CN111838378A

CN111838378A - Functional chocolate of ability increase is with automatic demoulding device

Info

Publication number: CN111838378A
Application number: CN202010525206.1A
Authority: CN
Inventors: 赵琨
Original assignee: Anhui Haopengyou Food Co ltd
Current assignee: Anhui Haopengyou Food Co ltd
Priority date: 2020-06-10
Filing date: 2020-06-10
Publication date: 2020-10-30

Abstract

The invention discloses an automatic demoulding device for functional chocolate, which can increase energy, belongs to the technical field of chocolate demoulding, and comprises the following components: the conveying mechanisms are transversely provided with two groups and comprise conveying chains, fixing rods and supports, the conveying chains are arranged above the supports, the fixing rods are arranged at the lower ends of the conveying chains, and the lower end surfaces of the fixing rods are attached to the upper surfaces of the supports; the supporting plate is arranged above the two groups of transmission mechanisms, a first air cylinder is arranged at the upper end of the supporting plate, the output end of the first air cylinder faces downwards, a fixing frame is arranged at one end of the supporting plate, and the fixing frame is arranged on the outer sides of the two groups of transmission mechanisms; according to the invention, automatic transportation is carried out through the conveying mechanism, and the automatic demoulding process of chocolate is realized through the matching of the demoulding mechanism and the first air cylinder, and the chocolate is not damaged, so that the particles are not easy to break, and the production efficiency and the qualification rate of the chocolate card are improved.

Description

Functional chocolate of ability increase is with automatic demoulding device

Technical Field

The invention belongs to the technical field of chocolate demoulding, and particularly relates to an automatic demoulding device for functional chocolate, which can increase energy.

Background

Chocolate is a leisure food made of cocoa powder and cocoa butter as main raw materials, and functional chocolate with a specific food therapy function can be prepared by adding functional components into the raw materials. In the production process of the functional chocolate, a series of component raw materials such as cocoa powder, cocoa butter, milk powder, spice, functional additives and the like are counted and mixed to prepare chocolate raw material slurry, and then the chocolate raw material slurry is poured into a mold for molding, placed, cooled and demoulded. In the existing functional chocolate demoulding process, after the mould is reversely buckled, the back of the mould is knocked through manpower or machines to demould the formed chocolate, so that the demoulding is not successful, and the mould needs to be knocked for many times, therefore, the two demoulding modes are low in efficiency, and the defects that chocolate particles are broken and the like are easily generated by knocking are overcome.

Disclosure of Invention

The invention provides an automatic demoulding device for functional chocolate, which can increase energy and solve the problems of low demoulding efficiency, broken chocolate particles and the like in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic mold release device for functional chocolate capable of increasing energy, comprising:

The conveying mechanisms are transversely provided with two groups and comprise conveying chains, fixing rods and supports, the conveying chains are arranged above the supports, the fixing rods are arranged at the lower ends of the conveying chains, and the lower end surfaces of the fixing rods are attached to the upper surfaces of the supports;

the supporting plate is arranged above the two groups of transmission mechanisms, a first air cylinder is arranged at the upper end of the supporting plate, the output end of the first air cylinder faces downwards, a fixing frame is arranged at one end of the supporting plate, and the fixing frame is arranged on the outer sides of the two groups of transmission mechanisms;

the demolding mechanism is arranged on the inner side of the support and comprises a box body, a screening net, a vacuum pump and a pipeline, wherein the outer wall of the box body is attached to the support, the screening net is obliquely arranged inside the box body, the vacuum pump is arranged on one side of the box body, the output port of the vacuum pump is connected with one end of the pipeline, and the other end of the pipeline is communicated to the inside of the box body;

and the chocolate mold is placed on the upper surface of the bracket for conveying.

The chocolate mould comprises a lower mould and an upper mould, wherein the lower mould is hinged to the upper mould, sliding plates are arranged on two sides of the lower mould, a pressing plate is arranged on the right side of the upper mould, magnetic blocks are arranged on the lower mould and the upper mould, and the magnetic properties of adjacent sides of the magnetic blocks are opposite.

The upper end of backup pad is provided with the controller, the inside that the support is close to the box middle part is provided with the second inductor, the inside that the support is close to the box avris is provided with first inductor, the induction end of second inductor, first inductor up and with the support surface keep the level, the signal input part of second inductor, first inductor electric connection controller, the signal output part of first cylinder electric connection controller.

Preferably, screening net slope low side is provided with the notch on the adjacent box one side, the outside of notch is provided with closing mechanism, closing mechanism is including fixing the mounting bracket on the box outer wall, the inside of mounting bracket articulates there is the closing plate, the one side that the box was kept away from to the closing plate is connected with the output of second cylinder, the end of second cylinder is provided with the fixing base, the upper end of first fixing base is provided with the axis of rotation, the both ends outside of axis of rotation is provided with the bearing frame, the upper end of bearing frame is provided with the fixed plate, the fixed plate is fixed on the box.

Preferably, the output end of the first cylinder is fixedly provided with a rubber block.

Preferably, a sealing gasket is arranged on one side of the closing plate adjacent to the notch.

Preferably, a material receiving box is arranged below one side of the box body, which is adjacent to the notch.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, automatic transportation is carried out through the conveying mechanism, and the automatic demoulding process of chocolate is realized through the matching of the demoulding mechanism and the first air cylinder, and the chocolate is not damaged, so that the particles are not easy to break, and the production efficiency and the qualification rate of the chocolate card are improved.

2. The closing mechanism provided by the invention realizes automatic closing, is matched with the demolding mechanism, realizes automatic demolding, integrates chocolate collection, has high production efficiency and saves labor.

Drawings

FIG. 1 is a schematic view showing the structure of an automatic mold release device for functional chocolate capable of increasing energy according to the present invention.

Fig. 2 is a top view of the present invention.

FIG. 3 is a side cross-sectional view of the case of the present invention.

Figure 4 is a top view of the chocolate mould of the invention open.

FIG. 5 is a front view of the chocolate mold closure of the present invention.

Fig. 6 is a schematic structural view of the closing mechanism of the present invention.

In the figure: 1. a fixed mount; 2. a transport mechanism; 21. a conveyor chain; 22. fixing the rod; 23. a support; 3. a controller; 4. a first cylinder; 5. a rubber block; 6. a support plate; 7. a first inductor; 8. a demolding mechanism; 81. a box body; 82. screening the net; 83. a vacuum pump; 84. a pipeline; 9. a second inductor; 10. a chocolate mold; 101. a lower die; 102. an upper die; 103. a slide plate; 104. pressing a plate; 105. a magnetic block; 11. a fixing plate; 12. a closing mechanism; 121. a closing plate; 122. a mounting frame; 123. a second cylinder; 124. a fixed seat; 125. a rotating shaft; 126. a bearing seat; 13. a notch; 14. and a material receiving box.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides the following technical solutions: an automatic mold release device for functional chocolate capable of increasing energy, comprising:

the conveying mechanisms 2 are transversely provided with two groups, each conveying mechanism 2 comprises a conveying chain 21, a fixing rod 22 and a support 23, each conveying chain 21 is arranged above each support 23, each fixing rod 22 is arranged at the lower end of each conveying chain 21, and the lower end surface of each fixing rod 22 is attached to the upper surface of each support 23;

the supporting plate 6 is arranged above the two groups of transmission mechanisms 2, the upper end of the supporting plate 6 is provided with a first air cylinder 4, the output end of the first air cylinder 4 faces downwards, one end of the supporting plate 6 is provided with a fixing frame 1, and the fixing frame 1 is arranged on the outer sides of the two groups of transmission mechanisms 2;

the demolding mechanism 8 is arranged on the inner side of the support 23, the demolding mechanism 8 comprises a box body 81, a screening net 82, a vacuum pump 83 and a pipeline 84, the outer wall of the box body 81 is attached to the support 23, the screening net 82 is obliquely arranged in the box body 81, the vacuum pump 83 is arranged on one side of the box body 81, the output port of the vacuum pump 83 is connected with one end of the pipeline 84, and the other end of the pipeline 84 is communicated with the inside of the box body 81;

The chocolate mold 10 is placed on the upper surface of the support 23 for conveying.

In the invention, a chocolate mould 10 comprises a lower mould 101 and an upper mould 102, wherein the lower mould 101 is hinged with the upper mould 102, sliding plates 103 are arranged on two sides of the lower mould 101, a pressing plate 104 is arranged on the right side of the upper mould 102, magnetic blocks 105 are arranged on the lower mould 101 and the upper mould 102, and the adjacent sides of the magnetic blocks 105 are opposite in magnetism; the upper die 102 and the lower die 101 are closed by a magnet 105 and slide on the bracket 23 by a slide plate 103.

In the invention, a controller 3 is arranged at the upper end of a supporting plate 6, a second inductor 9 is arranged inside a bracket 23 adjacent to the middle part of a box body 81, a first inductor 7 is arranged inside the bracket 23 adjacent to the side of the box body 81, the induction ends of the second inductor 9 and the first inductor 7 are upward and are kept horizontal with the surface of the bracket 23, the second inductor 9 and the first inductor 7 are electrically connected with a signal input end of the controller 3, and a first cylinder 4 is electrically connected with a signal output end of the controller 3; when the chocolate mold 10 runs below the first cylinder 4 and the second sensor 9 senses the chocolate mold 10, a signal is transmitted to the controller 3, the controller 3 controls the first cylinder 4 to descend the push plate 104, and the upper mold 102 is opened through the push plate 104.

In the invention, a notch 13 is arranged at the inclined lower end of the screening net 82 adjacent to one side of the box body 81, a closing mechanism 12 is arranged at the outer side of the notch 13, the closing mechanism 12 comprises an installation frame 122 fixed on the outer wall of the box body 81, a closing plate 121 is hinged inside the installation frame 122, and a sealing gasket is arranged at one side of the closing plate 121 adjacent to the notch 13 so as to ensure good sealing during air suction and demoulding; one side that the box 81 was kept away from to closing plate 121 is connected with the output of second cylinder 123, and the end of second cylinder 123 is provided with fixing base 124, and the upper end of first fixing base 124 is provided with axis of rotation 125, and the both ends outside of axis of rotation 125 is provided with bearing frame 126, and the upper end of bearing frame 126 is provided with fixed plate 11, and fixed plate 11 is fixed on box 81, and the below that box 81 is close to notch 13 one side is provided with receipts workbin 14, receives the material.

In the invention, the output end of the first air cylinder 4 is fixedly provided with the rubber block 5 so as to avoid damaging the chocolate mould 10.

The working principle and the using process of the invention are as follows: when the chocolate demolding device works, a chocolate mold 10 is in an inverted state for transmission, when a fixed rod 22 on a transmission chain 21 drives sliding plates 103 on two sides of a lower mold 101 of the chocolate mold 10 to slide on a support 23, when the chocolate mold 10 moves to a demolding area, a second sensor 9 senses the chocolate mold 10 and sends a signal, a controller 3 controls a first air cylinder 4 to drive a rubber block 5 on an output rod to extend and descend to push a pressing plate 104, an upper mold 102 is opened through a pressing plate 104, then the output rod of the first air cylinder 4 is reset, the chocolate mold 10 continues to move to a first sensor 7, at the moment, the lower mold 101 completely covers the upper part of a box body 81, the controller 3 controls the first air cylinder 4 to drive the rubber block 5 on the output rod to extend and descend to push the lower mold 101, so that the lower mold 101 is sunken downwards, a vacuum pump 83 works to suck air, chocolate molded in the lower mold 101 falls, and the, chocolate is not damaged, production efficiency and yield are improved, the chocolate falling onto the screening net 82 rolls onto the notch 13 at one side of the lower end of the screening net 82, and the second cylinder 123 contracts to open the closing plate 121, so that the chocolate falls into the material receiving box 14, and full-automatic material receiving is completed.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An automatic chocolate demolding device capable of increasing energy, which is characterized by comprising:

the conveying mechanisms (2) are transversely provided with two groups, each conveying mechanism (2) comprises a conveying chain (21), a fixing rod (22) and a support (23), each conveying chain (21) is arranged above each support (23), each fixing rod (22) is arranged at the lower end of each conveying chain (21), and the lower end faces of the fixing rods (22) are attached to the upper surfaces of the supports (23);

the supporting plate (6) is arranged above the two groups of transmission mechanisms (2), a first air cylinder (4) is arranged at the upper end of the supporting plate (6), the output end of the first air cylinder (4) faces downwards, a fixing frame (1) is arranged at one end of the supporting plate (6), and the fixing frame (1) is arranged on the outer sides of the two groups of transmission mechanisms (2);

the demolding mechanism (8) is arranged on the inner side of the support (23), the demolding mechanism (8) comprises a box body (81), a screening net (82), a vacuum pump (83) and a pipeline (84), the outer wall of the box body (81) is attached to the support (23), the screening net (82) is obliquely arranged inside the box body (81), the vacuum pump (83) is arranged on one side of the box body (81), the output port of the vacuum pump (83) is connected with one end of the pipeline (84), and the other end of the pipeline (84) is communicated to the inside of the box body (81);

And the chocolate mold (10) is placed on the upper surface of the bracket (23) for conveying.

2. The automatic mold release device for functional chocolate capable of increasing energy according to claim 1, wherein: the chocolate mould (10) comprises a lower mould (101) and an upper mould (102), wherein the lower mould (101) is hinged to the upper mould (102), sliding plates (103) are arranged on two sides of the lower mould (101), a pressing plate (104) is arranged on the right side of the upper mould (102), magnetic blocks (105) are arranged on the lower mould (101) and the upper mould (102), and the adjacent sides of the magnetic blocks (105) are opposite in magnetism.

3. The automatic mold release device for functional chocolate capable of increasing energy according to claim 1, wherein: the upper end of backup pad (6) is provided with controller (3), the inside that support (23) are close to box (81) middle part is provided with second inductor (9), the inside that support (23) are close to box (81) avris is provided with first inductor (7), the response end of second inductor (9), first inductor (7) up and with support (23) surface keep the level, the signal input part of second inductor (9), first inductor (7) electric connection controller (3), the signal output part of first cylinder (4) electric connection controller (3).

4. The automatic mold release device for functional chocolate capable of increasing energy according to claim 1, wherein: screening net (82) slope low side is provided with notch (13) on the adjacent box (81) one side, the outside of notch (13) is provided with closing mechanism (12), closing mechanism (12) are including fixing mounting bracket (122) on box (81) outer wall, the inside of mounting bracket (122) articulates there is closing plate (121), the one side that box (81) were kept away from in closing plate (121) is connected with the output of second cylinder (123), the end of second cylinder (123) is provided with fixing base (124), the upper end of first fixing base (124) is provided with axis of rotation (125), the both ends outside of axis of rotation (125) is provided with bearing frame (126), the upper end of bearing frame (126) is provided with fixed plate (11), fixed plate (11) are fixed on box (81).

5. The automatic mold release device for functional chocolate capable of increasing energy according to claim 1, wherein: and the output end of the first air cylinder (4) is fixedly provided with a rubber block (5).

6. The automatic mold release device for functional chocolate capable of increasing energy according to claim 4, wherein: and a sealing gasket is arranged on one side of the closing plate (121) adjacent to the notch (13).

7. The automatic mold release device for functional chocolate capable of increasing energy according to claim 4, wherein: a material receiving box (14) is arranged below one side of the box body (81) adjacent to the notch (13).