CN111849100A - Activated carbon binder and preparation method thereof - Google Patents

Activated carbon binder and preparation method thereof Download PDF

Info

Publication number
CN111849100A
CN111849100A CN202010409390.3A CN202010409390A CN111849100A CN 111849100 A CN111849100 A CN 111849100A CN 202010409390 A CN202010409390 A CN 202010409390A CN 111849100 A CN111849100 A CN 111849100A
Authority
CN
China
Prior art keywords
activated carbon
binder
polyvinyl alcohol
potassium hydroxide
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010409390.3A
Other languages
Chinese (zh)
Inventor
刘国强
乔骊竹
李现化
李欣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inner Mongolia Puruifen Environmental Protection Technology Co ltd
Original Assignee
Inner Mongolia Puruifen Environmental Protection Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inner Mongolia Puruifen Environmental Protection Technology Co ltd filed Critical Inner Mongolia Puruifen Environmental Protection Technology Co ltd
Priority to CN202010409390.3A priority Critical patent/CN111849100A/en
Publication of CN111849100A publication Critical patent/CN111849100A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L29/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
    • C08L29/02Homopolymers or copolymers of unsaturated alcohols
    • C08L29/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3045Sulfates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

The invention relates to an active carbon binder and a preparation method thereof, wherein the binder comprises the following components in percentage by mass: 40-60% of water, 1-5% of cross-linking agent, 1-5% of modifying agent, 0.5-1.5% of toughening agent, 10-40% of polyvinyl alcohol, 5-15% of emulsified silicone oil and 10-30% of potassium hydroxide. The active carbon binder is prepared from substances without asphalt components, and is safe and environment-friendly; the main component of the binder is a solid mixture, and the binder is convenient to package, transport and store; when in use, the water is used for configuration according to the operation flow, and the use is simple and convenient and the operation is easy; the binding agent contains KOH, is an ideal activating agent for preparing the super activated carbon by an alkali activation method, can be used as a forming auxiliary agent, has the function of promoting an activation reaction, and has an effect of promoting the formation of activated carbon pores.

Description

Activated carbon binder and preparation method thereof
Technical Field
The invention relates to a binder, in particular to an environment-friendly multifunctional activated carbon binder and a preparation method thereof.
Background
With the development of economy and society, various environmental pollution problems such as air and water pollution become more serious. The activated carbon as an efficient adsorption material has wider and wider application and continuously increased demand in the aspect of environmental management, and the application fields of the activated carbon comprise various industries such as household appliance industry, food industry, medical treatment and health care, chemical industry, metallurgical industry, pharmaceutical industry and the like. Compared with the powder active carbon, the formed active carbon has the advantages of easy modulation and processing, high density, high heat conductivity coefficient, high strength, no dust pollution, high adsorption capacity of unit volume and the like, and has various shapes such as honeycomb, strip, column, sphere and the like so as to meet the requirements of different use scenes. The binder is an important component raw material for preparing the formed activated carbon, and can improve the performances of the formed carbon, such as processability, strength and the like. As various chemical auxiliary agents are inevitably used in the adhesive, the environmental protection property is fully considered, and the increase of the functionality is an effective means for the efficient utilization of the adhesive.
The existing preparation method of the activated carbon binder generally comprises the steps of preparing raw material asphalt, preparing soap solution and mixing. Such a binder has the following problems:
asphalt is a toxic chemical material, has a phototoxic effect, has irritation to skin, carcinogenicity and greater pollution to the environment, so the adhesive taking the asphalt as a main raw material also has the problem and is not the most environment-friendly material.
Disclosure of Invention
The invention aims to solve the problems and provides an environment-friendly multifunctional activated carbon binder and a preparation method thereof.
In order to achieve the aim, the invention provides an activated carbon binder, which comprises the following components in percentage by mass: 40-60% of water, 1-5% of cross-linking agent, 1-5% of modifying agent, 0.5-1.5% of toughening agent, 10-40% of polyvinyl alcohol, 5-15% of emulsified silicone oil and 10-30% of potassium hydroxide.
According to one aspect of the invention, the crosslinking agent is an inorganic compound, a polybasic organic acid or an aldehyde compound.
According to one aspect of the invention, the modifier is one or more of polysulfide rubber, polyamide resin, polyvinyl alcohol tertiary butyl aldehyde, nitrile rubber, phenolic resin, polyester resin, urea-formaldehyde melamine resin, furfural resin, vinyl resin, isocyanate, and silicone compound.
According to one aspect of the invention, the modifier is one or a mixture of two of urea-formaldehyde melamine resin and polyamide resin.
According to one aspect of the invention, the toughening agent is one or a mixture of two of dibutyl phthalate and dioctyl phthalate.
According to one aspect of the invention, the potassium hydroxide is a technical grade solid.
In order to achieve the above object, the present invention provides a method for preparing the above activated carbon binder, comprising the steps of:
a. preparing a polyvinyl alcohol solution: mixing polyvinyl alcohol, water and emulsified silicone oil according to the mass percentage of 10-40%, 40-60% and 5-15%, heating to 60-100 ℃ under stirring, and stirring for 5-15min under heat preservation for later use after all the polyvinyl alcohol, the water and the emulsified silicone oil are dissolved;
b. preparing a potassium hydroxide solution: slowly adding potassium hydroxide into the prepared water, stirring and cooling continuously, mixing according to the mass percentage of 40-60% of water and 10-30% of potassium hydroxide, and completely dissolving for later use;
c. synthesizing a binder: and c, slowly adding the potassium hydroxide solution prepared in the step b into the polyvinyl alcohol solution in the step a under the stirring state, sequentially adding a modifier, a flexibilizer and a cross-linking agent when a uniform solution is formed, and cooling to room temperature to obtain a finished product.
According to the activated carbon binder, substances without asphalt components are adopted to prepare the activated carbon binder, so that the activated carbon binder is safe and environment-friendly; the main component of the binder is a solid mixture, and the binder is convenient to package, transport and store; when in use, the water is used for configuration according to the operation flow, and the use is simple and convenient and the operation is easy; the binding agent contains KOH, is an ideal activating agent for preparing the super activated carbon by an alkali activation method, can be used as a forming auxiliary agent, has the function of promoting an activation reaction, and has an effect of promoting the formation of activated carbon pores.
Detailed Description
One scheme of the invention is to provide an environment-friendly multifunctional activated carbon binder, and the activated carbon binder is composed of the following substances in percentage by mass:
40-60% of water, 1-5% of cross-linking agent, 1-5% of modifying agent, 0.5-1.5% of toughening agent, 10-40% of polyvinyl alcohol, 5-15% of emulsified silicone oil and 10-30% of potassium hydroxide.
In the present invention, the crosslinking agent may be an inorganic compound such as sodium sulfate, zinc sulfate, boric acid (borax, etc.), or may be a polybasic organic acid or an aldehyde compound.
The modifier can be one or more of polysulfide rubber, polyamide resin, polyvinyl alcohol tert-butyl aldehyde, nitrile rubber, phenolic resin, polyester resin, urea-formaldehyde melamine resin, furfural resin, vinyl resin, isocyanate, silicone resin and other compounds.
Preferably, the modifier is one of urea-formaldehyde melamine resin and polyamide resin or a mixture of the two resins.
The toughening agent is one or a mixture of dibutyl phthalate and dioctyl phthalate.
In the present invention, preferably, potassium hydroxide is a technical grade solid.
Another aspect of the present invention provides a method for preparing the activated carbon binder, including the following steps:
a. preparing a polyvinyl alcohol solution: mixing polyvinyl alcohol, water and emulsified silicone oil according to the mass percentage of 10-40%, 40-60% and 5-15%, heating to 60-100 ℃ under stirring, and stirring for 5-15min under heat preservation for later use after all the polyvinyl alcohol, the water and the emulsified silicone oil are dissolved;
b. preparing a potassium hydroxide solution: slowly adding potassium hydroxide into the prepared water, stirring and cooling continuously, mixing according to the mass percentage of 40-60% of water and 10-30% of potassium hydroxide, and completely dissolving for later use;
c. synthesizing a binder: and c, slowly adding the potassium hydroxide solution prepared in the step b into the polyvinyl alcohol solution in the step a under the stirring state, sequentially adding a modifier, a flexibilizer and a cross-linking agent when a uniform solution is formed, and cooling to room temperature to obtain a finished product.
The technical solution of the present invention is explained in detail by a specific example.
Example 1:
the technical method of the invention is explained in detail by taking 100 kg as an example as follows:
a multifunctional activated carbon forming binder comprises the following components in percentage by mass: 50% of water, 1% of emulsified silicone oil, 30% of polyvinyl alcohol, 15% of KOH, 1.5% of zinc sulfate, 2% of polyamide resin and 0.5% of dibutyl phthalate, and the preparation steps are as follows:
1) preparing a polyvinyl alcohol solution: weighing 30 kg of water, 30 kg of polyvinyl alcohol and 1 kg of emulsified silicone oil, slowly adding the polyvinyl alcohol into the water under the stirring state, simultaneously heating to 60-100 ℃, adding the emulsified silicone oil after completely dissolving, and preserving heat for later use:
2) preparation of KOH solution: weighing 20 kg of water and 15 kg of industrial-grade potassium hydroxide, slowly adding KOH into the water while stirring, and dissolving the KOH and the potassium hydroxide completely for later use;
3) preparation of the binder: slowly adding the KOH solution prepared in the step 2) into the polyvinyl alcohol solution prepared in the step 1) under the stirring state, stirring at room temperature, after the solution becomes a homogeneous liquid, sequentially adding 2 kg of polyamide resin, 0.5 kg of dibutyl phthalate and 1.5 kg of zinc sulfate, uniformly stirring, and naturally cooling to obtain a finished product.
Of course, in the present invention, the above embodiment 1 is only one preferred embodiment of the present invention, and the present invention may have other embodiments, and as for other embodiments, the proportioning relationship of each material may be changed on the basis of the embodiment 1, and the other conditions are not changed.
According to the scheme of the invention, the activated carbon binder is prepared by adopting a substance without asphalt components, so that the activated carbon binder is safe and environment-friendly; the main component of the binder is a solid mixture, and the binder is convenient to package, transport and store; when in use, the water is used for configuration according to the operation flow, and the use is simple and convenient and the operation is easy; the binding agent contains KOH, is an ideal activating agent for preparing the super activated carbon by an alkali activation method, can be used as a forming auxiliary agent, has the function of promoting an activation reaction, and has an effect of promoting the formation of activated carbon pores.
The above description is only one embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The active carbon binder is characterized by comprising the following components in percentage by mass: 40-60% of water, 1-5% of cross-linking agent, 1-5% of modifying agent, 0.5-1.5% of toughening agent, 10-40% of polyvinyl alcohol, 5-15% of emulsified silicone oil and 10-30% of potassium hydroxide.
2. The activated carbon binder of claim 1, wherein the cross-linking agent is an inorganic compound, a polybasic organic acid, or an aldehyde compound.
3. The activated carbon binder of claim 1, wherein the modifier is one or more of polysulfide rubber, polyamide resin, polyvinyl alcohol tert-butyl aldehyde, nitrile rubber, phenol resin, polyester resin, urea-formaldehyde melamine resin, furfural resin, vinyl resin, isocyanate, and silicone compound.
4. The activated carbon binder of claim 3, wherein the modifier is one or a mixture of two of urea formaldehyde melamine resin and polyamide resin.
5. The activated carbon binder of claim 1, wherein the toughening agent is one or a mixture of two of dibutyl phthalate and dioctyl phthalate.
6. The activated carbon binder of claim 1, wherein the potassium hydroxide is a technical grade solid.
7. A method of preparing the activated carbon binder of any one of claims 1 to 6, comprising the steps of:
a. preparing a polyvinyl alcohol solution: mixing polyvinyl alcohol, water and emulsified silicone oil according to the mass percentage of 10-40%, 40-60% and 5-15%, heating to 60-100 ℃ under stirring, and stirring for 5-15min under heat preservation for later use after all the polyvinyl alcohol, the water and the emulsified silicone oil are dissolved;
b. preparing a potassium hydroxide solution: slowly adding potassium hydroxide into the prepared water, stirring and cooling continuously, mixing according to the mass percentage of 40-60% of water and 10-30% of potassium hydroxide, and completely dissolving for later use;
c. synthesizing a binder: and c, slowly adding the potassium hydroxide solution prepared in the step b into the polyvinyl alcohol solution in the step a under the stirring state, sequentially adding a modifier, a flexibilizer and a cross-linking agent when a uniform solution is formed, and cooling to room temperature to obtain a finished product.
CN202010409390.3A 2020-05-14 2020-05-14 Activated carbon binder and preparation method thereof Pending CN111849100A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010409390.3A CN111849100A (en) 2020-05-14 2020-05-14 Activated carbon binder and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010409390.3A CN111849100A (en) 2020-05-14 2020-05-14 Activated carbon binder and preparation method thereof

Publications (1)

Publication Number Publication Date
CN111849100A true CN111849100A (en) 2020-10-30

Family

ID=72985798

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010409390.3A Pending CN111849100A (en) 2020-05-14 2020-05-14 Activated carbon binder and preparation method thereof

Country Status (1)

Country Link
CN (1) CN111849100A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112679215A (en) * 2020-12-29 2021-04-20 杭州史宾纳科技有限公司 Method for dry pressing and forming permanent magnetic ferrite

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104788862A (en) * 2014-01-17 2015-07-22 曲阜天博晶碳科技有限公司 Preparation method of hydrophilic porous formed activated carbon
CN105219303A (en) * 2015-10-29 2016-01-06 山西永力实业有限公司 A kind of active carbon forming sticks with glue agent and preparation method thereof
CN106082215A (en) * 2016-06-08 2016-11-09 北京化工大学 A kind of active carbon forming method with polyvinyl alcohol as binding agent

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104788862A (en) * 2014-01-17 2015-07-22 曲阜天博晶碳科技有限公司 Preparation method of hydrophilic porous formed activated carbon
CN105219303A (en) * 2015-10-29 2016-01-06 山西永力实业有限公司 A kind of active carbon forming sticks with glue agent and preparation method thereof
CN106082215A (en) * 2016-06-08 2016-11-09 北京化工大学 A kind of active carbon forming method with polyvinyl alcohol as binding agent

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112679215A (en) * 2020-12-29 2021-04-20 杭州史宾纳科技有限公司 Method for dry pressing and forming permanent magnetic ferrite

Similar Documents

Publication Publication Date Title
CN1927443B (en) Ureaformaldehyde resin coating epoxy microcapsule for material self-repair and preparing method thereof
CN103360680B (en) Polypropylene and polyethylene Calcium carbonate filler master batch and preparation technology thereof
CN103752287B (en) A kind of construction and decoration pollutant inorganic agent and preparation method thereof
RU2620412C2 (en) Expanding particles of polystyrene for thermal insulation and method for their preparation
CN102241802A (en) Comprehensive utilization of phenol-containing wastewater
CN102107127A (en) Technology for granulating powder
CN111849100A (en) Activated carbon binder and preparation method thereof
CN101805568A (en) Bio oil-starch adhesive and preparation method thereof
CN101691363A (en) Method for preparing epoxy cyclohexane through catalytic epoxidation of cyclohexene
CN102877366B (en) Method for preparing wet curtain paper
CN104386692A (en) Preparation method of larch-based micro-mesoporous two-order porous carbon spheres
CN107216531A (en) A kind of environment-friendly building materials and preparation method thereof
CN1151961C (en) Method for preparing vehicular active carbon by using straw stalks and saw dust
CN101029147B (en) Metal compound/carbon nano-composite material and its production
CN103030922B (en) Water-soluble phenolic resin solution for woven friction materials and preparation method thereof
CN105032349A (en) Asphaltic resin composite spherical activated carbon with expanded graphite enhanced oil absorption property and preparation method therefor
CN110587752B (en) Energy storage wood construction method taking alkylated carbon black as filler
CN102219930A (en) Calcium sulfate whisker surface modification technology
CN106582571A (en) Filter film capable of effectively absorbing VOCs and preparation method thereof
CN103923492B (en) Modification method for synthesized porous calcium silicate powder
CN103962100A (en) Adsorption material and preparation method thereof
CN108892920A (en) A kind of light sound-proof phenolic resin and preparation method thereof
CN113354303B (en) Resin fiber and method for producing the same
CN104327777A (en) Method using silver-coated glass fiber to prepare conducting resin
CN108485149A (en) A kind of high hydroscopic resin and preparation method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20201030