CN111838265A - Die set for making and baking prefabricated wrapper filling cake blank - Google Patents

Abstract

A set of mould for making and baking a prefabricated wrapper filling cake blank relates to a food making tool. The invention aims to solve the problems that the wrapper is not uniform in thickness and the stuffing and the wrapper have soft mouthfeel commonly existing on the closed side of the stuffed pancake in the existing food industry; the pie with the wrapper being even, crisp and soft in stuffing and thin and large in stuffing is manufactured and baked by a set of moulds by using the prefabricated wrapper, which belongs to the problem of market vacancy and provides a set of manufacturing moulds. The stuffing 7 of the invention is pressed into the cake blank forming mold body 8 adhered with the prefabricated pentahedral wrapper 1, and the cake blank 49 is pressed into the cavity of the baking lower mold body 37 and is baked in a rotating way. The invention saves the operation space, improves the food safety degree, and the baked finished product has thin skin, large stuffing, crisp outside and tender inside, improves the taste of the existing pie, and is suitable for restaurants, breakfast spots, tourist attractions and crowded places.

Description

Die set for making and baking prefabricated wrapper filling cake blank

Technical Field

The invention relates to a food making tool, in particular to a set of die for making and baking a prefabricated wrapper and stuffing cake blank.

Background

Most pies in the existing food industry are made with wrappers on a flour table and manually wrapped on site, the phenomenon of uneven thickness of the wrappers commonly exists on one side of a closed opening of the wrapping, and the stuffing and the wrappers have soft mouthfeel no matter baking and oven baking; the pie with the wrapper being even, crisp and soft in stuffing and thin and large in stuffing is manufactured and baked by a set of moulds by using the prefabricated wrapper, which belongs to the market blank.

Disclosure of Invention

The invention aims to solve the problems that most of pies in the existing food industry are made into wrappers on a surface and manually wrapped on site, the phenomenon of uneven thickness of the wrappers commonly exists on one side of a closed opening of the wrapper, and the stuffing and the wrappers have soft mouthfeel no matter baking and oven baking; the problem that pies with even wrappers, crisp wrappers and soft fillings and thin wrappers and large fillings are produced and baked by a set of moulds by using the prefabricated wrappers belongs to the market blank is solved, and a set of moulds for producing and baking pie blanks with the prefabricated wrappers and the fillings are provided. The invention is composed of a prefabricated pentahedral wrapper 1, a prefabricated wrapper cover 2, a wrapper forming die 3, a cake blank forming die 8, a stuffing adding die 17, a baking die assembly 28 and a baking die assembly bracket 33; a dough cover forming die handle 5 is fixed at the middle of the bottom of the dough cover forming die body 3, a cake blank die shaft sleeve 11 is fixed at the middle of the bottom of the cake blank forming die body 8, a handle 10 is fixed at the outer side of the cake blank die shaft sleeve 11, a cake blank movable shaft 12 is arranged inside the cake blank die shaft sleeve 11, a movable pressure plate 9 is fixed at one end of the cake blank movable shaft 12 arranged inside the cake blank forming die body 8, a circular pressure plate 14 is fixed at the other end of the cake blank movable shaft 12, a cake blank spring 13 is arranged outside the cake blank movable shaft 12, a filling die shaft sleeve 19 is fixed at the middle of the bottom of the filling die body 17, a filling movable shaft 21 is arranged inside the filling die shaft sleeve 19, a movable filling orifice plate 18 is fixed at one end of the filling movable shaft 21 arranged inside the filling die body 17, the bottom of a cup-shaped pressing pipe 24 is fixed at the other end of the filling movable shaft 21, a circular pressing pipe handle 23 is fixed at the upper part of the cup-shaped pressing pipe 24, a filling die shaft sleeve 19 and a filling die, a positioning block 22 is fixed at the middle part of the stuffing moving shaft 21, a positioning plate 16 is fixed at the upper part of the outer side of the stuffing adding mold body 17, a baking mold assembly 28 consists of an upper baking mold body 35, a lower baking mold body 37, a front rotating shaft 39 and a rear rotating shaft 29, the middle parts of one sides of the upper baking mold body 35 and the lower baking mold body 37 are fixedly connected into a whole by a hinge 46, a 90-degree positioning column 50 is fixed outside the hinge 46, a spring bolt 47 is fixed at the middle part of the other side of the upper baking mold body 35, a cover opener positioning sleeve 34 is fixed at the rear part of one side of the transverse end of the spring bolt 47, a spring bolt hole plate 36 is fixed at the other side of the lower baking mold body 37, the middle part of the front end of the lower baking mold body 37 is fixedly connected into a whole with the rear end of the front rotating shaft 39, the front end of the front rotating shaft 39 is a conical structure 48, an octagonal shaft 41 is arranged, a rotation positioning notch 31 is processed in the middle of the rear rotating shaft 29, a hand wheel 30 is fixed at the rear end of the rear rotating shaft 29, a motor 45 is arranged at the upper part of a front end cavity of a baking mold assembly support 33, a motor shaft 44 is fixedly connected with one end of a coupler 43, an inner octagonal sleeve 42 is fixed at the other end of the coupler 43, a front rotating shaft support 40 is fixed above the rear part of the front end of the baking mold assembly support 33, a rear rotating shaft support 32 is fixed above the middle part of the rear end of the baking mold assembly support 33, a heater 38 is arranged at the middle bottom in the baking mold assembly support 33, the middle square part of the prefabricated pentahedron dough cover 1 is flatly placed on the upper plane of the outer part of the dough cover forming mold 3, the rest four cuboids naturally droop, a vegetable oil layer 4 is coated on the outer part of the prefabricated pentahedron cover 1, the cake blank forming mold 8 is reversely buckled on the dough cover forming mold 3 with the prefabricated, turning over 180 degrees, holding a wrapper forming die handle 5, shaking in four directions to stick five outer surfaces of the prefabricated pentahedral wrappers 1 on four inner walls of a cake blank forming die body 8 and the outer surfaces of a movable pressing plate 9, taking off the wrapper forming die body 3, extruding paste columns 6 on four corners inside the prefabricated pentahedral wrappers 1, cutting off redundant parts of the prefabricated pentahedral wrappers 1 outside the cake blank forming die body 8, adding fillings 7 into an inner cavity of the filling die body 17 and compacting, placing a cup-shaped pressing pipe 24 of the filling die body 17 inside a filling die support 25, inversely buckling the cake blank forming die body 8 stuck with the prefabricated pentahedral wrappers 1 above the filling die body 17 and pressing the fillings 7 into the interior of the cake blank forming die body 8 stuck with the prefabricated pentahedral wrappers 1, holding the bottom of the cake blank forming die body 8 and a round buckle 23 on the filling die body 17, turning over 180 degrees, taking down the stuffing mold body 17, placing the cake blank forming mold body 8 filled with the prefabricated pentahedral wrappers 1 and stuffing 7 on a cake blank mold support 15, extruding the batter columns 6 on the upper end face of the prefabricated pentahedral wrappers 1, aligning the prefabricated wrapper cover 2 above the batter columns 6 and the stuffing 7, holding the pressing plate handle 26, placing the square pressing plate 27 above the prefabricated wrapper cover 2 to press downwards, forming complete cake blanks 49 inside the cake blank forming mold body 8, inversely buckling the cake blank forming mold body 8 inside the cavity of the baked lower mold body 37, buckling the buckling hands 10 with fingers, pressing the round pressing plate 14 with thumb downwards to press the cake blanks 49 inside the cavity of the baked lower mold body 37, covering the baked upper mold body 35, inserting the plug part at the front end of the spring plug pin 47 into the hole of the spring plug pin insertion pin 36, holding the orifice plate 30, placing the mold assembly 28 on a handwheel mold assembly support 33 to bake, the front rotary shaft 39 is placed on the front rotary shaft support 40, the rear rotary shaft 29 is placed on the rear rotary shaft support 32, the hand wheel 30 is pushed forward, the octagonal shaft 41 is meshed with the inner octagonal sleeve 42, the rotary positioning notch 31 falls into the rear rotary shaft support 32, the motor 45 and the heater 38 are started, the pie blank 49 is rotated and baked until the pie blank is ripe, the baking mold assembly 28 is taken down, the thin end of the cover opener 51 is inserted into the inner part of the cover opener positioning sleeve 34 and is poked to be aligned with the rear end transverse end part of the spring bolt 47, the baking upper mold body 35 is opened, and the baking process is finished.

The invention has the beneficial effects that: the dough case is not needed in the manufacturing field, the operation space is saved, hands do not contact dough sheets and stuffing in the manufacturing process, the dough sheets and the stuffing are all operated by the mold and the food clamp, the food safety degree is improved, the baked finished product has thin wrapper and large stuffing, is crisp outside and tender inside, the taste of the existing pie is improved, and the pie is suitable for being used in restaurants, breakfast spots, tourist attractions and crowded places.

Drawings

FIG. 1 is a plan view of a prefabricated pentahedral dough cover, FIG. 2 is a front view of FIG. 1, FIG. 3 is a front view of a prefabricated dough cover, FIG. 4 is a front view of FIG. 3, FIG. 5 is a front view of a structure in which a rectangular parallelepiped is removed and placed on a dough forming mold body, FIG. 6 is a top view of a dough forming mold body, FIG. 7 is a front view of a structure in which a stuffed pancake base is placed inside a biscuit forming mold body, FIG. 8 is a top view of a structure of a biscuit forming mold body, FIG. 9 is a front view of a biscuit mold holder, FIG. 10 is a top view of FIG. 9, FIG. 11 is a front view of a structure in which a part of a stuffed mold body is cut away, FIG. 12 is a top view of a structure of FIG. 11, FIG. 13 is a front view of a stuffed mold holder, FIG. 14 is a top view of FIG. 13, FIG. 15 is a front view of a square presser, FIG. 16 is a top view of FIG. 15, FIG. 17 is a front view of a structure, fig. 18 is a schematic plan view of a structure of a broiling mold assembly, fig. 19 is a schematic sectional view of a structure of fig. 18 opening a broiling upper mold body in a-a direction and adding a stuffed pancake base, fig. 20 is a schematic front view of a structure of a lid opener, fig. 21 is a sectional view of fig. 18 in a B-B direction, fig. 22 is a schematic structural view of an inner octagonal sleeve, fig. 23 is a schematic structural view of a front rotating shaft support and a rear rotating shaft support, in which reference numeral 1 is a prefabricated pentahedral wrapper, and 51 is a lid opener.

The first embodiment is as follows: (see fig. 1 to 23) the present embodiment comprises a prefabricated pentahedral dough cover 1, a prefabricated dough cover 2, a dough cover forming die body 3, a cake blank forming die body 8, a stuffing adding die body 17, a baking die assembly 28, and a baking die assembly support 33; a dough cover forming die handle 5 is fixed at the middle of the bottom of the dough cover forming die body 3, a cake blank die shaft sleeve 11 is fixed at the middle of the bottom of the cake blank forming die body 8, a handle 10 is fixed at the outer side of the cake blank die shaft sleeve 11, a cake blank movable shaft 12 is arranged inside the cake blank die shaft sleeve 11, a movable pressure plate 9 is fixed at one end of the cake blank movable shaft 12 arranged inside the cake blank forming die body 8, a circular pressure plate 14 is fixed at the other end of the cake blank movable shaft 12, a cake blank spring 13 is arranged outside the cake blank movable shaft 12, a filling die shaft sleeve 19 is fixed at the middle of the bottom of the filling die body 17, a filling movable shaft 21 is arranged inside the filling die shaft sleeve 19, a movable filling orifice plate 18 is fixed at one end of the filling movable shaft 21 arranged inside the filling die body 17, the bottom of a cup-shaped pressing pipe 24 is fixed at the other end of the filling movable shaft 21, a circular pressing pipe handle 23 is fixed at the upper part of the cup-shaped pressing pipe 24, a filling die shaft sleeve 19 and a filling die, a positioning block 22 is fixed at the middle part of the stuffing moving shaft 21, a positioning plate 16 is fixed at the upper part of the outer side of the stuffing adding mold body 17, a baking mold assembly 28 consists of an upper baking mold body 35, a lower baking mold body 37, a front rotating shaft 39 and a rear rotating shaft 29, the middle parts of one sides of the upper baking mold body 35 and the lower baking mold body 37 are fixedly connected into a whole by a hinge 46, a 90-degree positioning column 50 is fixed outside the hinge 46, a spring bolt 47 is fixed at the middle part of the other side of the upper baking mold body 35, a cover opener positioning sleeve 34 is fixed at the rear part of one side of the transverse end of the spring bolt 47, a spring bolt hole plate 36 is fixed at the other side of the lower baking mold body 37, the middle part of the front end of the lower baking mold body 37 is fixedly connected into a whole with the rear end of the front rotating shaft 39, the front end of the front rotating shaft 39 is a conical structure 48, an octagonal shaft 41 is arranged, a rotation positioning notch 31 is processed in the middle of the rear rotating shaft 29, a hand wheel 30 is fixed at the rear end of the rear rotating shaft 29, a motor 45 is arranged at the upper part of a front end cavity of a baking mold assembly support 33, a motor shaft 44 is fixedly connected with one end of a coupler 43, an inner octagonal sleeve 42 is fixed at the other end of the coupler 43, a front rotating shaft support 40 is fixed above the rear part of the front end of the baking mold assembly support 33, a rear rotating shaft support 32 is fixed above the middle part of the rear end of the baking mold assembly support 33, a heater 38 is arranged at the middle bottom in the baking mold assembly support 33, the middle square part of the prefabricated pentahedron dough cover 1 is flatly placed on the upper plane of the outer part of the dough cover forming mold 3, the rest four cuboids naturally droop, a vegetable oil layer 4 is coated on the outer part of the prefabricated pentahedron cover 1, the cake blank forming mold 8 is reversely buckled on the dough cover forming mold 3 with the prefabricated, turning over 180 degrees, holding a wrapper forming die handle 5, shaking in four directions to stick five outer surfaces of the prefabricated pentahedral wrappers 1 on four inner walls of a cake blank forming die body 8 and the outer surfaces of a movable pressing plate 9, taking off the wrapper forming die body 3, extruding paste columns 6 on four corners inside the prefabricated pentahedral wrappers 1, cutting off redundant parts of the prefabricated pentahedral wrappers 1 outside the cake blank forming die body 8, adding fillings 7 into an inner cavity of the filling die body 17 and compacting, placing a cup-shaped pressing pipe 24 of the filling die body 17 inside a filling die support 25, inversely buckling the cake blank forming die body 8 stuck with the prefabricated pentahedral wrappers 1 above the filling die body 17 and pressing the fillings 7 into the interior of the cake blank forming die body 8 stuck with the prefabricated pentahedral wrappers 1, holding the bottom of the cake blank forming die body 8 and a round buckle 23 on the filling die body 17, turning over 180 degrees, taking down the stuffing mold body 17, placing the cake blank forming mold body 8 filled with the prefabricated pentahedral wrappers 1 and stuffing 7 on a cake blank mold support 15, extruding the batter columns 6 on the upper end face of the prefabricated pentahedral wrappers 1, aligning the prefabricated wrapper cover 2 above the batter columns 6 and the stuffing 7, holding the pressing plate handle 26, placing the square pressing plate 27 above the prefabricated wrapper cover 2 to press downwards, forming complete cake blanks 49 inside the cake blank forming mold body 8, inversely buckling the cake blank forming mold body 8 inside the cavity of the baked lower mold body 37, buckling the buckling hands 10 with fingers, pressing the round pressing plate 14 with thumb downwards to press the cake blanks 49 inside the cavity of the baked lower mold body 37, covering the baked upper mold body 35, inserting the plug part at the front end of the spring plug pin 47 into the hole of the spring plug pin insertion pin 36, holding the orifice plate 30, placing the mold assembly 28 on a handwheel mold assembly support 33 to bake, the front rotary shaft 39 is placed on the front rotary shaft support 40, the rear rotary shaft 29 is placed on the rear rotary shaft support 32, the hand wheel 30 is pushed forward, the octagonal shaft 41 is meshed with the inner octagonal sleeve 42, the rotary positioning notch 31 falls into the rear rotary shaft support 32, the motor 45 and the heater 38 are started, the pie blank 49 is rotated and baked until the pie blank is ripe, the baking mold assembly 28 is taken down, the thin end of the cover opener 51 is inserted into the inner part of the cover opener positioning sleeve 34 and is poked to be aligned with the rear end transverse end part of the spring bolt 47, the baking upper mold body 35 is opened, and the baking process is finished. The prepared dough cover of the present embodiment is suitable for wheat flour and other flours that can be made into flexible dough covers; the embodiment is of a square structure, and pies with other shapes, such as rectangle, triangle, circle, polygon star and the like, can be manufactured by changing the shapes of the prefabricated dough cover and the mould; the heater of the embodiment can be heated by natural gas, electricity, charcoal and the like; the motor can adopt a direct current motor, an alternating current motor or an alternating current motor and an inverter to be powered by a storage battery; the whole set of die in the embodiment is made of stainless steel materials through processing, welding and casting processes, and reaches technical requirements after specific implementation.

Claims (1)

1. A set of prefabricated wrapper filling cake blank making and baking mould comprises a prefabricated pentahedral wrapper (1), a prefabricated wrapper cover (2), a wrapper forming mould body (3), a cake blank forming mould body (8), a filling adding mould body (17), a baking mould assembly (28) and a baking mould assembly support (33); it is characterized in that a dough cover forming die handle (5) is fixed at the middle bottom of a dough cover forming die body (3), a cake blank die shaft sleeve (11) is fixed at the middle bottom of a cake blank forming die body (8), a handle (10) is fixed at the outer side of the cake blank die shaft sleeve (11), a cake blank movable shaft (12) is arranged inside the cake blank die shaft sleeve (11), a movable pressing plate (9) is fixed at one end of the cake blank movable shaft (12) arranged inside the cake blank forming die body (8), a round pressing plate (14) is fixed at the other end of the cake blank movable shaft (12), a cake blank spring (13) is arranged at the outer side of the cake blank movable shaft (12), a filling die shaft sleeve (19) is fixed at the middle bottom of the filling die body (17), a filling movable shaft (21) is arranged inside the filling die shaft sleeve (19), and a movable orifice plate (18) is fixed at one end of the filling movable shaft (21) arranged inside the filling die body (17), the other end of the stuffing adding movable shaft (21) is fixed with the bottom of a cup-shaped pressing pipe (24), the upper part of the cup-shaped pressing pipe (24) is fixed with a round handle (23), a stuffing adding mold spring (20) is arranged outside a stuffing adding mold shaft sleeve (19) and the stuffing adding movable shaft (21), the middle part of the stuffing adding movable shaft (21) is fixed with a positioning block (22), the upper part of the outer side of a stuffing adding mold body (17) is fixed with a positioning plate (16), a baking mold assembly (28) consists of a baking upper mold body (35), a baking lower mold body (37), a front rotating shaft (39) and a rear rotating shaft (29), the middle parts of one sides of the baking upper mold body (35) and the baking lower mold body (37) are fixedly connected into a whole by a hinge (46), a 90-degree positioning column (50) is fixed outside the hinge (46), a spring bolt (47) is fixed in the middle part of the other side of the baking upper mold body (35), a cover opener positioning sleeve (34), a spring bolt jack plate (36) is fixed on the other side of the baking lower die body (37), the middle part of the front end of the baking lower die body (37) is fixedly connected with the rear end of a front rotating shaft (39) into a whole, the front end of the front rotating shaft (39) is a conical structure (48), an octagonal shaft (41) is arranged between the conical structure (48) and the front rotating shaft (39), the middle part of the rear end of the baking lower die body (37) is fixedly connected with the front end of a rear rotating shaft (29) into a whole, a rotating positioning notch (31) is processed in the middle of the rear rotating shaft (29), a hand wheel (30) is fixed at the rear end of the rear rotating shaft (29), a motor (45) is arranged on the upper part of a front end cavity of a baking die assembly support (33), a motor shaft (44) is fixedly connected with one end of a coupler (43), an inner octagonal sleeve (42) is fixed at the other end of the coupler (43), a front rotating shaft support, a rear rotating shaft support (32) is fixed above the middle part of the rear end of a baking mould assembly support (33), a heater (38) is arranged at the inner middle bottom of the baking mould assembly support (33), the middle square part of the prefabricated pentahedral dough sheet (1) is horizontally placed on the upper plane of the outer part of the dough sheet forming mould body (3), the other four cuboids naturally droop, a plant oil layer (4) is coated on the outer part of the prefabricated pentahedral dough sheet (1), the cake blank forming mould body (8) is reversely buckled on the dough sheet forming mould body (3) with the prefabricated pentahedral dough sheet (1) and pressed in, turned over for 180 degrees, a dough sheet forming mould handle (5) is held and shaken towards four directions, so that the five outer surfaces of the prefabricated pentahedral dough sheet (1) are adhered to the four inner walls of the cake blank forming mould body (8) and the outer surfaces of the movable pressing plates (9), and the dough sheet forming mould body (3) is taken down, extruding batter columns (6) on four corners inside the prefabricated pentahedral wrappers (1), cutting off redundant parts of the prefabricated pentahedral wrappers (1) outside a cake blank forming die body (8), adding stuffing (7) into an internal cavity of the stuffing adding die body (17) and compacting, placing a cup-shaped pressing pipe (24) of the stuffing adding die body (17) inside a stuffing adding die support (25), inversely buckling the cake blank forming die body (8) adhered with the prefabricated pentahedral wrappers (1) above the stuffing adding die body (17) and pressing down the stuffing (7) into the cake blank forming die body (8) adhered with the prefabricated pentahedral wrappers (1), simultaneously holding the bottom of the cake blank forming die body (8) and a round buckle hand (23) on the stuffing adding die body (17), turning over for 180 degrees, taking down the stuffing adding die body (17), placing the cake blank filled with the prefabricated pentahedral wrappers (1) and the stuffing (7) on the cake blank forming die support (15), extruding batter columns (6) on the upper end surface of a prefabricated pentahedral wrapper (1), aligning a prefabricated wrapper cover (2) and placing the prefabricated wrapper cover above the batter columns (6) and stuffing (7), holding a pressing plate handle (26), placing a square pressing plate (27) above the prefabricated wrapper cover (2) and pressing down to form a complete stuffed pancake blank (49) inside a pancake forming mold body (8), inversely buckling the pancake forming mold body (8) inside a cavity of a baking lower mold body (37), buckling a buckle (10) with two fingers, pressing down a round pressing plate (14) with a thumb to press the pancake blank (49) into the cavity of the baking lower mold body (37), covering the baking upper mold body (35), inserting a plug part at the front end of a spring bolt (47) into a hole of a spring bolt jack plate (36), holding a baking hand wheel (30), placing a mold assembly (28) on a mold assembly support (33) for baking, the front rotating shaft (39) is placed on a front rotating shaft support (40), the rear rotating shaft (29) is placed on a rear rotating shaft support (32), a hand wheel (30) is pushed forwards to enable an octagon shaft (41) to be meshed with an inner octagon sleeve (42), meanwhile, a positioning notch (31) is rotated to fall into the rear rotating shaft support (32), a motor (45) and a heater (38) are started, the cake blank (49) is baked in a rotating mode until the cake blank is mature, a baking mold assembly (28) is taken down, the thin end of a cover opener (51) is inserted into the inner portion of a cover opener positioning sleeve (34) and is aligned with the rear end transverse head portion of a spring bolt (47) to be stirred, an upper baking mold body (35) is opened, and the baking process is finished.

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