CN111843478A - Photoelectric module, lamp and manufacturing method of lamp - Google Patents
Photoelectric module, lamp and manufacturing method of lamp Download PDFInfo
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- CN111843478A CN111843478A CN202010752076.5A CN202010752076A CN111843478A CN 111843478 A CN111843478 A CN 111843478A CN 202010752076 A CN202010752076 A CN 202010752076A CN 111843478 A CN111843478 A CN 111843478A
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- module
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- lamp body
- light source
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2103/00—Elongate light sources, e.g. fluorescent tubes
- F21Y2103/10—Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
The invention relates to the technical field of lighting lamps, and particularly discloses a lamp manufacturing method, which comprises the following steps: selecting the type of the lamp to be produced; assembling the photoelectric module in a state that the photoelectric module and the lamp body are separated; inserting the assembled photoelectric module into the lamp body; judging whether the photoelectric module is completely assembled; if the photoelectric module is completely assembled, the lamp cap assembly and the lamp body are installed to seal the photoelectric module in the lamp body. In the method, the assembly process of the photoelectric module of the part is separated from the lamp body, and the operation method for plane expansion can disassemble the manufacturing process, can perform automatic operation, replaces manual installation, improves the efficiency and reduces the failure rate. Further, provide a lamps and lanterns and photovoltaic module, inside the lamp body was advanced as the unit mount to the photovoltaic module to can dismantle, the user can change the photovoltaic module in the lamp body according to the demand, can also select the lamp body as required, the combination pattern of lamp body and photovoltaic module is more.
Description
Technical Field
The invention relates to the technical field of lighting lamps, in particular to a photoelectric module, a lamp and a lamp manufacturing method.
Background
The statements herein merely provide background information related to the present disclosure and may not necessarily constitute prior art.
The lamp is common electrical equipment in life, and the assembly of parts of the lamp depends on assembly line production.
The inventor finds that at least the following problems exist in the production process of the traditional lamp assembly line:
in the production process of the existing lamp, the assembly of all parts inside the lamp body is completed inside the lamp body, the sequential flow process can be only carried out according to the mutual primary-secondary relation among the parts, the working efficiency is low, the failure rate of the obtained product is high, and the hidden danger is more.
How to obtain the production method of improving the existing lamp will have important significance.
Disclosure of Invention
The invention aims to provide a lamp manufacturing method to overcome the defects of low efficiency and high failure rate of the existing lamp manufacturing method.
In order to achieve the purpose, the technical scheme provided by the invention is as follows: a lamp manufacturing method comprises the following steps:
selecting the type of a lamp to be produced, wherein the lamp comprises a photovoltaic module, a lamp body and a lamp holder assembly;
assembling the photoelectric module in a state that the photoelectric module and the lamp body are separated;
assembling the assembled photoelectric module with the lamp body;
judging whether the photoelectric module is completely assembled;
and if the photoelectric module is completely assembled, the lamp cap assembly and the lamp body are installed to seal the photoelectric module in the lamp body.
Further, the assembling method of the photovoltaic module comprises the following steps:
installing a light source plate and a wire arrangement module on a forming support, wherein the light source plate is connected with the wire arrangement module, and the light source plate and the wire arrangement module are positioned on the same side or different sides of the light source plate;
wire pressing terminals are arranged at two ends of the wire row module;
and installing a power supply control module on the wire row module, fixedly connecting the power supply control module with the wire pressing terminal, and connecting the power supply control module with the wire row module.
Further, the assembling method of the photovoltaic module comprises the following steps:
the light source plate and the line bank module are installed into a whole, and the light source plate is connected with the line bank module;
wire pressing terminals are arranged at two ends of the wire arrangement module;
and the power supply control module is arranged on the wire row module, is fixedly connected with the wire pressing terminal and is communicated with the wire row module.
Furthermore, after the power supply control module is arranged on the line bank module, protective covers are arranged at two ends of the power supply control module;
or before the power control module is arranged on the cable bank module, protective covers are arranged at two ends of the power control module, and then the whole formed by the power control module and the protective covers is arranged on the cable bank module.
And further, the photoelectric module is not completely assembled, the photoelectric module is continuously assembled in the lamp body, and after the assembly is finished, the lamp cap assembly and the lamp body are installed to seal the photoelectric module in the lamp body.
The second purpose of the invention is to provide a photoelectric module, which comprises a light source plate, a line bank module, a power supply control module, line pressing terminals and transparent protective covers, wherein the light source plate is connected with the line bank module;
the light source board comprises a plurality of lamp beads, a PCB and a circuit communication module, the lamp beads and the circuit communication module are arranged on the PCB, the lamp beads are connected with the circuit communication module, and the lamp beads are uniformly distributed on the PCB;
the line bank module comprises a plurality of power lines or data lines;
the power control module is used for controlling the light source board.
Further, still include the shaping support, light source board and line row module are located on the shaping support, with shaping support fixed connection, light source board and line row module are located same one side of shaping support, perhaps locate relatively the both sides of shaping support.
The invention also provides a photoelectric module lamp, which comprises the photoelectric module, a lamp body and a lamp cap assembly, wherein the lamp cap assembly is connected with the lamp body to form a closed cavity, the photoelectric module is arranged in the closed cavity, and a clamping groove is formed in the lamp body and used for mounting the photoelectric module.
Further, the lamp body is made of a material which has waterproof property and is light-transmitting.
Further, the photovoltaic module can be detached from the lamp body.
The invention has the beneficial effects that:
according to the lamp manufacturing method provided by the invention, the assembling process of the photoelectric module of the part in the lamp is separated from the lamp body, the operation method of plane expansion can disassemble the manufacturing process, can perform automatic operation, replaces manual installation, improves the efficiency, reduces the failure rate, avoids repeated operation of different personnel and errors in product assembling at different stations, and can flexibly arrange production stations; inside the lamp body is advanced as the unit mount to the photoelectricity module to can dismantle, the user can change the photoelectricity module in the lamp body according to the demand, can also select the lamp body as required, the combination pattern of lamp body and photoelectricity module is more.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a flow chart of a method provided by an embodiment of the present invention;
FIG. 2 is a flow chart illustrating the installation of the optoelectronic module according to an embodiment of the present invention;
FIG. 3 is an embodiment of a lamp provided by the present invention;
FIG. 4 is an exploded view of a lamp according to an embodiment of the present invention;
FIG. 5 is a diagram of an embodiment of an optoelectronic module according to the present invention;
FIG. 6 is a bottom view of an optoelectronic module in accordance with an embodiment of the present invention;
fig. 7 is an exploded view of an optoelectronic module according to an embodiment of the present invention.
10-a photovoltaic module; 11-forming a support; 12-a light source board; 13-a line bank module; 14-a power supply control module; 15-wire pressing terminals; a 16-AC transparent cover; 17-DC transparent cover;
20-a lamp body; 21-installing a buckle;
30-lamp cap assembly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
It will also be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit indication of the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
FIG. 1 is a flow chart of the manufacturing method of the present invention.
Referring to fig. 1, the method for manufacturing a lamp specifically includes the following steps:
100. selecting the type of lamp to be produced
The selected lamp comprises three parts, namely a photoelectric module, a lamp body and a lamp holder assembly, wherein the photoelectric module is used for emitting light of the lamp, the lamp body is used for supporting and protecting the photoelectric module, the lamp holder is used for sealing the photoelectric module, the size of an opening of the lamp body is larger than that of the photoelectric module, and the photoelectric module can be arranged in the lamp body;
200. assembled photoelectric module
Assembling the photoelectric module in a state that the photoelectric module and the lamp body are separated;
300. the photoelectric module and the lamp body are combined
The lamp body is provided with a clamping groove, one end of the assembled photoelectric module is matched with the clamping groove, and the photoelectric module is inserted into the whole lamp body along a guide rail of the clamping groove so as to complete the assembly of the photoelectric module and the lamp body;
400. determine whether the photoelectric module is completely assembled
If the equipment is complete, then with lamp holder subassembly and lamp body installation, realize sealing to the interior photovoltaic module of lamp body, if the equipment is incomplete, then continue to assemble the photovoltaic module in the lamp body, assemble complete back, with lamp holder subassembly and lamp body installation, realize sealing to the interior photovoltaic module of lamp body.
The lamp manufactured by the method avoids the defects that the photoelectric module of the existing lamp is assembled in the lamp body, the limitation of operation is large, manual installation is relied on, the production efficiency is low, and the failure rate is high.
In this embodiment, as shown in fig. 2, the assembling method of the optoelectronic module specifically includes the following steps:
201. assembly light source board and line bank module
The light source plate and the line bank module are arranged on the forming support, the light source plate and the line bank module are oppositely arranged on two sides of the forming support or arranged on the same side of the forming support, and the light source plate is connected with the line bank module;
202. installation wire pressing terminal
Two ends of the wire row module are provided with wire pressing terminals;
203. installation power supply control module
The power supply control module is arranged on the wire row module and is fixedly connected with the wire pressing terminal, and the power supply control module is communicated with the wire row module.
In an embodiment, the assembly method of the optoelectronic module may further include the following steps:
install light source board and line bank module as an organic whole to light source board and line bank module switch-on, then install the line ball terminal at line bank module both ends, install power control module on the line bank module at last, with line ball terminal fixed connection, and with line bank module switch-on. Compared with the former mode, the mode reduces the parts of the forming bracket and lightens the weight and the installation process of the lamp.
In one embodiment, after the power control module is installed on the cable bank module, transparent protective covers are continuously installed at two ends of the power control module;
or before the power supply control module is installed on the cable bank module, the protecting covers are installed at two ends of the power supply control module, and then the whole formed by the power supply control module and the protecting covers is installed on the cable bank module.
Such transparent covers include both AC and DC transparent covers.
Fig. 3 to 4 show an embodiment of a lamp according to the present invention, which is manufactured by the above-mentioned method.
Referring to fig. 3-4, the lamp in this embodiment specifically includes a photovoltaic module 10, a lamp body 20, and a lamp cap assembly 30, wherein the lamp body 20 and the lamp cap assembly 30 form a sealed cavity for mounting and sealing the photovoltaic module 10, so as to prevent the photovoltaic module 10 from being damaged by the outside, and a slot is disposed inside the lamp body 20, through which the photovoltaic module 10 can slide into the lamp body 20 and be fixedly connected to the lamp body 20 under the limitation of the slot. The surface of the cap assembly 30 is provided with a through hole for passing a power line or a data line, and the cap assembly 30 functions to seal the lamp body 20.
Fig. 5-7 illustrate an embodiment of an optoelectronic module according to the present invention, in which the optoelectronic module 10 is a light emitting component of a lamp.
Referring to fig. 5-7, the optoelectronic module 10 includes a forming bracket 11, a light source board 12 and a line bank module 13 disposed at two sides of the forming bracket 11 and opposite to each other, and the light source board 12 is connected to the line bank module through a circuit, and further includes a power control module 14 mounted on the line bank module 13, and the power control module 14 is connected to the line bank module 13 through a circuit and is used for controlling the operation of the light source board 12.
In addition, the two ends of the line bank module 13 are provided with line pressing terminals 15, the line pressing terminals 15 are used for integrating the line and connecting with an external circuit, and the line bank module 13 is provided with a connector to connect with the power control module 14. And be equipped with AC transparent protecting cover 16 in power control module 14's one end, AC transparent protecting cover 16 and line ball terminal 15 fixed connection, AC transparent protecting cover 16 can prevent the hidden danger that the misoperation brought, the safety and the stability of interface circuit have been guaranteed, can realize the purpose of not dismantling the inspection, prevent the not hard up and the pollution that the touching brought, install DC transparent protecting cover 17 at power control module 14's the other end, DC transparent protecting cover 17 can prevent uncertain object to DC's injury and interference, can also beautify the technology connection.
The light source board 12 is also called PCB-a, and is composed of a plurality of lamp beads, a PCB board and a circuit connection module, wherein the lamp beads and the circuit connection module are arranged on the PCB board, the lamp beads are connected with the circuit connection module, and the lamp beads are uniformly distributed on the PCB board. The lamp pearl is luminous body, and circuit intercommunication module is the lamp pearl power supply, and PCB board intercommunication lamp pearl and power intercommunication module still play the supporting role for lamp pearl and power intercommunication module.
The line bank module 13 is composed of a plurality of power lines and data lines, and is used for conducting electricity and transmitting data.
In one embodiment, the lamp body 20 is made of a material having waterproof property and light transmittance, so as to be waterproof and have good light transmittance.
In one embodiment, the optoelectronic module 10 can be integrally removed from the lamp body 20. This kind of split design can realize the separate transportation of optical electrical module 10 and lamp body 20, the user when using with both combination uses alright again, can also make things convenient for the investigation of trouble. And the consumer can purchase photovoltaic module 10 or lamp body 20 alone, uses in combination different photovoltaic module 10 and lamp body 20, is different from the unicity of lamps and lanterns among the prior art.
In an embodiment, the lamp body 20 is further provided with a mounting buckle 21, the mounting buckle 21 is fixedly mounted on the lamp body 20 through a sliding groove, the mounting buckle 21 is provided with a threaded hole, and the connecting part is used for mounting the lamp on a wall.
In one embodiment, the molded bracket 11 is made of metal or plastic. The molded bracket 11 supports and mounts the components inside the lamp body 20.
In conclusion, the method provided by the invention has the advantages that the assembly process of the photoelectric module of the part in the lamp is separated from the lamp body, the operation method of plane expansion can disassemble the manufacturing process, can perform automatic operation, replaces manual installation, improves the efficiency, reduces the failure rate, avoids repeated operation of different personnel and errors in product assembly at different stations, and can flexibly arrange production stations; inside the lamp body is advanced as the unit mount to the photoelectricity module to can dismantle, the user can change the photoelectricity module in the lamp body according to the demand, can also select the lamp body as required, the combination pattern of lamp body and photoelectricity module is more.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A lamp manufacturing method is characterized by comprising the following steps:
selecting the type of a lamp to be produced, wherein the lamp comprises a photovoltaic module, a lamp body and a lamp holder assembly;
assembling the photoelectric module in a state that the photoelectric module and the lamp body are separated;
assembling the assembled photoelectric module with the lamp body;
judging whether the photoelectric module is completely assembled;
and if the photoelectric module is completely assembled, the lamp cap assembly and the lamp body are installed to seal the photoelectric module in the lamp body.
2. A method as claimed in claim 1, wherein the assembly of the optoelectronic module comprises the steps of:
installing a light source plate and a wire arrangement module on a forming support, wherein the light source plate is connected with the wire arrangement module, and the light source plate and the wire arrangement module are positioned on the same side or different sides of the light source plate;
wire pressing terminals are arranged at two ends of the wire row module;
and installing a power supply control module on the wire row module, fixedly connecting the power supply control module with the wire pressing terminal, and connecting the power supply control module with the wire row module.
3. A method as claimed in claim 1, wherein the assembly of the optoelectronic module comprises the steps of:
the method comprises the following steps that a light source plate and a line bank module are installed into a whole, and the light source plate is connected with the line bank module;
wire pressing terminals are arranged at two ends of the wire row module;
and the power supply control module is arranged on the wire row module, is fixedly connected with the wire pressing terminal and is communicated with the wire row module.
4. A lamp manufacturing method according to claim 2 or 3, wherein after the power control module is mounted on the line bank module, protective covers are mounted at two ends of the power control module;
or before the power control module is arranged on the cable bank module, protective covers are arranged at two ends of the power control module, and then the whole formed by the power control module and the protective covers is arranged on the cable bank module.
5. A method as claimed in claim 1, wherein the optoelectronic module is assembled in the lamp body if the optoelectronic module is not completely assembled, and the lamp cap assembly is assembled with the lamp body to seal the optoelectronic module in the lamp body after the assembly is completed.
6. An optoelectronic module fabricated according to any one of claims 2-4, comprising a light source board, a line bank module, a power control module, a line ball terminal and a transparent protective cover, wherein the light source board is connected to the line bank module, the power control module is connected to the line bank module, the line ball terminal is disposed at two ends of the line bank module, the transparent protective cover is disposed at two ends of the power control module, and the transparent protective cover is connected to the line ball terminal;
the light source board comprises a plurality of lamp beads, a PCB and a circuit communication module, the lamp beads and the circuit communication module are arranged on the PCB, the lamp beads are connected with the circuit communication module, and the lamp beads are uniformly distributed on the PCB;
the line bank module comprises a plurality of power lines or data lines;
the power control module is used for controlling the light source board.
7. The photovoltaic module of claim 6, further comprising a forming support, wherein the light source board and the line bank module are disposed on the forming support and are fixedly connected to the forming support, and the light source board and the line bank module are disposed on the same side of the forming support or disposed on two sides of the forming support.
8. A lamp manufactured by the method according to any one of claims 1 to 5, comprising the optoelectronic module according to any one of claims 6 to 7, a lamp body and a lamp cap assembly, wherein the lamp cap assembly is connected with the lamp body to form a sealed cavity, the optoelectronic module is arranged in the sealed cavity, and a clamping groove is formed in the lamp body for mounting the optoelectronic module.
9. A lamp as recited in claim 8, wherein said body is made of a material having waterproof properties and being light transmissive.
10. A light fixture as recited in claim 8, wherein said optoelectronic module is removable from said body.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010752076.5A CN111843478A (en) | 2020-07-30 | 2020-07-30 | Photoelectric module, lamp and manufacturing method of lamp |
| PCT/CN2021/071782 WO2022021814A1 (en) | 2020-07-30 | 2021-01-14 | Photoelectric module, lamp, and lamp manufacturing method |
| CN202190000513.6U CN220892038U (en) | 2020-07-30 | 2021-01-14 | Lamp and photoelectric module |
| DE212021000355.9U DE212021000355U1 (en) | 2020-07-30 | 2021-01-14 | Lamp and photovoltaic module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010752076.5A CN111843478A (en) | 2020-07-30 | 2020-07-30 | Photoelectric module, lamp and manufacturing method of lamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111843478A true CN111843478A (en) | 2020-10-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010752076.5A Pending CN111843478A (en) | 2020-07-30 | 2020-07-30 | Photoelectric module, lamp and manufacturing method of lamp |
| CN202190000513.6U Active CN220892038U (en) | 2020-07-30 | 2021-01-14 | Lamp and photoelectric module |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202190000513.6U Active CN220892038U (en) | 2020-07-30 | 2021-01-14 | Lamp and photoelectric module |
Country Status (3)
| Country | Link |
|---|---|
| CN (2) | CN111843478A (en) |
| DE (1) | DE212021000355U1 (en) |
| WO (1) | WO2022021814A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022021814A1 (en) * | 2020-07-30 | 2022-02-03 | 东莞市瑞梓科技有限公司 | Photoelectric module, lamp, and lamp manufacturing method |
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Also Published As
| Publication number | Publication date |
|---|---|
| DE212021000355U1 (en) | 2022-12-22 |
| CN220892038U (en) | 2024-05-03 |
| WO2022021814A1 (en) | 2022-02-03 |
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Application publication date: 20201030 |