CN111859566A - Surface roughness stabilizing method based on digital twinning - Google Patents

Surface roughness stabilizing method based on digital twinning Download PDF

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CN111859566A
CN111859566A CN202010692248.4A CN202010692248A CN111859566A CN 111859566 A CN111859566 A CN 111859566A CN 202010692248 A CN202010692248 A CN 202010692248A CN 111859566 A CN111859566 A CN 111859566A
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王四宝
赵增亚
王时龙
易力力
康玲
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Abstract

The invention discloses a surface roughness stabilizing method based on digital twinning, which comprises the following steps: 1) establishing a digital twin system of a virtual world based on a mechanical processing system of a physical world, and establishing a surface roughness prediction model in the digital twin system; 2) mapping the mechanical processing system by using a digital twin system, collecting processing parameters influencing surface roughness in the mechanical processing system in real time and inputting the processing parameters into the digital twin system; 3) predicting the surface roughness under the current processing condition by using a surface roughness prediction model; if predicted, the resulting surface roughness
Figure DDA0002589727130000011
Within the range of the set threshold value, the surface roughness is stable, the current processing parameters are proved to meet the requirements, and the step 5 is executed)(ii) a Otherwise, executing step 4); 4) solving by gradient descent method
Figure DDA0002589727130000012
Feeding back the machining parameters within the set threshold range to the machining system, and executing the step 5); 5) and (5) circulating the step 2) and the step 3) until the workpiece is machined.

Description

Surface roughness stabilizing method based on digital twinning
Technical Field
The invention belongs to the technical field of machining surface quality control, and particularly relates to a surface roughness stabilizing method based on digital twinning.
Background
Surface quality generally directly affects the physical, chemical and mechanical properties of the workpiece, such as friction properties, fatigue properties, wear resistance, lubrication properties, etc. Surface roughness is the most important indicator for assessing surface quality and is therefore chosen as a key specification for workpiece production. In actual machining processes, the surface roughness is often unstable and often tends to increase due to factors such as tool vibration, tool wear, and plastic deformation of the workpiece material. Therefore, an effective surface roughness stabilization method is required in order to obtain better surface properties. In recent years, a large amount of research on the establishment of surface roughness prediction models has been conducted by scholars at home and abroad, and the surface roughness prediction models can be roughly classified into three categories: theoretical methods, experimental design methods and artificial intelligence methods.
In the theoretical method, a surface roughness prediction model (usually, a mathematical equation of a machined surface) is established based on a machining theory by considering factors such as a tool shape, workpiece material characteristics, mounting errors, machining dynamics and the like. For any workpiece and tool combination, Munoz-Escalona and Maropoulos propose surface roughness prediction models based on geometric analysis of tool trajectories. Also, Lu et al established a cutting force-based tool flexible deformation model, and established a surface topography simulation model for predicting surface roughness using the model. To reduce surface roughness non-uniformity, Sun et al propose a surface roughness Relative Standard Deviation (RSDS) method based on relative tool sharpness to predict surface non-uniformity. Peng et al established a theoretical model describing the cutting edge trajectory taking into account tool pose, chatter, run-out, cutting forces and material deformation, and predicted surface roughness on this basis.
In the experimental design method, surface roughness models under different processing modes are established. Common experimental design methods include Taguchi method, full-factor design method, surface response method (RSM), etc. The RSM method is generally applied to the prediction of surface roughness because it requires only a small amount of experiments, compared to other methods. Karkalos et Al studied the optimum processing parameters for Ti-6Al-4v titanium alloys at minimum surface roughness with RSM. Dikshit et al optimally select the minimum surface roughness parameter in high-speed ball head milling by using a RSM-based center composite design method. Noordin et al investigated the properties (mainly surface roughness and cutting force) of cemented carbide tools by RSM. It was found that the feed rate is the main factor affecting the surface roughness. Mansour and Abdalla [13] also used RSM to establish a predictive model for EN32 material surface roughness.
Besides the above two methods, the artificial intelligence method is also widely applied to surface roughness prediction as a strong prediction tool with self-learning and self-adaptive capabilities. In EN 24T steel turning under high pressure cooling conditions, Mia et al proposed an Artificial Neural Network (ANN) -based mean surface roughness prediction model. Ghosh et al propose a surface roughness prediction model based on an artificial neural network, and search for optimal cutting conditions by using a genetic algorithm and a particle swarm optimization algorithm.
The surface roughness predicted by the model is constant under the same machining conditions (including tool, workpiece, machining parameters, etc.). However, in actual machining, the surface roughness of the workpiece is unstable due to the influence of factors such as tool wear, vibration, material property non-uniformity, stability of the process system, and the like. Therefore, dynamic factors should be considered to accurately predict the surface roughness, for example, a grinding surface roughness prediction method based on an improved support vector machine algorithm disclosed in chinese patent publication No. CN110348075A, a surface roughness prediction method under a condition of considering dynamic grinding is proposed, however, although the grinding surface roughness prediction method considers the dynamic factors and predicts the surface roughness under the condition of the dynamic factors, since there are many factors influencing the surface roughness in the machining process, when the surface roughness in a real machining scene does not meet the requirement, the grinding surface roughness prediction method cannot find one or more factors influencing the surface roughness most under the current machining condition, and thus cannot guide the real machining scene to achieve the technical purpose of stabilizing the surface roughness. In addition, the surface roughness typically fluctuates in a short time, which may make the processed workpiece fail to meet practical requirements, thereby increasing manufacturing costs and processing time. Therefore, a real-time and efficient surface roughness control method is very important.
Disclosure of Invention
In view of the above, the present invention provides a method for stabilizing surface roughness based on digital twinning, which can adjust the processing parameters affecting the surface roughness on line when the surface roughness is unstable, so as to rapidly stabilize the surface roughness and stabilize it within a set threshold range.
In order to achieve the purpose, the invention provides the following technical scheme:
a surface roughness stabilization method based on digital twinning comprises the following steps:
1) establishing a digital twin system of a virtual world based on a mechanical processing system of a physical world, and establishing a surface roughness prediction model in the digital twin system;
2) mapping the mechanical processing system by using a digital twin system, collecting processing parameters influencing surface roughness in the mechanical processing system in real time and inputting the processing parameters into the digital twin system;
3) predicting the surface roughness under the current processing condition by using a surface roughness prediction model; if predicted, the resulting surface roughness
Figure RE-GDA0002631751680000022
If the surface roughness is within the set threshold range, the surface roughness is stable, the current processing parameters are proved to meet the requirements, and the step 5) is executed; otherwise, executing step 4);
4) solving by gradient descent method
Figure RE-GDA0002631751680000021
Feeding back the machining parameters within the set threshold range to a machining system, machining the workpiece by the machining system according to the machining parameters obtained by solving, and executing the step 5);
5) And (5) circulating the step 2) and the step 3) until the workpiece is machined.
Further, in the step 1), the method for constructing the surface roughness prediction model includes:
21) processing the workpiece by using a mechanical processing system to obtain the surface roughness under different processing parameters;
22) dividing the data obtained in the step 21) into a training set and a testing set, carrying out normalization processing, and respectively taking the processing parameters and the surface roughness after the normalization processing as an input sample and an output sample of a surface roughness prediction model;
23) and establishing a surface roughness prediction model based on the PIO-SVM.
Further, in the step 23), a method for establishing a surface roughness prediction model based on the PIO-SVM includes:
231) initializing parameters of a pigeon swarm algorithm model, taking a mean square error corresponding to each group of penalty function C and kernel function parameter g as a fitness function, and iteratively searching C and g corresponding to the minimum mean square error in the pigeon swarm algorithm, namely the optimal penalty function C and kernel function parameter g;
232) substituting the solved optimal punishment function C and the kernel function parameter g into the support vector machine algorithm model to further construct a surface roughness prediction model, and utilizing the normalized test set to test the accuracy of the model.
Further, in the step 4), a point corresponding to the current processing condition is found in the surface roughness prediction model, a direction in which the surface roughness changes fastest is found in the surface roughness prediction model based on the point, a target point is taken in the direction in which the surface roughness changes fastest, the surface roughness at the target point is made to be within a set threshold range, and the processing parameter corresponding to the target point is fed back to the mechanical processing system.
Further, the machining system is a five-axis machining system, and the machining parameters affecting the surface roughness include a lead angle, a tilt angle, a cutting depth, a spindle rotation speed, a feed speed, and an average cutting force.
Further, dividing machining parameters influencing the surface roughness into online adjustable parameters and non-online adjustable parameters, wherein the online adjustable parameters comprise tool attitude parameters and spindle rotation speed, and the tool attitude parameters comprise lead angles and tilt angles; the non-online adjustable parameters include depth of cut, feed rate, and average cutting force.
Further, in the step 4), a point corresponding to the current processing condition is found in the surface roughness prediction model, a direction in which the surface roughness corresponding to the online adjustable parameter changes fastest is found in the surface roughness prediction model based on the point, a target point is taken in the direction in which the surface roughness changes fastest, the surface roughness at the target point is made to be within a set threshold range, and the processing parameter corresponding to the target point is fed back to the mechanical processing system.
Furthermore, if the parameters can be adjusted on line more than N times in continuous adjustment, the parameters cannot be satisfiedIf the position is within the range of the set threshold value, the condition that only the tool attitude parameter and the spindle rotating speed are adjusted can not meet the current machining requirement is shown, at the moment, all machining parameters influencing the surface roughness are taken as the adjusting objects, and the adjusting method comprises the following steps: finding a point corresponding to the current processing condition in a surface roughness prediction model, finding a direction with the fastest surface roughness change in the surface roughness prediction model on the basis of the point, taking a target point in the direction with the fastest surface roughness change, enabling the surface roughness at the target point to be within a set threshold range, and feeding back processing parameters corresponding to the target point to a mechanical processing system, wherein N is a positive integer greater than or equal to 1.
The invention has the beneficial effects that:
the surface roughness stabilizing method based on the digital twinning realizes the real-time mapping of a physical world machining system by establishing the digital twinning system, so that the machining state of the machining system can be reflected in real time by the digital twinning system; the surface roughness of the physical world machining system under the current machining condition can be accurately predicted based on dynamic factors through a surface roughness prediction model of a component in a digital twin system, and when the predicted surface roughness exceeds a range beyond a set threshold value, namely the surface roughness is unstable, the surface roughness prediction model can be solved based on a gradient descent method, so that new machining parameters can be quickly obtained and fed back to the physical world machining system, and the surface roughness is kept in a stable state until the machining of a workpiece is completed; in summary, the method for stabilizing the surface roughness based on the digital twinning realizes the prediction of the surface roughness under the action of considering dynamic factors, and can adjust parameters (such as tool attitude parameters and spindle rotation speed) which can be adjusted online when the surface roughness is unstable, thereby quickly realizing the stabilization of the surface roughness and stabilizing the surface roughness in a set threshold range.
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In order to make the object, technical scheme and beneficial effect of the invention more clear, the invention provides the following drawings for explanation:
FIG. 1 is a schematic diagram of a mapping relationship and an interaction relationship between a machining system of a physical world and a digital twin system of a virtual world;
FIG. 2 is a flow chart of the construction of a surface roughness prediction model based on a PIO-SVM in the embodiment;
FIG. 3 is a flow chart of adjusting processing parameters by a gradient descent method to stabilize surface roughness;
FIG. 4 is a training set containing 40 sets of experimental data;
FIG. 5 is a test set containing 10 sets of experimental data;
fig. 6 is a simulation result of changing the spindle rotation speed and the tool posture to stabilize and control the surface roughness.
Detailed Description
The present invention is further described with reference to the following drawings and specific examples so that those skilled in the art can better understand the present invention and can practice the present invention, but the examples are not intended to limit the present invention.
The present embodiment is a surface roughness stabilization method based on digital twinning, including the following steps.
1) A digital twin system of a virtual world is established based on a mechanical processing system of a physical world, and a surface roughness prediction model is established in the digital twin system. Specifically, the machining system of the present embodiment is a five-axis machining system, and the machining parameters affecting the surface roughness include a lead angle (L), a tilt angle (T), and a depth of cut (a) p) Spindle speed (n), feed rate (f) and average cutting force
Figure RE-GDA0002631751680000041
21) And processing the workpiece by using a mechanical processing system to obtain the surface roughness under different processing parameters. In this example, 50 sets of experiments were designed and performed, including two sets of two-factor four-level full-factor experiments and two sets of three-factor three-level orthogonal experiments. For each set of experiments, repeated twice, which measured the surface roughness RaAre substantially the same. Final measured surface roughness RaIs the average of the results of two experiments.
22) Dividing the data obtained in the step 21) into a training set and a testing set, carrying out normalization processing, and respectively taking the processing parameters and the surface roughness after the normalization processing as an input sample and an output sample of the surface roughness prediction model.
Specifically, in this embodiment, 40 groups of experiments are randomly selected as a training set, as shown in fig. 4; the remaining 10 experiments were included as a test set, see fig. 5. After normalization processing, training time can be shortened, prediction accuracy of the regression model is improved, and normalization processing needs to be carried out on a training sample set. The training set is normalized to [0,1] herein. The calculation formula is as follows:
Figure RE-GDA0002631751680000051
in formula (II), x'iAnd xiRespectively, the sample data before and after normalization,
Figure RE-GDA0002631751680000052
and
Figure RE-GDA0002631751680000053
The maximum and minimum values of the surface roughness influencing factor i.
23) And establishing a surface roughness prediction model based on the PIO-SVM. Specifically, the method for establishing the surface roughness prediction model based on the PIO-SVM comprises the following steps:
231) initializing parameters of a pigeon swarm algorithm model, taking the mean square error corresponding to each group of penalty function C and kernel function parameter g as a fitness function, and iteratively searching C and g corresponding to the minimum mean square error in the pigeon swarm algorithm, namely the optimal penalty function C and kernel function parameter g. Under different C, g, the training set is used for training the surface roughness prediction model, then the test set is used for checking the accuracy rate of the prediction model, and the C, g corresponding to the minimum mean square error is found, namely the optimal C, g. The selection of the penalty function C and the kernel function parameter g has an important influence on the accuracy of the regression prediction model, and compared with a PSO algorithm and a GA algorithm, the PIO (Pigeon swarm algorithm) has the advantages of higher convergence speed, higher accuracy and stability. Therefore, this embodiment uses PIO to select the best C and g.
The PIO algorithm model consists of a map, a compass operator and a landmark operator. The mathematical model of each part is described as follows:
Vm(k)=Vm(k-1)·e-fk+rand·(Lb-Lm(k-1))
Lm(k)=Lm(k-1)+Vm(k)
Figure RE-GDA0002631751680000054
Figure RE-GDA0002631751680000055
Lm(k)=Lm(k-1)+rand·(LC(k)-Lm(k-1))
wherein L is mAnd VmRespectively the position and velocity of the mth pigeon, k the number of iterations, f the map and compass operators, rand [0, 1%]Random number of Li, LbRepresents the global optimal position, L, of the current iterationC(k) Representing the central position of the remaining pigeons, Nt,1Representing the number of iterations of the map and compass operators, Nt,2Representing the number of iterations of the landmark operator, the fit is the quality function of each solution, here the mean square error of the prediction model, N, corresponding to each penalty function C and kernel parameter ggRepresenting the number of pigeon groups.
232) Substituting the solved optimal punishment function C and the kernel function parameter g into the support vector machine algorithm model to further construct a surface roughness prediction model, and utilizing the normalized test set to test the accuracy of the model.
A Support Vector Machine (SVM) is a statistical learning method proposed by Vapnik based on the principle of minimizing structural risk. Compared with the traditional machine learning method represented by a neural network, the support vector machine has obvious advantages in the aspects of theoretical basis, training process, node number, weight vector, global optimal solution and the like. The basic idea of the support vector machine is to simplify the search for the optimal linear hyperplane into a convex programming problem. The sample space is non-linearly mapped to a high-dimensional or infinite-dimensional feature space. In this way, a linear learning machine can be used to solve non-linear problems (including classification and regression) in a high-dimensional feature space.
The regression function of the vector machine algorithm model of the present embodiment is:
Figure RE-GDA0002631751680000061
wherein f (x) is a regression function, alphaiAnd
Figure RE-GDA0002631751680000062
is a pullGrenarian multiplier, C is a penalty function, K (x)i,xj) Is a kernel function, ωiIs a normal vector, xi,xjIs arbitrary
Figure RE-GDA0002631751680000063
And
Figure RE-GDA0002631751680000064
is an insensitive loss factor, b is a bias, y isiThe function value is mapped to the support vector.
The kernel function is an important component for establishing a regression prediction model of the support vector machine, and the reasonable selection of the kernel function is beneficial to improving the accuracy of the prediction model. The role of the kernel function is to transform the linear inseparable problem in the low-dimensional space into the linear separable and linear regression problem in the high-dimensional space. The radial basis kernel function (RBF) has the advantages of relatively simple calculation form, less input parameters, strong learning capability and the like. Thus, the selection of RBFs as the kernel function of the regression prediction model can be described as follows:
K(xi,xj)=exp{-g|xi-xj|2},(g>0)
wherein g is a kernel function parameter.
As can be seen from fig. 5, to verify the validity of the proposed model, the prediction error of each set of experiments was calculated using the following formula:
Figure RE-GDA0002631751680000065
wherein the content of the first and second substances,
Figure RE-GDA0002631751680000066
represents the surface roughness calculated by the predictive model, and RaIndicating the measured surface roughness. Can be seen as predicted
Figure RE-GDA0002631751680000067
With measured RaSubstantially uniform, the Average Prediction Error (APE) is only 8.69%.
2) And mapping the mechanical processing system by using the digital twin system, acquiring the processing parameters influencing the surface roughness in the mechanical processing system in real time, and inputting the processing parameters into the digital twin system.
3) Predicting the surface roughness under the current processing condition by using a surface roughness prediction model; if predicted, the resulting surface roughness
Figure RE-GDA0002631751680000071
If the surface roughness is within the set threshold range, the surface roughness is stable, the current processing parameters are proved to meet the requirements, and the step 5) is executed; otherwise, step 4) is executed.
4) Solving by gradient descent method
Figure RE-GDA0002631751680000072
And 5) feeding back the machining parameters within the set threshold range to a machining system, machining the workpiece by the machining system according to the machining parameters obtained by solving, and executing the step 5). Specifically, a general solution method of the gradient descent method is as follows: and finding a point corresponding to the current processing condition in the surface roughness prediction model, finding a direction with the fastest surface roughness change in the surface roughness prediction model on the basis of the point, taking a target point in the direction with the fastest surface roughness change, enabling the surface roughness of the target point to be within a set threshold range, and feeding back the processing parameter corresponding to the target point to the mechanical processing system.
The threshold range of this embodiment is such that the surface roughness is not more than
Figure RE-GDA0002631751680000073
I.e., surface roughness of not more than
Figure RE-GDA0002631751680000074
Then, it is in a stable state and has a surface roughness greater than that of the alloy
Figure RE-GDA0002631751680000075
Is in an unstable state. Of course, the threshold range of the surface roughness may be set according to the actual processing requirementsThe surface roughness is positioned between the maximum value and the minimum value, and the surface roughness is in a stable state; the threshold range of the surface roughness may be such that the surface roughness is equal to or greater than a certain minimum value, and a steady state is assumed when the surface roughness is greater than the minimum value, which will not be described again.
The surface roughness of the workpiece is also unstable due to the instability of the cutting force. Thus, at a given processing parameter (derived from the worker's processing experience), the surface roughness may not meet the process requirements. According to the prediction model, the change trend of the surface roughness can be monitored on line, and the stability of the surface roughness can be judged. Meanwhile, the rotation speed of the main shaft and the tool posture can be adjusted on line in the machining process in consideration of the feasibility of machine tool operation. Therefore, the surface roughness can be stabilized and controlled by adjusting the spindle rotation speed and the tool posture. To verify the effectiveness of this method, a set of simulation experiments was performed. The simulation results are shown in fig. 6. According to the experimental results, the surface roughness was significantly reduced from 0.4882 μm to 0.2995 μm by adjusting the adjustable parameters (tool attitude and spindle speed). At the same time, satisfactory surface roughness can be achieved with a variety of adjustable parameter combinations, which means that an efficient and simple selection of the optimum parameter combination is required. Therefore, in the embodiment, the machining parameters affecting the surface roughness are divided into online adjustable parameters and non-online adjustable parameters, the online adjustable parameters include tool attitude parameters and spindle rotation speed, and the tool attitude parameters include lead angle and tilt angle; parameters that are not adjustable online include depth of cut, feed rate, and average cutting force. In this case, the solution method of the gradient descent method is: finding out a point corresponding to the current processing condition in the surface roughness prediction model, finding out a direction with the fastest surface roughness reduction corresponding to the online adjusting parameter in the surface roughness prediction model on the basis of the point, and taking a target point in the direction with the fastest surface roughness reduction to ensure that the surface roughness at the target point is less than or equal to the set maximum value of the surface roughness
Figure RE-GDA0002631751680000076
And feeding back the processing parameters corresponding to the target point to the machineA processing system. If the parameters can be continuously adjusted for more than N times, the parameters can not be adjusted on line
Figure RE-GDA0002631751680000077
Then, it is indicated that only adjusting the tool attitude parameter and the spindle rotation speed cannot meet the current processing requirements, and all processing parameters affecting the surface roughness need to be taken as the adjustment objects, and the adjustment method is as follows: finding out the point corresponding to the current processing condition in the surface roughness predicting model, finding out the direction with the fastest surface roughness reduction in the surface roughness predicting model based on the point, taking a target point in the direction with the fastest surface roughness reduction, and enabling the surface roughness at the target point to be less than or equal to the set maximum value of the surface roughness
Figure RE-GDA0002631751680000081
And feeding back the machining parameters corresponding to the target point to the machining system, where N is a positive integer greater than or equal to 1, and N in this embodiment is 4.
5) And (5) circulating the step 2) and the step 3) until the workpiece is machined.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.

Claims (8)

1. A surface roughness stabilization method based on digital twinning is characterized in that: the method comprises the following steps:
1) establishing a digital twin system of a virtual world based on a mechanical processing system of a physical world, and establishing a surface roughness prediction model in the digital twin system;
2) mapping the mechanical processing system by using a digital twin system, collecting processing parameters influencing surface roughness in the mechanical processing system in real time and inputting the processing parameters into the digital twin system;
3) predicting current addition using surface roughness prediction modelSurface roughness under working conditions; if predicted, the resulting surface roughness
Figure FDA0002589727100000011
If the surface roughness is within the set threshold range, the surface roughness is stable, the current processing parameters are proved to meet the requirements, and the step 5) is executed; otherwise, executing step 4);
4) solving by gradient descent method
Figure FDA0002589727100000012
Feeding back the machining parameters within the set threshold range to a machining system, machining the workpiece by the machining system according to the machining parameters obtained by solving, and executing the step 5);
5) and (5) circulating the step 2) and the step 3) until the workpiece is machined.
2. The method of stabilizing surface roughness based on digital twinning as claimed in claim 1, wherein: in the step 1), the method for constructing the surface roughness prediction model comprises the following steps:
21) Processing the workpiece by using a mechanical processing system to obtain the surface roughness under different processing parameters;
22) dividing the data obtained in the step 21) into a training set and a testing set, carrying out normalization processing, and respectively taking the processing parameters and the surface roughness after the normalization processing as an input sample and an output sample of a surface roughness prediction model;
23) and establishing a surface roughness prediction model based on the PIO-SVM.
3. The method of stabilizing surface roughness based on digital twinning as claimed in claim 2, wherein: in the step 23), the method for establishing the surface roughness prediction model based on the PIO-SVM comprises the following steps:
231) initializing parameters of a pigeon swarm algorithm model, taking a mean square error corresponding to each group of penalty function C and kernel function parameter g as a fitness function, and iteratively searching a penalty function C and a kernel function parameter g corresponding to a minimum mean square error in the pigeon swarm algorithm to obtain an optimal penalty function C and kernel function parameter g;
232) substituting the solved optimal punishment function C and the kernel function parameter g into the support vector machine algorithm model to further construct a surface roughness prediction model, and utilizing the normalized test set to test the accuracy of the model.
4. The method of stabilizing surface roughness based on digital twinning as claimed in claim 1, wherein: in the step 4), a point corresponding to the current processing condition is found in the surface roughness prediction model, a direction with the fastest surface roughness change is found in the surface roughness prediction model on the basis of the point, a target point is selected from the direction with the fastest surface roughness change, the surface roughness of the target point is enabled to be within a set threshold range, and the processing parameter corresponding to the target point is fed back to the mechanical processing system.
5. The method for stabilizing surface roughness based on digital twinning as claimed in any one of claims 1 to 3, wherein: the machining system is a five-axis machining system, and machining parameters influencing surface roughness comprise a lead angle, a tilt angle, a cutting depth, a spindle rotating speed, a feeding speed and an average cutting force.
6. The method of stabilizing surface roughness based on digital twinning as claimed in claim 5, wherein: dividing machining parameters influencing surface roughness into online adjustable parameters and non-online adjustable parameters based on feasibility of machine tool operation, wherein the online adjustable parameters comprise tool attitude parameters and spindle rotation speed, and the tool attitude parameters comprise lead angles and tilt angles; the non-online adjustable parameters include depth of cut, feed rate, and average cutting force.
7. The method of stabilizing surface roughness based on digital twinning as claimed in claim 6, wherein: in the step 4), a point corresponding to the current processing condition is found in the surface roughness prediction model, a direction with the fastest surface roughness change corresponding to the online adjustable parameter is found in the surface roughness prediction model on the basis of the point, a target point is taken in the direction with the fastest surface roughness change, the surface roughness of the target point is enabled to be within a set threshold range, and the processing parameter corresponding to the target point is fed back to the mechanical processing system.
8. The method of stabilizing surface roughness based on digital twinning as claimed in claim 7, wherein: if the parameters can be continuously adjusted for more than N times, the parameters can not be adjusted on line
Figure FDA0002589727100000021
If the position is within the range of the set threshold value, the condition that only the tool attitude parameter and the spindle rotating speed are adjusted can not meet the current machining requirement is shown, at the moment, all machining parameters influencing the surface roughness are taken as the adjusting objects, and the adjusting method comprises the following steps: finding a point corresponding to the current processing condition in a surface roughness prediction model, finding a direction with the fastest surface roughness change in the surface roughness prediction model on the basis of the point, taking a target point in the direction with the fastest surface roughness change, enabling the surface roughness at the target point to be within a set threshold range, and feeding back processing parameters corresponding to the target point to a mechanical processing system, wherein N is a positive integer greater than or equal to 1.
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