprises a support cabinet, a lower hopper is installed on the top of the support cabinet, a rolling device is fixedly installed on the top of the support cabinet, and a drying device is fixedly installed on the top of the support cabinet. A vertical cutting device is fixedly installed on the top of the supporting cabinet, an anti-arching device is fixed on the top of the supporting cabinet, a cross-cutting device is fixed on the top of the supporting cabinet, and a console is fixed on the back of the supporting cabinet, which supports the cabinet. The top of the device is fixedly installed with an anti-deflection plate. By arranging an anti-arching device at the top of the conveyor belt and a steel plate at the bottom of the conveyor belt, the phenomenon of arching when the large piece of peanut candy food passes through the cross-cutting knife is prevented, thereby preventing the raw material from arching during cross-cutting. Thereby improving the product specification and forming degree and reducing the waste of raw materials.

Figure 202010672097

Description

一种全自动切块机A fully automatic cutting machine

技术领域technical field

本发明属于食品生产技术领域,具体涉及一种全自动切块机。The invention belongs to the technical field of food production, and in particular relates to an automatic dicing machine.

背景技术Background technique

自动切块机是用于生产方块食品的,花生糖、花生酥、米花糖、蛋苕酥、玉米酥、芝麻片、瓜子酥、等长方块食品,熟制的食品物料混合倒入到入料口,然后通过躲到程序加工后,最后进行切料,切成块状,程序是压制后风机冷却然后竖切,然后再横切。The automatic dicing machine is used to produce square food, such as peanut candy, peanut cake, rice flower candy, egg custard cake, corn cake, sesame slice, melon seed cake, and equal-length square food. The cooked food materials are mixed and poured into the feed. Mouth, and then pass through the program to process, and finally cut the material and cut it into a block.

现有的自动切块机传送带质地较软,在大块的花生糖食品在经过横切刀时,因为传送带的质地较软以及横切刀前方的压辗的原因,会经常出现起拱的现象,导致切料前压制好的花生糖食品容易起拱,会造成很多不成规格的产品,导致原料的浪费,费时费力。The existing automatic dicing machine conveyor belt is soft in texture. When large pieces of peanut candy food pass through the cross-cutting knife, due to the soft texture of the conveyor belt and the rolling in front of the cross-cutting knife, the phenomenon of arching often occurs. , the peanut candy food that is pressed before cutting is easy to arch, which will cause many substandard products, resulting in waste of raw materials, time-consuming and labor-intensive.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种全自动切块机,以解决上述背景技术中提出现有的一种切块机在使用过程中,由于传送带质地较软,在大块的花生糖食品在经过横切刀时,会经常出现起拱的现象,从而导致造成很多不成规格产品的问题。The purpose of the present invention is to provide a fully automatic dicing machine, in order to solve the problem that the existing dicing machine proposed in the above-mentioned background technology, due to the soft texture of the conveyor belt, the large pieces of peanut candy food are passed through the horizontal direction. When cutting the knife, the phenomenon of arching often occurs, which leads to many problems of substandard products.

为实现上述目的,本发明提供如下技术方案:一种全自动切块机,包括支撑柜体,所述支撑柜体的顶部安装有下料斗,所述支撑柜体的顶部固定安装有碾压装置,所述支撑柜体的顶部固定安装有干燥装置,所述支撑柜体的顶部固定安装有竖切装置,所述支撑柜体的顶部固定安装有防拱装置,所述支撑柜体的顶部固定安装有横切装置,所述支撑柜体的背部固定安装有控制台,所述支撑柜体的顶部固定安装有防偏板,所述支撑柜体的内侧活动安装有两根传输辊,两根所述传输辊的外侧套接有传输带,所述支撑柜体的内部固定安装有钢板放置框,所述钢板放置框的内部活动安装有钢板,所述支撑柜体的内部固定安装有第一驱动电机,所述支撑柜体的内部固定安装有第二驱动电机,所述支撑柜体的内部固定安装有第三驱动电机,所述支撑柜体的内部固定安装有第四驱动电机,所述第一驱动电机、第二驱动电机、第三驱动电机和第四驱动电机的驱动端均固定安装有主动齿轮,所述支撑柜体的内部活动安装有传动齿轮,所述支撑柜体的内部活动安装有链条紧固齿轮。In order to achieve the above purpose, the present invention provides the following technical solutions: a fully automatic dicing machine, comprising a support cabinet, a lower hopper is installed on the top of the support cabinet, and a rolling device is fixedly installed on the top of the support cabinet , a drying device is fixedly installed on the top of the supporting cabinet, a vertical cutting device is fixedly installed on the top of the supporting cabinet, an anti-arching device is fixedly installed on the top of the supporting cabinet, and the top of the supporting cabinet is fixed A cross-cutting device is installed, a console is fixedly installed on the back of the support cabinet, an anti-deflection plate is fixedly installed on the top of the support cabinet, and two transfer rollers are movably installed on the inner side of the support cabinet. The outer side of the transmission roller is sleeved with a transmission belt, the inside of the support cabinet is fixedly installed with a steel plate placing frame, the inside of the steel plate placing frame is movably installed with a steel plate, and the inside of the support cabinet is fixedly installed with a first plate. a drive motor, a second drive motor is fixedly installed inside the support cabinet, a third drive motor is fixedly installed inside the support cabinet, a fourth drive motor is fixedly installed inside the support cabinet, the The drive ends of the first drive motor, the second drive motor, the third drive motor and the fourth drive motor are all fixedly installed with driving gears, and a drive gear is movably installed inside the support cabinet, and the inside of the support cabinet is movable A chain fastening gear is installed.

优选的,所述碾压装置包括两块第一支撑板,两块所述第一支撑板的底部均固定安装在支撑柜体的顶部,两块所述第一支撑板的内部均活动安装有第一轴承板,所述第一轴承板的内部通过轴承活动安装有碾压辊,所述碾压辊的一端固定安装有第一从动齿轮,所述第三驱动电机驱动端的主动齿轮通过链条和传动齿轮与第一从动齿轮传动连接,且链条的外侧连接有链条紧固齿轮,所述第一轴承板的顶部固定安装有第一手转柄,所述第一支撑板的一侧固定安装有刮杆。Preferably, the rolling device includes two first support plates, the bottoms of the two first support plates are fixedly installed on the top of the support cabinet, and the interiors of the two first support plates are movably installed with A first bearing plate, the inside of the first bearing plate is movably installed with a rolling roller through a bearing, one end of the rolling roller is fixedly installed with a first driven gear, and the driving gear of the driving end of the third drive motor passes through the chain. and the transmission gear is connected with the first driven gear, and the outer side of the chain is connected with a chain fastening gear, the top of the first bearing plate is fixedly installed with a first handle, and one side of the first support plate is fixed A scraper bar is installed.

优选的,所述干燥装置包括电热扇,所述电热扇的外部固定安装有固定板,所述固定板的两侧均固定安装有第二支撑板,且第二支撑板的底部固定安装在支撑柜体的顶部。Preferably, the drying device includes an electric heating fan, a fixing plate is fixedly installed on the outside of the electric heating fan, a second supporting plate is fixedly installed on both sides of the fixing plate, and the bottom of the second supporting plate is fixedly installed on the supporting plate the top of the cabinet.

优选的,所述竖切装置包括两块第三支撑板,且两块第三支撑板的底部均固定安装在支撑柜体的顶部,两块所述第三支撑板的内部均活动安装有三个第二轴承板,所述第二轴承板的顶部固定安装有第二手转柄,所述第二轴承板的内部通过轴承固定安装有导向辊,所述第二轴承板的内部通过轴承固定安装有两根竖切辊,所述第三支撑板的一侧固定安装有保护板,所述导向辊和两根竖切辊的一端均固定安装有第二从动齿轮,所述第二驱动电机驱动端的主动齿轮通过链条与第二从动齿轮传动连接,且链条的外侧连接有链条紧固齿轮。Preferably, the vertical cutting device includes two third support plates, and the bottoms of the two third support plates are fixedly installed on the top of the support cabinet, and the interiors of the two third support plates are movably installed with three The second bearing plate, the top of the second bearing plate is fixedly installed with a second handle, the inside of the second bearing plate is fixedly installed with guide rollers through the bearing, and the inside of the second bearing plate is fixedly installed through the bearing There are two vertical cutting rollers, a protective plate is fixedly installed on one side of the third support plate, a second driven gear is fixedly installed on one end of the guide roller and the two vertical cutting rollers, and the second driving motor The driving gear at the driving end is connected with the second driven gear through a chain, and the outer side of the chain is connected with a chain fastening gear.

优选的,所述防拱装置包括两块第四支撑板,两块所述第四支撑板的底部均固定安装在支撑柜体的顶部,两块所述第四支撑板的内部均活动安装左右第三轴承板,所述第三轴承板的顶部固定安装有第三手转柄,所述第三轴承板的相对面固定安装有防拱板,所述第三轴承板的内部通过轴承固定安装有四根防拱辊,四根所述防拱辊的一端均固定安红钻骨偶第三从动齿轮,所述第一驱动电机驱动端的主动齿轮通过链条与第三从动齿轮传动连接,且链条的外侧连接有链条紧固齿轮。Preferably, the anti-arch device includes two fourth support plates, the bottoms of the two fourth support plates are fixedly installed on the top of the support cabinet, and the interiors of the two fourth support plates are movably installed on the left and right sides The third bearing plate, the top of the third bearing plate is fixedly installed with a third handle, the opposite surface of the third bearing plate is fixedly installed with an anti-arching plate, and the interior of the third bearing plate is fixedly installed through the bearing There are four anti-arch rollers, one end of the four anti-arch rollers is fixed with the third driven gear of the red diamond bone pair, and the driving gear of the driving end of the first driving motor is connected with the third driven gear through a chain. And the outer side of the chain is connected with a chain fastening gear.

优选的,所述横切装置包括第五驱动电机,所述第五驱动电机的驱动端固定连接有减速器,所述减速器的输出端固定安装有转盘,所述转盘的另一侧固定安装有第一转杆,所述第一转杆的外侧铰接有铰接杆,所述减速器的底部固定安装有支撑框,所述支撑框的底部固定安装在支撑柜体的顶部,所述支撑框的一侧固定安装有限位保护板,所述限位保护板的内部活动安装有横切刀,所述横切刀的一侧固定安装有第二转杆,所述铰接杆远离第一转杆的一端铰接在第二转杆的外侧。Preferably, the cross-cutting device includes a fifth drive motor, the drive end of the fifth drive motor is fixedly connected with a reducer, the output end of the reducer is fixedly installed with a turntable, and the other side of the turntable is fixedly installed There is a first rotating rod, the outer side of the first rotating rod is hinged with a hinge rod, the bottom of the reducer is fixedly installed with a support frame, the bottom of the support frame is fixedly installed on the top of the support cabinet, the support frame A limit protection board is fixedly installed on one side of the limit protection board, a transverse cutter is movably installed inside the limit protection board, and a second rotating rod is fixedly installed on one side of the transverse cutter, and the hinge rod is far away from the first rotation rod One end is hinged on the outside of the second rotating rod.

优选的,所述传输辊的一端固定安装有第四从动齿轮,所述第四驱动电机驱动端的主动齿轮通过链条与第四从动齿轮传动连接。Preferably, a fourth driven gear is fixedly installed at one end of the transmission roller, and the driving gear at the driving end of the fourth driving motor is connected to the fourth driven gear through a chain.

优选的,所述钢板放置框内部开设有钢板放置槽,且钢板活动安装在钢板放置槽的内部,所述钢板的顶部与传输带相接触。Preferably, a steel plate placing slot is opened inside the steel plate placing frame, and the steel plate is movably installed inside the steel plate placing slot, and the top of the steel plate is in contact with the conveyor belt.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

通过在传输带的顶部设置防拱装置和在传输带的底部设置钢板,来防止在大块的花生糖食品在经过横切刀时出现起拱的现象,防拱装置包括防拱辊和防拱板,防拱辊有四根,且四根防拱辊呈斜线型排列,逐渐缩小与传输带之间的距离,配合传输带底部的钢板,从而对传输原料进行逐渐压缩,防止单个压辊一次性压缩度过大导致起拱,另外防拱板延伸至横切刀的正前方,配合传输带底部的钢板可以将传输食品限制在一定的厚度,从而防止在横切时原料起拱,从而提高产品的规格成型度,减少原料的浪费。By arranging an anti-arching device at the top of the conveyor belt and a steel plate at the bottom of the conveyor belt, the phenomenon of arching when the large pieces of peanut candy food passes through the cross-cutting knife is prevented. The anti-arching device includes an anti-arching roller and an anti-arching roller. There are four anti-arching rollers, and the four anti-arching rollers are arranged in a diagonal line, gradually reducing the distance from the conveyor belt, and matching the steel plate at the bottom of the conveyor belt, so as to gradually compress the conveying material and prevent a single pressing roller. Excessive compression at one time leads to arching. In addition, the anti-arching plate extends to the front of the cross-cutting knife. The steel plate at the bottom of the conveyor belt can limit the conveyed food to a certain thickness, so as to prevent the raw materials from arching during cross-cutting. Improve product specification and formability and reduce waste of raw materials.

附图说明Description of drawings

图1为本发明的立体外观结构示意图;Fig. 1 is the three-dimensional appearance structure schematic diagram of the present invention;

图2为本发明的局部剖视结构示意图;Fig. 2 is the partial sectional structure schematic diagram of the present invention;

图3为本发明的传输带立体结构示意图;3 is a schematic diagram of the three-dimensional structure of the transmission belt of the present invention;

图4为本发明的防拱装置立体结构示意图;4 is a schematic diagram of the three-dimensional structure of the anti-arch device of the present invention;

图5为本发明的横切装置立体结构示意图;Fig. 5 is the three-dimensional structure schematic diagram of the cross-cutting device of the present invention;

图6为本发明的竖切装置立体结构示意图;FIG. 6 is a schematic three-dimensional structure diagram of the vertical cutting device of the present invention;

图7为本发明的碾压装置立体结构示意图;Fig. 7 is the three-dimensional structure schematic diagram of the rolling device of the present invention;

图8为本发明的干燥装置立体结构示意图。FIG. 8 is a schematic diagram of the three-dimensional structure of the drying device of the present invention.

图中:1、支撑柜体;2、下料斗;3、碾压装置;301、第一支撑板;302、第一轴承板;303、碾压辊;304、第一从动齿轮;305、第一手转柄;306、刮杆;4、干燥装置;401、第二支撑板;402、固定板;403、电热扇;5、竖切装置;501、第三支撑板;502、第二轴承板;503、第二手转柄;504、保护板;505、竖切辊;506、第二从动齿轮;507、导向辊;6、防拱装置;601、第四支撑板;602、防拱辊;603、第三轴承板;604、第三手转柄;605、防拱板;606、第三从动齿轮;7、横切装置;701、支撑框;702、减速器;703、第五驱动电机;704、转盘;705、第一转杆;706、铰接杆;707、第二转杆;708、限位保护板;709、横切刀;8、控制台;9、传输带;10、防偏板;11、第一驱动电机;12、第二驱动电机;13、第三驱动电机;14、主动齿轮;15、链条紧固齿轮;16、传动齿轮;17、第四驱动电机;18、传输辊;19、第四从动齿轮;20、钢板放置框;21、钢板。In the figure: 1. Supporting cabinet; 2. Lower hopper; 3. Rolling device; 301, First supporting plate; 302, First bearing plate; 303, Rolling roller; 304, First driven gear; 305, 1st hand turning handle; 306, scraper; 4, drying device; 401, second support plate; 402, fixing plate; 403, electric heating fan; 5, vertical cutting device; 501, third support plate; 502, second Bearing plate; 503, second hand handle; 504, protection plate; 505, vertical cutting roller; 506, second driven gear; 507, guide roller; 6, anti-arch device; 601, fourth support plate; 602, Anti-arch roller; 603, the third bearing plate; 604, the third handle; 605, the anti-arch plate; 606, the third driven gear; 7, the cross-cutting device; 701, the support frame; 702, the reducer; 703 704, the turntable; 705, the first lever; 706, the hinge lever; 707, the second lever; 708, the limit protection plate; 709, the cross cutter; 8, the console; 9, the transmission belt; 10, anti-deflection plate; 11, first drive motor; 12, second drive motor; 13, third drive motor; 14, driving gear; 15, chain fastening gear; 16, transmission gear; 17, fourth Drive motor; 18. Transmission roller; 19. Fourth driven gear; 20. Steel plate placing frame; 21. Steel plate.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-8,本发明提供一种技术方案:一种全自动切块机,包括支撑柜体1,支撑柜体1的顶部安装有下料斗2,支撑柜体1的顶部固定安装有碾压装置3,支撑柜体1的顶部固定安装有干燥装置4,支撑柜体1的顶部固定安装有竖切装置5,支撑柜体1的顶部固定安装有防拱装置6,支撑柜体1的顶部固定安装有横切装置7,支撑柜体1的背部固定安装有控制台8,支撑柜体1的顶部固定安装有防偏板10,支撑柜体1的内侧活动安装有两根传输辊18,两根传输辊18的外侧套接有传输带9,支撑柜体1的内部固定安装有钢板放置框20,钢板放置框20的内部活动安装有钢板21,支撑柜体1的内部固定安装有第一驱动电机11,支撑柜体1的内部固定安装有第二驱动电机12,支撑柜体1的内部固定安装有第三驱动电机13,支撑柜体1的内部固定安装有第四驱动电机17,第一驱动电机11、第二驱动电机12、第三驱动电机13和第四驱动电机17的驱动端均固定安装有主动齿轮14,支撑柜体1的内部活动安装有传动齿轮16,支撑柜体1的内部活动安装有链条紧固齿轮15。1-8, the present invention provides a technical solution: a fully automatic dicing machine, comprising a support cabinet 1, a lower hopper 2 is installed on the top of the support cabinet 1, and a top of the support cabinet 1 is fixedly installed with a The rolling device 3, the drying device 4 is fixedly installed on the top of the supporting cabinet 1, the vertical cutting device 5 is fixedly installed on the top of the supporting cabinet 1, the anti-arching device 6 is fixedly installed on the top of the supporting cabinet 1, and the supporting cabinet 1 A cross-cutting device 7 is fixedly installed on the top of the supporting cabinet 1, a console 8 is fixedly installed on the back of the supporting cabinet 1, an anti-deflection plate 10 is fixedly installed on the top of the supporting cabinet 1, and two transfer rollers are movably installed on the inner side of the supporting cabinet 1. 18. The outer side of the two transfer rollers 18 is sleeved with a conveyor belt 9, a steel plate placing frame 20 is fixedly installed inside the supporting cabinet 1, and a steel plate 21 is movably installed inside the steel plate placing frame 20, and the interior of the supporting cabinet 1 is fixedly installed There is a first drive motor 11 , a second drive motor 12 is fixedly installed inside the support cabinet 1 , a third drive motor 13 is fixedly installed inside the support cabinet 1 , and a fourth drive motor is fixed inside the support cabinet 1 17. The drive ends of the first drive motor 11, the second drive motor 12, the third drive motor 13 and the fourth drive motor 17 are all fixedly installed with the driving gear 14, and the inside of the support cabinet 1 is movably installed with the transmission gear 16. A chain fastening gear 15 is movably installed inside the cabinet 1 .

本实施方案中,外接电源后,通过控制台8开启第四驱动电机17,第四驱动电机17驱动端带动主动齿轮14转动,主动齿轮14带动第四从动齿轮19转动,从而带动传输辊18转动,带动传输带9开始运作,然后通过下料斗2进行下料,通过控制台8开启第三驱动电机13,第三驱动电机13驱动端带动主动齿轮14转动,主动齿轮14通过链条和传动齿轮16带动第一从动齿轮304转动,从而带动碾压辊303转动,对通过传输带9传输而来的原料进行碾压,通过控制台8开启电热扇403,电热扇403对通过传输带9传输而来的碾压后的原料进行干燥,通过控制台8开启第二驱动电机12,第二驱动电机12驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第二从动齿轮506转动,从而带动竖切辊505和导向辊507转动,对通过传输带9传输而来原料进行竖切,使原料成为条状,与此同时电热扇403原料进行再次干燥,通过控制台8开启第一驱动电机11,第一驱动电机11驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第三从动齿轮606转动,从而带动防拱辊602转动,防拱辊602有四根,且四根防拱辊602呈斜线型排列,逐渐缩小与传输带9之间的距离,配合传输带9底部的钢板21,从而对传输原料进行逐渐压缩,防止单个压辊一次性压缩度过大导致原料起拱,另外防拱板605延伸至横切刀709的正前方,配合传输带9底部的钢板21可以将传输原料限制在一定的厚度,从而防止在横切时原料起拱,从而提高产品的规格成型度,减少原料的浪费,通过控制台8开启第五驱动电机703,第五驱动电机703的驱动端经减速器702减速后带动转盘704转动,在第一转杆705、铰接杆706和第二转杆707的配合下,可以带动横切刀709在限位保护板708的内部反复上下运动,实现对原料进行横切成块,与此同时电热扇403原料进行最终干燥,人工对加工完毕后的原料进行收集和筛选,剔除不合格产品,合格产品进行其他加工步骤。In this embodiment, after the external power supply, the fourth driving motor 17 is turned on through the console 8, the driving end of the fourth driving motor 17 drives the driving gear 14 to rotate, and the driving gear 14 drives the fourth driven gear 19 to rotate, thereby driving the transmission roller 18 The rotation drives the conveyor belt 9 to start to operate, and then the material is unloaded through the unloading hopper 2, and the third drive motor 13 is turned on through the console 8. The drive end of the third drive motor 13 drives the driving gear 14 to rotate, and the driving gear 14 passes through the chain and the transmission gear. 16 drives the first driven gear 304 to rotate, thereby driving the rolling roller 303 to rotate, rolling the raw materials transmitted through the conveyor belt 9, and turning on the electric heating fan 403 through the console 8, and the electric heating fan 403 is transported through the conveyor belt 9. The raw material after rolling is dried, and the second driving motor 12 is turned on through the console 8. The driving end of the second driving motor 12 drives the driving gear 14 to rotate, and the driving gear 14 drives the second driven gear 506 to rotate through the chain. The vertical cutting roller 505 and the guide roller 507 are driven to rotate, and the raw materials conveyed by the conveyor belt 9 are vertically cut to make the raw materials into strips. At the same time, the raw materials are dried again by the electric heating fan 403, and the first drive motor is turned on through the console 8. 11. The driving end of the first drive motor 11 drives the driving gear 14 to rotate, and the driving gear 14 drives the third driven gear 606 to rotate through the chain, thereby driving the anti-arching roller 602 to rotate. There are four anti-arching rollers 602 and four anti-arching rollers. The rollers 602 are arranged in an oblique line, gradually reducing the distance from the conveyor belt 9, and cooperate with the steel plate 21 at the bottom of the conveyor belt 9, so as to gradually compress the conveyed raw materials, so as to prevent the raw material from arching due to excessive compression of a single pressing roller at one time In addition, the anti-arching plate 605 extends to the front of the cross-cutting knife 709, and the steel plate 21 at the bottom of the conveyor belt 9 can limit the conveyed raw material to a certain thickness, thereby preventing the raw material from arching during cross-cutting, thereby improving the specification of the product. To reduce the waste of raw materials, the fifth drive motor 703 is turned on through the console 8, and the drive end of the fifth drive motor 703 is decelerated by the reducer 702 to drive the turntable 704 to rotate. With the cooperation of the rotating rod 707, the cross-cutting knife 709 can be driven to move up and down repeatedly inside the limit protection plate 708 to realize the cross-cutting of the raw materials. The raw materials are collected and screened, the unqualified products are eliminated, and the qualified products are subjected to other processing steps.

具体的,碾压装置3包括两块第一支撑板301,两块第一支撑板301的底部均固定安装在支撑柜体1的顶部,两块第一支撑板301的内部均活动安装有第一轴承板302,第一轴承板302的内部通过轴承活动安装有碾压辊303,碾压辊303的一端固定安装有第一从动齿轮304,第三驱动电机13驱动端的主动齿轮14通过链条和传动齿轮16与第一从动齿轮304传动连接,且链条的外侧连接有链条紧固齿轮15,第一轴承板302的顶部固定安装有第一手转柄305,第一支撑板301的一侧固定安装有刮杆306。Specifically, the rolling device 3 includes two first support plates 301 , the bottoms of the two first support plates 301 are fixedly installed on the top of the support cabinet 1 , and the inside of the two first support plates 301 are movably installed with first support plates 301 . A bearing plate 302, the inside of the first bearing plate 302 is movably mounted with a rolling roller 303 through a bearing, one end of the rolling roller 303 is fixedly mounted with a first driven gear 304, and the driving gear 14 at the driving end of the third drive motor 13 passes through a chain And the transmission gear 16 is connected with the first driven gear 304, and the chain fastening gear 15 is connected to the outside of the chain. The top of the first bearing plate 302 is fixedly installed with the first handle 305. A scraper bar 306 is fixedly mounted on the side.

本实施例中,可通过转动第一手转柄305调节碾压辊303的高度,并通过调节链条紧固齿轮15的位置调节链条的松紧,第三驱动电机13驱动端带动主动齿轮14转动,主动齿轮14通过链条和传动齿轮16带动第一从动齿轮304转动,从而带动碾压辊303转动,对通过传输带9传输而来的原料进行碾压。In this embodiment, the height of the rolling roller 303 can be adjusted by rotating the first handle 305, and the tightness of the chain can be adjusted by adjusting the position of the chain fastening gear 15, and the driving end of the third driving motor 13 drives the driving gear 14 to rotate, The driving gear 14 drives the first driven gear 304 to rotate through the chain and the transmission gear 16 , thereby driving the rolling roller 303 to rotate, and rolls the raw material conveyed by the conveyor belt 9 .

具体的,干燥装置4包括电热扇403,电热扇403的外部固定安装有固定板402,固定板402的两侧均固定安装有第二支撑板401,且第二支撑板401的底部固定安装在支撑柜体1的顶部。Specifically, the drying device 4 includes an electric heating fan 403 , a fixing plate 402 is fixedly installed on the outside of the electric heating fan 403 , a second supporting plate 401 is fixedly installed on both sides of the fixing plate 402 , and the bottom of the second supporting plate 401 is fixedly installed on the Support the top of the cabinet 1.

本实施例中,电热扇403对通过传输带9传输而来的原料进行干燥。In this embodiment, the electric heating fan 403 dries the raw material conveyed by the conveyor belt 9 .

具体的,可通过转动第二手转柄503调节导向辊507和两根竖切辊505的高度,并通过调节链条紧固齿轮15的位置调节链条的松紧,竖切装置5包括两块第三支撑板501,且两块第三支撑板501的底部均固定安装在支撑柜体1的顶部,两块第三支撑板501的内部均活动安装有三个第二轴承板502,第二轴承板502的顶部固定安装有第二手转柄503,第二轴承板502的内部通过轴承固定安装有导向辊507,第二轴承板502的内部通过轴承固定安装有两根竖切辊505,第三支撑板501的一侧固定安装有保护板504,导向辊507和两根竖切辊505的一端均固定安装有第二从动齿轮506,第二驱动电机12驱动端的主动齿轮14通过链条与第二从动齿轮506传动连接,且链条的外侧连接有链条紧固齿轮15。Specifically, the height of the guide roller 507 and the two vertical cutting rollers 505 can be adjusted by rotating the second handle 503, and the tightness of the chain can be adjusted by adjusting the position of the chain fastening gear 15. The vertical cutting device 5 includes two third Support plates 501, and the bottoms of the two third support plates 501 are fixedly installed on the top of the support cabinet 1, and three second bearing plates 502 are movably installed inside the two third support plates 501. The second bearing plates 502 The top of the second bearing plate 502 is fixedly installed with a second hand turning handle 503, the inside of the second bearing plate 502 is fixedly installed with guide rollers 507 through bearings, and the inside of the second bearing plate 502 is fixedly installed with two vertical cutting rollers 505 through bearings, and the third support A protection plate 504 is fixedly installed on one side of the plate 501, a second driven gear 506 is fixedly installed at one end of the guide roller 507 and the two vertical cutting rollers 505, and the driving gear 14 at the driving end of the second driving motor 12 is connected to the second driven gear 14 through a chain. The driven gear 506 is drivingly connected, and the chain fastening gear 15 is connected to the outside of the chain.

本实施例中,第二驱动电机12驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第二从动齿轮506转动,从而带动竖切辊505和导向辊507转动,对通过传输带9传输而来原料进行竖切,使原料成为条状。In this embodiment, the driving end of the second drive motor 12 drives the driving gear 14 to rotate, and the driving gear 14 drives the second driven gear 506 to rotate through the chain, thereby driving the vertical cutting roller 505 and the guide roller 507 to rotate. The raw materials are cut vertically to make the raw materials into strips.

具体的,防拱装置6包括两块第四支撑板601,两块第四支撑板601的底部均固定安装在支撑柜体1的顶部,两块第四支撑板601的内部均活动安装左右第三轴承板603,第三轴承板603的顶部固定安装有第三手转柄604,第三轴承板603的相对面固定安装有防拱板605,第三轴承板603的内部通过轴承固定安装有四根防拱辊602,四根防拱辊602的一端均固定安红钻骨偶第三从动齿轮606,第一驱动电机11驱动端的主动齿轮14通过链条与第三从动齿轮606传动连接,且链条的外侧连接有链条紧固齿轮15。Specifically, the anti-arching device 6 includes two fourth support plates 601, the bottoms of the two fourth support plates 601 are fixedly installed on the top of the supporting cabinet 1, and the inside of the two fourth support plates 601 are movably installed on the left and right Three bearing plates 603, a third handle 604 is fixedly installed on the top of the third bearing plate 603, an anti-arching plate 605 is fixedly installed on the opposite surface of the third bearing plate 603, and the inside of the third bearing plate 603 is fixedly installed through the bearing Four anti-arch rollers 602, one end of the four anti-arch rollers 602 is fixed with a third driven gear 606 of a red diamond bone pair, and the driving gear 14 at the driving end of the first drive motor 11 is connected to the third driven gear 606 through a chain drive. , and a chain tightening gear 15 is connected to the outside of the chain.

本实施例中,可通过转动第三手转柄604调节防拱辊602的高度,并通过调节链条紧固齿轮15的位置调节链条的松紧,第一驱动电机11驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第三从动齿轮606转动,从而带动防拱辊602转动,防拱辊602有四根,且四根防拱辊602呈斜线型排列,逐渐缩小与传输带9之间的距离,配合传输带9底部的钢板21,从而对传输原料进行逐渐压缩,防止单个压辊一次性压缩度过大导致原料起拱,另外防拱板605延伸至横切刀709的正前方,配合传输带9底部的钢板21可以将传输原料限制在一定的厚度,从而防止在横切时原料起拱,从而提高产品的规格成型度,减少原料的浪费。In this embodiment, the height of the anti-arching roller 602 can be adjusted by rotating the third handle 604, and the tightness of the chain can be adjusted by adjusting the position of the chain fastening gear 15. The driving end of the first driving motor 11 drives the driving gear 14 to rotate, The driving gear 14 drives the third driven gear 606 to rotate through the chain, thereby driving the anti-arching rollers 602 to rotate. There are four anti-arching rollers 602, and the four anti-arching rollers 602 are arranged in an oblique line, gradually narrowing to the transmission belt 9. The distance between the two is matched with the steel plate 21 at the bottom of the conveyor belt 9, so as to gradually compress the conveyed raw materials to prevent the raw material from arching due to excessive compression of a single pressing roller at one time, and the anti-arching plate 605 extends to the front of the cross-cutting knife 709 , The steel plate 21 at the bottom of the conveyor belt 9 can limit the conveying raw material to a certain thickness, so as to prevent the raw material from arching during cross-cutting, thereby improving the specification and forming degree of the product and reducing the waste of raw materials.

具体的,横切装置7包括第五驱动电机703,第五驱动电机703的驱动端固定连接有减速器702,减速器702的输出端固定安装有转盘704,转盘704的另一侧固定安装有第一转杆705,第一转杆705的外侧铰接有铰接杆706,减速器702的底部固定安装有支撑框701,支撑框701的底部固定安装在支撑柜体1的顶部,支撑框701的一侧固定安装有限位保护板708,限位保护板708的内部活动安装有横切刀709,横切刀709的一侧固定安装有第二转杆707,铰接杆706远离第一转杆705的一端铰接在第二转杆707的外侧。Specifically, the cross-cutting device 7 includes a fifth drive motor 703, the drive end of the fifth drive motor 703 is fixedly connected with a reducer 702, the output end of the reducer 702 is fixedly installed with a turntable 704, and the other side of the turntable 704 is fixedly installed with a The first rotating rod 705, the outer side of the first rotating rod 705 is hinged with a hinge rod 706, the bottom of the reducer 702 is fixedly installed with a support frame 701, the bottom of the support frame 701 is fixedly installed on the top of the support cabinet 1, and the bottom of the support frame 701 is fixedly installed. A limit protection plate 708 is fixedly installed on one side, a transverse cutter 709 is movably installed inside the limit protection plate 708, a second rotation rod 707 is fixedly installed on one side of the transverse cutter 709, and the hinge rod 706 is away from the first rotation rod 705 One end is hinged to the outside of the second rotating rod 707 .

本实施例中,第五驱动电机703的驱动端经减速器702减速后带动转盘704转动,在第一转杆705、铰接杆706和第二转杆707的配合下,可以带动横切刀709在限位保护板708的内部反复上下运动,实现对原料进行横切成块。In this embodiment, the drive end of the fifth drive motor 703 drives the turntable 704 to rotate after being decelerated by the speed reducer 702 . With the cooperation of the first rotating rod 705 , the hinge rod 706 and the second rotating rod 707 , it can drive the cross-cutting knife 709 Repeated up and down movement inside the limit protection plate 708 realizes cross-cutting the raw material into blocks.

具体的,传输辊18的一端固定安装有第四从动齿轮19,第四驱动电机17驱动端的主动齿轮14通过链条与第四从动齿轮19传动连接。Specifically, a fourth driven gear 19 is fixedly installed at one end of the transmission roller 18 , and the driving gear 14 at the driving end of the fourth driving motor 17 is connected to the fourth driven gear 19 through a chain.

本实施例中,第四驱动电机17驱动端带动主动齿轮14转动,主动齿轮14带动第四从动齿轮19转动,从而带动传输辊18转动,带动传输带9开始运作。In this embodiment, the driving end of the fourth driving motor 17 drives the driving gear 14 to rotate, and the driving gear 14 drives the fourth driven gear 19 to rotate, thereby driving the transmission roller 18 to rotate, and driving the transmission belt 9 to start running.

具体的,钢板放置框20内部开设有钢板放置槽,且钢板21活动安装在钢板放置槽的内部,所述钢板21的顶部与传输带9相接触。Specifically, the steel plate placement frame 20 is provided with a steel plate placement slot, and the steel plate 21 is movably installed inside the steel plate placement slot, and the top of the steel plate 21 is in contact with the conveyor belt 9 .

本实施例中,钢板21为传输带9提供支撑力,防止传输带9发生形变,导致原料起拱。In this embodiment, the steel plate 21 provides a supporting force for the conveyor belt 9 to prevent the conveyor belt 9 from being deformed and causing the raw material to arch.

本发明的工作原理及使用流程:外接电源后,通过控制台8开启第四驱动电机17,第四驱动电机17驱动端带动主动齿轮14转动,主动齿轮14带动第四从动齿轮19转动,从而带动传输辊18转动,带动传输带9开始运作,然后通过下料斗2进行下料,通过控制台8开启第三驱动电机13,第三驱动电机13驱动端带动主动齿轮14转动,主动齿轮14通过链条和传动齿轮16带动第一从动齿轮304转动,从而带动碾压辊303转动,对通过传输带9传输而来的原料进行碾压,通过控制台8开启电热扇403,电热扇403对通过传输带9传输而来的碾压后的原料进行干燥,通过控制台8开启第二驱动电机12,第二驱动电机12驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第二从动齿轮506转动,从而带动竖切辊505和导向辊507转动,对通过传输带9传输而来原料进行竖切,使原料成为条状,与此同时电热扇403原料进行再次干燥,通过控制台8开启第一驱动电机11,第一驱动电机11驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第三从动齿轮606转动,从而带动防拱辊602转动,防拱辊602有四根,且四根防拱辊602呈斜线型排列,逐渐缩小与传输带9之间的距离,配合传输带9底部的钢板21,从而对传输原料进行逐渐压缩,防止单个压辊一次性压缩度过大导致原料起拱,另外防拱板605延伸至横切刀709的正前方,配合传输带9底部的钢板21可以将传输原料限制在一定的厚度,从而防止在横切时原料起拱,从而提高产品的规格成型度,减少原料的浪费,通过控制台8开启第五驱动电机703,第五驱动电机703的驱动端经减速器702减速后带动转盘704转动,在第一转杆705、铰接杆706和第二转杆707的配合下,可以带动横切刀709在限位保护板708的内部反复上下运动,实现对原料进行横切成块,与此同时电热扇403原料进行最终干燥,人工对加工完毕后的原料进行收集和筛选,剔除不合格产品,合格产品进行其他加工步骤。The working principle and use process of the present invention: after connecting the power supply, the fourth driving motor 17 is turned on through the console 8, the driving end of the fourth driving motor 17 drives the driving gear 14 to rotate, and the driving gear 14 drives the fourth driven gear 19 to rotate, thereby The transmission roller 18 is driven to rotate, the transmission belt 9 is driven to start operation, and then the material is unloaded through the unloading hopper 2, and the third drive motor 13 is turned on through the console 8. The drive end of the third drive motor 13 drives the driving gear 14 to rotate, and the driving gear 14 passes through The chain and the transmission gear 16 drive the first driven gear 304 to rotate, thereby driving the rolling roller 303 to rotate, rolling the raw materials transmitted through the conveyor belt 9, and turning on the electric heating fan 403 through the console 8, and the electric heating fan 403 passes through The rolled raw material transmitted by the conveyor belt 9 is dried, and the second driving motor 12 is turned on through the console 8. The driving end of the second driving motor 12 drives the driving gear 14 to rotate, and the driving gear 14 drives the second driven gear through the chain. 506 rotates, thereby driving the vertical cutting roller 505 and the guide roller 507 to rotate, and vertically cutting the raw materials conveyed by the conveyor belt 9 to make the raw materials into strips. The first driving motor 11, the driving end of the first driving motor 11 drives the driving gear 14 to rotate, and the driving gear 14 drives the third driven gear 606 to rotate through the chain, thereby driving the anti-arch roller 602 to rotate. There are four anti-arch rollers 602, and The four anti-arching rollers 602 are arranged in an oblique line, gradually reducing the distance from the conveyor belt 9, and cooperate with the steel plate 21 at the bottom of the conveyor belt 9, so as to gradually compress the conveying raw materials, preventing a single pressing roller from compressing too much at one time In addition, the anti-arching plate 605 extends to the front of the cross-cutting knife 709, and the steel plate 21 at the bottom of the conveyor belt 9 can limit the conveyed raw material to a certain thickness, thereby preventing the raw material from arching during cross-cutting, thereby improving The specification and forming degree of the product can reduce the waste of raw materials. The fifth drive motor 703 is turned on through the console 8. The drive end of the fifth drive motor 703 is decelerated by the reducer 702 and drives the turntable 704 to rotate. Under the cooperation of 706 and the second rotating rod 707, the cross-cutting knife 709 can be driven to move up and down repeatedly inside the limit protection plate 708 to realize the cross-cutting of the raw materials. The raw materials after processing are collected and screened, the unqualified products are eliminated, and the qualified products are subjected to other processing steps.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (8)

1.一种全自动切块机,包括支撑柜体(1),其特征在于:所述支撑柜体(1)的顶部安装有下料斗(2),所述支撑柜体(1)的顶部固定安装有碾压装置(3),所述支撑柜体(1)的顶部固定安装有干燥装置(4),所述支撑柜体(1)的顶部固定安装有竖切装置(5),所述支撑柜体(1)的顶部固定安装有防拱装置(6),所述支撑柜体(1)的顶部固定安装有横切装置(7),所述支撑柜体(1)的背部固定安装有控制台(8),所述支撑柜体(1)的顶部固定安装有防偏板(10),所述支撑柜体(1)的内侧活动安装有两根传输辊(18),两根所述传输辊(18)的外侧套接有传输带(9),所述支撑柜体(1)的内部固定安装有钢板放置框(20),所述钢板放置框(20)的内部活动安装有钢板(21),所述支撑柜体(1)的内部固定安装有第一驱动电机(11),所述支撑柜体(1)的内部固定安装有第二驱动电机(12),所述支撑柜体(1)的内部固定安装有第三驱动电机(13),所述支撑柜体(1)的内部固定安装有第四驱动电机(17),所述第一驱动电机(11)、第二驱动电机(12)、第三驱动电机(13)和第四驱动电机(17)的驱动端均固定安装有主动齿轮(14),所述支撑柜体(1)的内部活动安装有传动齿轮(16),所述支撑柜体(1)的内部活动安装有链条紧固齿轮(15)。1. A fully automatic dicing machine, comprising a support cabinet (1), characterized in that: a lower hopper (2) is installed on the top of the support cabinet (1), and the top of the support cabinet (1) is provided with a lower hopper (2). A rolling device (3) is fixedly installed, a drying device (4) is fixedly installed on the top of the support cabinet (1), and a vertical cutting device (5) is fixedly installed on the top of the support cabinet (1). An anti-arching device (6) is fixedly installed on the top of the supporting cabinet (1), a cross-cutting device (7) is fixedly installed on the top of the supporting cabinet (1), and the back of the supporting cabinet (1) is fixed A console (8) is installed, an anti-deflection plate (10) is fixedly installed on the top of the support cabinet (1), and two transfer rollers (18) are movably installed on the inner side of the support cabinet (1). A transmission belt (9) is sleeved on the outer side of the transmission roller (18), a steel plate placing frame (20) is fixedly installed inside the supporting cabinet (1), and the interior of the steel plate placing frame (20) is movable. A steel plate (21) is installed, a first drive motor (11) is fixedly installed inside the support cabinet (1), and a second drive motor (12) is fixedly installed inside the support cabinet (1), so A third drive motor (13) is fixedly installed inside the support cabinet (1), a fourth drive motor (17) is fixedly installed inside the support cabinet (1), and the first drive motor (11) The driving ends of the second drive motor (12), the third drive motor (13) and the fourth drive motor (17) are all fixedly installed with a driving gear (14), and the inside of the support cabinet (1) is movably installed with A transmission gear (16), a chain fastening gear (15) is movably installed inside the support cabinet (1). 2.根据权利要求1所述的一种全自动切块机,其特征在于:所述碾压装置(3)包括两块第一支撑板(301),两块所述第一支撑板(301)的底部均固定安装在支撑柜体(1)的顶部,两块所述第一支撑板(301)的内部均活动安装有第一轴承板(302),所述第一轴承板(302)的内部通过轴承活动安装有碾压辊(303),所述碾压辊(303)的一端固定安装有第一从动齿轮(304),所述第三驱动电机(13)驱动端的主动齿轮(14)通过链条和传动齿轮(16)与第一从动齿轮(304)传动连接,且链条的外侧连接有链条紧固齿轮(15),所述第一轴承板(302)的顶部固定安装有第一手转柄(305),所述第一支撑板(301)的一侧固定安装有刮杆(306)。2. A fully automatic dicing machine according to claim 1, characterized in that: the rolling device (3) comprises two first support plates (301), and the two first support plates (301) ) are fixedly installed on the top of the support cabinet (1), and the inside of the two first support plates (301) are movably installed with first bearing plates (302), and the first bearing plates (302) A roller (303) is movably installed inside the roller through a bearing, one end of the roller (303) is fixedly mounted with a first driven gear (304), and the drive gear (304) at the driving end of the third drive motor (13) 14) The chain and the transmission gear (16) are connected to the first driven gear (304) in a driving manner, and the outer side of the chain is connected with a chain fastening gear (15), and the top of the first bearing plate (302) is fixedly mounted with a A first hand turning handle (305), a scraper rod (306) is fixedly installed on one side of the first support plate (301). 3.根据权利要求1所述的一种全自动切块机,其特征在于:所述干燥装置(4)包括电热扇(403),所述电热扇(403)的外部固定安装有固定板(402),所述固定板(402)的两侧均固定安装有第二支撑板(401),且第二支撑板(401)的底部固定安装在支撑柜体(1)的顶部。3. A fully automatic dicing machine according to claim 1, characterized in that: the drying device (4) comprises an electric heating fan (403), and a fixing plate (403) is fixedly installed on the outside of the electric heating fan (403). 402), second support plates (401) are fixedly installed on both sides of the fixing plate (402), and the bottom of the second support plate (401) is fixedly installed on the top of the support cabinet (1). 4.根据权利要求1所述的一种全自动切块机,其特征在于:所述竖切装置(5)包括两块第三支撑板(501),且两块第三支撑板(501)的底部均固定安装在支撑柜体(1)的顶部,两块所述第三支撑板(501)的内部均活动安装有三个第二轴承板(502),所述第二轴承板(502)的顶部固定安装有第二手转柄(503),所述第二轴承板(502)的内部通过轴承固定安装有导向辊(507),所述第二轴承板(502)的内部通过轴承固定安装有两根竖切辊(505),所述第三支撑板(501)的一侧固定安装有保护板(504),所述导向辊(507)和两根竖切辊(505)的一端均固定安装有第二从动齿轮(506),所述第二驱动电机(12)驱动端的主动齿轮(14)通过链条与第二从动齿轮(506)传动连接,且链条的外侧连接有链条紧固齿轮(15)。4. A fully automatic dicing machine according to claim 1, characterized in that: the vertical cutting device (5) comprises two third support plates (501), and two third support plates (501) The bottoms of the two third support plates (501) are fixedly installed on the top of the support cabinet (1), and three second bearing plates (502) are movably installed inside the two third support plates (501). The second bearing plates (502) A second handle (503) is fixedly installed on the top of the second bearing plate (502), a guide roller (507) is fixedly installed inside the second bearing plate (502) through a bearing, and the inside of the second bearing plate (502) is fixed through a bearing Two vertical cutting rollers (505) are installed, one side of the third support plate (501) is fixedly installed with a protective plate (504), the guide roller (507) and one end of the two vertical cutting rollers (505) A second driven gear (506) is fixedly installed, and the driving gear (14) at the driving end of the second drive motor (12) is drivingly connected to the second driven gear (506) through a chain, and a chain is connected to the outside of the chain. Tighten the gear (15). 5.根据权利要求1所述的一种全自动切块机,其特征在于:所述防拱装置(6)包括两块第四支撑板(601),两块所述第四支撑板(601)的底部均固定安装在支撑柜体(1)的顶部,两块所述第四支撑板(601)的内部均活动安装左右第三轴承板(603),所述第三轴承板(603)的顶部固定安装有第三手转柄(604),所述第三轴承板(603)的相对面固定安装有防拱板(605),所述第三轴承板(603)的内部通过轴承固定安装有四根防拱辊(602),四根所述防拱辊(602)的一端均固定安红钻骨偶第三从动齿轮(606),所述第一驱动电机(11)驱动端的主动齿轮(14)通过链条与第三从动齿轮(606)传动连接,且链条的外侧连接有链条紧固齿轮(15)。5. A fully automatic dicing machine according to claim 1, characterized in that: the anti-arch device (6) comprises two fourth support plates (601), and two fourth support plates (601) ) are fixedly installed on the top of the support cabinet (1), and the inside of the two fourth support plates (601) are movably installed with left and right third bearing plates (603), and the third bearing plates (603) A third handle (604) is fixedly installed on the top of the third bearing plate (603), an anti-arch plate (605) is fixedly installed on the opposite surface of the third bearing plate (603), and the interior of the third bearing plate (603) is fixed by bearings Four anti-arching rollers (602) are installed, one end of the four anti-arching rollers (602) is fixed with the third driven gear (606) of the red diamond bone pair, and the driving end of the first driving motor (11) is fixed. The driving gear (14) is drivingly connected with the third driven gear (606) through a chain, and a chain fastening gear (15) is connected to the outside of the chain. 6.根据权利要求1所述的一种全自动切块机,其特征在于:所述横切装置(7)包括第五驱动电机(703),所述第五驱动电机(703)的驱动端固定连接有减速器(702),所述减速器(702)的输出端固定安装有转盘(704),所述转盘(704)的另一侧固定安装有第一转杆(705),所述第一转杆(705)的外侧铰接有铰接杆(706),所述减速器(702)的底部固定安装有支撑框(701),所述支撑框(701)的底部固定安装在支撑柜体(1)的顶部,所述支撑框(701)的一侧固定安装有限位保护板(708),所述限位保护板(708)的内部活动安装有横切刀(709),所述横切刀(709)的一侧固定安装有第二转杆(707),所述铰接杆(706)远离第一转杆(705)的一端铰接在第二转杆(707)的外侧。6. A fully automatic dicing machine according to claim 1, characterized in that: the cross-cutting device (7) comprises a fifth driving motor (703), and the driving end of the fifth driving motor (703) A speed reducer (702) is fixedly connected, the output end of the speed reducer (702) is fixedly installed with a turntable (704), and the other side of the turntable (704) is fixedly installed with a first rotating rod (705). A hinge rod (706) is hinged on the outer side of the first rotating rod (705), a support frame (701) is fixedly installed at the bottom of the reducer (702), and the bottom of the support frame (701) is fixedly installed on the support cabinet. At the top of (1), a limit protection plate (708) is fixedly installed on one side of the support frame (701), and a cross-cutting knife (709) is movably installed inside the limit protection plate (708). A second rotating rod (707) is fixedly installed on one side of the cutter (709), and one end of the hinge rod (706) away from the first rotating rod (705) is hinged to the outside of the second rotating rod (707). 7.根据权利要求1所述的一种全自动切块机,其特征在于:所述传输辊(18)的一端固定安装有第四从动齿轮(19),所述第四驱动电机(17)驱动端的主动齿轮(14)通过链条与第四从动齿轮(19)传动连接。7. The fully automatic dicing machine according to claim 1, wherein a fourth driven gear (19) is fixedly installed at one end of the transmission roller (18), and the fourth drive motor (17) ) The driving gear (14) at the driving end is drive-connected with the fourth driven gear (19) through a chain. 8.根据权利要求1所述的一种全自动切块机,其特征在于:所述钢板放置框(20)内部开设有钢板放置槽,且钢板(21)活动安装在钢板放置槽的内部,所述钢板(21)的顶部与传输带(9)相接触。8. A fully automatic dicing machine according to claim 1, characterized in that: the steel plate placing frame (20) is provided with a steel plate placing groove inside, and the steel plate (21) is movably installed inside the steel plate placing groove, The top of the steel plate (21) is in contact with the conveyor belt (9).
CN202010672097.6A 2020-07-14 2020-07-14 Full-automatic slabbing machine Pending CN111873049A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103029145A (en) * 2011-09-29 2013-04-10 江苏李工果蔬机械有限公司 Reciprocating fresh-cutting device
CN105643971A (en) * 2015-12-31 2016-06-08 天津市嘉轩纺织有限公司 Double-roll cotton pressing mechanism
CN106347782A (en) * 2016-11-22 2017-01-25 无锡当升智能装备科技有限公司 Packaging bag leveling mechanism for filling machine
CN206341887U (en) * 2016-09-26 2017-07-21 东莞爱尚菇食品科技有限公司 Guqima food processing integrated device
CN206795908U (en) * 2017-03-03 2017-12-26 蔡志祥 A kind of multifunctional food machinery cutter device
CN208743793U (en) * 2018-09-17 2019-04-16 天津市京创铝业有限公司 Open flat machine moving shear device
CN209756177U (en) * 2019-03-20 2019-12-10 西藏彩轮藏药有限公司 A flattening device for Tibetan medicine production materials
CN210634164U (en) * 2019-06-28 2020-05-29 无棣县华龙食品有限公司 Snack food dicer
CN212498088U (en) * 2020-07-14 2021-02-09 巢湖市磊成食品有限公司 Full-automatic slabbing machine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103029145A (en) * 2011-09-29 2013-04-10 江苏李工果蔬机械有限公司 Reciprocating fresh-cutting device
CN105643971A (en) * 2015-12-31 2016-06-08 天津市嘉轩纺织有限公司 Double-roll cotton pressing mechanism
CN206341887U (en) * 2016-09-26 2017-07-21 东莞爱尚菇食品科技有限公司 Guqima food processing integrated device
CN106347782A (en) * 2016-11-22 2017-01-25 无锡当升智能装备科技有限公司 Packaging bag leveling mechanism for filling machine
CN206795908U (en) * 2017-03-03 2017-12-26 蔡志祥 A kind of multifunctional food machinery cutter device
CN208743793U (en) * 2018-09-17 2019-04-16 天津市京创铝业有限公司 Open flat machine moving shear device
CN209756177U (en) * 2019-03-20 2019-12-10 西藏彩轮藏药有限公司 A flattening device for Tibetan medicine production materials
CN210634164U (en) * 2019-06-28 2020-05-29 无棣县华龙食品有限公司 Snack food dicer
CN212498088U (en) * 2020-07-14 2021-02-09 巢湖市磊成食品有限公司 Full-automatic slabbing machine

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