CN111843813A - A hydraulic driven internal combustion engine cylinder bore machining honing head and its hydraulic circuit - Google Patents

A hydraulic driven internal combustion engine cylinder bore machining honing head and its hydraulic circuit Download PDF

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CN111843813A
CN111843813A CN202010604776.XA CN202010604776A CN111843813A CN 111843813 A CN111843813 A CN 111843813A CN 202010604776 A CN202010604776 A CN 202010604776A CN 111843813 A CN111843813 A CN 111843813A
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oil
cylinder
hydraulic cylinder
honing head
acting hydraulic
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吕延军
罗宏博
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Xian University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B33/00Honing machines or devices; Accessories therefor
    • B24B33/02Honing machines or devices; Accessories therefor designed for working internal surfaces of revolution, e.g. of cylindrical or conical shapes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B33/00Honing machines or devices; Accessories therefor
    • B24B33/08Honing tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B33/00Honing machines or devices; Accessories therefor
    • B24B33/10Accessories

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  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

本发明公开了一种液压驱动内燃机缸孔加工珩磨头及其液压回路,珩磨头主要由输入传动轴、双作用液压缸、单作用液压缸、配油盘等组成,双作用液压缸缸体内表面周向均匀分布3个矩形凹槽,活塞外圆表面均匀分布3个矩形凸键,使双作用液压缸不仅能实现轴向往复直线运动,也可以实现周向旋转运动;单作用液压缸由珩磨体、推杆、复位弹簧、油石座,涨缩弹簧,油石组成,推杆在液压力和复位弹簧力的作用下可实现直线往复移动,推杆外圆回转面的两个圆锥面和油石座内圆锥面的配合,实现油石的径向移动。本发明使内燃机缸孔珩磨工作稳定,从而达到内燃机缸孔加工表面圆柱度和直线度的高精度等级,大大提高内燃机工作效率和缸孔表面质量。

Figure 202010604776

The invention discloses a honing head for machining a cylinder hole of a hydraulically driven internal combustion engine and its hydraulic circuit. The honing head is mainly composed of an input transmission shaft, a double-acting hydraulic cylinder, a single-acting hydraulic cylinder, an oil distribution plate and the like. There are 3 rectangular grooves evenly distributed in the circumferential direction of the surface, and 3 rectangular convex keys are evenly distributed on the outer surface of the piston, so that the double-acting hydraulic cylinder can realize not only axial reciprocating linear motion, but also circumferential rotating motion; single-acting hydraulic cylinder is composed of Honing body, push rod, return spring, whetstone seat, expansion and contraction spring, and whetstone. The push rod can realize linear reciprocating movement under the action of hydraulic pressure and return spring force. The two conical surfaces of the outer circular surface of the push rod and the whetstone The cooperation of the inner conical surface of the seat realizes the radial movement of the oil stone. The invention stabilizes the honing work of the cylinder bore of the internal combustion engine, thereby achieving the high-precision grade of cylindricity and straightness of the machining surface of the cylinder bore of the internal combustion engine, and greatly improving the working efficiency of the internal combustion engine and the surface quality of the cylinder bore.

Figure 202010604776

Description

一种液压驱动内燃机缸孔加工珩磨头及其液压回路A hydraulic driven internal combustion engine cylinder bore machining honing head and its hydraulic circuit

技术领域technical field

本发明涉及内燃机缸孔珩磨加工技术领域,具体涉及一种液压驱动内燃机缸孔加工珩磨头及其液压回路。The invention relates to the technical field of honing machining of internal combustion engine cylinder holes, in particular to a hydraulically driven honing head for machining cylinder holes of an internal combustion engine and a hydraulic circuit thereof.

背景技术Background technique

内燃机作为一种热效率比较高的动力机械,广泛地应用于国计民生的各个领域。近几十年来,随着全球不可再生能源短缺和环境保护等问题日益突出,对内燃机的燃油效率和环保要求越来越高。缸体作为内燃机主体部分,其缸孔充当着内燃机工作时燃油燃烧做功和活塞往复运动做功的主要场所,缸孔的加工精度和加工质量对发动机工作特性具有重要的影响。As a kind of power machine with high thermal efficiency, the internal combustion engine is widely used in various fields of national economy and people's livelihood. In recent decades, with the increasing global shortage of non-renewable energy and environmental protection issues, the fuel efficiency and environmental protection requirements for internal combustion engines have become higher and higher. The cylinder block is the main part of the internal combustion engine, and its cylinder hole acts as the main place for the work of fuel combustion and the work of the piston reciprocating motion when the internal combustion engine is working.

现有内燃机缸孔珩磨加工装置大多为机械传动、传动装置结构复杂,加工工序多,因而造成的累计误差大,加工精度等级不高。本发明选用液压驱动,其动力传输稳定可靠,结构简单合理,控制精度和自动化程度较高,不仅能够解决目前的内燃机缸孔加工精度等级不高的问题,而且对企业提高工作效率和经济效益起到较大作用。Most of the existing internal combustion engine cylinder hole honing processing devices are mechanical transmission, the transmission device has a complex structure, and there are many processing procedures, so the accumulated error is large and the processing accuracy level is not high. The invention adopts hydraulic drive, its power transmission is stable and reliable, its structure is simple and reasonable, and its control precision and automation degree are high. to a greater effect.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种结构简单、稳定可靠、控制精度高的内燃机缸孔珩磨加工珩磨头,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a honing head for honing a cylinder bore of an internal combustion engine, which is simple in structure, stable and reliable, and has high control precision, so as to solve the problems raised in the above-mentioned background art.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种液压驱动内燃机缸孔加工珩磨头,包括输入传动轴、双作用液压缸、单作用液压缸、配油盘和支撑轴承;A hydraulically driven internal combustion engine cylinder bore machining honing head, comprising an input drive shaft, a double-acting hydraulic cylinder, a single-acting hydraulic cylinder, an oil distribution plate and a support bearing;

所述双作用液压缸包括缸体,所述输入传动轴固定在缸体左端盖上,缸体内的活塞将缸体分为左右两个工作油腔,双作用液压缸右端盖上贯穿有右油口连接右工作油腔,双作用液压缸左端盖上贯穿有左油口连接左工作油腔,活塞右端连接活塞杆一端,活塞杆通过密封圈完成双作用液压缸右端盖与活塞杆之间的密封;The double-acting hydraulic cylinder includes a cylinder body, the input drive shaft is fixed on the left end cover of the cylinder body, the piston in the cylinder body divides the cylinder body into two left and right working oil chambers, and the right end cover of the double-acting hydraulic cylinder runs through a right end cover. The oil port is connected to the right working oil chamber, the left oil port of the double-acting hydraulic cylinder is connected to the left working oil chamber through the left end cover, and the right end of the piston is connected to one end of the piston rod. the seal;

所述单作用液压缸由珩磨体、推杆、复位弹簧、油石座,涨缩弹簧,油石组成,所述珩磨体与活塞杆另一端刚性连接,所述推杆左端和珩磨体形成密闭工作油腔,单作用液压缸左端盖上贯穿有单作用液压缸油口连接工作油腔,推杆右端和珩磨体右端之间安装有复位弹簧,所述油石通过涨缩弹簧安装在油石座上,所述油石座安装在单作用液压缸缸体周向均匀分布的油石座槽中,推杆周向的外圆锥面与油石座上的内圆锥面紧密配合;The single-acting hydraulic cylinder is composed of a honing body, a push rod, a return spring, a whetstone seat, an expansion and contraction spring, and a whetstone. The honing body is rigidly connected to the other end of the piston rod, and the left end of the push rod and the honing body form a closed working oil. The left end cover of the single-acting hydraulic cylinder has a single-acting hydraulic cylinder oil port connected to the working oil chamber. A return spring is installed between the right end of the push rod and the right end of the honing body. The oil stone is installed on the oil stone seat through the expansion and contraction spring, so The oilstone seat is installed in the oilstone seat groove evenly distributed in the circumferential direction of the single-acting hydraulic cylinder body, and the outer conical surface of the push rod is closely matched with the inner conical surface of the oilstone seat;

所述配油盘和支撑轴承外圈固定连接在一起,分别安装在双作用液压缸左端盖、右端盖和单作用液压缸左端盖上,配油盘与缸体端盖之间形成旋转摩擦副,配油盘上上有配油槽。The oil distribution plate and the outer ring of the support bearing are fixedly connected together, and are respectively installed on the left end cover of the double-acting hydraulic cylinder, the right end cover and the left end cover of the single-acting hydraulic cylinder, and a rotating friction pair is formed between the oil distribution plate and the end cover of the cylinder body. , There is an oil distribution groove on the oil distribution pan.

进一步地,所述活塞外圆周上均匀分布的凸键与缸体内圆柱面上均均匀分布的凹槽紧密配合。Further, the convex keys evenly distributed on the outer circumference of the piston are closely matched with the evenly distributed grooves on the cylindrical surface of the cylinder.

进一步地,所述凹槽为矩形,数量为3个,所述凸键为矩形,数量为3个;Further, the groove is rectangular, and the number is 3, and the convex key is rectangular, and the number is 3;

进一步地,所述右油口、左油口和单作用缸油口分别有8个。Further, there are eight right oil ports, left oil ports and single-acting cylinder oil ports respectively.

进一步地,所述推杆外圆面上有两个锥形回转面与油石座内圆面上圆锥面形成配合。Further, there are two conical revolving surfaces on the outer circular surface of the push rod to cooperate with the conical surfaces on the inner circular surface of the oilstone seat.

一种液压驱动内燃机缸孔加工珩磨头液压回路,包括珩磨头轴向往复运动油路,珩磨头回转运动油路,油石径向扩张油路,三个油路独立控制,液压泵站提供液压回路动力来源;A hydraulic circuit of a honing head for hydraulically driven internal combustion engine cylinder bore processing includes an oil circuit for axial reciprocating motion of the honing head, an oil circuit for rotary motion of the honing head, an oil circuit for radial expansion of an oil stone, three oil circuits are independently controlled, and a hydraulic pump station provides a hydraulic circuit power source;

所述珩磨头轴向往复运动油路压力油经液压泵站进入单向阀,单向阀在油路中主要防止工作回路压力油的回流,蓄能器在油路中能减小压力冲击,维持系统压力稳定;三位四通电磁换向阀和双作用液压缸之间的双向液压锁,由2个液控单向阀并联组成,每个单向阀取对方油路的压力作为先导压力,当三位四通电磁换向阀处于中位时,两个单向阀先导压力相等,单向阀关闭,使双作用液压缸左右工作油腔作用力平衡,活塞与珩磨头轴向位置固定;当珩磨头轴向进给时,珩磨头轴向运动控制信号让三位四通电磁换向阀右位得电,双向液压锁左液控单向阀打开,双作用液压缸左工作油腔上的左油口进油,左工作油腔受压,容积增大,推动活塞右移,右工作油腔上的右油口回油,活塞带动活塞杆和刚性连接在活塞杆上的珩磨体向右移动,完成珩磨头的轴向进给;珩磨头轴向运动控制信号让三位四通电磁换向阀左位得电,双向液压锁右液控单向阀打开,双作用液压缸右工作油腔上的右油口进油,右工作油腔受压,容积增大,推动活塞左移,左工作油腔上的左油口回油,活塞带动活塞杆和刚性连接在活塞杆上的珩磨体向左移动,完成珩磨头的轴向缩回,完成珩磨头轴向往复运动;The axial reciprocating oil circuit pressure oil of the honing head enters the check valve through the hydraulic pump station. The check valve mainly prevents the backflow of the working circuit pressure oil in the oil circuit, and the accumulator can reduce the pressure shock in the oil circuit. Keep the system pressure stable; the two-way hydraulic lock between the three-position four-way electromagnetic reversing valve and the double-acting hydraulic cylinder is composed of two hydraulically controlled check valves in parallel, and each check valve takes the pressure of the opposite oil circuit as the pilot pressure , When the three-position four-way electromagnetic reversing valve is in the neutral position, the pilot pressures of the two one-way valves are equal, and the one-way valve is closed, so that the force of the left and right working oil chambers of the double-acting hydraulic cylinder is balanced, and the axial position of the piston and the honing head is fixed. ;When the honing head is fed axially, the axial motion control signal of the honing head makes the right position of the three-position four-way electromagnetic reversing valve energized, the two-way hydraulic lock and the left hydraulic control check valve are opened, and the left working oil chamber of the double-acting hydraulic cylinder is opened. The left oil port on the upper side enters the oil, the left working oil chamber is pressurized, the volume increases, pushes the piston to move to the right, the right oil port on the right working oil chamber returns oil, and the piston drives the piston rod and the honing body rigidly connected to the piston rod. Move to the right to complete the axial feed of the honing head; the axial movement control signal of the honing head makes the left position of the three-position four-way electromagnetic reversing valve energized, the two-way hydraulic lock opens the right hydraulic control check valve, and the double-acting hydraulic cylinder right The right oil port on the working oil chamber enters oil, the right working oil chamber is pressurized, the volume increases, the piston is pushed to the left, the left oil port on the left working oil chamber returns oil, and the piston drives the piston rod and is rigidly connected to the piston rod The honing body moves to the left to complete the axial retraction of the honing head and complete the axial reciprocating motion of the honing head;

所述珩磨头回转运动油路中二位四通电磁换向阀的常态为右位,当珩磨头回转运动控制信号通电,二位四通电磁换向阀左位工作时,变量液压马达将压力能转换为旋转的机械能,通过输入传动轴将转矩和转速传递到珩磨体上,带动珩磨头旋转运动;The normal state of the two-position four-way electromagnetic reversing valve in the rotary motion oil circuit of the honing head is the right position. When the honing head rotary motion control signal is energized and the two-position four-way electromagnetic reversing valve works in the left position, the variable hydraulic motor will press the pressure. It can be converted into rotating mechanical energy, and the torque and speed are transmitted to the honing body through the input drive shaft, which drives the honing head to rotate;

所述油石径向扩张油路中二位三通电磁换向阀左位工作时,单作用液压缸工作油腔上的单作用缸油口进油,推动推杆右移,推杆的轴向移动转化为油石座的径向移动,油石扩张,将工作油腔的液压力转化为油石的珩磨工作压力,反之,二位三通电磁换向阀右位工作时,单作用液压缸工作油腔泄压,在推杆复位弹簧作用下左移,油石座缩回,油石泄压。When the two-position three-way electromagnetic reversing valve in the radial expansion oil circuit of the oil stone works in the left position, the oil port of the single-acting cylinder on the working oil chamber of the single-acting hydraulic cylinder enters the oil, and pushes the push rod to move to the right. The movement is transformed into the radial movement of the oilstone seat, the oilstone expands, and the hydraulic pressure of the working oil chamber is converted into the honing working pressure of the oilstone. To release the pressure, move to the left under the action of the push rod return spring, the oilstone seat is retracted, and the oilstone is relieved of pressure.

与现有技术相比,本发明的有益效果:Compared with the prior art, the beneficial effects of the present invention:

本发明主要依靠液压泵站油液压力作为动力源,液压传动相对于机械传动,传动平稳,传动比大,结构简单,控制方便和精度高,同时利用液压缸的轴向直线移动能很好的保证珩磨加工时缸孔的直线度和圆柱度,从而有利于提高缸孔的加工质量和内燃机的燃烧效率。The invention mainly relies on the oil pressure of the hydraulic pump station as the power source. Compared with the mechanical transmission, the hydraulic transmission has stable transmission, large transmission ratio, simple structure, convenient control and high precision. It ensures the straightness and cylindricity of the cylinder bore during honing, thereby helping to improve the machining quality of the cylinder bore and the combustion efficiency of the internal combustion engine.

附图说明Description of drawings

附图1是本发明内燃机缸孔加工珩磨头结构示意图;Accompanying drawing 1 is the structural schematic diagram of the honing head for machining the cylinder bore of an internal combustion engine of the present invention;

附图2是本发明内燃机缸孔加工珩磨头液压控制系统原理图;Accompanying drawing 2 is the principle diagram of the hydraulic control system of the honing head for machining the cylinder bore of the internal combustion engine of the present invention;

附图3是本发明内燃机缸孔加工珩磨头双作用液压缸结构示意图;Accompanying drawing 3 is the structure schematic diagram of the double-acting hydraulic cylinder of the internal combustion engine cylinder hole machining honing head of the present invention;

附图4是本发明内燃机缸孔加工珩磨头单作用液压缸结构示意图。4 is a schematic structural diagram of the single-acting hydraulic cylinder of the honing head for machining the cylinder bore of an internal combustion engine according to the present invention.

图中:1-输入传动轴,2-缸体,3-凹槽,4-活塞,5-凸键,6-活塞杆,7-密封圈,8-单作用液压缸油口,9-油石座,10-涨缩弹簧,11-油石,12-复位弹簧,13-推杆,14-珩磨体,15-右油口,16-左油口,17-配油盘,18-轴承,19-液压泵站,20-单向阀,21-蓄能器,22-珩磨头轴向运动控制信号,23-珩磨头回转运动控制信号,24-油石径向扩张控制信号,25-三位四通电磁换向阀,26-二位四通电磁换向阀,27-二位三通电磁换向阀,28-双向液压锁,29-双作用液压缸,30-变量液压马达,31-单作用液压缸,32-油箱。In the picture: 1-input drive shaft, 2-cylinder, 3-groove, 4-piston, 5-convex key, 6-piston rod, 7-sealing ring, 8-single-acting hydraulic cylinder oil port, 9-oil stone Seat, 10-Expansion and contraction spring, 11-Whetstone, 12-Return spring, 13-Push rod, 14-Hone body, 15-Right oil port, 16-Left oil port, 17-Oil distribution plate, 18-Bearing, 19 -Hydraulic pump station, 20- one-way valve, 21- accumulator, 22- honing head axial motion control signal, 23- honing head rotary motion control signal, 24- oil stone radial expansion control signal, 25- three-position four Through electromagnetic reversing valve, 26-two-position four-way electromagnetic reversing valve, 27-two-position three-way electromagnetic reversing valve, 28-two-way hydraulic lock, 29-double-acting hydraulic cylinder, 30-variable hydraulic motor, 31-single Acting hydraulic cylinder, 32-tank.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性成果前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions implemented by the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative achievements fall within the protection scope of the present invention.

如图1所示,一种液压驱动内燃机缸孔加工珩磨头,包括输入传动轴1、双作用液压缸29、单作用液压缸31、配油盘17和支撑轴承18。As shown in FIG. 1 , a hydraulically driven honing head for machining a cylinder bore of an internal combustion engine includes an input transmission shaft 1 , a double-acting hydraulic cylinder 29 , a single-acting hydraulic cylinder 31 , an oil distribution plate 17 and a support bearing 18 .

如图3所示,双作用液压缸29包括缸体2,输入传动轴1与缸体2左端盖刚性连接,缸体2内的活塞4将缸体2分为左右两个工作油腔,双作用液压缸29右端盖上贯穿有右油口15连接右工作油腔,双作用液压缸29左端盖上贯穿有左油口16连接左工作油腔,活塞4右端连接活塞杆6一端,活塞杆6通过密封圈7完成双作用液压缸29右端盖与活塞杆6之间的密封,缸体2内圆柱面上均匀分布3个矩形凹槽3,活塞4外圆柱面均与分布3个矩形凸键5;As shown in FIG. 3 , the double-acting hydraulic cylinder 29 includes a cylinder block 2, the input drive shaft 1 is rigidly connected to the left end cover of the cylinder block 2, and the piston 4 in the cylinder block 2 divides the cylinder block 2 into two left and right working oil chambers. The right end cover of the hydraulic cylinder 29 has a right oil port 15 connected to the right working oil chamber, and the left end cover of the double-acting hydraulic cylinder 29 has a left oil port 16 connected to the left working oil chamber. The right end of the piston 4 is connected to one end of the piston rod 6. The piston rod 6. Complete the sealing between the right end cover of the double-acting hydraulic cylinder 29 and the piston rod 6 through the sealing ring 7. There are 3 rectangular grooves 3 evenly distributed on the inner cylindrical surface of the cylinder block 2, and the outer cylindrical surface of the piston 4 is distributed with 3 rectangular convexes. key5;

如图4所示,单作用液压缸31由珩磨体14、推杆13、复位弹簧12、油石座9,涨缩弹簧10,油石11组成,珩磨体14与活塞杆6另一端刚性连接,推杆13左端和珩磨体14形成密闭工作油腔,单作用液压缸31左端盖上贯穿有单作用液压缸油口8连接工作油腔,推杆13右端和珩磨体14右端之间安装有复位弹簧12,油石11通过涨缩弹簧10安装在油石座9上,油石座9安装在单作用液压缸31缸体周向均匀分布的油石座槽中,推杆13外圆面上两个锥形回转面与油石座9内圆面上的圆锥面紧密配合;As shown in FIG. 4 , the single-acting hydraulic cylinder 31 is composed of a honing body 14, a push rod 13, a return spring 12, a whetstone seat 9, an expansion and contraction spring 10, and a whetstone 11. The honing body 14 is rigidly connected to the other end of the piston rod 6, and pushes the The left end of the rod 13 and the honing body 14 form a closed working oil chamber, the single-acting hydraulic cylinder oil port 8 is penetrated through the left end cover of the single-acting hydraulic cylinder 31 to connect the working oil chamber, and a return spring is installed between the right end of the push rod 13 and the right end of the honing body 14 12. The oil stone 11 is installed on the oil stone seat 9 through the expansion and contraction spring 10, and the oil stone seat 9 is installed in the oil stone seat groove evenly distributed in the circumferential direction of the single-acting hydraulic cylinder 31, and the two conical rotations on the outer surface of the push rod 13 The surface is closely matched with the conical surface on the inner circular surface of the oilstone seat 9;

配油盘17和支撑轴承18外圈固定连接在一起,分别固定安装在双作用液压缸29左端盖、右端盖和单作用液压缸31左端盖上,配油盘上17上有配油槽,配油盘17与缸体端盖之间形成旋转摩擦副,这样可以实现在进出油的同时,缸体2的旋转运动和活塞4的轴向运动。The oil distribution plate 17 and the outer ring of the support bearing 18 are fixedly connected together, and are respectively fixed and installed on the left end cover and the right end cover of the double-acting hydraulic cylinder 29 and the left end cover of the single-acting hydraulic cylinder 31. There is an oil distribution groove on the oil distribution plate 17. A rotary friction pair is formed between the oil pan 17 and the end cover of the cylinder block, so that the rotary motion of the cylinder block 2 and the axial motion of the piston 4 can be realized while the oil is in and out.

如图2所示,本发明实施例中一种液压驱动内燃机缸孔加工珩磨头液压回路,液压泵站19提供液压回路中工作介质液压油的压力,油箱32存储液压油与油液散热。根据前面内燃机缸孔珩磨加工工艺要求,珩磨加工液压油路包括珩磨头轴向往复运动油路,珩磨头回转运动油路,油石径向扩张油路,三个油路独立工作,互不干涉。As shown in FIG. 2 , in the embodiment of the present invention, a hydraulic circuit of a hydraulically driven internal combustion engine cylinder hole machining honing head is provided. The hydraulic pump station 19 provides the pressure of the working medium hydraulic oil in the hydraulic circuit, and the oil tank 32 stores the hydraulic oil and the oil to dissipate heat. According to the previous honing process requirements of the internal combustion engine cylinder hole, the honing hydraulic oil circuit includes the axial reciprocating oil circuit of the honing head, the rotary motion oil circuit of the honing head, and the radial expansion oil circuit of the oil stone. The three oil circuits work independently and do not interfere with each other.

珩磨头轴向往复运动油路压力油经液压泵站19进入单向阀20,单向阀20在油路中主要防止工作回路压力油的回流,蓄能器21在油路中能减小压力冲击,维持系统压力稳定;三位四通电磁换向阀25和双作用液压缸29之间的双向液压锁28,由2个液控单向阀并联组成,每个单向阀取对方油路的压力作为先导压力,当三位四通电磁换向阀25处于中位时,两个单向阀先导压力相等,单向阀关闭,使双作用液压缸29左右工作油腔作用力平衡,活塞4与珩磨头轴向位置固定;当珩磨头轴向进给时,珩磨头轴向运动控制信号22让三位四通电磁换向阀25右位得电,双向液压锁28左液控单向阀打开,压力油通过双作用液压缸29左配油盘17和双作用液压缸29左端盖均匀分布的8个左油口16进油,左工作油腔受压,容积增大,推动活塞4右移,右工作油腔油液通过双作用液压缸29右油口15和右配油盘17回油,活塞4带动活塞杆6和刚性连接在活塞杆6上的珩磨体14向右移动,完成珩磨头的轴向进给。当磨头轴向运动控制信号22让三位四通电磁换向阀25左位得电,双向液压锁28右液控单向阀打开,压力油通过双作用液压缸29右配油盘17和双作用液压缸29右端盖均匀分布的8个右油口15进油,右工作油腔受压,容积增大,推动活塞4左移,左工作油腔油液双作用液压缸29左油口16和左配油盘17回油,活塞4带动活塞杆6和刚性连接在活塞杆6上的珩磨体14向左移动,完成珩磨头的轴向缩回,完成珩磨头轴向往复运动;The honing head axially reciprocates the oil circuit pressure oil through the hydraulic pump station 19 and enters the one-way valve 20. The one-way valve 20 in the oil circuit mainly prevents the backflow of the working circuit pressure oil, and the accumulator 21 can reduce the pressure in the oil circuit. impact to maintain the system pressure stability; the two-way hydraulic lock 28 between the three-position four-way electromagnetic reversing valve 25 and the double-acting hydraulic cylinder 29 is composed of two hydraulically controlled check valves in parallel, each check valve takes the other oil circuit When the three-position four-way electromagnetic reversing valve 25 is in the neutral position, the pilot pressure of the two one-way valves is equal, and the one-way valve is closed, so that the force of the left and right working oil chambers of the double-acting hydraulic cylinder 29 is balanced, and the piston 4 is fixed with the axial position of the honing head; when the honing head is fed axially, the axial motion control signal 22 of the honing head makes the right position of the three-position four-way electromagnetic reversing valve 25 energized, and the two-way hydraulic lock 28 is left hydraulically controlled one-way. The valve opens, and the pressure oil enters the oil through the left oil distribution plate 17 of the double-acting hydraulic cylinder 29 and the 8 left oil ports 16 evenly distributed on the left end cover of the double-acting hydraulic cylinder 29. The left working oil chamber is pressurized and the volume increases, pushing the piston 4 Move to the right, the oil in the right working oil chamber returns oil through the right oil port 15 of the double-acting hydraulic cylinder 29 and the right oil distribution plate 17, and the piston 4 drives the piston rod 6 and the honing body 14 rigidly connected to the piston rod 6 to move to the right, Complete the axial feed of the honing head. When the grinding head axial movement control signal 22 makes the left position of the three-position four-way electromagnetic reversing valve 25 energized, the two-way hydraulic lock 28 opens the right hydraulic control check valve, and the pressure oil passes through the double-acting hydraulic cylinder 29 and the right oil distribution plate 17 and The 8 right oil ports 15 evenly distributed on the right end cover of the double-acting hydraulic cylinder 29 enter oil, the right working oil chamber is pressurized, the volume increases, and the piston 4 is pushed to the left, and the left working oil chamber of the double-acting hydraulic cylinder 29 Left oil port 16 and the left oil distribution plate 17 return oil, the piston 4 drives the piston rod 6 and the honing body 14 rigidly connected to the piston rod 6 to move to the left, completes the axial retraction of the honing head, and completes the axial reciprocating motion of the honing head;

珩磨头回转运动油路中二位四通电磁换向阀26的常态位为右位,各个油口互不相通,当珩磨头回转运动控制信号23通电,二位四通电磁换向阀26左位工作时,变量液压马达30将压力能转换为旋转的机械能,通过输入传动轴1将转矩和转速输入,输入传动轴1与缸体2刚性连接,缸体2的内圆面均匀分布3个矩形凹槽与活塞4外圆面上均匀分布的3个矩形凸键紧密配合,活塞4与活塞杆6、珩磨体14刚性连接,使变量液压马达30输入的转矩和转速传递到珩磨体14上,带动珩磨头做旋转运动,变量液压马达30可实现对输出转速的调整;The normal position of the two-position four-way electromagnetic reversing valve 26 in the honing head rotary motion oil circuit is the right position, and each oil port is not connected to each other. When the honing head rotary motion control signal 23 is energized, the two-position four-way electromagnetic reversing valve 26 is left When working in position, the variable hydraulic motor 30 converts the pressure energy into rotational mechanical energy, and inputs the torque and rotational speed through the input drive shaft 1. The input drive shaft 1 is rigidly connected with the cylinder block 2, and the inner circular surface of the cylinder block 2 is evenly distributed 3 The three rectangular grooves are closely matched with the three rectangular convex keys evenly distributed on the outer surface of the piston 4. The piston 4 is rigidly connected with the piston rod 6 and the honing body 14, so that the torque and rotational speed input by the variable hydraulic motor 30 are transmitted to the honing body. 14, the honing head is driven to rotate, and the variable hydraulic motor 30 can adjust the output speed;

油石径向扩张油路中二位三通电磁换向阀27左位工作时,压力油通过单作用液压缸31上的配油盘17和单作用液压缸31左端盖上均匀分布的8个单作用液压缸油口8进油,推动推杆13右移,推杆13的轴向移动转化为油石座9的径向移动,油石11扩张,将工作油腔的液压力转化为油石11的珩磨工作压力,反之,二位三通电磁换向阀27右位工作时,单作用液压缸31工作油腔油液通过单作用液压缸油口8和左端盖配油盘17泄压,在推杆13复位弹簧12作用下左移,油石座9缩回,油石泄压。When the two-position three-way electromagnetic reversing valve 27 in the radial expansion oil circuit of the oilstone works in the left position, the pressure oil passes through the oil distribution plate 17 on the single-acting hydraulic cylinder 31 and the 8 evenly distributed single-acting hydraulic cylinders 31 on the left end cover of the single-acting hydraulic cylinder 31. The hydraulic cylinder oil port 8 enters oil, pushes the push rod 13 to move to the right, the axial movement of the push rod 13 is converted into the radial movement of the oil stone seat 9, the oil stone 11 expands, and the hydraulic pressure of the working oil chamber is converted into the honing of the oil stone 11. Working pressure, on the contrary, when the two-position three-way electromagnetic reversing valve 27 works in the right position, the oil in the working oil chamber of the single-acting hydraulic cylinder 31 is released through the oil port 8 of the single-acting hydraulic cylinder and the oil distribution plate 17 of the left end cover. 13 The return spring 12 moves to the left, the oilstone seat 9 retracts, and the oilstone releases pressure.

本发明使用到的标准元件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行计算、设计、订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有最新技术标准。The standard components used in the present invention can be purchased from the market, the special-shaped parts can be calculated, designed and customized according to the description in the specification and the drawings, and the specific connection method of each part adopts the mature bolts, Conventional means such as rivets, welding, machinery, parts and equipment adopt the latest existing technical standards.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the appended claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (6)

1.一种液压驱动内燃机缸孔加工珩磨头,其特征在于,包括输入传动轴(1)、双作用液压缸(29)、单作用液压缸(31)、配油盘(17)和支撑轴承(18);1. A honing head for machining a cylinder bore of a hydraulically driven internal combustion engine, characterized in that it comprises an input drive shaft (1), a double-acting hydraulic cylinder (29), a single-acting hydraulic cylinder (31), an oil distribution plate (17) and a support bearing (18); 所述双作用液压缸(29)包括缸体(2),所述输入传动轴(1)固定在缸体(2)左端盖上,缸体(2)内的活塞(4)将缸体(2)分为左右两个工作油腔,双作用液压缸(29)右端盖上贯穿有右油口(15)连接右工作油腔,双作用液压缸(29)左端盖上贯穿有左油口(16)连接左工作油腔,活塞(4)右端连接活塞杆(6)一端,活塞杆(6)通过密封圈(7)完成双作用液压缸右端盖与活塞杆(6)之间的密封;The double-acting hydraulic cylinder (29) includes a cylinder body (2), the input transmission shaft (1) is fixed on the left end cover of the cylinder body (2), and the piston (4) in the cylinder body (2) drives the cylinder body (2). 2) It is divided into two working oil chambers, left and right. The right end cover of the double-acting hydraulic cylinder (29) has a right oil port (15) running through it to connect to the right working oil chamber, and the left end cover of the double-acting hydraulic cylinder (29) has a left oil port running through it. (16) Connect the left working oil chamber, the right end of the piston (4) is connected to one end of the piston rod (6), and the piston rod (6) completes the sealing between the right end cover of the double-acting hydraulic cylinder and the piston rod (6) through the sealing ring (7). ; 所述单作用液压缸(31)由珩磨体(14)、推杆(13)、复位弹簧(12)、油石座(9),涨缩弹簧(10),油石(11)组成,所述珩磨体(14)与活塞杆(6)另一端刚性连接,所述推杆(13)左端和珩磨体(14)形成密闭工作油腔,单作用液压缸(31)左端盖上贯穿有单作用液压缸油口(8)连接工作油腔,推杆(13)右端和珩磨体(14)右端之间安装有复位弹簧(12),所述油石(11)通过涨缩弹簧(10)安装在油石座(9)上,所述油石座(9)安装在单作用液压缸(31)缸体周向均匀分布的油石座槽中,推杆(13)周向的外圆锥面与油石座(9)上的内圆锥面紧密配合;The single-acting hydraulic cylinder (31) is composed of a honing body (14), a push rod (13), a return spring (12), a whetstone seat (9), an expansion and contraction spring (10), and a whetstone (11). The body (14) is rigidly connected with the other end of the piston rod (6), the left end of the push rod (13) and the honing body (14) form a closed working oil cavity, and a single-acting hydraulic cylinder (31) runs through the left end cover of the single-acting hydraulic cylinder (31). The cylinder oil port (8) is connected to the working oil chamber, a return spring (12) is installed between the right end of the push rod (13) and the right end of the honing body (14), and the oil stone (11) is installed on the oil stone through the expansion and contraction spring (10). On the seat (9), the oilstone seat (9) is installed in the oilstone seat groove evenly distributed in the circumferential direction of the single-acting hydraulic cylinder (31), and the circumferential outer conical surface of the push rod (13) is connected to the oilstone seat (9). ) on the inner conical surface closely fit; 所述配油盘(17)和支撑轴承(18)外圈固定连接在一起,分别安装在双作用液压缸(29)左端盖、右端盖和单作用液压缸(31)左端盖上,配油盘(17)与缸体端盖之间形成旋转摩擦副,配油盘上(17)上有配油槽。The oil distribution plate (17) and the outer ring of the support bearing (18) are fixedly connected together, and are respectively installed on the left end cover and the right end cover of the double-acting hydraulic cylinder (29) and the left end cover of the single-acting hydraulic cylinder (31), and oil distribution A rotary friction pair is formed between the plate (17) and the end cover of the cylinder body, and an oil distribution groove is provided on the oil distribution plate (17). 2.根据权利要求1所述的一种液压驱动内燃机缸孔加工珩磨头,其特征在于,所述活塞(4)外圆周上均匀分布的凸键(5)与缸体(2)内圆柱面上均均匀分布的凹槽(3)紧密配合。2. The honing head for machining a cylinder hole of a hydraulically driven internal combustion engine according to claim 1, wherein the evenly distributed protruding keys (5) on the outer circumference of the piston (4) and the inner cylindrical surface of the cylinder (2) The evenly distributed grooves (3) on the upper part are tightly matched. 3.根据权利要求2所述的一种液压驱动内燃机缸孔加工珩磨头,其特征在于,所述凹槽(3)为矩形,数量为3个,所述凸键(5)为矩形,数量为3个。3. The honing head for machining a cylinder hole of a hydraulically driven internal combustion engine according to claim 2, wherein the grooves (3) are rectangular, and the number is 3, and the convex keys (5) are rectangular, and the number is 3. for 3. 4.根据权利要求1所述的一种液压驱动内燃机缸孔加工珩磨头,其特征在于,所述右油口(15)、左油口(16)和单作用缸油口(8)分别有8个。4. The honing head for machining a cylinder bore of a hydraulically driven internal combustion engine according to claim 1, wherein the right oil port (15), the left oil port (16) and the single-acting cylinder oil port (8) have respectively 8. 5.根据权利要求1-4任一权利要求所述的一种液压驱动内燃机缸孔加工珩磨头,其特征在于,所述推杆(13)外圆面上有两个锥形回转面与油石座(9)内圆面上圆锥面形成配合。5. A hydraulically driven internal combustion engine cylinder hole machining honing head according to any one of claims 1-4, characterized in that, there are two conical revolving surfaces and a whetstone on the outer circular surface of the push rod (13). The conical surface on the inner circular surface of the seat (9) forms a fit. 6.根据权利要求1所述的一种液压驱动内燃机缸孔加工珩磨头液压回路,其特征在于,包括珩磨头轴向往复运动油路,珩磨头回转运动油路,油石径向扩张油路,三个油路独立控制,液压泵站(19)提供液压回路动力来源;6. The hydraulic circuit of a honing head for machining a cylinder hole of a hydraulically driven internal combustion engine according to claim 1, characterized in that it comprises a honing head axial reciprocating oil circuit, a honing head rotary motion oil circuit, an oil stone radial expansion oil circuit, The three oil circuits are independently controlled, and the hydraulic pump station (19) provides the power source of the hydraulic circuit; 所述珩磨头轴向往复运动油路压力油经液压泵站(19)进入单向阀(20),单向阀(20)在油路中主要防止工作回路压力油的回流,蓄能器(21)在油路中能减小压力冲击,维持系统压力稳定;三位四通电磁换向阀(25)和双作用液压缸(29)之间的双向液压锁(28),由2个液控单向阀并联组成,每个单向阀取对方油路的压力作为先导压力,当三位四通电磁换向阀(25)处于中位时,两个单向阀先导压力相等,单向阀关闭,使双作用液压缸(29)左右工作油腔作用力平衡,活塞(4)与珩磨头轴向位置固定;当珩磨头轴向进给时,珩磨头轴向运动控制信号(22)让三位四通电磁换向阀(25)右位得电,双向液压锁(28)左液控单向阀打开,双作用液压缸(29)左工作油腔上的左油口(16)进油,左工作油腔受压,容积增大,推动活塞(4)右移,右工作油腔上的右油口(15)回油,活塞(4)带动活塞杆(6)和刚性连接在活塞杆(6)上的珩磨体(14)向右移动,完成珩磨头的轴向进给;珩磨头轴向运动控制信号(22)让三位四通电磁换向阀(25)左位得电,双向液压锁(28)右液控单向阀打开,双作用液压缸(29)右工作油腔上的右油口(15) 进油,右工作油腔受压,容积增大,推动活塞(4)左移,左工作油腔上的左油口(16)回油,活塞(4)带动活塞杆(6)和刚性连接在活塞杆(6)上的珩磨体(14)向左移动,完成珩磨头的轴向缩回,完成珩磨头轴向往复运动;The axial reciprocating oil circuit pressure oil of the honing head enters the check valve (20) through the hydraulic pump station (19), and the check valve (20) mainly prevents the backflow of the working circuit pressure oil in the oil circuit, and the accumulator ( 21) It can reduce the pressure shock in the oil circuit and maintain the system pressure stability; the two-way hydraulic lock (28) between the three-position four-way electromagnetic reversing valve (25) and the double-acting hydraulic cylinder (29) is composed of two hydraulic The control check valves are connected in parallel, and each check valve takes the pressure of the opposite oil circuit as the pilot pressure. When the three-position four-way electromagnetic reversing valve (25) is in the neutral position, the pilot pressures of the two check valves are equal, and the one-way The valve is closed to balance the forces between the left and right working oil chambers of the double-acting hydraulic cylinder (29), and the axial position of the piston (4) and the honing head is fixed; when the honing head is fed axially, the honing head axial movement control signal (22) Turn on the right position of the three-position four-way electromagnetic reversing valve (25), open the left hydraulic control check valve of the two-way hydraulic lock (28), and open the left oil port (16) on the left working oil chamber of the double-acting hydraulic cylinder (29). When oil enters, the left working oil chamber is pressurized, the volume increases, the piston (4) is pushed to the right, the right oil port (15) on the right working oil chamber returns oil, and the piston (4) drives the piston rod (6) to rigidly connect The honing body (14) on the piston rod (6) moves to the right to complete the axial feed of the honing head; the control signal (22) for the axial movement of the honing head makes the three-position four-way electromagnetic reversing valve (25) move to the left When the power is turned on, the right hydraulic control check valve of the two-way hydraulic lock (28) opens, and the right oil port (15) on the right working oil chamber of the double-acting hydraulic cylinder (29) enters oil, the right working oil chamber is pressurized, and the volume increases, Push the piston (4) to the left, the left oil port (16) on the left working oil chamber returns oil, and the piston (4) drives the piston rod (6) and the honing body (14) rigidly connected to the piston rod (6) to move toward the left. Move to the left to complete the axial retraction of the honing head and complete the axial reciprocating motion of the honing head; 所述珩磨头回转运动油路中二位四通电磁换向阀(26)的常态为右位,当珩磨头回转运动控制信号(23)通电,二位四通电磁换向阀(26)左位工作时,变量液压马达(30)将压力能转换为旋转的机械能,通过输入传动轴(1)将转矩和转速传递到珩磨体(14)上,带动珩磨头旋转运动;The normal state of the two-position four-way electromagnetic reversing valve (26) in the rotary motion oil circuit of the honing head is the right position. When the honing head rotary motion control signal (23) is energized, the two-position four-way electromagnetic reversing valve (26) is left When working in position, the variable hydraulic motor (30) converts the pressure energy into rotational mechanical energy, and transmits the torque and rotational speed to the honing body (14) through the input drive shaft (1) to drive the honing head to rotate; 所述油石径向扩张油路中二位三通电磁换向阀(27)左位工作时,单作用液压缸(31)工作油腔上的单作用缸油口(8)进油,推动推杆(13)右移,推杆(13)的轴向移动转化为油石座(9)的径向移动,油石(11)扩张,将工作油腔的液压力转化为油石(11)的珩磨工作压力,反之,二位三通电磁换向阀(27)右位工作时,单作用液压缸(31)工作油腔泄压,在推杆(13)复位弹簧(12)作用下左移,油石座(9)缩回,油石泄压。When the two-position three-way electromagnetic reversing valve (27) in the radial expansion oil circuit of the oil stone works in the left position, the single-acting cylinder oil port (8) on the working oil chamber of the single-acting hydraulic cylinder (31) enters oil, and pushes the pusher. The rod (13) moves to the right, the axial movement of the push rod (13) is converted into the radial movement of the oilstone seat (9), the oilstone (11) expands, and the hydraulic pressure of the working oil chamber is converted into the honing work of the oilstone (11). On the contrary, when the two-position three-way electromagnetic reversing valve (27) works in the right position, the working oil chamber of the single-acting hydraulic cylinder (31) releases the pressure and moves to the left under the action of the return spring (12) of the push rod (13). The seat (9) is retracted, and the oilstone is relieved of pressure.
CN202010604776.XA 2020-06-29 2020-06-29 A hydraulic driven internal combustion engine cylinder bore machining honing head and its hydraulic circuit Pending CN111843813A (en)

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CN112873036A (en) * 2021-03-12 2021-06-01 徐州德证机械设备有限公司 Hydraulic honing system capable of being mounted on numerical control CNC (computer numerical control) machine tool
CN113134991A (en) * 2021-04-08 2021-07-20 太原科技大学 Temperature isostatic pressing machine
CN114714174A (en) * 2022-04-28 2022-07-08 索菲丝智能科技(上海)有限公司 Hole constant force grinding's terminal equipment of rotatable formula arm

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EP0183031A2 (en) * 1984-11-27 1986-06-04 Maschinenfabrik Gehring GmbH & Co. Method of making holes with high-quality surface and device for carrying out the method
DE3537172A1 (en) * 1985-10-18 1987-04-23 Audi Ag Method for working a bore and device for carrying out the method
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CN108071551A (en) * 2016-11-18 2018-05-25 秦皇岛正时乐液压设备有限公司 A kind of inner curve low speed high torque hydraulic motor of housing rotation output torque
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112873036A (en) * 2021-03-12 2021-06-01 徐州德证机械设备有限公司 Hydraulic honing system capable of being mounted on numerical control CNC (computer numerical control) machine tool
CN113134991A (en) * 2021-04-08 2021-07-20 太原科技大学 Temperature isostatic pressing machine
CN113134991B (en) * 2021-04-08 2023-06-02 太原科技大学 Temperature isostatic pressing machine
CN114714174A (en) * 2022-04-28 2022-07-08 索菲丝智能科技(上海)有限公司 Hole constant force grinding's terminal equipment of rotatable formula arm

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