CN111847028B - Multi-process integrated processing system for I-shaped cloth block made of adhesive tape - Google Patents
Multi-process integrated processing system for I-shaped cloth block made of adhesive tape Download PDFInfo
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- CN111847028B CN111847028B CN202010580402.9A CN202010580402A CN111847028B CN 111847028 B CN111847028 B CN 111847028B CN 202010580402 A CN202010580402 A CN 202010580402A CN 111847028 B CN111847028 B CN 111847028B
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- plate
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- 239000004744 fabric Substances 0.000 title claims abstract description 181
- 239000002390 adhesive tape Substances 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000005520 cutting process Methods 0.000 claims abstract description 66
- 238000003825 pressing Methods 0.000 claims description 117
- 238000001125 extrusion Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000010410 layer Substances 0.000 abstract description 8
- 239000012790 adhesive layer Substances 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000011144 upstream manufacturing Methods 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011505 plaster Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/30—Folding in combination with creasing, smoothing or application of adhesive
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile; fibres
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The invention belongs to the technical field of adhesive tape processing, and relates to the manufacturing of an I-shaped cloth block, in particular to a multi-process integrated processing system for manufacturing the I-shaped cloth block by using adhesive tapes, wherein a forming device, a cloth folding device and a cutting device are sequentially arranged from the upstream to the downstream of a process, the forming device is used for bonding adhesive layers of two rolls of adhesive tapes, and flanges are manufactured on two sides of one layer of adhesive tape in the width direction; fold the cloth device and will accomplish turn-ups adhesive tape area and fold along width direction's central line, form one side open-ended I-shaped strap, cutting device then cuts the I-shaped strap, form corresponding I-shaped cloth piece, whole flow adopts mechanical device to replace current artifical flow, only need artifical the participation when forming device front end replacement lapping adhesive tape and collecting to the I-shaped cloth piece at the cutting device rear end, the one set of complete production technology just can be accomplished in the current cooperation of 3 people, two production systems can be compromise to 1 person in the current system, the very big manual work that has saved, the efficiency has been promoted.
Description
Technical Field
The invention belongs to the technical field of rubberized fabric processing, relates to manufacturing of an I-shaped fabric block, and particularly relates to a multi-process integrated processing system for manufacturing the I-shaped fabric block by using rubberized fabric.
Background
The rubberized fabric is a common fabric applied to the air cushion manufacturing, and for the upper surface and the side surface connecting positions, the lower surface and the side surface connecting positions and other edge positions of the air cushion, an I-shaped fabric block is required to be applied to sew and connect adjacent fabrics.
The I-shaped cloth block is formed by bonding two adhesive tapes, and comprises a bonding process, a cloth folding process and a cutting process in the processing process, and no special equipment is provided for the processes at present, and the processes are all carried out manually.
In the prior art, two rolls of adhesive tapes are sleeved on the outer side of a cloth placing shaft, and then two layers of adhesive tapes are bonded to form an I-shaped cloth belt in a manual mode, wherein flanges are reserved on two sides of the width of the surface of one side of the I-shaped cloth belt; then, conveying the I-shaped cloth belt to a cloth folding process, and manually folding and extruding two sides of the width of the I-shaped cloth belt along the center by an operator; and finally, in the cutting procedure, manually holding the cutter and cutting into I-shaped cloth blocks with proper length.
The whole set of complete process needs at least three operators to cooperate, so that not only is labor wasted, the efficiency is low, but also the identity of products is difficult to ensure, therefore, a processing system for manufacturing I-shaped cloth blocks by using adhesive tapes is designed, the system can realize continuous bonding forming, cloth folding and cutting processes, and the manual participation is reduced as much as possible.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a multi-process integrated processing system for manufacturing an I-shaped cloth block by using adhesive tapes.
The invention is realized by the following technical scheme:
the utility model provides an I-shaped cloth piece is with integrated system of processing of multiple operation of rubberized fabric system which characterized in that: the forming device comprises a forming workbench 17, two cloth outlet rollers 11 are arranged on the feeding side of the forming workbench 17 in parallel at intervals through a cloth outlet support, a rolled adhesive tape is wound outside each cloth outlet roller 11, a pre-flanging plate 13, a flanging plate 14 and a forming plate 15 are sequentially arranged in the forming workbench, and a forming cloth pressing machine 16 is arranged at the rear end of the forming plate; the cloth folding device comprises a cloth folding working table 29, a slope 21 is integrally installed on the feeding side of the cloth folding working table, the high-position side of the slope 21 is the feeding side, the discharging position of a forming cloth pressing machine 16 of the carrying forming device is connected, a cloth folding platform 26 is installed on the low-position side of the slope 21, a cloth folding pressing machine 28 is installed at the rear end of the cloth folding platform 26, a forming stop block 22 and a side plate 23 are sequentially installed in the slope 21 from the high position to the low position, the same side surfaces of the forming stop block and the side plate are located in the same vertical plane, and a convex pressing sheet 24, a pressing roller 25 and at least one pressing bar 27 are sequentially installed in the platform from the side close to the slope to the side far away from the slope; the cutting device comprises a cutting platform 38, a belt pressing platform 39 is arranged on the feeding side in the table top of the cutting platform 38, a cutting mechanism 37 is arranged on the discharging side of the belt pressing platform 39, the belt pressing platform 39 and the cutting mechanism 38 are arranged at intervals, a feeding cylinder is arranged at the side position of the belt pressing platform 39, a cutter 35 is arranged at the end part of a piston rod of the feeding cylinder, and a cutter head of the cutter can penetrate through a gap between the belt pressing platform and the cutting mechanism to cut the I-shaped cloth belt; the pressing plate 32, the cutting cloth pressing device 33 and the front pressing device 34 are sequentially installed on the pressing platform along the working procedure, and the rear pressing device 36 is installed in the cutting platform.
Further, two ends of the pre-flanging plate 13, the flanging plate 14 and the forming plate 15 which are arranged in the forming workbench 17 are respectively fixed on the forming workbench through nuts, a gap is formed between the pre-flanging plate 13 and the flanging plate 14 and the upper end face of the forming workbench 17, and the thickness of the gap is 2 times of that of the adhesive tape; a gap is formed between the forming plate 15 and the forming station 17, said gap having a thickness of 1.75-2 times the thickness of the adhesive plaster.
Furthermore, the upper end surface of the forming workbench 17 is flat and smooth, a groove 18 is formed in the middle of the feeding end of the upper end surface of the forming workbench, and a fillet is formed at the connecting position of one side of the feeding end of the groove 18 and the side wall of the forming workbench 17.
Furthermore, a side baffle is manufactured on one side of the slope surface 21 in the cloth stacking device, the distance between the side baffle and the end surface of the forming stop block 22 on the same side is half of the width of the I-shaped cloth belt, the forming stop block 22 is perpendicular to the upper end surface of the slope surface 21 and integrally extends along the extending direction of the slope surface, and the upper end part of the forming stop block 22 is bent inwards to form an inverted U-shaped structure with an opening at the bottom.
Further, the end of the protruding pressing sheet 24 is triangular from the orthographic projection of the overlooking direction, and the distance between the end of the triangle and the side baffle is smaller than one fourth of the width of the I-shaped cloth belt.
Further, the front pressing device 34 of the cutting device comprises a support, the support is installed at the side position of the press belt platform, a front press cylinder is installed at the upper end of the support in a hanging mode, a piston rod of the front press cylinder is perpendicular to the press belt platform and is arranged downwards, a pressure increasing and reducing piece is installed at the end portion of the piston rod, the pressure increasing and reducing piece is L-shaped, and the width of the pressure increasing and reducing piece is larger than that of the I-shaped cloth belt.
Furthermore, the rear pressing device comprises a suspended rear pressing cylinder, a guide wheel is rotatably mounted at the end part of a piston rod of the rear pressing cylinder, the axial width of the guide wheel is not less than half of the width of the I-shaped cloth belt, and the rotating direction of the periphery of the guide wheel is the same as the conveying direction of the I-shaped cloth belt.
Further, the forming cloth pressing machine 16, the cloth folding cloth pressing machine 28 and the cutting cloth pressing machine 33 all comprise a support, the support is a rectangular frame, two guide pillars are respectively installed on two sides of the rectangular frame in parallel at intervals, the side plates are sleeved outside the guide pillars and are of a two-section structure, the upper portion of each side plate is a movable plate, the lower portion of each side plate is a fixed plate, a lower extrusion roller is installed between the two fixed plates in a rotating mode, an upper extrusion roller is installed between the two movable plates in a rotating mode, a screw rod is installed at the upper end portions of two sides of the rectangular frame in a penetrating mode, the lower end of the screw rod is connected with the movable plates through threads, and a hand wheel is installed at the upper end portions of the screw rods. The end part of a main shaft of the lower extrusion roller is connected with the output end of a driving motor.
The invention has the advantages and positive effects that:
according to the invention, a forming device, a cloth stacking device and a cutting device are sequentially arranged to form a complete system for manufacturing the adhesive tapes into the I-shaped cloth blocks, wherein the forming device is used for bonding the adhesive layers of two rolls of the adhesive tapes and manufacturing flanges on two sides of one layer of the adhesive tapes in the width direction; fold the cloth device and will accomplish turn-ups adhesive tape area and fold along width direction's central line, form one side open-ended I-shaped strap, cutting device then cuts the I-shaped strap, form corresponding I-shaped cloth piece, whole flow adopts mechanical device to replace current artifical flow, only need artifical the participation when the coiling adhesive tape is replaced to the forming device front end and the I-shaped cloth piece is collected at the cutting device rear end, it can accomplish one set of complete production technology to need 3 people to cooperate now, current system can adopt 1 people to compromise two production systems, the very big manual work that has saved, the efficiency is promoted, the quality of I-shaped cloth piece has also been ensured simultaneously.
According to the invention, the two cloth outlet rollers in the forming device are externally used for fixing rolled adhesive tapes, the adhesive tapes can be discharged in the rotating process of the cloth outlet rollers, then sequentially pass through the pre-flanging plate, the forming plate and a gap above the forming workbench, the adhesive tapes led out by the cloth outlet rollers at the lower end pass through the two sides of the width of the adhesive tapes between the pre-flanging plate and the upper end surface of the platform and are turned downwards to form pre-folding lines, then are extruded and turned over by the flanging plate, then the adhesive tape attaching layers of the adhesive tapes at the two sides are converged by the forming plate, and finally are bonded and formed by the upper extrusion roller and the lower extrusion roller of the forming cloth pressing machine. The gap between the pre-flanging plate, the flanging plate and the forming plate can ensure that the adhesive tape can orderly pass through but is not too large in resistance to be received, and the flanging position is placed to be folded for the second time or the two layers of adhesive tapes are staggered. The forming workbench is smooth in surface and provided with a groove and a fillet at the feeding position, so that the position for guiding the adhesive tapes is adjusted and guided, and the problems of wire hanging or adhesive tape damage and the like caused by the rough contact surface are avoided.
According to the invention, the slope is adopted in the cloth folding device to lift the feeding side to support the adhesive tape, so that the condition that the adhesive tape sags due to the dead weight of the adhesive tape in the transmission process is avoided, the adhesive tape is more attached to the working surface, the cloth folding is convenient, the forming stop block is used for vertically conveying one side of the adhesive tape to be turned upwards and the lower part of the adhesive tape, the side plate extends to form the stop block, the turned-upwards part is lengthened, the pre-folding cloth is performed through the protruding pressing sheet, the pre-pressing is performed through the pressing roller, the pre-pressing is performed through the pressing bar, and the cloth folding and pressing machine performs the pressing and forming. The shaping dog is bottom open-ended "U" type structure that falls, falls "U" type structure and is used for turning up one side of I-shaped strap, and the opening then limits the one side that does not turn up, and domatic side shield sets up with the interval of shaping dog, can guarantee that the I-shaped strap can follow its width central line and turn up. The protruding pressing sheet is set to be triangular, so that the protruding pressing sheet does not form a sharp angle on one side of the protruding pressing sheet facing the adhesive tape, and the problems of hanging cloth or hanging wires and the like are prevented.
According to the invention, the cutting device arranges the stacked I-shaped cloth belt through the pressing plate, then the stacked I-shaped cloth belt is orderly guided into the cutting cloth presser, the cutting cloth presser compresses the I-shaped cloth belt, the final arrangement is carried out before cutting, the front compressing device is matched with the rear compressing device in the cutting platform, so that the front end and the rear end of the position, to be cut, of the I-shaped cloth belt are respectively compressed and fixed, and finally the feeding cylinder drives the cutter to be cut by the feeding knife at the cloth stacking side of the I-shaped cloth belt, so that the contact between the cutter head and the opening of the I-shaped cloth belt can be effectively avoided, the I-shaped cloth belt is prevented from being curled, the feeding and retracting knife process is smooth, and the cutting edge is neat. The cutting cloth pressing device is used for pressing the I-shaped cloth belt, and a driving motor of a lower extrusion roller of the cutting cloth pressing device is used for pushing the I-shaped cloth belt out. The lifting pressing piece in the front pressing device is arranged to be L-shaped, the lifting pressing piece is not limited in the length direction of the I-shaped cloth belt, the lifting pressing piece can be integrally pressed in the width direction, and the lifting pressing piece in the rear pressing device is pressed by the guide wheel to be convenient for pushing out the I-shaped cloth belt.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of a forming table portion of a forming apparatus;
FIG. 3 is a top view of the inner ramp and stacking platform portion of the stacking apparatus;
FIG. 4 is a schematic structural view of a forming process;
FIG. 5 is a schematic structural diagram of a stacking process;
FIG. 6 is a schematic diagram illustrating the cutting process;
FIG. 7 is a schematic view of a forming block portion of the stacking apparatus.
Detailed Description
The present invention is illustrated in detail below by means of examples, which are illustrative and not limitative, and the scope of protection of the present invention is not limited thereby.
The utility model provides an integrated system of processing of many processes for I-shaped cloth piece is made to adhesive tape which characterized in that: the forming device comprises a forming workbench 17, two cloth outlet rollers 11 are arranged on the feeding side of the forming workbench 17 in parallel at intervals through a cloth outlet support, a rolled adhesive tape is wound outside each cloth outlet roller 11, a pre-flanging plate 13, a flanging plate 14 and a forming plate 15 are sequentially arranged in the forming workbench, and a forming cloth pressing machine 16 is arranged at the rear end of the forming plate; the cloth folding device comprises a cloth folding working table 29, a slope 21 is integrally installed on the feeding side of the cloth folding working table, the high-position side of the slope 21 is the feeding side, the discharging position of a forming cloth pressing machine 16 of the carrying forming device is connected, a cloth folding platform 26 is installed on the low-position side of the slope 21, a cloth folding pressing machine 28 is installed at the rear end of the cloth folding platform 26, a forming stop block 22 and a side plate 23 are sequentially installed in the slope 21 from the high position to the low position, the same side surfaces of the forming stop block and the side plate are located in the same vertical plane, and a convex pressing sheet 24, a pressing roller 25 and at least one pressing bar 27 are sequentially installed in the platform from the side close to the slope to the side far away from the slope; the cutting device comprises a cutting platform 38, a belt pressing platform 39 is arranged on the feeding side in the table top of the cutting platform 38, a cutting mechanism 37 is arranged on the discharging side of the belt pressing platform 39, the belt pressing platform 39 and the cutting mechanism 38 are arranged at intervals, a feeding cylinder is arranged at the side position of the belt pressing platform 39, a cutter 35 is arranged at the end part of a piston rod of the feeding cylinder, and a cutter head of the cutter can penetrate through a gap between the belt pressing platform and the cutting mechanism to cut the I-shaped cloth belt; the pressing plate 32, the cutting cloth pressing device 33 and the front pressing device 34 are sequentially installed on the pressing platform along the working procedure, and the rear pressing device 36 is installed in the cutting platform.
In this embodiment, the two ends of the pre-flanging plate 13, the flanging plate 14 and the forming plate 15 mounted in the forming worktable 17 are respectively fixed on the forming worktable through nuts, a gap is formed between the pre-flanging plate 13 and the flanging plate 14 and the upper end face of the forming worktable 17, and the thickness of the gap is 2 times of the thickness of the adhesive tape; a gap is formed between the forming plate 15 and the forming station 17, said gap having a thickness of 1.75-2 times the thickness of the adhesive plaster.
In this embodiment, the upper end surface of the forming table 17 is flat and smooth, a groove 18 is formed in the middle of the feeding end of the upper end surface of the forming table, and a fillet is formed at the connecting position of one side of the feeding end of the groove 18 and the side wall of the forming table 17.
In this embodiment, a side baffle is manufactured on one side of the slope 21 in the cloth stacking device, the distance between the side baffle and the end face of the forming stop block 22 on the same side is half of the width of an i-shaped cloth tape, the forming stop block 22 is perpendicular to the upper end face of the slope 21 and integrally extends along the extending direction of the slope, and the upper end of the forming stop block 22 is bent inwards to form an inverted U-shaped structure with an opening at the bottom.
In this embodiment, the end of the protruding pressing piece 24 is triangular from the orthographic projection in the top view direction, and the distance between the end of the triangle and the side baffle is smaller than one fourth of the width of the i-shaped cloth tape.
In this embodiment, a guide roller 31 is mounted at the front end of the cutting device.
In this embodiment, the front pressing device 34 of the cutting device includes a bracket, the bracket is installed at a lateral position of the press belt platform, a front air cylinder is suspended at the upper end of the bracket, a piston rod of the front air cylinder is perpendicular to the press belt platform and is arranged downwards, a voltage increasing and decreasing sheet is installed at the end of the piston rod, the voltage increasing and decreasing sheet is L-shaped, and the width of the voltage increasing and decreasing sheet is greater than that of the i-shaped cloth belt.
In this embodiment, back closing device includes a rear air cylinder who hangs the dress, and the piston rod tip of this rear air cylinder rotates installs a guide pulley, the axial width of guide pulley is not less than half of I shape strap width, and the direction of rotation of this guide pulley periphery and the direction of delivery syntropy of I shape strap.
In this embodiment, the forming press 16, the cloth folding press 28 and the cutting press 33 each include a support, the support is a rectangular frame, two guide pillars are respectively installed on two sides of the rectangular frame in parallel at intervals, the side plates are sleeved on the guide pillars, the two side plates are both of a two-stage structure, the upper portion of each side plate is a movable plate, the lower portion of each side plate is a fixed plate, a lower squeeze roller is rotatably installed between the two fixed plates, an upper squeeze roller is rotatably installed between the two movable plates, a screw rod is respectively installed at the upper end portions of two sides of the rectangular frame in a penetrating manner, the lower end of the screw rod is connected with the movable plates through threads, and a hand wheel is installed at the upper end portions of the screw rods. The end part of a main shaft of the lower extrusion roller is connected with the output end of a driving motor.
The using process of the invention is as follows:
in the invention, an operator pre-installs two rolled adhesive tapes outside corresponding cloth outlet rollers, in the operation process of the device, as shown in figure 4, the end part of the adhesive tape at the lower end penetrates under the pre-flanging plate 13, when the two sides of the width of the adhesive tape are contacted with the round corners manufactured by the grooves 18, the width of the adhesive tape is limited by the pre-flanging plate 13, so that the two sides of the adhesive tape are turned inwards, then are extruded by the flanging plate 14 to form creases, then are crossed and pre-pressed with the adhesive tape at the upper part in front of the forming plate 15, and finally are pressed and formed by an upper extrusion roller and a lower extrusion roller of a forming press.
Then, the process of stacking is carried out as shown in fig. 5, in the process of stacking, the forming stop 22 is used for vertically conveying one side of the adhesive tape to the lower part, the side plate 23 is used for extending the forming stop 22, so that the upturned part is lengthened, then the forming stop is pre-folded through the protruding pressing sheet 24, then the forming stop is pre-pressed through the pressing roller 25, then the forming stop is gradually pressed through the pressing strip 27, and finally the cloth stacking and pressing machine 28 is used for pressing and forming to form the I-shaped tape.
And finally, the I-shaped cloth belt enters a cutting process shown in fig. 6, the I-shaped cloth belt in a cloth stacking state is sorted through a pressing plate, then the I-shaped cloth belt is sequentially guided into a cutting cloth presser 33, the cutting cloth presser presses the I-shaped cloth belt, the sorting is finally carried out before the cutting, a front pressing device 34 is matched with a rear pressing device 36 in a cutting platform, so that the front end and the rear end of the position, to be cut, of the I-shaped cloth belt are respectively pressed and fixed, and finally, a cutter 35 is driven by a feeding cylinder to be cut by the feeding knife on the cloth stacking side of the I-shaped cloth belt, and an I-shaped cloth block is finally formed.
In the invention, a forming device, a cloth stacking device and a cutting device are sequentially arranged to form a complete system for manufacturing the adhesive tapes into the I-shaped cloth blocks, wherein the forming device is used for bonding the adhesive layers of two rolls of adhesive tapes and manufacturing flanges on two sides of one layer of adhesive tape in the width direction; fold the cloth device and will accomplish turn-ups adhesive tape area and fold along width direction's central line, form one side open-ended I-shaped strap, cutting device then cuts the I-shaped strap, form corresponding I-shaped cloth piece, whole flow adopts mechanical device to replace current artifical flow, only need artifical the participation when the coiling adhesive tape is replaced to the forming device front end and the I-shaped cloth piece is collected at the cutting device rear end, it can accomplish one set of complete production technology to need 3 people to cooperate now, current system can adopt 1 people to compromise two production systems, the very big manual work that has saved, the efficiency is promoted, the quality of I-shaped cloth piece has also been ensured simultaneously.
According to the invention, the two cloth outlet rollers in the forming device are externally used for fixing rolled adhesive tapes, the adhesive tapes can be discharged in the rotating process of the cloth outlet rollers, then sequentially pass through the pre-flanging plate, the forming plate and a gap above the forming workbench, the adhesive tapes led out by the cloth outlet rollers at the lower end pass through the two sides of the width of the adhesive tapes between the pre-flanging plate and the upper end surface of the platform and are turned downwards to form pre-folding lines, then are extruded and turned over by the flanging plate, then the adhesive tape attaching layers of the adhesive tapes at the two sides are converged by the forming plate, and finally are bonded and formed by the upper extrusion roller and the lower extrusion roller of the forming cloth pressing machine. The gap between the pre-flanging plate, the flanging plate and the forming plate can ensure that the adhesive tape can orderly pass through but is not too large in resistance to be received, and the flanging position is placed to be folded for the second time or the two layers of adhesive tapes are staggered. The forming workbench is smooth in surface and provided with a groove and a fillet at the feeding position, so that the position for guiding the adhesive tapes is adjusted and guided, and the problems of wire hanging or adhesive tape damage and the like caused by the rough contact surface are avoided.
According to the invention, the slope is adopted in the cloth folding device to lift the feeding side to support the adhesive tape, so that the condition that the adhesive tape sags due to the dead weight of the adhesive tape in the transmission process is avoided, the adhesive tape is more attached to the working surface, the cloth folding is convenient, the forming stop block is used for vertically conveying one side of the adhesive tape to be turned upwards and the lower part of the adhesive tape, the side plate extends to form the stop block, the turned-upwards part is lengthened, the pre-folding cloth is performed through the protruding pressing sheet, the pre-pressing is performed through the pressing roller, the pre-pressing is performed through the pressing bar, and the cloth folding and pressing machine performs the pressing and forming. The shaping dog is bottom open-ended "U" type structure of falling, "U" type structure is used for turning up one side of I-shaped strap, and the opening then limits the one side that does not turn up, and domatic side shield sets up with the interval of shaping dog, can guarantee that the I-shaped strap can follow its width central line and turn up. The protruding preforming sets up to triangle-shaped, is in order to guarantee that it does not form sharp-pointed angle towards one side of adhesive tape, prevents to appear hanging cloth or hang the silk scheduling problem and appear.
According to the invention, the cutting device arranges the stacked I-shaped cloth belt through the pressing plate, then the stacked I-shaped cloth belt is orderly guided into the cutting cloth presser, the cutting cloth presser compresses the I-shaped cloth belt, the final arrangement is carried out before cutting, the front compressing device is matched with the rear compressing device in the cutting platform, so that the front end and the rear end of the position, to be cut, of the I-shaped cloth belt are respectively compressed and fixed, and finally the feeding cylinder drives the cutter to be cut by the feeding knife at the cloth stacking side of the I-shaped cloth belt, so that the contact between the cutter head and the opening of the I-shaped cloth belt can be effectively avoided, the I-shaped cloth belt is prevented from being curled, the feeding and retracting knife process is smooth, and the cutting edge is neat. The cutting cloth pressing device is used for pressing the I-shaped cloth belt, and a driving motor of a lower extrusion roller of the cutting cloth pressing device is used for pushing the I-shaped cloth belt out. The lifting pressing piece in the front pressing device is arranged to be L-shaped, the lifting pressing piece is not limited in the length direction of the I-shaped cloth belt, the lifting pressing piece can be integrally pressed in the width direction, and the lifting pressing piece in the rear pressing device is pressed by the guide wheel to be convenient for pushing out the I-shaped cloth belt.
Claims (8)
1. The utility model provides an I-shaped cloth piece is with integrated system of processing of multiple operation of rubberized fabric system which characterized in that: the forming device comprises a forming workbench (17), two cloth outlet rollers (11) are arranged on the feed side of the forming workbench (17) in parallel at intervals through a cloth outlet support, a rolled rubberized fabric tape is wound outside each cloth outlet roller (11), a pre-flanging plate (13), a flanging plate (14) and a forming plate (15) are sequentially arranged in the forming workbench, and a forming cloth pressing machine (16) is arranged at the rear end of the forming plate; the cloth folding device comprises a cloth folding working table (29), a slope (21) is integrally installed on the feeding side of the cloth folding working table, the high-position side of the slope (21) is the feeding side, the discharging position of a forming cloth pressing machine (16) of the forming device is received, a cloth folding platform (26) is installed on the low-position side of the slope (21), a cloth folding pressing machine (28) is installed at the rear end of the cloth folding platform (26), a forming stop block (22) and a side plate (23) are sequentially installed in the slope (21) from the high position to the low position, the surfaces of the forming stop block and the side plate on the same side are located in the same vertical plane, a protruding pressing sheet (24), a pressing roller (25) and at least one pressing strip (27) are sequentially installed in the platform from the side close to the side far away from the slope; the cutting device comprises a cutting platform (38), a belt pressing platform (39) is installed on the feeding side in the table top of the cutting platform (38), a cutting mechanism (37) is installed on the discharging side of the belt pressing platform (39), the belt pressing platform (39) and the cutting mechanism (37) are arranged at intervals, a feeding cylinder is installed at the lateral position of the belt pressing platform (39), a cutter (35) is installed at the end part of a piston rod of the feeding cylinder, and a cutter head of the cutter can penetrate through a gap between the belt pressing platform and the cutting mechanism to cut the I-shaped cloth belt; the pressing plate (32), the cutting cloth pressing device (33) and the front pressing device (34) are sequentially installed on the pressing platform along the working procedure, and the rear pressing device (36) is installed in the cutting platform.
2. The multi-process integrated processing system for the I-shaped cloth block made of the adhesive tape according to claim 1, characterized in that: the two ends of the pre-flanging plate (13), the flanging plate (14) and the forming plate (15) which are arranged in the forming workbench (17) are respectively fixed on the forming workbench through nuts, a gap is formed between the pre-flanging plate (13), the flanging plate (14) and the upper end face of the forming workbench (17), and the thickness of the gap is 2 times of that of the adhesive tape; a gap is formed between the forming plate (15) and the forming table (17), and the thickness of the gap is 1.75-2 times of the thickness of the adhesive fabric.
3. The multi-process integrated processing system for the I-shaped cloth block made of the adhesive tape as claimed in claim 2, wherein: the upper end face of the forming workbench (17) is flat and smooth, a groove (18) is formed in the middle of the feeding end of the upper end face of the forming workbench, and a fillet is formed at the connecting position of one side of the feeding end of the groove (18) and the side wall of the forming workbench (17).
4. The multi-process integrated processing system for the I-shaped cloth block made of the adhesive tape according to claim 1, characterized in that: a side baffle is manufactured on one side of a slope surface (21) in the cloth stacking device, the distance between the side baffle and the end surface of the forming stop block (22) on the same side is half of the width of an I-shaped cloth belt, the forming stop block (22) is perpendicular to the upper end surface of the slope surface (21) and integrally extends along the slope surface extending direction, and the upper end part of the forming stop block (22) is inwards bent to form an inverted U-shaped structure with an opening at the bottom.
5. The multi-process integrated processing system for the I-shaped cloth block made of the adhesive tape as claimed in claim 4, wherein: the end part of the protruding pressing sheet (24) is triangular from the orthographic projection in the overlooking direction, and the distance between the end part of the triangle and the side baffle is smaller than one fourth of the width of the I-shaped cloth belt.
6. The multi-process integrated processing system for the I-shaped cloth block made of the adhesive tape according to claim 1, characterized in that: the front pressing device (34) of the cutting device comprises a support, the support is arranged at the side position of the press belt platform, a front pressing cylinder is mounted at the upper end of the support in a hanging mode, a piston rod of the front pressing cylinder is perpendicular to the press belt platform and is arranged downwards, a lifting pressing sheet is mounted at the end of the piston rod and is L-shaped, and the width of the lifting pressing sheet is larger than that of an I-shaped cloth belt.
7. The multi-process integrated processing system for the I-shaped cloth block made of the adhesive tape according to claim 1, characterized in that: the rear pressing device comprises a suspended rear pressing cylinder, a guide wheel is rotatably mounted at the end part of a piston rod of the rear pressing cylinder, the axial width of the guide wheel is not less than half of the width of the I-shaped cloth belt, and the rotating direction of the periphery of the guide wheel is the same as the conveying direction of the I-shaped cloth belt.
8. The multi-process integrated processing system for the I-shaped cloth block made of the adhesive tape according to claim 1, characterized in that: the forming cloth pressing machine (16), the cloth folding cloth pressing machine (28) and the cutting cloth pressing device (33) respectively comprise a support, the support is a rectangular frame, two guide pillars are respectively arranged on two sides of the rectangular frame in parallel at intervals, the guide pillars are sleeved with side plates, the two side plates are of a two-section structure, the upper portion of each side plate is a movable plate, the lower portion of each side plate is a fixed plate, a lower extrusion roller is rotatably arranged between the two fixed plates, an upper extrusion roller is rotatably arranged between the two movable plates, a screw rod is respectively arranged at the upper end portions of two sides of the rectangular frame in a penetrating mode, the lower end of each screw rod is connected with the corresponding movable plate through threads, a hand wheel is arranged at the upper end portion of each screw rod, and the end portion of the lower extrusion roller is connected with the output end of a driving motor.
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| CN202010580402.9A CN111847028B (en) | 2020-06-23 | 2020-06-23 | Multi-process integrated processing system for I-shaped cloth block made of adhesive tape |
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| CN202010580402.9A CN111847028B (en) | 2020-06-23 | 2020-06-23 | Multi-process integrated processing system for I-shaped cloth block made of adhesive tape |
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| CN115635760A (en) * | 2022-10-28 | 2023-01-24 | 山西新华防化装备研究院有限公司 | Automatic adhesive tape assembly bonding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE4015864A1 (en) * | 1990-05-17 | 1991-11-21 | Berstorff Gmbh Masch Hermann | METHOD AND DEVICE FOR PRODUCING ARMED RUBBER LINES AS A SEMI-PRODUCT FOR THE PRODUCTION OF TIRES |
| KR101621081B1 (en) * | 2015-03-25 | 2016-05-13 | 주식회사 비엠오 | Knife Block of the cloth roll spreading machine |
| KR101661294B1 (en) * | 2015-07-30 | 2016-09-29 | 주식회사 비엠오 | Spreading machine and method with anti-wrinkles and air pockets |
| CN207362580U (en) * | 2017-11-02 | 2018-05-15 | 江苏华基包装有限公司 | A kind of container bag cloth cutter |
| CN108277633B (en) * | 2018-02-05 | 2019-12-13 | 杭州申联宝塑实业有限公司 | cloth pressing and cutting machine for producing geotextile |
| CN109156937A (en) * | 2018-08-06 | 2019-01-08 | 际华（天津）新能源投资有限公司 | A kind of continuous overmolded production line of automation Seniority chapter |
| CN109704127B (en) * | 2019-02-26 | 2024-07-09 | 奥美医疗用品股份有限公司 | Folding device is cut to non-woven fabrics |
| CN110497686B (en) * | 2019-08-29 | 2024-03-01 | 荆门市国弘模具有限公司 | Production line for preparing tablecloth by using plastic film |
| CN213679170U (en) * | 2020-06-23 | 2021-07-13 | 天津中鼎汽车零部件有限公司 | Processing system for I-shaped cloth block made of adhesive tape |
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