CN111847898A - High-infrared-reflection coated glass and preparation process thereof - Google Patents
High-infrared-reflection coated glass and preparation process thereof Download PDFInfo
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- CN111847898A CN111847898A CN202010738412.0A CN202010738412A CN111847898A CN 111847898 A CN111847898 A CN 111847898A CN 202010738412 A CN202010738412 A CN 202010738412A CN 111847898 A CN111847898 A CN 111847898A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/42—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating of an organic material and at least one non-metal coating
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/11—Deposition methods from solutions or suspensions
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/31—Pre-treatment
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Abstract
The invention discloses a preparation process of high infrared reflection coated glass, which comprises the following steps: (1) preparing a substrate: cleaning the substrate; (2) preparing a glass substrate film: compounding titanium dioxide and silver nanowires with high refractive index and base materials with low refractive index; (3) another transparent substrate film was prepared: a silver nanowire film; (4) preparing high infrared reflection coated glass: and (3) laminating the substrate films obtained in the steps (2) and (3) into a rotatable structure, wherein the rotation angle range is 90-360 degrees, and the high infrared reflection coated glass with the infrared reflectivity capable of being regulated and controlled in a large range of 30-91% is obtained. The preparation method has simple steps and economic materials. The invention also provides the high infrared reflection coated glass prepared by the method.
Description
Technical Field
The invention relates to the field of optical thin film materials, in particular to high infrared reflection coated glass and a preparation process thereof.
Background
Since sunlight is an electromagnetic wave with a wide wavelength range, in order to realize selective transmission and reflection of sunlight, it is common practice to coat glass with a film so that light with a certain wavelength in the light can be reflected or transmitted by the glass window. The film that has different materials among the prior art satisfies different reflection of light and printing opacity demands, for example when needing thermal-insulated heat retaining effect, can choose for use to have the membrane of higher reflectivity to far infrared radiant heat, and under the indoor circumstances of rising temperature in needs indoor sunning clothes or winter, can select to have certain membrane that sees through to infrared radiant heat. However, once made, such coatings can only reflect and transmit radiation in a fixed wavelength band, which can be cumbersome to replace. Therefore, with the change of weather, seasons and the demand of people, a film capable of adjusting the reflection and transmission of infrared radiation heat is urgently needed, and the visible light transmittance of the coated glass is also met.
Disclosure of Invention
The invention aims to provide high-infrared-reflection coated glass and a preparation process thereof, and aims to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a preparation process of high infrared reflection coated glass comprises the following steps:
(1) preparing a substrate: firstly, washing and drying a water or ethanol glass substrate and another transparent substrate, and respectively carrying out ultraviolet ozone cleaning on the surfaces to be coated of the dried glass substrate and the other transparent substrate for 10-30min for later use;
the solvent cleaning and the ultraviolet ozone cleaning are used for removing dust and oily impurities on the surfaces of the glass substrate and the other transparent substrate, so that the substrate has good wettability to the coating liquid, and a coating film with a uniform and consistent coating is obtained.
(2) Preparing a glass substrate film: coating a layer of base material with low refractive index and drying; then coating a layer of polylysine solution with the concentration of 0.1 to 0.5 weight percent and drying; coating a layer of mixed ink of titanium dioxide, a binder, a silane coupling agent and silver nanowires by using a scraper, and drying to obtain a hybrid film of titanium dioxide and directionally arranged silver nanowires, namely the glass substrate film; the concentration of titanium dioxide in the mixed ink is 1-5mg/mL, the concentration of the binder is 1.5-3mg/mL, and the concentration of the silane coupling agent is 1-3mg/mL, and the concentration of the silver nanowire is 1-10 mg/mL;
the combination of the base material with low refractive index of 1.4-1.5 and the materials with high refractive index of 2.5-2.8, namely titanium dioxide and silver nanowires can realize high infrared reflectivity; wherein-NH contained in polylysine2And the-NH-group can be bonded with Ag atoms on the surface of the silver nanowires, so that when the mixed ink containing the silver nanowires is coated on the scraper, one end of the silver nanowires which is firstly contacted with the polylysine coating is pinned, and the silver nanowires tend to be parallel to the coating direction of the scraper under the constraint action of the thread of the scraper, thereby forming the coating with directionally arranged silver nanowires.
(3) Another transparent substrate film was prepared: firstly, coating a layer of polylysine solution with the concentration of 0.1 to 0.5 weight percent and drying; coating a layer of mixed ink of the adhesive and the silver nanowires by using a scraper, and drying to obtain a film with directionally arranged silver nanowires, namely the other transparent substrate film; the concentration of the binder is 1.5-3mg/mL, and the concentration of the silver nanowires is 1-10 mg/mL;
(4) preparing high infrared reflection coated glass: superposing the coating surfaces of the glass substrate and the other transparent substrate, and fixing the distance between the two to obtain the high infrared reflection coated glass; the other transparent substrate can rotate relative to the glass substrate by an angle ranging from 90 degrees to 360 degrees, and the rotation center is the glass center.
The other transparent substrate can rotate around the center of the glass in the same plane with the glass, as shown in fig. 1, the rotatable angle range is at least 90 degrees, so that the silver nanowires which are unidirectionally distributed in the glass substrate film and the other transparent substrate film can be regulated in the whole range from parallel to vertical, namely the square resistance of the high infrared reflection coated glass conducting layer is regulated in the whole range from approximate infinity to the minimum value.
Preferably, the low-refractive-index base material is one or more of polyurethane resin, acrylic resin, epoxy resin, organic silicon modified polyester resin and alkyd resin.
The polyester material contains a large number of active groups, so that the polyester material has a low refractive index, and is combined with a high-refractive-index material to realize high infrared reflectivity.
Preferably, the binder is one or more of hydroxypropyl methylcellulose, sodium alginate, chitosan polyvinyl alcohol, polyvinylpyrrolidone and carboxymethyl cellulose.
The function of the adhesive is to coat part of the silver nanowires on one hand and combine the silver nanowires with the substrate on the other hand, so that the wear resistance of the conductive layer and the adhesion of the conductive layer and the substrate are improved.
Preferably, the silane coupling agent can be one or more of KH-792, KH-550, KH-560, KH-570, KH-580, KH-590 and KH-151.
Preferably, the particle size of the titanium dioxide is 0.1-4 μm; the diameter of the silver nanowire is 15-50nm, and the length-diameter ratio is 900-1300.
The titanium dioxide has the effects of absorbing ultraviolet rays and reflecting certain infrared rays, and can improve the wear resistance between the coatings during rotation after being coupled with the glass substrate; and the silver nanowires with small diameter and high length-diameter ratio ensure the visible light transmittance of the high infrared reflection coated glass.
Preferably, the low refractive index base material and the polylysine solution are applied by one of bar coating, spin coating and spray coating.
Preferably, the other transparent substrate has a visible light transmittance of 90% or more, and may be one of PET, PI, PU, and common glass.
Preferably, the dry film thickness of the coating of the glass substrate film is 3-30 μm; the other transparent substrate film has a dry film thickness of the coating layer of 3-15 μm.
The surface of a commonly used substrate has the roughness of about 1 mu m, and the thickness of a dry coating film within an optimal value range can ensure that two films can avoid the influence of the roughness of the substrate, so that the silver nanowire coating is effectively combined; meanwhile, the surface density of the silver nanowires which are arranged in an excessively thick and unidirectional mode is not too high, so that the silver nanowires are connected in parallel, and the conductivity of the original non-conductive coating is improved suddenly.
Preferably, the drying temperature is 60-80 ℃, and the drying time is 5-10 min.
The invention also provides the high infrared reflection coated glass prepared by the method.
Compared with the prior art, the invention has the beneficial effects that:
(1) the invention utilizes the mutual combination of two substrates containing directionally arranged silver nanowire coatings to prepare the high infrared reflection coated glass with the adjustable square resistance of the conducting layer, which is different from the coated glass which only can reflect and transmit radiation in a specific wavelength range in the prior art. In the high infrared reflection coated glass prepared by the invention, when the silver nanowires in the two coated films are arranged in the same direction, nodes are hardly formed between the silver nanowires, so that the conducting layer is not conducting; when the arrangement directions of the two kinds of coated silver nanowires are mutually vertical, the number of nodes formed between the silver nanowires is the largest, the conductivity is the best, and the square resistance reaches the minimum value. According to the Fresnel formula, the better the conductivity of the coating film is, the better the effect of reflecting near infrared radiation is, so that the infrared reflectivity of the high infrared reflection coated glass can be regulated and controlled by regulating the angle range of another transparent substrate relative to the glass substrate to be 90-360 degrees.
(2) The titanium dioxide coupled on the glass substrate has the effects of absorbing ultraviolet rays and reflecting certain infrared rays, so that the high-infrared-reflection coated glass has stronger ultraviolet absorption performance and a certain amount of infrared reflection even under the condition that the conducting layer is not conductive; meanwhile, after the titanium dioxide is coupled with the glass substrate, the wear resistance between the glass substrate film and another transparent substrate film during rotation can be improved, and the durability of the high infrared reflection coated glass is ensured.
(3) The high infrared reflection coated glass prepared by the invention can shield external electromagnetic waves according to the requirements of users, when the external electromagnetic waves are required to be shielded and enter a room, such as an examination room, a precise instrument chamber and the like, the other transparent substrate film can be rotated to enable the coating to conduct electricity, if signals are required to be smooth, the relative angle of the two substrate films can be adjusted to 0 if the signals are required to be communicated, namely the silver nanowires are arranged in the same direction. Meanwhile, the glass can be heated and demisted in a micro-current mode in summer or winter.
(4) The materials such as titanium dioxide, silver nanowires and the like used in the invention are easily available in the market, and the film preparation method disclosed by the invention is simple in process, time-saving and economical.
Drawings
FIG. 1 is a schematic plan view of a high infrared reflection coated glass of the present invention;
FIG. 2 is a schematic cross-sectional view of a high infrared reflection coated glass of the present invention;
the reference numbers in the figures illustrate:
1. a glass substrate; 2. another transparent substrate; 3. a low refractive index binder; 4. a glass substrate film; 5. another transparent substrate film.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
The invention provides a preparation process of high infrared reflection coated glass, which comprises the following steps:
(1) preparing a substrate: firstly, washing and drying a water or ethanol glass substrate and another transparent substrate, and respectively carrying out ultraviolet ozone cleaning on the surfaces to be coated of the dried glass substrate and the other transparent substrate for 10min for later use;
(2) preparing a glass substrate film: coating a layer of base material with low refractive index and drying; then coating a layer of polylysine solution with the concentration of 0.1 wt% and drying; coating a layer of mixed ink of titanium dioxide, a binder, a silane coupling agent and silver nanowires by using a scraper, and drying to obtain a hybrid film of titanium dioxide and directionally arranged silver nanowires, namely the glass substrate film; the concentration of titanium dioxide in the mixed ink is 1mg/mL, the concentration of the binder is 1.5mg/mL, and the concentration of the silane coupling agent is 1mg/mL, and the concentration of the silver nanowire is 1 mg/mL;
(3) another transparent substrate film was prepared: firstly, coating a layer of polylysine solution with the concentration of 0.1 wt% and drying; coating a layer of mixed ink of the adhesive and the silver nanowires by using a scraper, and drying to obtain a film with directionally arranged silver nanowires, namely the other transparent substrate film; the concentration of the binder is 1.5mg/mL, and the concentration of the silver nanowires is 1 mg/mL;
(4) preparing high infrared reflection coated glass: superposing the coating surfaces of the glass substrate and the other transparent substrate, and fixing the distance between the two to obtain the high infrared reflection coated glass; the other transparent substrate can rotate relative to the glass substrate within an angle range of 90 degrees, and the rotation center is the glass center.
Wherein the low refractive index binder is a polyurethane resin; the binder is hydroxypropyl methyl cellulose; the silane coupling agent is KH-792; the particle size of the titanium dioxide is 0.1 mu m; the diameter of the silver nanowire is 15nm, and the length-diameter ratio is 900; the low-refractive-index base material and the polylysine solution are coated in a spin coating mode; the other transparent substrate is PET, and the visible light transmittance is 90%; the thickness of the dry coating film of the glass substrate film is 3 mu m; the dry film thickness of the coating of the other transparent substrate film is 3 μm; the drying temperature is 60 ℃, and the drying time is 5 min.
The invention also provides the high infrared reflection coated glass prepared by the method.
Example two
The invention provides a preparation process of high infrared reflection coated glass, which comprises the following steps:
(1) preparing a substrate: firstly, washing and drying a water or ethanol glass substrate and another transparent substrate, and respectively carrying out ultraviolet ozone cleaning on the surfaces to be coated of the dried glass substrate and the other transparent substrate for 30min for later use;
(2) preparing a glass substrate film: coating a layer of base material with low refractive index and drying; then coating a layer of polylysine solution with the concentration of 0.5 wt% and drying; coating a layer of mixed ink of titanium dioxide, a binder, a silane coupling agent and silver nanowires by using a scraper, and drying to obtain a hybrid film of titanium dioxide and directionally arranged silver nanowires, namely the glass substrate film; the concentration of titanium dioxide in the mixed ink is 5mg/mL, the concentration of the binder is 3mg/mL, and the concentration of the silane coupling agent is 3mg/mL, and the concentration of the silver nanowire is 10 mg/mL;
(3) another transparent substrate film was prepared: firstly, coating a layer of polylysine solution with the concentration of 0.5 wt% and drying; coating a layer of mixed ink of the adhesive and the silver nanowires by using a scraper, and drying to obtain a film with directionally arranged silver nanowires, namely the other transparent substrate film; the concentration of the binder is 3mg/mL, and the concentration of the silver nanowires is 10 mg/mL;
(4) preparing high infrared reflection coated glass: superposing the coating surfaces of the glass substrate and the other transparent substrate, and fixing the distance between the two to obtain the high infrared reflection coated glass; the other transparent substrate can rotate relative to the glass substrate within an angle range of 360 degrees, and the rotation center is the glass center.
Wherein the low refractive index binder is a polyurethane resin; the binder is hydroxypropyl methyl cellulose; the silane coupling agent is KH-792; the particle size of the titanium dioxide is 4 mu m; the diameter of the silver nanowire is 50nm, and the length-diameter ratio is 1300; the low-refractive-index base material and the polylysine solution are coated in a spin coating mode; the other transparent substrate is PET, and the visible light transmittance is 90%; the thickness of the dry coating film of the glass substrate film is 30 mu m; the dry film thickness of the coating of the other transparent substrate film is 15 mu m; the drying temperature is 80 ℃, and the drying time is 10 min.
The invention also provides the high infrared reflection coated glass prepared by the method.
EXAMPLE III
The invention provides a preparation process of high infrared reflection coated glass, which comprises the following steps:
(1) preparing a substrate: firstly, washing and drying a water or ethanol glass substrate and another transparent substrate, and respectively carrying out ultraviolet ozone cleaning on the surfaces to be coated of the dried glass substrate and the other transparent substrate for 20min for later use;
(2) preparing a glass substrate film: coating a layer of base material with low refractive index and drying; then coating a layer of polylysine solution with the concentration of 0.2 wt% and drying; coating a layer of mixed ink of titanium dioxide, a binder, a silane coupling agent and silver nanowires by using a scraper, and drying to obtain a hybrid film of titanium dioxide and directionally arranged silver nanowires, namely the glass substrate film; the concentration of titanium dioxide in the mixed ink is 3mg/mL, the concentration of the binder is 2mg/mL, and the concentration of the silane coupling agent is 2mg/mL, and the concentration of the silver nanowire is 4 mg/mL;
(3) another transparent substrate film was prepared: firstly, coating a layer of polylysine solution with the concentration of 0.2 wt% and drying; coating a layer of mixed ink of the adhesive and the silver nanowires by using a scraper, and drying to obtain a film with directionally arranged silver nanowires, namely the other transparent substrate film; the concentration of the binder is 2mg/mL, and the concentration of the silver nanowires is 4 mg/mL;
(4) preparing high infrared reflection coated glass: superposing the coating surfaces of the glass substrate and the other transparent substrate, and fixing the distance between the two to obtain the high infrared reflection coated glass; the other transparent substrate can rotate relative to the glass substrate within an angle range of 180 degrees, and the rotation center is the glass center.
Wherein the low refractive index binder is a polyurethane resin; the binder is hydroxypropyl methyl cellulose; the silane coupling agent is KH-792; the particle size of the titanium dioxide is 1 mu m; the diameter of the silver nanowire is 25nm, and the length-diameter ratio is 1000; the low-refractive-index base material and the polylysine solution are coated in a spin coating mode; the other transparent substrate is PET, and the visible light transmittance is 90%; the thickness of the dry coating film of the glass substrate film is 20 mu m; the dry film thickness of the coating of the other transparent substrate film is 12 mu m; the drying temperature is 70 ℃, and the drying time is 6 min.
The invention also provides the high infrared reflection coated glass prepared by the method.
In order to detect the performance of each coated glass, the invention respectively tests the square resistance, the visible light transmittance and transmittance, the haze and the infrared reflectance of each coated glass. The testing method of the square resistance comprises the steps of firstly transferring the silver nanowire coating on the other transparent substrate onto the glass substrate through transfer printing, then testing 25 points at equal intervals by using a four-probe method and averaging to obtain the square resistance, wherein the smaller the square resistance is, the better the conductivity of the glass is; the light transmittance and the haze of the glass are detected by an ultraviolet-visible spectrophotometry and respectively represent the transmittance and the scattering rate of the film to light, and the higher the light transmittance is, the lower the haze is, the better the optical performance of the glass is; the infrared reflectivity of the glass is detected by a Fourier transform infrared spectrometer.
Through comparative experiments on the three groups of examples, the high infrared reflection coated glass with excellent performance can be prepared by each group of examples. Wherein the sheet resistance of the high infrared reflection coated glass prepared in the first embodiment is 22-infinity omega/□, the light transmittance is 86.5%, the haze is 1.6%, and the infrared reflectivity is 30-73%; wherein the sheet resistance of the high infrared reflection coated glass prepared in the second embodiment is 2.1 ∞ omega/□, the light transmittance is 76.4%, the haze is 3.4%, and the infrared reflectivity is 30-91%; wherein the sheet resistance of the high infrared reflection coated glass prepared in the third embodiment is 3.0 ∞ Ω/□, the light transmittance is 81.2%, the haze is 2.1%, and the infrared reflectance is 30-87%. The high infrared reflection coated glass prepared by the invention can ensure that the visible light transmittance is more than 76%, and simultaneously, the infrared reflectivity can be controlled to be more than 30-70% by adjusting the relative angle between two substrate films, so that the infrared reflectivity of the glass can be adjusted in a large range.
Comparative example 1: the difference from the third embodiment is that the silver nanowires on the other substrate film are directly coated on the glass substrate film, and the other substrate is not adopted, so that the prepared high infrared reflection coated glass has the square resistance of 4.5 omega/□, the light transmittance of 81.7 percent, the haze of 2.2 percent and the infrared reflectivity of 82 percent. It can be seen that due to the lack of large-range angle regulation between the two substrate films, the square resistance and the infrared reflectivity of the prepared infrared reflection coated glass are simplified and cannot be regulated; meanwhile, the random arrangement of the silver nanowire network results in a small number of nodes, and the square resistance is far smaller than the maximum value of the third embodiment.
Comparative example 2: the difference from the third embodiment is that the glass substrate is not precoated by polylysine solution, the mixed ink of titanium dioxide, adhesive, silane coupling agent and silver nanowire is directly coated on the base material with low refractive index, the other transparent substrate is the same as the above, and the prepared high infrared reflection coated glass has the square resistance of 4.3-4.9 omega/□, the light transmittance of 80.9%, the haze of 2.1% and the infrared reflectivity of 78-81%. Because the pinning effect of polylysine on one end of the silver nanowires is avoided, the coated silver nanowires are randomly arranged, and therefore, the silver nanowire coating is always conductive no matter how the two substrates rotate after being laminated, and the square resistance and the infrared reflectivity show almost uncontrollable ranges.
Comparative example 3: the difference from the third embodiment is that titanium dioxide is not added into the mixed ink in the step (2), and the square resistance of the prepared high infrared reflection coated glass is 2.8-infinity omega/□, the light transmittance is 79.7%, the haze is 1.8%, and the infrared reflectivity is 8-87%. The lack of the effect of the coupled titanium dioxide leads to the increase of the adjustable range of the infrared reflectivity, but also leads to the lack of the effect of wear-resistant particles when the two substrate films rotate, so that the durability of the high infrared reflection coated glass is reduced when the high infrared reflection coated glass is used for a long time, and simultaneously, the high infrared reflection coated glass also lacks the absorption performance of ultraviolet radiation.
Comparative example 4: the difference from the third embodiment is that the particle size of the titanium dioxide in the step (2) is 40 μm, and the prepared high infrared reflection coated glass has the square resistance of 3.1-infinity omega/□, the light transmittance of 81.4%, the haze of 4.7% and the infrared reflectance of 36-87%. Titanium dioxide with too large particle size cannot play a role in wear resistance, and can scratch the coating when rotating due to the fact that the titanium dioxide exceeds the thickness of a dry film of the coating, so that the durability is reduced, and meanwhile, particles with larger particle size also have a scattering effect on visible light, so that the haze of the glass is greatly improved, and the optical performance is reduced.
Comparative example 5: the difference from the third embodiment is that the adjustable angle range is 0-30 degrees, the square resistance of the prepared high infrared reflection coated glass is 35-infinity omega/□, the light transmittance is 82.0%, the haze is 2.3%, and the infrared reflectivity is 30-57%. Although the material and structure of the high ir-reflective coated glass are not different from those of the third embodiment, the adjustable range of the ir reflectivity is greatly reduced due to the small adjustable angle range, so the adjustable maximum and minimum angle difference should be at least 90 degrees.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A preparation process of high infrared reflection coated glass is characterized by comprising the following steps:
(1) preparing a substrate: washing a glass substrate and another transparent substrate with water or ethanol, drying, and respectively carrying out ultraviolet ozone cleaning on the surfaces to be coated of the dried glass substrate and the other transparent substrate for 10-30min for later use;
(2) preparing a glass substrate film: coating a layer of base material with low refractive index and drying; then coating a layer of polylysine solution with the concentration of 0.1 to 0.5 weight percent and drying; coating a layer of mixed ink of titanium dioxide, a binder, a silane coupling agent and silver nanowires by using a scraper, and drying to obtain a hybrid film of titanium dioxide and directionally arranged silver nanowires, namely the glass substrate film; the concentration of titanium dioxide in the mixed ink is 1-5mg/mL, the concentration of the binder is 1.5-3mg/mL, and the concentration of the silane coupling agent is 1-3mg/mL, and the concentration of the silver nanowire is 1-10 mg/mL;
(3) another transparent substrate film was prepared: firstly, coating a layer of polylysine solution with the concentration of 0.1 to 0.5 weight percent and drying; coating a layer of mixed ink of the adhesive and the silver nanowires by using a scraper, and drying to obtain a film with directionally arranged silver nanowires, namely the other transparent substrate film; the concentration of the binder is 1.5-3mg/mL, and the concentration of the silver nanowires is 1-10 mg/mL;
(4) preparing high infrared reflection coated glass: superposing the coating surfaces of the glass substrate and the other transparent substrate, and fixing the distance between the two to obtain the high infrared reflection coated glass; the other transparent substrate can rotate relative to the glass substrate by an angle ranging from 90 degrees to 360 degrees, and the rotation center is the glass center.
2. The process for preparing high infrared reflection coated glass according to claim 1, wherein the process comprises the following steps: the low-refractive-index base material is one or more of polyurethane resin, acrylic resin, epoxy resin, organic silicon modified polyester resin and alkyd resin.
3. The process for preparing high infrared reflection coated glass according to claim 1, wherein the process comprises the following steps: the binder is one or more of hydroxypropyl methylcellulose, sodium alginate, chitosan polyvinyl alcohol, polyvinylpyrrolidone and carboxymethyl cellulose.
4. The process for preparing high infrared reflection coated glass according to claim 1, wherein the process comprises the following steps: the silane coupling agent can be one or more of KH-792, KH-550, KH-560, KH-570, KH-580, KH-590 and KH-151.
5. The process for preparing high infrared reflection coated glass according to claim 1, wherein the process comprises the following steps: the particle size of the titanium dioxide is 0.1-4 μm; the diameter of the silver nanowire is 15-50nm, and the length-diameter ratio is 900-1300.
6. The process for preparing high infrared reflection coated glass according to claim 1, wherein the process comprises the following steps: the low refractive index base material and the polylysine solution can be coated by one of bar coating, spin coating and spray coating.
7. The process for preparing high infrared reflection coated glass according to claim 1, wherein the process comprises the following steps: the other transparent substrate has a visible light transmittance of 90% or more, and can be one of PET, PI, PU, and common glass.
8. The process for preparing high infrared reflection coated glass according to claim 1, wherein the process comprises the following steps: the thickness of the coating dry film of the glass substrate film is 3-30 μm; the other transparent substrate film has a dry film thickness of the coating layer of 3-15 μm.
9. The process for preparing high infrared reflection coated glass according to claim 1, wherein the process comprises the following steps: the drying temperature is 60-80 ℃, and the drying time is 5-10 min.
10. A high infrared reflection coated glass produced by the method according to any one of claims 1 to 9.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010738412.0A CN111847898B (en) | 2020-07-28 | 2020-07-28 | High-infrared-reflection coated glass and preparation process thereof |
| CN202110438896.1A CN113292253A (en) | 2020-07-28 | 2020-07-28 | Preparation process of high-infrared-reflection coated glass |
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| CN202010738412.0A CN111847898B (en) | 2020-07-28 | 2020-07-28 | High-infrared-reflection coated glass and preparation process thereof |
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| CN111847898B (en) | 2021-09-28 |
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