CN111873049A - Full-automatic slabbing machine - Google Patents
Full-automatic slabbing machine Download PDFInfo
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- CN111873049A CN111873049A CN202010672097.6A CN202010672097A CN111873049A CN 111873049 A CN111873049 A CN 111873049A CN 202010672097 A CN202010672097 A CN 202010672097A CN 111873049 A CN111873049 A CN 111873049A
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- 238000005520 cutting process Methods 0.000 claims abstract description 52
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 37
- 239000010959 steel Substances 0.000 claims abstract description 37
- 238000005096 rolling process Methods 0.000 claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 25
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 238000005485 electric heating Methods 0.000 claims description 13
- 210000000988 bone and bone Anatomy 0.000 claims description 3
- 229910003460 diamond Inorganic materials 0.000 claims description 3
- 239000010432 diamond Substances 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 38
- 235000013305 food Nutrition 0.000 abstract description 10
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- 235000010777 Arachis hypogaea Nutrition 0.000 abstract description 7
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- 235000009508 confectionery Nutrition 0.000 abstract description 7
- 235000020232 peanut Nutrition 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 6
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- 238000010586 diagram Methods 0.000 description 8
- 244000105624 Arachis hypogaea Species 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000574138 Ozothamnus diosmifolius Species 0.000 description 1
- 241000353135 Psenopsis anomala Species 0.000 description 1
- 244000000231 Sesamum indicum Species 0.000 description 1
- 235000003434 Sesamum indicum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 235000011950 custard Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G7/00—Other apparatus or process specially adapted for the chocolate or confectionery industry
- A23G7/02—Cooling or drying apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
- B26D3/20—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like using reciprocating knives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
- B26D2011/005—Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
本发明公开了一种全自动切块机,包括支撑柜体,支撑柜体的顶部安装有下料斗,支撑柜体的顶部固定安装有碾压装置,支撑柜体的顶部固定安装有干燥装置,支撑柜体的顶部固定安装有竖切装置,支撑柜体的顶部固定安装有防拱装置,支撑柜体的顶部固定安装有横切装置,支撑柜体的背部固定安装有控制台,支撑柜体的顶部固定安装有防偏板。通过在传输带的顶部设置防拱装置和在传输带的底部设置钢板,来防止在大块的花生糖食品在经过横切刀时出现起拱的现象,从而防止在横切时原料起拱,从而提高产品的规格成型度,减少原料的浪费。
The invention discloses an automatic dicing machine, which comprises a support cabinet, a lower hopper is installed on the top of the support cabinet, a rolling device is fixedly installed on the top of the support cabinet, and a drying device is fixedly installed on the top of the support cabinet. A vertical cutting device is fixedly installed on the top of the supporting cabinet, an anti-arching device is fixed on the top of the supporting cabinet, a cross-cutting device is fixed on the top of the supporting cabinet, and a console is fixed on the back of the supporting cabinet, which supports the cabinet. The top of the device is fixedly installed with an anti-deflection plate. By arranging an anti-arching device at the top of the conveyor belt and a steel plate at the bottom of the conveyor belt, the phenomenon of arching when the large piece of peanut candy food passes through the cross-cutting knife is prevented, thereby preventing the raw material from arching during cross-cutting. Thereby improving the product specification and forming degree and reducing the waste of raw materials.
Description
技术领域technical field
本发明属于食品生产技术领域,具体涉及一种全自动切块机。The invention belongs to the technical field of food production, and in particular relates to an automatic dicing machine.
背景技术Background technique
自动切块机是用于生产方块食品的,花生糖、花生酥、米花糖、蛋苕酥、玉米酥、芝麻片、瓜子酥、等长方块食品,熟制的食品物料混合倒入到入料口,然后通过躲到程序加工后,最后进行切料,切成块状,程序是压制后风机冷却然后竖切,然后再横切。The automatic dicing machine is used to produce square food, such as peanut candy, peanut cake, rice flower candy, egg custard cake, corn cake, sesame slice, melon seed cake, and equal-length square food. The cooked food materials are mixed and poured into the feed. Mouth, and then pass through the program to process, and finally cut the material and cut it into a block.
现有的自动切块机传送带质地较软,在大块的花生糖食品在经过横切刀时,因为传送带的质地较软以及横切刀前方的压辗的原因,会经常出现起拱的现象,导致切料前压制好的花生糖食品容易起拱,会造成很多不成规格的产品,导致原料的浪费,费时费力。The existing automatic dicing machine conveyor belt is soft in texture. When large pieces of peanut candy food pass through the cross-cutting knife, due to the soft texture of the conveyor belt and the rolling in front of the cross-cutting knife, the phenomenon of arching often occurs. , the peanut candy food that is pressed before cutting is easy to arch, which will cause many substandard products, resulting in waste of raw materials, time-consuming and labor-intensive.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种全自动切块机,以解决上述背景技术中提出现有的一种切块机在使用过程中,由于传送带质地较软,在大块的花生糖食品在经过横切刀时,会经常出现起拱的现象,从而导致造成很多不成规格产品的问题。The purpose of the present invention is to provide a fully automatic dicing machine, in order to solve the problem that the existing dicing machine proposed in the above-mentioned background technology, due to the soft texture of the conveyor belt, the large pieces of peanut candy food are passed through the horizontal direction. When cutting the knife, the phenomenon of arching often occurs, which leads to many problems of substandard products.
为实现上述目的,本发明提供如下技术方案:一种全自动切块机,包括支撑柜体,所述支撑柜体的顶部安装有下料斗,所述支撑柜体的顶部固定安装有碾压装置,所述支撑柜体的顶部固定安装有干燥装置,所述支撑柜体的顶部固定安装有竖切装置,所述支撑柜体的顶部固定安装有防拱装置,所述支撑柜体的顶部固定安装有横切装置,所述支撑柜体的背部固定安装有控制台,所述支撑柜体的顶部固定安装有防偏板,所述支撑柜体的内侧活动安装有两根传输辊,两根所述传输辊的外侧套接有传输带,所述支撑柜体的内部固定安装有钢板放置框,所述钢板放置框的内部活动安装有钢板,所述支撑柜体的内部固定安装有第一驱动电机,所述支撑柜体的内部固定安装有第二驱动电机,所述支撑柜体的内部固定安装有第三驱动电机,所述支撑柜体的内部固定安装有第四驱动电机,所述第一驱动电机、第二驱动电机、第三驱动电机和第四驱动电机的驱动端均固定安装有主动齿轮,所述支撑柜体的内部活动安装有传动齿轮,所述支撑柜体的内部活动安装有链条紧固齿轮。In order to achieve the above purpose, the present invention provides the following technical solutions: a fully automatic dicing machine, comprising a support cabinet, a lower hopper is installed on the top of the support cabinet, and a rolling device is fixedly installed on the top of the support cabinet , a drying device is fixedly installed on the top of the supporting cabinet, a vertical cutting device is fixedly installed on the top of the supporting cabinet, an anti-arching device is fixedly installed on the top of the supporting cabinet, and the top of the supporting cabinet is fixed A cross-cutting device is installed, a console is fixedly installed on the back of the support cabinet, an anti-deflection plate is fixedly installed on the top of the support cabinet, and two transfer rollers are movably installed on the inner side of the support cabinet. The outer side of the transmission roller is sleeved with a transmission belt, the inside of the support cabinet is fixedly installed with a steel plate placing frame, the inside of the steel plate placing frame is movably installed with a steel plate, and the inside of the support cabinet is fixedly installed with a first plate. a drive motor, a second drive motor is fixedly installed inside the support cabinet, a third drive motor is fixedly installed inside the support cabinet, a fourth drive motor is fixedly installed inside the support cabinet, the The drive ends of the first drive motor, the second drive motor, the third drive motor and the fourth drive motor are all fixedly installed with driving gears, and a drive gear is movably installed inside the support cabinet, and the inside of the support cabinet is movable A chain fastening gear is installed.
优选的,所述碾压装置包括两块第一支撑板,两块所述第一支撑板的底部均固定安装在支撑柜体的顶部,两块所述第一支撑板的内部均活动安装有第一轴承板,所述第一轴承板的内部通过轴承活动安装有碾压辊,所述碾压辊的一端固定安装有第一从动齿轮,所述第三驱动电机驱动端的主动齿轮通过链条和传动齿轮与第一从动齿轮传动连接,且链条的外侧连接有链条紧固齿轮,所述第一轴承板的顶部固定安装有第一手转柄,所述第一支撑板的一侧固定安装有刮杆。Preferably, the rolling device includes two first support plates, the bottoms of the two first support plates are fixedly installed on the top of the support cabinet, and the interiors of the two first support plates are movably installed with A first bearing plate, the inside of the first bearing plate is movably installed with a rolling roller through a bearing, one end of the rolling roller is fixedly installed with a first driven gear, and the driving gear of the driving end of the third drive motor passes through the chain. and the transmission gear is connected with the first driven gear, and the outer side of the chain is connected with a chain fastening gear, the top of the first bearing plate is fixedly installed with a first handle, and one side of the first support plate is fixed A scraper bar is installed.
优选的,所述干燥装置包括电热扇,所述电热扇的外部固定安装有固定板,所述固定板的两侧均固定安装有第二支撑板,且第二支撑板的底部固定安装在支撑柜体的顶部。Preferably, the drying device includes an electric heating fan, a fixing plate is fixedly installed on the outside of the electric heating fan, a second supporting plate is fixedly installed on both sides of the fixing plate, and the bottom of the second supporting plate is fixedly installed on the supporting plate the top of the cabinet.
优选的,所述竖切装置包括两块第三支撑板,且两块第三支撑板的底部均固定安装在支撑柜体的顶部,两块所述第三支撑板的内部均活动安装有三个第二轴承板,所述第二轴承板的顶部固定安装有第二手转柄,所述第二轴承板的内部通过轴承固定安装有导向辊,所述第二轴承板的内部通过轴承固定安装有两根竖切辊,所述第三支撑板的一侧固定安装有保护板,所述导向辊和两根竖切辊的一端均固定安装有第二从动齿轮,所述第二驱动电机驱动端的主动齿轮通过链条与第二从动齿轮传动连接,且链条的外侧连接有链条紧固齿轮。Preferably, the vertical cutting device includes two third support plates, and the bottoms of the two third support plates are fixedly installed on the top of the support cabinet, and the interiors of the two third support plates are movably installed with three The second bearing plate, the top of the second bearing plate is fixedly installed with a second handle, the inside of the second bearing plate is fixedly installed with guide rollers through the bearing, and the inside of the second bearing plate is fixedly installed through the bearing There are two vertical cutting rollers, a protective plate is fixedly installed on one side of the third support plate, a second driven gear is fixedly installed on one end of the guide roller and the two vertical cutting rollers, and the second driving motor The driving gear at the driving end is connected with the second driven gear through a chain, and the outer side of the chain is connected with a chain fastening gear.
优选的,所述防拱装置包括两块第四支撑板,两块所述第四支撑板的底部均固定安装在支撑柜体的顶部,两块所述第四支撑板的内部均活动安装左右第三轴承板,所述第三轴承板的顶部固定安装有第三手转柄,所述第三轴承板的相对面固定安装有防拱板,所述第三轴承板的内部通过轴承固定安装有四根防拱辊,四根所述防拱辊的一端均固定安红钻骨偶第三从动齿轮,所述第一驱动电机驱动端的主动齿轮通过链条与第三从动齿轮传动连接,且链条的外侧连接有链条紧固齿轮。Preferably, the anti-arch device includes two fourth support plates, the bottoms of the two fourth support plates are fixedly installed on the top of the support cabinet, and the interiors of the two fourth support plates are movably installed on the left and right sides The third bearing plate, the top of the third bearing plate is fixedly installed with a third handle, the opposite surface of the third bearing plate is fixedly installed with an anti-arching plate, and the interior of the third bearing plate is fixedly installed through the bearing There are four anti-arch rollers, one end of the four anti-arch rollers is fixed with the third driven gear of the red diamond bone pair, and the driving gear of the driving end of the first driving motor is connected with the third driven gear through a chain. And the outer side of the chain is connected with a chain fastening gear.
优选的,所述横切装置包括第五驱动电机,所述第五驱动电机的驱动端固定连接有减速器,所述减速器的输出端固定安装有转盘,所述转盘的另一侧固定安装有第一转杆,所述第一转杆的外侧铰接有铰接杆,所述减速器的底部固定安装有支撑框,所述支撑框的底部固定安装在支撑柜体的顶部,所述支撑框的一侧固定安装有限位保护板,所述限位保护板的内部活动安装有横切刀,所述横切刀的一侧固定安装有第二转杆,所述铰接杆远离第一转杆的一端铰接在第二转杆的外侧。Preferably, the cross-cutting device includes a fifth drive motor, the drive end of the fifth drive motor is fixedly connected with a reducer, the output end of the reducer is fixedly installed with a turntable, and the other side of the turntable is fixedly installed There is a first rotating rod, the outer side of the first rotating rod is hinged with a hinge rod, the bottom of the reducer is fixedly installed with a support frame, the bottom of the support frame is fixedly installed on the top of the support cabinet, the support frame A limit protection board is fixedly installed on one side of the limit protection board, a transverse cutter is movably installed inside the limit protection board, and a second rotating rod is fixedly installed on one side of the transverse cutter, and the hinge rod is far away from the first rotation rod One end is hinged on the outside of the second rotating rod.
优选的,所述传输辊的一端固定安装有第四从动齿轮,所述第四驱动电机驱动端的主动齿轮通过链条与第四从动齿轮传动连接。Preferably, a fourth driven gear is fixedly installed at one end of the transmission roller, and the driving gear at the driving end of the fourth driving motor is connected to the fourth driven gear through a chain.
优选的,所述钢板放置框内部开设有钢板放置槽,且钢板活动安装在钢板放置槽的内部,所述钢板的顶部与传输带相接触。Preferably, a steel plate placing slot is opened inside the steel plate placing frame, and the steel plate is movably installed inside the steel plate placing slot, and the top of the steel plate is in contact with the conveyor belt.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
通过在传输带的顶部设置防拱装置和在传输带的底部设置钢板,来防止在大块的花生糖食品在经过横切刀时出现起拱的现象,防拱装置包括防拱辊和防拱板,防拱辊有四根,且四根防拱辊呈斜线型排列,逐渐缩小与传输带之间的距离,配合传输带底部的钢板,从而对传输原料进行逐渐压缩,防止单个压辊一次性压缩度过大导致起拱,另外防拱板延伸至横切刀的正前方,配合传输带底部的钢板可以将传输食品限制在一定的厚度,从而防止在横切时原料起拱,从而提高产品的规格成型度,减少原料的浪费。By arranging an anti-arching device at the top of the conveyor belt and a steel plate at the bottom of the conveyor belt, the phenomenon of arching when the large pieces of peanut candy food passes through the cross-cutting knife is prevented. The anti-arching device includes an anti-arching roller and an anti-arching roller. There are four anti-arching rollers, and the four anti-arching rollers are arranged in a diagonal line, gradually reducing the distance from the conveyor belt, and matching the steel plate at the bottom of the conveyor belt, so as to gradually compress the conveying material and prevent a single pressing roller. Excessive compression at one time leads to arching. In addition, the anti-arching plate extends to the front of the cross-cutting knife. The steel plate at the bottom of the conveyor belt can limit the conveyed food to a certain thickness, so as to prevent the raw materials from arching during cross-cutting. Improve product specification and formability and reduce waste of raw materials.
附图说明Description of drawings
图1为本发明的立体外观结构示意图;Fig. 1 is the three-dimensional appearance structure schematic diagram of the present invention;
图2为本发明的局部剖视结构示意图;Fig. 2 is the partial sectional structure schematic diagram of the present invention;
图3为本发明的传输带立体结构示意图;3 is a schematic diagram of the three-dimensional structure of the transmission belt of the present invention;
图4为本发明的防拱装置立体结构示意图;4 is a schematic diagram of the three-dimensional structure of the anti-arch device of the present invention;
图5为本发明的横切装置立体结构示意图;Fig. 5 is the three-dimensional structure schematic diagram of the cross-cutting device of the present invention;
图6为本发明的竖切装置立体结构示意图;FIG. 6 is a schematic three-dimensional structure diagram of the vertical cutting device of the present invention;
图7为本发明的碾压装置立体结构示意图;Fig. 7 is the three-dimensional structure schematic diagram of the rolling device of the present invention;
图8为本发明的干燥装置立体结构示意图。FIG. 8 is a schematic diagram of the three-dimensional structure of the drying device of the present invention.
图中:1、支撑柜体;2、下料斗;3、碾压装置;301、第一支撑板;302、第一轴承板;303、碾压辊;304、第一从动齿轮;305、第一手转柄;306、刮杆;4、干燥装置;401、第二支撑板;402、固定板;403、电热扇;5、竖切装置;501、第三支撑板;502、第二轴承板;503、第二手转柄;504、保护板;505、竖切辊;506、第二从动齿轮;507、导向辊;6、防拱装置;601、第四支撑板;602、防拱辊;603、第三轴承板;604、第三手转柄;605、防拱板;606、第三从动齿轮;7、横切装置;701、支撑框;702、减速器;703、第五驱动电机;704、转盘;705、第一转杆;706、铰接杆;707、第二转杆;708、限位保护板;709、横切刀;8、控制台;9、传输带;10、防偏板;11、第一驱动电机;12、第二驱动电机;13、第三驱动电机;14、主动齿轮;15、链条紧固齿轮;16、传动齿轮;17、第四驱动电机;18、传输辊;19、第四从动齿轮;20、钢板放置框;21、钢板。In the figure: 1. Supporting cabinet; 2. Lower hopper; 3. Rolling device; 301, First supporting plate; 302, First bearing plate; 303, Rolling roller; 304, First driven gear; 305, 1st hand turning handle; 306, scraper; 4, drying device; 401, second support plate; 402, fixing plate; 403, electric heating fan; 5, vertical cutting device; 501, third support plate; 502, second Bearing plate; 503, second hand handle; 504, protection plate; 505, vertical cutting roller; 506, second driven gear; 507, guide roller; 6, anti-arch device; 601, fourth support plate; 602, Anti-arch roller; 603, the third bearing plate; 604, the third handle; 605, the anti-arch plate; 606, the third driven gear; 7, the cross-cutting device; 701, the support frame; 702, the reducer; 703 704, the turntable; 705, the first lever; 706, the hinge lever; 707, the second lever; 708, the limit protection plate; 709, the cross cutter; 8, the console; 9, the transmission belt; 10, anti-deflection plate; 11, first drive motor; 12, second drive motor; 13, third drive motor; 14, driving gear; 15, chain fastening gear; 16, transmission gear; 17, fourth Drive motor; 18. Transmission roller; 19. Fourth driven gear; 20. Steel plate placing frame; 21. Steel plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-8,本发明提供一种技术方案:一种全自动切块机,包括支撑柜体1,支撑柜体1的顶部安装有下料斗2,支撑柜体1的顶部固定安装有碾压装置3,支撑柜体1的顶部固定安装有干燥装置4,支撑柜体1的顶部固定安装有竖切装置5,支撑柜体1的顶部固定安装有防拱装置6,支撑柜体1的顶部固定安装有横切装置7,支撑柜体1的背部固定安装有控制台8,支撑柜体1的顶部固定安装有防偏板10,支撑柜体1的内侧活动安装有两根传输辊18,两根传输辊18的外侧套接有传输带9,支撑柜体1的内部固定安装有钢板放置框20,钢板放置框20的内部活动安装有钢板21,支撑柜体1的内部固定安装有第一驱动电机11,支撑柜体1的内部固定安装有第二驱动电机12,支撑柜体1的内部固定安装有第三驱动电机13,支撑柜体1的内部固定安装有第四驱动电机17,第一驱动电机11、第二驱动电机12、第三驱动电机13和第四驱动电机17的驱动端均固定安装有主动齿轮14,支撑柜体1的内部活动安装有传动齿轮16,支撑柜体1的内部活动安装有链条紧固齿轮15。1-8, the present invention provides a technical solution: a fully automatic dicing machine, comprising a support cabinet 1, a
本实施方案中,外接电源后,通过控制台8开启第四驱动电机17,第四驱动电机17驱动端带动主动齿轮14转动,主动齿轮14带动第四从动齿轮19转动,从而带动传输辊18转动,带动传输带9开始运作,然后通过下料斗2进行下料,通过控制台8开启第三驱动电机13,第三驱动电机13驱动端带动主动齿轮14转动,主动齿轮14通过链条和传动齿轮16带动第一从动齿轮304转动,从而带动碾压辊303转动,对通过传输带9传输而来的原料进行碾压,通过控制台8开启电热扇403,电热扇403对通过传输带9传输而来的碾压后的原料进行干燥,通过控制台8开启第二驱动电机12,第二驱动电机12驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第二从动齿轮506转动,从而带动竖切辊505和导向辊507转动,对通过传输带9传输而来原料进行竖切,使原料成为条状,与此同时电热扇403原料进行再次干燥,通过控制台8开启第一驱动电机11,第一驱动电机11驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第三从动齿轮606转动,从而带动防拱辊602转动,防拱辊602有四根,且四根防拱辊602呈斜线型排列,逐渐缩小与传输带9之间的距离,配合传输带9底部的钢板21,从而对传输原料进行逐渐压缩,防止单个压辊一次性压缩度过大导致原料起拱,另外防拱板605延伸至横切刀709的正前方,配合传输带9底部的钢板21可以将传输原料限制在一定的厚度,从而防止在横切时原料起拱,从而提高产品的规格成型度,减少原料的浪费,通过控制台8开启第五驱动电机703,第五驱动电机703的驱动端经减速器702减速后带动转盘704转动,在第一转杆705、铰接杆706和第二转杆707的配合下,可以带动横切刀709在限位保护板708的内部反复上下运动,实现对原料进行横切成块,与此同时电热扇403原料进行最终干燥,人工对加工完毕后的原料进行收集和筛选,剔除不合格产品,合格产品进行其他加工步骤。In this embodiment, after the external power supply, the
具体的,碾压装置3包括两块第一支撑板301,两块第一支撑板301的底部均固定安装在支撑柜体1的顶部,两块第一支撑板301的内部均活动安装有第一轴承板302,第一轴承板302的内部通过轴承活动安装有碾压辊303,碾压辊303的一端固定安装有第一从动齿轮304,第三驱动电机13驱动端的主动齿轮14通过链条和传动齿轮16与第一从动齿轮304传动连接,且链条的外侧连接有链条紧固齿轮15,第一轴承板302的顶部固定安装有第一手转柄305,第一支撑板301的一侧固定安装有刮杆306。Specifically, the rolling
本实施例中,可通过转动第一手转柄305调节碾压辊303的高度,并通过调节链条紧固齿轮15的位置调节链条的松紧,第三驱动电机13驱动端带动主动齿轮14转动,主动齿轮14通过链条和传动齿轮16带动第一从动齿轮304转动,从而带动碾压辊303转动,对通过传输带9传输而来的原料进行碾压。In this embodiment, the height of the rolling
具体的,干燥装置4包括电热扇403,电热扇403的外部固定安装有固定板402,固定板402的两侧均固定安装有第二支撑板401,且第二支撑板401的底部固定安装在支撑柜体1的顶部。Specifically, the
本实施例中,电热扇403对通过传输带9传输而来的原料进行干燥。In this embodiment, the
具体的,可通过转动第二手转柄503调节导向辊507和两根竖切辊505的高度,并通过调节链条紧固齿轮15的位置调节链条的松紧,竖切装置5包括两块第三支撑板501,且两块第三支撑板501的底部均固定安装在支撑柜体1的顶部,两块第三支撑板501的内部均活动安装有三个第二轴承板502,第二轴承板502的顶部固定安装有第二手转柄503,第二轴承板502的内部通过轴承固定安装有导向辊507,第二轴承板502的内部通过轴承固定安装有两根竖切辊505,第三支撑板501的一侧固定安装有保护板504,导向辊507和两根竖切辊505的一端均固定安装有第二从动齿轮506,第二驱动电机12驱动端的主动齿轮14通过链条与第二从动齿轮506传动连接,且链条的外侧连接有链条紧固齿轮15。Specifically, the height of the
本实施例中,第二驱动电机12驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第二从动齿轮506转动,从而带动竖切辊505和导向辊507转动,对通过传输带9传输而来原料进行竖切,使原料成为条状。In this embodiment, the driving end of the
具体的,防拱装置6包括两块第四支撑板601,两块第四支撑板601的底部均固定安装在支撑柜体1的顶部,两块第四支撑板601的内部均活动安装左右第三轴承板603,第三轴承板603的顶部固定安装有第三手转柄604,第三轴承板603的相对面固定安装有防拱板605,第三轴承板603的内部通过轴承固定安装有四根防拱辊602,四根防拱辊602的一端均固定安红钻骨偶第三从动齿轮606,第一驱动电机11驱动端的主动齿轮14通过链条与第三从动齿轮606传动连接,且链条的外侧连接有链条紧固齿轮15。Specifically, the
本实施例中,可通过转动第三手转柄604调节防拱辊602的高度,并通过调节链条紧固齿轮15的位置调节链条的松紧,第一驱动电机11驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第三从动齿轮606转动,从而带动防拱辊602转动,防拱辊602有四根,且四根防拱辊602呈斜线型排列,逐渐缩小与传输带9之间的距离,配合传输带9底部的钢板21,从而对传输原料进行逐渐压缩,防止单个压辊一次性压缩度过大导致原料起拱,另外防拱板605延伸至横切刀709的正前方,配合传输带9底部的钢板21可以将传输原料限制在一定的厚度,从而防止在横切时原料起拱,从而提高产品的规格成型度,减少原料的浪费。In this embodiment, the height of the
具体的,横切装置7包括第五驱动电机703,第五驱动电机703的驱动端固定连接有减速器702,减速器702的输出端固定安装有转盘704,转盘704的另一侧固定安装有第一转杆705,第一转杆705的外侧铰接有铰接杆706,减速器702的底部固定安装有支撑框701,支撑框701的底部固定安装在支撑柜体1的顶部,支撑框701的一侧固定安装有限位保护板708,限位保护板708的内部活动安装有横切刀709,横切刀709的一侧固定安装有第二转杆707,铰接杆706远离第一转杆705的一端铰接在第二转杆707的外侧。Specifically, the
本实施例中,第五驱动电机703的驱动端经减速器702减速后带动转盘704转动,在第一转杆705、铰接杆706和第二转杆707的配合下,可以带动横切刀709在限位保护板708的内部反复上下运动,实现对原料进行横切成块。In this embodiment, the drive end of the
具体的,传输辊18的一端固定安装有第四从动齿轮19,第四驱动电机17驱动端的主动齿轮14通过链条与第四从动齿轮19传动连接。Specifically, a fourth driven
本实施例中,第四驱动电机17驱动端带动主动齿轮14转动,主动齿轮14带动第四从动齿轮19转动,从而带动传输辊18转动,带动传输带9开始运作。In this embodiment, the driving end of the
具体的,钢板放置框20内部开设有钢板放置槽,且钢板21活动安装在钢板放置槽的内部,所述钢板21的顶部与传输带9相接触。Specifically, the steel
本实施例中,钢板21为传输带9提供支撑力,防止传输带9发生形变,导致原料起拱。In this embodiment, the
本发明的工作原理及使用流程:外接电源后,通过控制台8开启第四驱动电机17,第四驱动电机17驱动端带动主动齿轮14转动,主动齿轮14带动第四从动齿轮19转动,从而带动传输辊18转动,带动传输带9开始运作,然后通过下料斗2进行下料,通过控制台8开启第三驱动电机13,第三驱动电机13驱动端带动主动齿轮14转动,主动齿轮14通过链条和传动齿轮16带动第一从动齿轮304转动,从而带动碾压辊303转动,对通过传输带9传输而来的原料进行碾压,通过控制台8开启电热扇403,电热扇403对通过传输带9传输而来的碾压后的原料进行干燥,通过控制台8开启第二驱动电机12,第二驱动电机12驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第二从动齿轮506转动,从而带动竖切辊505和导向辊507转动,对通过传输带9传输而来原料进行竖切,使原料成为条状,与此同时电热扇403原料进行再次干燥,通过控制台8开启第一驱动电机11,第一驱动电机11驱动端带动主动齿轮14转动,主动齿轮14通过链条带动第三从动齿轮606转动,从而带动防拱辊602转动,防拱辊602有四根,且四根防拱辊602呈斜线型排列,逐渐缩小与传输带9之间的距离,配合传输带9底部的钢板21,从而对传输原料进行逐渐压缩,防止单个压辊一次性压缩度过大导致原料起拱,另外防拱板605延伸至横切刀709的正前方,配合传输带9底部的钢板21可以将传输原料限制在一定的厚度,从而防止在横切时原料起拱,从而提高产品的规格成型度,减少原料的浪费,通过控制台8开启第五驱动电机703,第五驱动电机703的驱动端经减速器702减速后带动转盘704转动,在第一转杆705、铰接杆706和第二转杆707的配合下,可以带动横切刀709在限位保护板708的内部反复上下运动,实现对原料进行横切成块,与此同时电热扇403原料进行最终干燥,人工对加工完毕后的原料进行收集和筛选,剔除不合格产品,合格产品进行其他加工步骤。The working principle and use process of the present invention: after connecting the power supply, the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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| CN105643971A (en) * | 2015-12-31 | 2016-06-08 | 天津市嘉轩纺织有限公司 | Double-roll cotton pressing mechanism |
| CN206341887U (en) * | 2016-09-26 | 2017-07-21 | 东莞爱尚菇食品科技有限公司 | Guqima food processing integrated device |
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