CN111825398A - Deformation-resistant shrinkage-resistant high-strength synthetic stone and preparation method and device thereof - Google Patents
Deformation-resistant shrinkage-resistant high-strength synthetic stone and preparation method and device thereof Download PDFInfo
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- CN111825398A CN111825398A CN202010803880.1A CN202010803880A CN111825398A CN 111825398 A CN111825398 A CN 111825398A CN 202010803880 A CN202010803880 A CN 202010803880A CN 111825398 A CN111825398 A CN 111825398A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 29
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- 235000009566 rice Nutrition 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 18
- OCKPCBLVNKHBMX-UHFFFAOYSA-N butylbenzene Chemical compound CCCCC1=CC=CC=C1 OCKPCBLVNKHBMX-UHFFFAOYSA-N 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 13
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052901 montmorillonite Inorganic materials 0.000 claims abstract description 12
- 239000000843 powder Substances 0.000 claims abstract description 12
- 239000011398 Portland cement Substances 0.000 claims abstract description 11
- 239000006004 Quartz sand Substances 0.000 claims abstract description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229920002522 Wood fibre Polymers 0.000 claims abstract description 11
- 239000000839 emulsion Substances 0.000 claims abstract description 11
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- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 claims abstract description 11
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 claims abstract description 11
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000001023 inorganic pigment Substances 0.000 claims abstract description 11
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- 235000020679 tap water Nutrition 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 7
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- 239000000203 mixture Substances 0.000 claims description 28
- 241000209094 Oryza Species 0.000 claims description 26
- 238000007789 sealing Methods 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- 239000010949 copper Substances 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 10
- 210000004907 gland Anatomy 0.000 claims description 10
- 239000002002 slurry Substances 0.000 claims description 10
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- 239000002174 Styrene-butadiene Substances 0.000 claims description 4
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 239000011115 styrene butadiene Substances 0.000 claims description 4
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000005728 strengthening Methods 0.000 claims 6
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- WPJGWJITSIEFRP-UHFFFAOYSA-N 1,3,5-triazine-2,4,6-triamine;hydrate Chemical compound O.NC1=NC(N)=NC(N)=N1 WPJGWJITSIEFRP-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/34—Non-shrinking or non-cracking materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention relates to an anti-deformation anti-shrinkage high-strength synthetic stone and a preparation method and a device thereof, wherein the synthetic stone consists of butylbenzene emulsion, Portland cement, quartz sand, stone powder, hydroxypropyl methyl cellulose, wood fiber, montmorillonite, glutinous rice glue, inorganic pigment, a water reducing agent and tap water; the preparation method comprises the steps of material preparation, stirring, mixing, preparation of the synthetic stone profile and natural maintenance; the pressure vibrator breaks through the traditional single pressing process, the pressure vibrator is added, after the press machine reaches the rated pressure, the pressure vibrator is started to apply high-frequency vibration force to apply impact pressure to the material again, so that the material is more compact, and the mechanical performance and the synthetic quality reach a qualitative leap; the invention has the beneficial effects that: changing waste into valuable, completely replacing natural stone, having high density, better plate surface polishing effect, controllable design and color variety, high hardness, abrasion resistance and no leakage, and greatly improving economic benefit and market competitiveness.
Description
Technical Field
The invention belongs to the technical field of building materials and mechanical equipment, and particularly relates to an anti-deformation anti-shrinkage high-strength synthetic stone and a preparation method and a device thereof.
Background
The natural stone belongs to non-renewable resources, and due to factors such as process, human factors and the like, stone mine resources are seriously wasted, a lot of mines are changed into flat ground by wild mining, and the synthetic stone can be locally used to utilize the natural stone raw materials to the maximum extent, so the synthetic stone is a new trend for future development. With the development of new materials, new processes and new equipment along with the progress of scientific technology, a wedge machine is provided for the accelerated development of the synthetic stone, the synthetic stone not only can make textures and color senses which are very close to those of natural stones, but also can make textures which some natural stones do not have, the colors enable the range of people to choose not to be limited to the limited textures of the natural stones, and the design thought of designers is greatly enriched. In recent years, the attention on environmental protection is increasing, and the glass curtain wall widely used in the past is not advocated to be replaced by a synthetic stone plate without light pollution, so the curtain wall is one of the development directions of the synthetic stone. According to the preparation of the synthetic stone, the following characteristics are mainly provided: 1. the natural marble without color difference is prepared by directly mining the natural marble sold in the mine, cutting and grinding. The grains of the natural stones are determined by the formation of the mine and the composition of the marble, so the grains of a plurality of natural stones are inconsistent, and the synthetic stones are formed by crushing the natural marble, adding materials for enhancing the deformation resistance and the shrinkage resistance and the like and processing the natural marble through scientific compatibility, so the chromatic aberration can be well controlled, the synthetic stones have no obvious chromatic aberration in a certain range, the laying of various fields or the hanging of walls is greatly facilitated, and the overall consistent style is kept; 2. the natural marble has different characteristics according to different components, has dark color containing radioactive substances, and can avoid the substances when the natural marble powder is selected by the synthetic stone, so that the non-radiative environment-friendly standard is achieved; 3. the texture of the synthetic stone is close to that of the natural stone, and the synthetic stone can be very close to the natural texture and color, so that the effect of laying the synthetic stone in a large area can be completely comparable to that of the natural stone in certain colors; 4. excellent performance, good water absorption and more compact structure than natural stone; 5. no fine cracks, dirt resistance and easy cleaning.
The development of the synthetic stones in the world has been in the history of nearly one hundred years, and China is introduced into China from Italy, Spain, portugal and the like for more than half a century and is developed greatly, but at present, a large amount of tailings and tunnel drilling cause a large amount of waste stone residues, which are not beneficial to the requirement of environmental protection, and the novel synthetic stones prepared by recycling the large amount of tailing waste stones and waste sands from waste have wide prospects; at present, the traditional synthetic stone plate is formed by a common press, the plate surface is not smooth, the compactness is not high, the quality of the plate is unqualified, the problems of deformation, shrinkage, insufficient strength and the like of the plate seriously influence the development of the synthetic stone, and the improvement of the synthetic stone is greatly solved or overcome.
Disclosure of Invention
One of the objectives of the present invention is to provide a deformation-resistant shrinkage-resistant high-strength synthetic stone, which is characterized in that: the deformation-resistant shrinkage-resistant high-strength synthetic stone comprises the following components in percentage by mass:
3-15% of butylbenzene emulsion, 24-26% of Portland cement, 43.5% -46% of 40-70 mesh quartz sand, 7-8% of stone powder with the particle size smaller than 300 mesh, 0.2-0.5% of hydroxypropyl methyl cellulose, 1-2% of wood fiber, 1-2% of montmorillonite, 1-1.5% of glutinous rice glue, 1.5% -2% of inorganic pigment, 0.8-2% of water reducing agent and 5-7% of tap water.
Preferably, the deformation-resistant and shrinkage-resistant high-strength synthetic stone is characterized in that: the deformation-resistant shrinkage-resistant high-strength synthetic stone comprises the following components in percentage by mass:
8% of butylbenzene emulsion, 25% of Portland cement, 45% of 40-70 mesh quartz sand, 8% of stone powder with the particle size smaller than 300 mesh, 0.3% of hydroxypropyl methyl cellulose, 2% of wood fiber, 1.5% of montmorillonite, 1.2% of glutinous rice glue, 2% of inorganic pigment, 1.5% of water reducing agent and 5.5% of tap water.
The water reducing agent is a German Basff F10 melamine water reducing agent.
The invention also aims to provide a preparation method of the deformation-resistant shrinkage-resistant high-strength synthetic stone, which comprises the following steps:
firstly, placing 8 percent of butylbenzene emulsion, 25 percent of Portland cement, 45 percent of quartz sand of 40-70 meshes, 8 percent of stone powder with the granularity smaller than 300 meshes, 0.3 percent of hydroxypropyl methyl cellulose, 2 percent of wood fiber, 1.5 percent of montmorillonite, 1.2 percent of glutinous rice glue, 2 percent of inorganic pigment, 1.5 percent of water reducing agent and 5.5 percent of tap water in a stirrer for stirring and mixing uniformly to obtain a synthetic stone slurry mixture for later use;
step two: preparing a synthetic stone section, namely weighing the synthetic stone slurry mixture for later use in the step one, placing the weighed mixture into a mold of the synthetic stone section, vibrating, scraping and leveling the mixture by a vibration table, starting a 1600T tonnage (four X four hundred ton oil cylinder 80) press machine to press the mixture by a pressure vibration machine arranged in the preparation device of the deformation-resistant shrinkage-resistant high-strength synthetic stone, starting a 160T tonnage (four X forty ton oil cylinder) press machine and a vibrator to apply high-frequency vibration to apply impact pressure to the materials in the mold of the synthetic stone section again for 1 to 3 minutes so that the materials in the mold are more compact and reach the density of 2.71 to 2.82 cm/g, and demolding the plates in the mold of the synthetic stone section to obtain the synthetic stone plates for later use;
step three: and naturally curing the synthesized stone slab, and naturally curing the synthesized stone slab for 28 days after demolding to obtain the finished product of the synthesized stone profile.
The mold of the synthetic stone profile is prepared by adopting conventional steel according to a conventional preparation method.
The materials and metering devices for the synthetic stone, the feeding, stirring, mixing and distributing device, the synthetic stone section mold and the synthetic stone section mold conveyor are all commercially available.
The invention also aims to provide a preparation device of the deformation-resistant shrinkage-resistant high-strength synthetic stone, which comprises a metering device, a feeding device, a stirring and mixing device, a distributing device, a synthetic stone section mould, a mould conveyor and a pressure vibrator, and is characterized in that: the pressure vibrator comprises four forty-ton oil cylinders 10, two upper cross beams 20, a vibrator 30, four groups of vibrating springs 40, a vibrating platform 50, four hundred-ton oil cylinder mounting cross beams 60, four guide posts 70, four hundred-ton oil cylinders 80, a pressure plate 90, four groups of pressure plate guide sleeves 100, a forming mold frame 110, four upright posts 120, a pressure vibrator base 130, a pressure vibrator top cover 140, an electronic controller 150 and an oil pump oil tank, wherein the pressure vibrator base 130 and the pressure vibrator top cover 140 are connected and fixed into a tetragonal body frame by the four upright posts 120 between the pressure vibrator base 130 and the pressure vibrator top cover 140, the two upper cross beams 20 are arranged at the top ends of the tetragonal body frame, the two upper cross beams 20 are respectively arranged at the front and rear top edges of the tetragonal body frame and are connected and fixed with the pressure vibrator top cover 140 of the tetragonal body frame, the pressure vibrator base 130 is provided with the four guide posts 70, the lower ends of four guide posts 70 are fixedly connected with a pressure vibrator base 130, the upper ends of the four guide posts 70 are provided with four-hundred-ton oil cylinder mounting beams 60, the upper ends of the four guide posts 70 are fixedly connected with the four-hundred-ton oil cylinder mounting beams 60, an electronic controller 150 and an oil pump oil tank are separated from a pressure vibrator body, and a control circuit of the electronic controller 150 and an oil circuit of the oil pump oil tank are communicated with the pressure vibrator.
Further, the forty-ton oil cylinders 10 are four groups, each group of the forty-ton oil cylinders 10 comprises a forty-ton oil cylinder piston rod 11, a forty-ton oil cylinder dust seal 12, a forty-ton oil cylinder body connecting flange 15, a forty-ton oil cylinder body 14, a forty-ton oil cylinder first oil seal sealing ring 13, a forty-ton oil cylinder first oil seal 19 and a forty-ton oil cylinder second oil seal 16, the four-ton oil cylinder body is characterized by comprising a forty-ton oil cylinder second oil seal ring 18 and a forty-ton oil cylinder body handle 17, wherein the forty-ton oil cylinder second oil seal 16, the forty-ton oil cylinder second oil seal ring 18, a forty-ton oil cylinder first oil seal 19, a forty-ton oil cylinder first oil seal ring 13 and a forty-ton oil cylinder piston rod 11 of the forty-ton oil cylinder first oil seal ring 13 are assembled on the forty-ton oil cylinder body 14, and the forty-ton oil cylinder body (14) is provided with a forty-ton oil cylinder body connecting flange 15 and a forty-ton oil cylinder body handle 17 which are assembled, connected and fixed with the upper cross beam 20.
Further, the upper beam 20 is composed of a beam frame 21, upright post assembly holes 22, forty-ton oil cylinder assembly holes 23, reinforcing ribs 24 and reinforcing rib holes 25, the beam frame 21 is a rectangular pentahedron, the upright post assembly holes 22 for assembling upright posts 120 are arranged at two rectangular ends of the beam frame 21, the middle of the beam frame 21 is provided with two forty-ton oil cylinder assembly holes 23, the beam frame 21 is provided with 3-9 reinforcing ribs 24, the reinforcing ribs 24 are fixedly connected with the beam frame 21, and the reinforcing ribs 24 are provided with the reinforcing rib holes 25.
The vibrator 30 is composed of a vibrator case 31, an outer hexagon bolt 32, a phi 14 spring washer 33, a phi 14 flat washer 34, an eccentric coupling 35, an eccentric block 36, a bearing bush 37, a gland 38, a labyrinth ring 39, a vibration-proof bearing 310, a transmission shaft 311, a synchronizing gear 312, a gear bush 313, a seal ring 314, a shaft retainer ring 315, an oil seal 316, a vibrator case cover 317, a hexagon bolt 318, a phi 16 spring washer 319, a phi 16 flat washer 320 and an exhaust valve 321, the vibrator case 31 is a rectangle pentahedron, two groups of transmission shafts 311, the synchronizing gear 312, the gear bush 313, two groups of vibration-proof bearings 310 and the bearing bush 37 which are symmetrically sleeved on the transmission shafts 311 are arranged in the vibrator case 31, the gland 38, the labyrinth ring 39, the shaft retainer ring 315, the oil seal 316 and the eccentric block 36 are sleeved on the two groups of transmission shafts 311 outside the vibrator case 31, The eccentric coupling 35, the gland 38 connects the vibrator box 31 by the outer hexagon bolt 32, the phi 14 spring washer 33, the phi 14 flat washer 34 and fixes together, there is a vibrator box cover 317 on the vibrator box 31, the vibrator box cover 317 connects the vibrator box 31 by the hexagon bolt 318, the phi 16 spring washer 319, the phi 16 flat washer 320 and fixes together, there is a vent valve 321 on the vibrator box cover 317, the vent valve 321 connects the vibrator box cover 317 and fixes together.
Further, the four hundred-ton oil cylinders 80 are four groups, each group of the four hundred-ton oil cylinders 80 is composed of a four hundred-ton oil cylinder piston rod 81, a four hundred-ton oil cylinder dust seal 82, a four hundred-ton oil cylinder body connecting flange 83, a four hundred-ton oil cylinder body 84, a four hundred-ton oil cylinder first oil seal sealing ring 85, a four hundred-ton oil cylinder first oil seal 86, a four hundred-ton oil cylinder second oil seal 87 and a four hundred-ton oil cylinder second oil seal 88, the four hundred-ton oil cylinder body 84 is internally provided with the four hundred-ton oil cylinder dust seal 82, the four hundred-ton oil cylinder second oil seal 87, the four hundred-ton oil cylinder second oil seal 88, the four hundred-ton oil cylinder first oil seal 86 and the four hundred-ton oil cylinder first oil seal 85 which are assembled on the four hundred-ton oil cylinder piston rod 81, the four hundred-ton oil cylinder body connecting flange 83 is arranged on the four hundred-ton oil cylinder body 84, and the four hundred-ton oil cylinder body connecting flange 83 is matched with the four.
Furthermore, the pressure plate 90 is provided with four through holes for sleeving the four guide posts 70, and the through holes of the four guide posts 70 are matched with the four guide posts 70; the pressure plate guide sleeve 100 is composed of a guide post lower end cover 101, a guide post upper end cover 102, a bolt 103 and a copper sleeve 104, the lower end cover 101, the pressure plate 90 and the upper end cover 102 are sequentially sleeved on the four guide posts 70, then the copper sleeve 104 is assembled in a bolt 103 through hole arranged on the guide post lower end cover 101, the pressure plate 90 and the upper end cover 102, the bolt 103 is assembled after the copper sleeve 104 is assembled, and the lower end cover 101, the pressure plate 90 and the upper end cover 102 sleeved on the guide posts 70 are connected and fixed together through the bolt 103.
Further, the electronic controller 150 is composed of a box 151, a console 152, a switch 153, an indicator light 154, an industrial personal computer 155 and a converter 156, the console 152 is arranged on the box 151, the switch 153 and the indicator light 154 are arranged on the console 152, the industrial personal computer 155 is arranged in the box 151, the switch 153 and the indicator light 154 are connected with the industrial personal computer 155, and the industrial personal computer 155 is connected and controlled with the four forty-ton oil cylinders 10, the vibrator 30 and the four-hundred-ton oil cylinders 80 through the converter 156.
The working principle of the pressure vibration machine is inspired by binding rice straws or wheat straws, and rice or wheat harvested for hundreds of years and the like bind the straws in the middle by grass waists or ropes so as to ensure that the straws are not lost in the processes of loading, transporting, stacking and storing. When the rice straws or the wheat straws are bundled, the grass waists or the ropes are tightly held by two hands in the middle, and the rice straws or the wheat straws are firmly bundled by pressing the two knees or the two feet forwards and backwards, if the rice straws or the wheat straws are bundled by the two hands, the rice straws or the wheat straws cannot be guaranteed not to be lost in the processes of loading, transportation and stacking storage, and the rice straws or the wheat straws can meet the requirements and have the effect of twice with half the effort by pressing the two knees or the two feet forwards and backwards. By adopting the principle of binding rice straws or wheat straws, a pressure vibrator is added on a press machine, and the board in the synthetic stone section mould is extruded at a rated rate and then vibrated under pressure, so that the compactness of the board and various indexes of the board are greatly improved.
The invention has the beneficial effects that: by adopting the technical scheme, the anti-deformation shrinkage-resistant high-strength synthetic stone is scientific and reasonable in formula, wherein the styrene-butadiene emulsion plays a role in blocking pores and increasing strength in concrete, the portland cement plays a role in gelling, the quartz sand plays a role in a framework, the stone powder plays a role in filling gaps, the hydroxypropyl methyl cellulose plays a role in water retention, the wood fiber plays a buffering role before and after curing, the montmorillonite plays an expansion role, the product is not deformed due to the fact that the expansion effect of the montmorillonite offsets the internal stress of the concrete during curing reaction of the concrete, the glutinous rice glue enhances the toughness of the product, the inorganic pigment plays a dyeing role, and the water reducing agent plays a role in reducing the water consumption and improving the strength and density of the product; the preparation method of the synthetic stone breaks through the single pressing process of the traditional press, the pressure vibration machine is added on the preparation device, after the rated pressure is reached, the high-frequency vibration force is applied to apply impact pressure to the material again, so that the material is more compact and reaches the density of 2.71-2.82 cm/g, the mechanical property and the synthetic quality reach a qualitative leap, and the preparation method can not be completed by the conventional technology; the invention solves the problem that a large amount of solid wastes pollute the environment, changes waste into valuable, completely replaces natural stone, has high density, better plate polishing effect, controllable color and variety, high hardness, wear resistance and no leakage, and greatly improves the economic benefit and the market competitiveness.
Drawings
FIG. 1 is a schematic view showing a construction of a pressure vibrator for an apparatus for manufacturing a deformation-resistant and shrinkage-resistant high-strength synthetic stone according to the present invention;
FIG. 2 is a schematic view showing the construction of a 40 ton cylinder of a pressure vibrator for manufacturing an anti-deformation and anti-shrinkage high-strength synthetic stone according to the present invention;
fig. 3 is a schematic structural view (a-a direction of fig. 5) of an upper cross member of a pressure vibrator as a manufacturing apparatus of a deformation-resistant and shrinkage-resistant high strength synthetic stone according to the present invention;
FIG. 4 is a right side view of FIG. 3;
FIG. 5 is a top view of FIG. 3;
fig. 6 is a schematic structural view of a vibrator of a pressure vibrator for an apparatus for preparing a deformation-resistant and shrinkage-resistant high strength synthetic stone according to the present invention;
FIG. 7 is an enlarged view of the B-B direction of FIG. 6;
FIG. 8 is a top view of FIG. 6;
FIG. 9 is a schematic view showing the construction of a 400 ton cylinder of a pressure vibrator for manufacturing an anti-deformation and anti-shrinkage high strength synthetic stone according to the present invention;
FIG. 10 is a schematic view showing the construction of a guide sleeve of a pressure plate of a pressure vibrator for an apparatus for preparing a synthetic stone with deformation resistance and shrinkage resistance according to the present invention;
fig. 11 is a logic block diagram of an electronic controller of a pressure vibrator as an apparatus for preparing a deformation-resistant and shrinkage-resistant high-strength synthetic stone according to the present invention.
Reference numbers in the drawings illustrate: 10. forty-ton oil cylinders, 11, forty-ton oil cylinder piston rods, 12, forty-ton oil cylinder dust seals, 13, forty-ton oil cylinder first oil seals, 14, forty-ton oil cylinder bodies, 15, forty-ton oil cylinder body connecting flanges, 16, forty-ton oil cylinder second oil seals, 17, forty-ton oil cylinder handles, 18, forty-ton oil cylinder sealing rings, 20, forty-ton oil cylinder cross beams, 21 cross beam frames, 22, stand column assembly holes, 23, forty-ton oil cylinder assembly holes, 24 reinforcing ribs and 25 reinforcing rib holes; 30. a vibrator; 31. the vibrator comprises a vibrator box body, 32 outer hexagon bolts, 33 phi 14 spring washers, 34 phi 14 flat washers, 35 eccentric couplings, 36 eccentric blocks, 37 bearing shaft sleeves, 38 gland covers, 39 labyrinth rings, 310 anti-vibration bearings, 311 transmission shafts, 312 synchronizing gears, 313 gear shaft sleeves, 314 sealing rings, 315 shaft retaining rings, 316 oil seals, 317 vibrator box covers, 318 hexagon bolts, 319 phi 16 spring washers, 320 phi 16 flat washers and 321 exhaust valves; a shock spring; 50. vibrating the platform; 60. a beam is installed on the four-hundred-ton oil cylinder; 70. a pressure plate guide post; 80. four-hundred-ton oil cylinder, 81, four-hundred-ton oil cylinder piston rod, 82, four-hundred-ton oil cylinder dust seal, 83, four-hundred-ton oil cylinder body connecting flange, 84, four-hundred-ton oil cylinder body, 85, four-hundred-ton oil cylinder first oil seal ring, 86, four-hundred-ton oil cylinder first oil seal, 87, four-hundred-ton oil cylinder second oil seal, 88, four-hundred-ton oil cylinder second oil seal ring; 90. pressure plate, 100 pressure plate guide sleeve, 101 guide column lower end cover, 102 guide column upper end cover, 103 bolt, 104 copper sleeve; 110. forming a mold frame; 120. a column; 130. a pressure shaker base; 140. a pressure shaker top cover; 150. the electronic control unit comprises an electronic controller 151, a box 152, a console 153, a switch 154, an indicator light 155, an industrial personal computer 156 and a converter.
Detailed Description
The following provides an embodiment of the deformation-resistant and shrinkage-resistant high-strength synthetic stone and a preparation method thereof, and a specific implementation mode of a pressure vibrator of a preparation device of the deformation-resistant and shrinkage-resistant high-strength synthetic stone, and the technical scheme of the invention is further explained by combining the attached drawings in the specification, wherein the embodiment in the attached drawings is the pressure vibrator of the preparation device of the deformation-resistant and shrinkage-resistant high-strength synthetic stone.
Examples 1 to 5 of a deformation-resistant shrinkage-resistant high-strength synthetic stone and a method for producing the same (pressure + vibration method) according to the present invention:
by mass: the formulations and measured data for the examples are given in the following table:
the invention relates to a preparation method of a deformation-resistant shrinkage-resistant high-strength synthetic stone, which comprises the following steps:
firstly, 3-15% of styrene-butadiene emulsion, 24-26% of portland cement, 43.5-46% of 40-70-mesh quartz sand, 7-8% of stone powder with the granularity smaller than 300 meshes, 0.2-0.5% of hydroxypropyl methyl cellulose, 1-2% of wood fiber, 1-2% of montmorillonite, 1-1.5% of glutinous rice glue, 1.5-2% of inorganic pigment, 0.8-2% of water reducing agent and 5-7% of tap water are placed in a stirrer to be stirred and mixed uniformly to obtain a synthetic stone slurry mixture for later use;
step two: preparing a synthetic stone section, namely weighing the synthetic stone slurry mixture for later use in the step one, placing the weighed mixture into a mold of the synthetic stone section, vibrating, scraping and leveling the mixture by a vibration table, starting a 1600T tonnage (four X four hundred ton oil cylinder 80) press machine to press the mixture by a pressure vibration machine arranged in the preparation device of the deformation-resistant shrinkage-resistant high-strength synthetic stone, starting a 160T tonnage (four X forty ton oil cylinder) press machine and a vibrator to apply high-frequency vibration to apply impact pressure to the materials in the mold of the synthetic stone section again for 2 minutes after the rated pressure is reached, so that the materials in the mold are more compact and reach the density of 2.71-2.82 cm/g, and demolding the plates in the mold of the synthetic stone section to obtain the synthetic stone plates for later use;
step three: and naturally curing the synthesized stone slab, and naturally curing the synthesized stone slab for 28 days after demolding to obtain the finished product of the synthesized stone profile.
The mold of the synthetic stone profile is prepared by adopting conventional steel according to a conventional preparation method.
Examples 1 to 5 of a deformation-resistant shrinkage-resistant high-strength synthetic stone and a method for producing the same (single pressure method) of the present invention: by mass: the formulations and measured data for the examples are given in the following table:
by mass: the formulations and measured data for the examples are given in the following table:
the invention relates to a preparation method (single pressure method) of a deformation-resistant shrinkage-resistant high-strength synthetic stone, which comprises the following steps:
firstly, 3-15% of styrene-butadiene emulsion, 24-26% of portland cement, 43.5-46% of 40-70-mesh quartz sand, 7-8% of stone powder with the granularity smaller than 300 meshes, 0.2-0.5% of hydroxypropyl methyl cellulose, 1-2% of wood fiber, 1-2% of montmorillonite, 1-1.5% of glutinous rice glue, 1.5-2% of inorganic pigment, 0.8-2% of water reducing agent and 5-7% of tap water are placed in a stirrer to be stirred and mixed uniformly to obtain a synthetic stone slurry mixture for later use;
step two: preparing a synthetic stone profile, namely weighing the synthetic stone slurry mixture for later use in the step one, placing the weighed mixture into a mold of the synthetic stone profile, vibrating, scraping and leveling the mixture by a vibration table, starting a 1600T tonnage (four X four hundred ton oil cylinder 80) press by a pressure vibration machine arranged in the preparation device of the deformation-resistant shrinkage-resistant high-strength synthetic stone, testing the density of the material in the mold to be 2.16-2.28 cm/g after the pressure reaches a rated pressure, and demolding the plate in the mold of the synthetic stone profile to obtain a synthetic stone plate for later use;
step three: and naturally curing the synthesized stone slab, and naturally curing the synthesized stone slab for 28 days after demolding to obtain the finished product of the synthesized stone profile.
In summary, the following steps: the comparison test between the (pressure + vibration method) and the (single pressure method) results in that the (pressure + vibration method) and the (single pressure method) are different under the condition that the two methods are the same, and the performance indexes are obviously different, and the performance indexes of the (pressure + vibration method) are obviously improved compared with the performance indexes of the (single pressure method).
The technical scheme of the invention is further explained by combining the accompanying drawings in the specification, and the embodiment in the accompanying drawings in the specification is the preparation device of the deformation-resistant and shrinkage-resistant high-strength synthetic stone.
The invention relates to a preparation device of an anti-deformation anti-shrinkage high-strength synthetic stone, which comprises a metering device, a feeding device, a stirring and mixing device, a distributing device, a synthetic stone section mould, a mould transmitter and a pressure vibrator, wherein the pressure vibrator is shown as a figure 1: the pressure vibrator comprises four forty-ton oil cylinders 10, two upper cross beams 20, a vibrator 30, four groups of vibrating springs 40, a vibrating platform 50, four hundred-ton oil cylinder mounting cross beams 60, four guide posts 70, four hundred-ton oil cylinders 80, a pressure plate 90, four groups of pressure plate guide sleeves 100, a forming mold frame 110, four upright posts 120, a pressure vibrator base 130, a pressure vibrator top cover 140, an electronic controller 150 and an oil pump oil tank, wherein the pressure vibrator base 130 and the pressure vibrator top cover 140 are connected and fixed into a tetragonal body frame by the four upright posts 120 between the pressure vibrator base 130 and the pressure vibrator top cover 140, the two upper cross beams 20 are arranged at the top ends of the tetragonal body frame, the two upper cross beams 20 are respectively arranged at the front and rear top edges of the tetragonal body frame and are connected and fixed with the pressure vibrator top cover 140 of the tetragonal body frame, the pressure vibrator base 130 is provided with the four guide posts 70, the lower ends of four guide posts 70 are fixedly connected with a pressure vibrator base 130, the upper ends of the four guide posts 70 are provided with four-hundred-ton oil cylinder mounting beams 60, the upper ends of the four guide posts 70 are fixedly connected with the four-hundred-ton oil cylinder mounting beams 60, an electronic controller 150 and an oil pump oil tank are separated from a pressure vibrator body, and a control circuit of the electronic controller 150 and an oil circuit of the oil pump oil tank are communicated with the pressure vibrator.
As shown in fig. 2: the forty-ton oil cylinders 10 are four groups, each group of the forty-ton oil cylinders 10 comprises a forty-ton oil cylinder piston rod 11, a forty-ton oil cylinder dust seal 12, a forty-ton oil cylinder body connecting flange 15, a forty-ton oil cylinder body 14, a forty-ton oil cylinder first oil seal sealing ring 13, a forty-ton oil cylinder first oil seal 19 and a forty-ton oil cylinder second oil seal 16, the four-ton oil cylinder body is characterized by comprising a forty-ton oil cylinder second oil seal ring 18 and a forty-ton oil cylinder body handle 17, wherein a forty-ton oil cylinder second oil seal 16, a forty-ton oil cylinder second oil seal ring 18, a forty-ton oil cylinder first oil seal 19, a forty-ton oil cylinder first oil seal ring 13 and a forty-ton oil cylinder piston rod 11 of the forty-ton oil cylinder first oil seal ring 13 are arranged in the forty-ton oil cylinder body 14, and the forty-ton oil cylinder body connecting flange 15 and the forty-ton oil cylinder body handle 17 are fixedly assembled with the upper cross beam 20.
As shown in fig. 3-5: the upper crossbeam 20 comprises a crossbeam frame 21, upright post assembly holes 22, forty-ton oil cylinder assembly holes 23, reinforcing ribs 24 and reinforcing rib holes 25, wherein the crossbeam frame 21 is a rectangular pentahedron, the upright post assembly holes 22 for assembling upright posts 120 are arranged at the two rectangular ends of the crossbeam frame 21, the middle part of the crossbeam frame 21 is provided with two forty-ton oil cylinder assembly holes 23, the crossbeam frame 21 is provided with 6 reinforcing ribs 24, the reinforcing ribs 24 are fixedly connected with the crossbeam frame 21, and the reinforcing ribs 24 are provided with the reinforcing rib holes 25.
As shown in fig. 6-8: the vibrator 30 comprises a vibrator box 31, an outer hexagon bolt 32, a phi 14 spring washer 33, a phi 14 flat washer 34, an eccentric coupling 35, an eccentric block 36, a bearing shaft sleeve 37, a gland 38, a labyrinth ring 39, a shock-proof bearing 310, a transmission shaft 311, a synchronous gear 312, a gear shaft sleeve 313, a sealing ring 314, a baffle ring 315 for a shaft, an oil seal 316, a vibrator box cover 317, a hexagon bolt 318, a phi 16 spring washer 319, a phi 16 flat washer 320 and an exhaust valve 321, the vibrator box 31 is a rectangular pentahedron, two groups of transmission shafts 311, the synchronous gear 312 sleeved on the transmission shafts 311, the gear shaft sleeve 313, two groups of shock-proof bearings 310 and bearing shaft sleeves 37 symmetrically sleeved on the transmission shafts 311 are arranged in the vibrator box 31, the gland 38, the labyrinth ring 39, the baffle ring 315 for a shaft, the oil seal 316, the eccentric block 36 and the eccentric coupling 35 are sleeved on the two groups of transmission, the gland 38 is fixedly connected with the vibrator box body 31 through an outer hexagon bolt 32, a phi 14 spring washer 33 and a phi 14 flat washer 34, a vibrator box cover 317 is arranged on the vibrator box body 31, the vibrator box cover 317 is fixedly connected with the vibrator box body 31 through a hexagon bolt 318, a phi 16 spring washer 319 and a phi 16 flat washer 320, an exhaust valve 321 is arranged on the vibrator box cover 317, and the exhaust valve 321 is fixedly connected with the vibrator box cover 317;
as shown in fig. 9: the four-hundred-ton oil cylinders 80 are four groups, each group of four-hundred-ton oil cylinders 80 comprises four-hundred-ton oil cylinder piston rods 81, four-hundred-ton oil cylinder dust seals 82, four-hundred-ton oil cylinder body connecting flanges 83, four-hundred-ton oil cylinder bodies 84, four-hundred-ton oil cylinder first oil seal sealing rings 85, four-hundred-ton oil cylinder first oil seals 86, four-hundred-ton oil cylinder second oil seals 87 and four-hundred-ton oil cylinder second oil seal sealing rings 88, four-hundred-ton oil cylinder first oil seals 86 and four-hundred-ton oil cylinder first oil seal sealing rings 85, the four-hundred-ton oil cylinder body connecting flanges 83 are arranged on the four-hundred-ton oil cylinder bodies 84, and the four-hundred-ton oil cylinder body connecting flanges 83 are matched with the four-hundred-ton oil cylinder mounting cross beams 60.
As shown in fig. 10: the pressure plate 90 is provided with four through holes for sleeving the four guide posts 70, and the through holes of the four guide posts 70 are matched with the four guide posts 70; the pressure plate guide sleeve 100 is composed of a guide post lower end cover 101, a guide post upper end cover 102, a bolt 103 and a copper sleeve 104, the lower end cover 101, the pressure plate 90 and the upper end cover 102 are sequentially sleeved on the four guide posts 70, then the copper sleeve 104 is assembled in a bolt 103 through hole arranged on the guide post lower end cover 101, the pressure plate 90 and the upper end cover 102, the bolt 103 is assembled after the copper sleeve 104 is assembled, and the lower end cover 101, the pressure plate 90 and the upper end cover 102 sleeved on the guide posts 70 are connected and fixed together through the bolt 103.
As shown in fig. 11: the electronic controller 150 comprises a box body 151, a console 152, a switch 153, an indicator light 154, an industrial personal computer 155 and a converter 156, wherein the console 152 is arranged on the box body 151, the switch 153 and the indicator light 154 are arranged on the console 152, the industrial personal computer 155 is arranged in the box body 151, the switch 153 and the indicator light 154 are connected with the industrial personal computer 155, and the industrial personal computer 155 is connected and controlled with the four forty-ton oil cylinders 10, the vibrator 30 and the four-hundred-ton oil cylinders 80 through the converter 156.
The working principle of the pressure vibration machine is inspired by binding rice straws or wheat straws, and rice or wheat harvested for hundreds of years and the like bind the straws in the middle by grass waists or ropes so as to ensure that the straws are not lost in the processes of loading, transporting, stacking and storing. When the rice straws or the wheat straws are bundled, the grass waists or the ropes are tightly held by two hands in the middle, and the rice straws or the wheat straws are firmly bundled by pressing the two knees or the two feet forwards and backwards, if the rice straws or the wheat straws are bundled by the two hands, the rice straws or the wheat straws cannot be guaranteed not to be lost in the processes of loading, transportation and stacking storage, and the rice straws or the wheat straws can meet the requirements and have the effect of twice with half the effort by pressing the two knees or the two feet forwards and backwards. By adopting the principle of binding rice straws or wheat straws, a pressure vibrator is added on a press machine, and the board in the synthetic stone section mould is extruded at a rated rate and then vibrated under pressure, so that the compactness of the board and various indexes of the board are greatly improved.
The embodiments of the present invention have been described in detail, but the description is only for the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (10)
1. The utility model provides a resistance to deformation shrink high strength synthetic stone which characterized in that: the deformation-resistant shrinkage-resistant high-strength synthetic stone comprises the following components in percentage by mass:
3-15% of butylbenzene emulsion, 24-26% of Portland cement, 43.5% -46% of 40-70 mesh quartz sand, 7-8% of stone powder with the particle size smaller than 300 mesh, 0.2-0.5% of hydroxypropyl methyl cellulose, 1-2% of wood fiber, 1-2% of montmorillonite, 1-1.5% of glutinous rice glue, 1.5% -2% of inorganic pigment, 0.8-2% of water reducing agent and 5-7% of tap water.
2. The deformation-resistant shrinkage-resistant high-strength synthetic stone as set forth in claim 1, wherein: the deformation-resistant shrinkage-resistant high-strength synthetic stone comprises the following components in percentage by mass:
8% of butylbenzene emulsion, 25% of Portland cement, 45% of 40-70 mesh quartz sand, 8% of stone powder with the particle size smaller than 300 mesh, 0.3% of hydroxypropyl methyl cellulose, 2% of wood fiber, 1.5% of montmorillonite, 1.2% of glutinous rice glue, 2% of inorganic pigment, 1.5% of water reducing agent and 5.5% of tap water.
3. A preparation method of a deformation-resistant shrinkage-resistant high-strength synthetic stone is characterized by comprising the following steps: the method comprises the following steps:
firstly, 3-15% of styrene-butadiene emulsion, 24-26% of portland cement, 43.5-46% of 40-70-mesh quartz sand, 7-8% of stone powder with the granularity smaller than 300 meshes, 0.2-0.5% of hydroxypropyl methyl cellulose, 1-2% of wood fiber, 1-2% of montmorillonite, 1-1.5% of glutinous rice glue, 1.5-2% of inorganic pigment, 0.8-2% of water reducing agent and 5-7% of tap water are placed in a stirrer to be stirred and mixed uniformly to obtain a synthetic stone slurry mixture for later use;
step two: preparing a synthetic stone section, namely weighing the synthetic stone slurry mixture for later use in the step one, placing the weighed mixture into a mold of the synthetic stone section, vibrating, scraping and leveling the mixture by a vibration table, starting a 1600T tonnage (four X four hundred ton oil cylinder) press machine to press the mixture by a pressure vibration machine arranged in the preparation device of the deformation-resistant shrinkage-resistant high-strength synthetic stone, starting a 160T tonnage (four X forty ton oil cylinder) press machine and a vibrator to apply high-frequency vibration to the material in the mold of the synthetic stone section again, vibrating the material for 1 to 3 minutes under the impact pressure to reach the density of 2.71 to 2.82 cm/g, and demolding the plate in the mold of the synthetic stone section to obtain a synthetic stone plate for later use;
step three: and naturally curing the synthetic stone slab, and naturally curing the demolded synthetic stone slab for 28 days to obtain the finished synthetic stone profile.
4. The method for preparing a deformation-resistant shrinkage-resistant high-strength synthetic stone as claimed in claim 3, wherein: the method comprises the following steps:
firstly, placing 8 percent of butylbenzene emulsion, 25 percent of Portland cement, 45 percent of quartz sand of 40-70 meshes, 8 percent of stone powder with the granularity smaller than 300 meshes, 0.3 percent of hydroxypropyl methyl cellulose, 2 percent of wood fiber, 1.5 percent of montmorillonite, 1.2 percent of glutinous rice glue, 2 percent of inorganic pigment, 1.5 percent of water reducing agent and 5.5 percent of tap water in a stirrer for stirring and mixing uniformly to obtain a synthetic stone slurry mixture for later use;
step two: preparing a synthetic stone section, namely weighing the synthetic stone slurry mixture for later use in the step one, placing the weighed mixture into a mold of the synthetic stone section, vibrating, scraping and leveling the mixture by a vibration table, starting a 1600T tonnage (four X four hundred ton oil cylinder) press machine to press the mixture by a pressure vibration machine arranged in the preparation device of the deformation-resistant shrinkage-resistant high-strength synthetic stone, starting a 160T tonnage (four X forty ton oil cylinder) press machine and a vibrator to apply high-frequency vibration to the material in the mold of the synthetic stone section again, applying impact pressure to the material in the mold of the synthetic stone section for 2 minutes after the rated pressure is reached, and achieving the density of 2.71-2.82 cm/g, and demolding the plate in the mold of the synthetic stone section to obtain a synthetic stone plate for later use;
step three: and naturally curing the synthetic stone slab, and naturally curing the demolded synthetic stone slab for 28 days to obtain the finished synthetic stone profile.
5. The utility model provides a preparation facilities of anti deformation anti shrink high strength synthetic stone, includes metering device, throws material device, stirring mixing arrangement, distributing device, synthetic stone section bar mould, mould sender, pressure vibrations machine, its characterized in that: the pressure vibration machine is composed of four forty-ton oil cylinders (10), two upper cross beams (20), a vibrator (30), four groups of vibration springs (40), a vibration platform (50), four hundred-ton oil cylinder installation cross beams (60), four guide columns (70), four hundred-ton oil cylinders (80), a pressure plate (90), four groups of pressure plate guide sleeves (100), a forming mold frame (110), four upright posts (120), a pressure vibration machine base (130), a pressure vibration machine top cover (140), an electronic controller (150) and an oil pump oil tank, wherein the pressure vibration machine base (130) and the pressure vibration machine top cover (140) are connected and fixed into a square body frame through the four upright posts (120) between the pressure vibration machine base (130) and the pressure vibration machine top cover (140), the two upper cross beams (20) are arranged at the top edges of the front and the back of the square body frame respectively and are connected with the pressure vibration machine top cover (20) of the square body frame 140) The four guide columns (70) are fixedly connected with the pressure vibrator base (130), the lower ends of the four guide columns (70) are fixedly connected with the pressure vibrator base (130), four-hundred-ton oil cylinder mounting beams (60) are arranged at the upper ends of the four guide columns (70), the upper ends of the four guide columns (70) are fixedly connected with the four-hundred-ton oil cylinder mounting beams (60), the electronic controller (150) and the oil pump oil tank are separated from the body of the pressure vibrator, and a control circuit of the electronic controller (150) is communicated with an oil circuit of the oil pump oil tank and the pressure vibrator.
6. The apparatus for preparing a deformation-resistant shrinkage-resistant high-strength synthetic stone as set forth in claim 5, wherein: the four forty-ton oil cylinders (10) are four groups, each forty-ton oil cylinder (10) group comprises a forty-ton oil cylinder piston rod (11), a forty-ton oil cylinder dust seal (12), a forty-ton oil cylinder body connecting flange (15), a forty-ton oil cylinder body (14), a forty-ton oil cylinder first oil seal sealing ring (13), a forty-ton oil cylinder first oil seal (19), a forty-ton oil cylinder second oil seal (16), a forty-ton oil cylinder second oil seal sealing ring (18) and a forty-ton oil cylinder body handle (17), the forty-ton oil cylinder second oil seal (16), the forty-ton oil cylinder second oil seal sealing ring (18), the forty-ton oil cylinder first oil seal sealing ring (19), the forty-ton oil cylinder first oil seal sealing ring (13) and the forty-ton oil cylinder first oil seal sealing ring (13) which are assembled on the forty-ton oil cylinder piston rod (11) are arranged in the forty-ton, the forty-ton oil cylinder body (14) is provided with a forty-ton oil cylinder body connecting flange (15) and a forty-ton oil cylinder body handle (17) which are assembled, connected and fixed with the upper cross beam (20).
7. The apparatus for preparing a deformation-resistant shrinkage-resistant high-strength synthetic stone as set forth in claim 5, wherein: entablature (20) by crossbeam frame (21), stand pilot hole (22), forty-ton hydro-cylinder pilot hole (23), strengthening rib (24), strengthening rib hole (25) constitute, crossbeam frame (21) are the rectangle pentahedron, be equipped with stand pilot hole (22) of assembly stand (120) at the rectangle both ends of crossbeam frame (21), be equipped with two assembly forty-ton hydro-cylinder pilot holes (23) at the middle part of crossbeam frame (21), be equipped with 3-9 strengthening ribs (24) at crossbeam frame (210), strengthening rib (24) are in the same place with crossbeam frame (21) hookup is fixed, strengthening rib (24) are equipped with strengthening rib hole (25).
8. The apparatus for preparing a deformation-resistant shrinkage-resistant high-strength synthetic stone as set forth in claim 5, wherein: the vibrator (30) is composed of a vibrator box body (31), outer hexagon bolts (32), a phi 14 spring washer (33), a phi 14 flat washer (34), an eccentric coupling (35), an eccentric block (36), a bearing shaft sleeve (37), a gland (38), a labyrinth ring (39), an anti-vibration bearing (310), a transmission shaft (311), a synchronous gear (312), a gear shaft sleeve (313), a sealing ring (314), a shaft retainer ring (315), an oil seal (316), a vibrator box cover (317), a hexagon bolt (318), a phi 16 spring washer (319), a phi 16 flat washer (320) and an exhaust valve (321), wherein the vibrator box body (31) is a rectangular pentahedron, two groups of transmission shafts (311) and synchronous gears (312) sleeved on the transmission shafts (311), the gear shaft sleeve (313) and two groups of anti-vibration bearings (310) symmetrically sleeved on the transmission shafts (311) are arranged in the vibrator box body (31), The vibrator comprises a bearing shaft sleeve (37), two groups of transmission shafts (311) on the outer side of a vibrator box body (31) are sleeved with a gland (38), a labyrinth ring (39), a shaft retainer ring (315), an oil seal (316), an eccentric block (36) and an eccentric coupling (35), the gland (38) is fixedly connected with the vibrator box body (31) through an outer hexagon bolt (32), a phi 14 spring washer (33) and a phi 14 flat washer (34), a vibrator box cover (317) is arranged on the vibrator box body (31), the vibrator box cover (317) is fixedly connected with the vibrator box body (31) through a hexagon bolt (318), a phi 16 spring washer (319) and a phi 16 flat washer (320), an exhaust valve (321) is arranged on the vibrator box cover (317), and the exhaust valve (321) is fixedly connected with the vibrator box cover (317).
9. The apparatus for preparing a deformation-resistant shrinkage-resistant high-strength synthetic stone as set forth in claim 5, wherein: the four-hundred-ton oil cylinders (80) are four groups, each group of four-hundred-ton oil cylinders (80) consists of a four-hundred-ton oil cylinder piston rod (81), a four-hundred-ton oil cylinder dust seal (82), a four-hundred-ton oil cylinder body connecting flange (83), a four-hundred-ton oil cylinder body (84), a four-hundred-ton oil cylinder first oil seal sealing ring (85), a four-hundred-ton oil cylinder first oil seal (86), a four-hundred-ton oil cylinder second oil seal (87) and a four-hundred-ton oil cylinder second oil seal sealing ring (88), a four-hundred-ton oil cylinder first oil seal (86) and a four-hundred-ton oil cylinder first oil seal (85), the four-hundred-ton oil cylinder body connecting flange (83) is arranged on the four-hundred-ton oil cylinder body (84), and the four-ton oil cylinder first oil seal (85) is sleeved on the four-ton oil cylinder piston rod (81), a four-hundred-ton oil cylinder body connecting flange (83) is matched with a four-hundred-ton oil cylinder mounting cross beam (60); the pressure plate (90) is provided with four through holes for sleeving the four guide posts (70), and the through holes of the four guide posts (70) are matched with the four guide posts (70); the pressure plate guide sleeve (100) is composed of a guide post lower end cover (101), a guide post upper end cover (102), a bolt (103) and a copper sleeve (104), the lower end cover (101), the pressure plate (90) and the upper end cover (102) are sequentially sleeved on four guide posts (70), then the copper sleeve (104) is assembled in a through hole of the bolt (103) arranged on the guide post lower end cover (101), the pressure plate (90) and the upper end cover (102), the bolt (103) is assembled after the copper sleeve (104) is assembled, and the lower end cover (101), the pressure plate (90) and the upper end cover (102) sleeved on the guide posts (70) are fixedly connected together through the bolt (103).
10. The apparatus for preparing a deformation-resistant shrinkage-resistant high-strength synthetic stone as set forth in claim 5, wherein: electronic controller (150) constitute by box (151), control cabinet (152), switch (153), pilot lamp (154), industrial computer (155) and converter (156), be equipped with control cabinet (152) on box (151), be equipped with switch (153) and pilot lamp (154) on control cabinet (152), industrial computer (155) set up in the interior of box (151), switch (153) and pilot lamp (154) are connected with industrial computer (155), industrial computer (155) pass through converter (156) with four forty-ton hydro-cylinders (10), electromagnetic shaker (30), four hundred-ton hydro-cylinder (80) connection control.
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