Multifunctional automatic machining equipment for automobile parts
Technical Field
The invention belongs to the field of automobile production, and particularly relates to multifunctional automatic processing equipment for automobile parts.
Background
Automobiles are power-driven, non-rail-borne vehicles with 4 or more than 4 wheels, primarily used for: carrying personnel and/or goods; a vehicle for towing persons and/or goods. In the manufacture of automobiles, a large number of parts are required, which makes it impossible to leave out machining equipment.
The processing equipment is one of core equipment in manufacturing industry, is mainly used for processing large-sized precision parts, and provides service for main industrial pillar industries such as national defense and military industry, aerospace, hydropower stations, nuclear power stations, renewable energy sources, engineering machinery and the like. But current processing equipment is often comparatively single in the functionality, and the function of accomplishing when taking up an area of great is less, and application scope is little, and degree of automation is not high, and application scope is not wide, and the processing position is not accurate enough moreover, and the deviation value is great, and inside electronic equipment often accumulates the dust easily and damages simultaneously, and life is not long to need artifical the detection wastrel, waste time and energy.
Disclosure of Invention
The invention aims to provide multifunctional automatic processing equipment for automobile parts, which can be used for simultaneously completing welding, punching and marking under different requirements, has an automatic processing flow, more comprehensive functions and a wider application range, is provided with positioning equipment, is more accurate in processing, has smaller deviation, has longer service life of internal equipment, can measure the size of the processed parts, can detect deformed parts in time and can reduce the defective rate.
In order to achieve the purpose, the invention adopts the technical scheme that:
a multifunctional automatic processing equipment for auto parts, it includes: processing cabinet, switch board, end cabinet, infrared sensor, arm, second linear electric motor, fixed plate and pressure mark equipment, control panel and display screen are installed to outside front wall one side of processing cabinet, three processing board is installed to the inside middle equidistance of processing cabinet, and three the straight line logical groove has all been seted up to the centre of processing board, first linear electric motor is all installed on the inside front wall of processing cabinet and back wall right side, two first linear electric motor's removal end is all installed first infrared distance measuring sensor, second infrared distance measuring sensor and dust sensor are installed on the inside top right side of processing cabinet, the switch board is installed on the top of processing cabinet, controller and communication module are installed in the inside bottom left side of switch board, first air exhauster and second air exhauster are installed on the inside bottom right side of switch board, install the filter screen in the air inlet of second air exhauster, the automatic welding machine is characterized in that a bottom cabinet is arranged in the control cabinet, rotating motors are arranged on two sides of the outer back wall of the bottom cabinet, two rotating ends of the two rotating motors penetrate into the bottom cabinet to be connected with a rotating roller, a conveying belt is movably connected onto the rotating roller, a push plate is arranged on the outer side of the conveying belt, three infrared sensors are arranged in the middle of the inner part of the processing cabinet at equal intervals and are respectively positioned on the left sides of three processing plates, a mechanical arm is arranged on the left side of the top end of the inner part of the processing cabinet, welding equipment is arranged at the bottom end of the mechanical arm, the processing plate is arranged below the welding equipment, second linear motors are transversely arranged in the middle of the top end of the inner part of the processing cabinet and on the right side of the inner part of the processing cabinet, third linear motors are longitudinally arranged at moving ends of the two second linear motors, and electric push rods are arranged at moving ends of the two third linear motors, the processing cabinet is characterized in that a fixed plate is installed on the moving end of the electric push rod in the middle of the inside of the processing cabinet, ten fixed blocks and ten fixed blocks are installed on two sides of the bottom of the fixed plate at equal intervals, punching rods are movably connected to the fixed blocks at equal intervals, four fixed holes are formed in the punching rods at equal intervals, the punching rods are connected with the fixed blocks through the fixed holes and the fixed bolts, and a marking device is installed on the moving end of the electric push rod on the right side of the inside of the processing cabinet.
As a preferable aspect of the multifunctional automated processing equipment for automobile parts according to the present invention, wherein: and shielding curtains are respectively arranged at inlets at two sides of the processing cabinet and are plastic curtains.
As a preferable aspect of the multifunctional automated processing equipment for automobile parts according to the present invention, wherein: the front wall of the processing cabinet is provided with an observation window, and the observation window is made of transparent materials.
As a preferable aspect of the multifunctional automated processing equipment for automobile parts according to the present invention, wherein: the front wall of the control cabinet is provided with a cabinet door, and the cabinet door is provided with a buckling groove.
As a preferable aspect of the multifunctional automated processing equipment for automobile parts according to the present invention, wherein: support columns are installed at four corners of the bottom end of the bottom cabinet, and anti-slip pads are installed at the bottom ends of the four support columns.
As a preferable aspect of the multifunctional automated processing equipment for automobile parts according to the present invention, wherein: a limiting block is installed at the top end of the punching rod and made of rubber materials.
As a preferable aspect of the multifunctional automated processing equipment for automobile parts according to the present invention, wherein: both sides of the processing plate are provided with upward bulges, and the middle of the processing plate is arranged to be a plane.
The invention has the beneficial effects that: the part to be processed is placed in a processing cabinet, a rotating motor drives a rotating roller to rotate, the rotating roller drives a conveying belt to rotate, the conveying belt drives a push plate to push the part to move, when the part moves below an infrared sensor on the left side, after a preset time, the rotating motor is turned off to enable the part to be located on a processing plate on the left side, then a mechanical arm drives a welding device to complete the welding work of the part, after the welding is completed, the rotating motor is turned on to drive the part to reach the position below the infrared sensor in the middle, a third linear motor is driven to transversely move by a second linear motor, the third linear motor drives an electric push rod to longitudinally move, so that the punching rod is adjusted to a proper position, the fixing plate is pushed to move by the electric push rod, the punching rod punches the part, the part continues to move below the infrared sensor on the right side after the punching is completed, and the second linear motor and the third linear motor drive the electric push rod to adjust the position, the electric push rod drives the marking device to complete marking work, the part continuously moves to the position below the second infrared distance measuring sensor, the second infrared distance measuring sensor measures the height of the part and controls the first linear motor to drive the first infrared distance measuring sensor to move to a proper height to measure the width of the part, when the dust sensor senses that the dust concentration in the processing cabinet is higher, the first exhaust fan and the second exhaust fan are opened to discharge the dust in the processing cabinet, the fixing bolt is screwed down to adjust the position of the punching rod so as to control the number of punched holes, the multifunctional automatic processing device for the automobile part not only can simultaneously complete welding, punching and marking processing under different requirements, the processing flow is automatic, the function is more comprehensive, the application range is wider, and the multifunctional automatic processing device has the positioning device, the processing is more accurate, the deviation is smaller, and meanwhile, the service life of the internal device is longer, and the size of the machined part can be measured, the deformed part can be detected in time, and the defective rate is reduced.
Drawings
FIG. 1 is a cross-sectional view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a rear view of the present invention;
FIG. 4 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;
FIG. 5 is a side view of the interior middle of the present invention;
fig. 6 is a side view of the right side of the interior of the present invention.
Wherein: 100 processing cabinets, 110 control panels, 120 display screens, 130 processing boards, 131 linear through grooves, 140 first linear motors, 141 first infrared distance measuring sensors, 150 second infrared distance measuring sensors, 160 dust sensors, 170 shielding curtains, 180 observation windows, 200 control cabinets, 210 controllers, 220 communication modules, 230 first exhaust fans, 240 second exhaust fans, 241 filter screens, 250 control doors, 251 pull-in grooves, 300 bottom cabinets, 310 rotating motors, 320 rotating rollers, 330 conveying belts, 331 push plates, 340 support columns, 341 non-slip mats, 400 infrared sensors, 500 mechanical arms, 510 welding equipment, 600 second linear motors, 610 third linear motors, 620 electric push rods, 700 fixing plates, 710 fixing blocks, 720 punching rods, 721 fixing holes, 722 limiting blocks, 730 fixing bolts and 800 label pressing equipment.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
the invention provides a multifunctional automatic processing device for automobile parts, which can complete welding, punching and marking under different requirements simultaneously, has an automatic processing flow, more comprehensive functions and wider application range, is provided with a positioning device, has more accurate processing and smaller deviation, has longer service life of internal devices, can measure the size of the processed parts, detects deformed parts in time and reduces the defective rate, and please refer to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, and comprises the following components: the processing cabinet 100, the control cabinet 200, the bottom cabinet 300, the infrared sensor 400, the mechanical arm 500, the second linear motor 600, the fixing plate 700 and the label pressing device 800;
referring to fig. 1, 2, 3, 4, 5 and 6 again, a control panel 110 and a display screen 120 are installed at one side of an external front wall of the processing cabinet 100, three processing plates 130 are installed in the middle of the processing cabinet 100 at equal intervals, a linear through groove 131 is formed in the middle of each of the three processing plates 130, first linear motors 140 are installed at right sides of the internal front wall and the internal rear wall of the processing cabinet 100, first infrared distance measuring sensors 141 are installed at moving ends of the two first linear motors 140, second infrared distance measuring sensors 150 and dust sensors 160 are installed at right sides of an internal top end of the processing cabinet 100, a control cabinet 200 is installed at a top end of the processing cabinet 100, a controller 210 and a communication module 220 are installed at left side of an internal bottom end of the control cabinet 200, a first exhaust fan 230 and a second exhaust fan 240 are installed at right side of the internal bottom end of the control cabinet 200, install filter screen 241 in the air inlet of second air exhauster 240, the internally mounted of switch board 200 has end cabinet 300, rotating electrical machines 310 are all installed to the outside rear wall both sides of end cabinet 300, two rotating electrical machines 310's rotation end all penetrates end cabinet 300 and is connected with commentaries on classics roller 320, swing joint has conveyer belt 330 on the commentaries on classics roller 320, push pedal 331 is all installed in the outside of conveyer belt 330, three infrared sensor 400 is installed to the middle equidistance in the inside of processing cabinet 100, three infrared sensor 400 is located the left side of three processing board 130 respectively, arm 500 is installed on the left side of the inside top of processing cabinet 100, welding equipment 510 is installed to the bottom of arm 500, welding equipment 510's below is provided with processing board 130, second linear electric motor 600 is all transversely installed on the middle and right side in the inside top of processing cabinet 100, two third linear electric motor 610 is all vertically installed to the removal end of second linear electric motor 600, two electric putter 620 is all installed to third linear electric motor 610's removal end, install fixed plate 700 on the electric putter 620 removal end in the middle of processing cabinet 100 inside, ten fixed blocks 710, ten are installed to the bottom both sides equidistance of fixed plate 700 equal swing joint has punched rod 720 on the fixed block 710, four fixed orifices 721 have been seted up to punched rod 720 equidistance, punched rod 720 is connected with fixed block 710 through fixed orifices 721 and gim peg 730, install marking device 800 on the electric putter 620 removal end on the inside right side of processing cabinet 100, and is concrete, there are control panel 110 and display screen 120 on outside front wall one side of processing cabinet 100 through bolt threaded connection, the equidistance has three processing board 130 through the pole welding in the middle of the inside of processing cabinet 100, and three straight line logical groove 131 has all been seted up in the middle of processing board 130, the inside front wall and the back wall right side of processing cabinet 100 all have first linear electric motor 140 through bolt threaded connection The two first linear motors 140 are respectively connected with a first infrared distance measuring sensor 141 at the moving end through bolt threads, a second infrared distance measuring sensor 150 and a dust sensor 160 at the right side of the top end inside the processing cabinet 100 are respectively connected with the processing cabinet 100 through bolt threads, the top end of the processing cabinet 100 is connected with a control cabinet 200 through bolt threads, a controller 210 and a communication module 220 are respectively connected with the left side of the bottom end inside the control cabinet 200 through bolt threads, a first exhaust fan 230 and a second exhaust fan 240 are connected with the right side of the bottom end inside the control cabinet 200 through bolt threads, a filter screen 241 is embedded and connected in an air inlet of the second exhaust fan 240, a bottom cabinet 300 is connected with the inside of the control cabinet 200 through bolt threads, rotating motors 310 are respectively connected with the two sides of the outer back wall of the bottom cabinet 300 through bolt threads, and rotating rollers 320 are respectively connected with the two rotating ends of the rotating motors 310 through bolt threads, the rotary roller 320 is rotatably connected with a conveying belt 330, push plates 331 are welded on the outer sides of the conveying belt 330, three infrared sensors 400 are connected with the middle of the interior of the processing cabinet 100 at equal intervals through rods and bolt threads, the three infrared sensors 400 are respectively positioned on the left sides of three processing plates 130, a mechanical arm 500 is connected with the left side of the top end of the interior of the processing cabinet 100 through bolt threads, the bottom end of the mechanical arm 500 is connected with a welding device 510 through bolt threads, the processing plate 130 is arranged below the welding device 510, second linear motors 600 are transversely connected with the middle and the right sides of the top end of the interior of the processing cabinet 100 through bolt threads, the moving ends of the two second linear motors 600 are longitudinally connected with third linear motors 610 through bolt threads, and the moving ends of the two third linear motors 610 are connected with electric push rods 620 through bolt threads, the processing cabinet 100 is characterized in that a fixed plate 700 is connected to the moving end of an electric push rod 620 in the middle inside the processing cabinet 100 through a bolt and a thread, ten fixed blocks 710 are welded to two sides of the bottom end of the fixed plate 700 at equal intervals, perforated rods 720 are connected to the ten fixed blocks 710 in a sliding manner, four fixed holes 721 are formed in the perforated rods 720 at equal intervals, the perforated rods 720 are connected to the fixed blocks 710 through fixed holes 721 and fixed bolts 730 in a buckling manner, a marking device 800 is connected to the moving end of the electric push rod 620 on the right side inside the processing cabinet 100 through a bolt and a thread, the processing cabinet 100 is used for accommodating internal devices and providing processing places, a control panel 110 is used for controlling other devices to work, a display screen 120 is used for displaying the working conditions of the devices, a processing plate 130 is used for providing a processing platform, a linear through groove 131 is used for enabling a push plate 331 to pass through the processing plate 130, and a first linear motor 140 is used for driving a first infrared distance measuring sensor 141 to move up and down, the first infrared distance measuring sensor 141 and the second infrared distance measuring sensor 400 respectively measure the width and height of a part to be processed, the dust sensor 160 is used for sensing dust inside the cabinet body, the control cabinet 200 is used for accommodating control equipment, the controller 210 is used for controlling the operation of other devices of the controller 210, the communication module 220 is used for sending information to a remote end, thereby remotely monitoring the operation condition of the device, and facilitating the timely maintenance, the first exhaust fan 230 is used for extracting air and dust inside the processing cabinet 100, the second exhaust fan 240 is used for pumping outside air into the processing cabinet 100, the filter screen 241 is used for isolating dust, the bottom cabinet 300 is used for accommodating the conveyor belt 330 and the rotating roller 320, the rotating motor 310 is used for driving the rotating roller 320 to rotate, the rotating roller 320 is used for driving the conveyor belt 330 to rotate, the conveyor belt 330 is used for driving the push plate 331 to move, the push plate 331 is used for pushing the part to move, the infrared sensor 400 is used for sensing the approach of the part, when a part is positioned below, information is sent to the controller 210, the mechanical arm 500 is used for controlling the welding equipment 510 to weld, the welding equipment 510 is used for welding the part, the second linear motor 600 is used for driving the third linear motor 610 to transversely move, the third linear motor 610 is used for driving the electric push rod 620 to longitudinally move, the electric push rod 620 is used for driving the fixing plate 700 and the marking pressing equipment 800 to vertically move, the fixing plate 700 is used for fixing the fixing block 710, the fixing block 710 is used for providing a movable channel of the punching rod 720, the punching rod 720 is used for providing a punching function, the fixing hole 721 and the fixing bolt 730 are used for connecting the fixing block 710 and the punching rod 720 and controlling the position of the punching rod 720, and the marking pressing equipment 800 is used for providing the marking pressing function;
when the welding machine is used specifically, a part to be machined is placed in the machining cabinet 100, the rotating motor 310 drives the rotating roller 320 to rotate, the rotating roller 320 drives the conveying belt 330 to rotate, the conveying belt 330 drives the push plate 331 to push the part to move, when the part moves below the infrared sensor 400 on the left side, after a preset time, the rotating motor 310 is turned off to enable the part to be located on the machining plate 130 on the left side, the welding equipment 510 is driven by the mechanical arm 500 to complete welding work on the part, after welding is completed, the rotating motor 310 is turned on to drive the part to reach the position below the infrared sensor 400 in the middle, the third linear motor 610 is driven by the second linear motor 600 to transversely move, the electric push rod 610 drives the electric push rod 620 to longitudinally move, so that the punching rod 720 is adjusted to a proper position, the fixing plate 700 is pushed by the electric push rod 620 to move, and the punching rod 720 punches the part, after the punching is completed, the part continues to move to the position below the infrared sensor 400 on the right side, the second linear motor 600 and the third linear motor 610 drive the electric push rod 620 to adjust the position, the electric push rod 620 drives the pressing mark device 800 to complete the pressing mark work, the part continues to move to the position below the second infrared distance measuring sensor 150, the second infrared distance measuring sensor 150 measures the height of the part, and controls the first linear motor 140 to drive the first infrared distance measuring sensor 141 to move to a proper height, the width of the part is measured, when the dust sensor 160 senses that the dust concentration in the processing cabinet 100 is high, the first exhaust fan 230 and the second exhaust fan 240 are opened, the dust in the processing cabinet 100 is discharged, the fixing bolt 730 is screwed down, the position of the punching rod 720 is adjusted, and the punching quantity is controlled.
Referring to fig. 1 again, the entrance parts of the two sides of the processing cabinet 100 are respectively provided with a shielding curtain 170, the shielding curtain 170 is a plastic curtain, specifically, the entrance parts of the two sides of the processing cabinet 100 are respectively embedded and connected with the shielding curtain 170, the shielding curtain 170 is a plastic curtain, and the shielding curtain 170 is used for shielding the entrance part of the processing cabinet 100.
Referring to fig. 1 and fig. 2 again, the front wall of the processing cabinet 100 is provided with an observation window 180, the observation window 180 is made of a transparent material, specifically, the front wall of the processing cabinet 100 is connected with the observation window 180 in an embedded manner, the observation window 180 is made of a transparent material, and the observation window 180 is used for conveniently observing the working condition inside the processing cabinet 100.
Referring to fig. 2 again, a cabinet door is installed on the front wall of the control cabinet 200, a fastening groove 251 is formed in the cabinet door, specifically, the front wall of the control cabinet 200 is connected to the cabinet door through a hinge, the cabinet door is provided with the fastening groove 251, the cabinet door is used for conveniently opening devices inside the control cabinet 200, and the fastening groove 251 is used for conveniently opening the cabinet door.
Referring to fig. 2 and 3 again, the four corners of the bottom end of the bottom cabinet 300 are all provided with support columns 340, the bottom ends of the four support columns 340 are all provided with non-slip mats 341, specifically, the four corners of the bottom end of the bottom cabinet 300 are all connected with the support columns 340 through bolts and threads, the bottom ends of the four support columns 340 are all connected with the non-slip mats 341 in an adhering manner, the support columns 340 are used as supporting devices, and the non-slip mats 341 are used for preventing the support columns 340 from slipping.
Referring to fig. 4 and 5 again, a limiting block 722 is installed at the top end of the punching rod 720, the limiting block 722 is made of rubber material, specifically, the limiting block 722 is welded at the top end of the punching rod 720, the limiting block 722 is made of rubber material, and the limiting block 722 is used for preventing the punching rod 720 from being separated from the fixing plate 700.
Referring to fig. 5 again, in order to prevent the part from sliding off the processing plate 130, both sides of the processing plate 130 are provided with upward protrusions, and the middle of the processing plate 130 is provided as a plane.