Braider for processing power adapter and use method thereof
Technical Field
The invention relates to the technical field of braiders, in particular to a braider for processing a power adapter and a using method thereof.
Background
In order to be convenient to use and transport and meet the assembly requirement of a power adapter production line, the power adapter generally needs to be subjected to braiding and packaging, so that the braiding machine has the problem that devices in the braiding machine need to be braided products of devices with consistent directions in order to match with the automatic production of the whole machine of the braiding machine.
Chinese patent publication No. CN209051630U discloses a braiding machine for processing a small power adapter, which includes a braiding conveying mechanism, a frame, a heat sealing mechanism, an elastic pressing roller and a conveying mechanism, wherein the braiding conveying mechanism is fixed on the right side of the frame, a support rod is installed on the frame, a support plate is fixed on the frame on the right side of the elastic pressing roller, the middle of the movable support plate is connected with the front end of a linear displacement sensor, a driving motor is installed on a support seat on the side of a braiding drum, the driving motor is electrically connected with a single chip microcomputer, the single chip microcomputer is electrically connected with the linear displacement sensor, but the device drives the heat sealing mechanism to operate through a lifting motor, and the motor needs to continuously perform forward and reverse rotation exchange, which is not beneficial to the service life of; the device is owing to drive the material through the drive belt and remove under the effect of static friction power, consequently before the in-process of heat-seal and elasticity compression roller suppress article, blocks the material, leads to material and conveyer belt relative movement, does not utilize production.
Disclosure of Invention
The invention aims to solve the problems and provide a braider for processing a power adapter and a using method thereof.
The invention realizes the purpose through the following technical scheme:
a braider for processing a power adapter comprises a case, a coding strip transmission mechanism, a repressing mechanism, a transmission mechanism and a heat sealing mechanism, wherein the case is arranged outside the transmission mechanism, the coding strip transmission mechanism, the heat sealing mechanism and the repressing mechanism are sequentially arranged inside the case, the transmission mechanism comprises a secondary element transmission machine body, a fixing frame, a blanking outer frame, a material receiving pad, a blanking port and a blanking guide plate, a groove is formed in the material loading position of the secondary element transmission machine body, the material receiving pad is bonded on the inner side of the groove, the blanking outer frame is arranged on the top of the material receiving pad, the blanking outer frame is welded on the top of the inner side of the fixing frame, the fixing frame is connected with one end of the top of the secondary element transmission machine body through a bolt, the blanking port is formed in the other end of the secondary element transmission machine body, the blanking guide plate is arranged below the blanking port and connected to the bottom of the quadratic element conveyor body through a bolt, so that the arrangement can realize the function of automatic blanking through the guide of the blanking outer frame, the power adapter is prevented from being arranged in order above the material receiving pad, then the intermittent quick transmission is realized through the quadratic element conveyor body, the arrangement of the blanking port and the blanking guide plate realizes the function of automatic blanking, the arrangement of the quadratic element conveyor body prevents the power adapter from deviating in the transmission process, the heat sealing mechanism comprises a motor, a rotating rod, a swinging rod, a lifting rod, a guide component, an L fixed plate and a heat sealing component, the motor is connected to the top of the inner side of the case through a bolt, the rotating rod is connected to the output end of the motor through a key, one end of the rotating rod, which is far away from the motor, is connected with the swinging rod through, the outer side of one end, far away from the rotating rod, of the oscillating rod is connected with the lifting rod through a pin shaft, the outer side of the lifting rod is connected with the guide assembly in a sliding mode, one end of the guide assembly is connected to one side of the L fixing plate through a bolt, the L fixing plate is connected to the top of the inner side of the case through a bolt, the bottom end of the lifting rod is connected with the heat-sealing assembly through a bolt, the oscillating rod can be driven by the motor to rotate, the oscillating rod can drive the oscillating rod to oscillate, the oscillating rod drives the lifting rod to drive the heat-sealing assembly to descend under the limitation of the guide assembly, the heat sealing of the braid is realized, the power adapter is packaged, the descending speed is lower due to the arrangement of the motor, the oscillating rod and the oscillating rod, when the lifting rod descends, the problem of among the prior art the continuous corotation of motor and reversal, be unfavorable for the life of motor is solved.
Preferably, the guide assembly is including installation piece, guide block, guiding hole, the installation piece passes through bolted connection and is in L fixed plate one side, the installation piece is kept away from a side integrated into one piece of L fixed plate has the guide block, seted up on the guide block two with the lifter external diameter is the same the guiding hole sets up like this and can fix whole guide assembly on the L fixed plate through the installation piece, has realized fixing the guide assembly to and because the setting of guide block and guiding hole, realized the work to the lifter direction, prevent that the swing from appearing in the heat-seal subassembly.
Preferably, the guide assembly includes installation piece, connecting plate, direction sliding sleeve, the installation piece passes through bolted connection and is in L fixed plate one side, the installation piece is kept away from a side welding of L fixed plate has the connecting plate, the inboard welding of connecting plate has two the direction sliding sleeve, the internal diameter of direction sliding sleeve with the external diameter of lifter is the same, sets up like this and can fix whole guide assembly on the L fixed plate through the installation piece, has realized the fixed to the guide assembly to and because the setting of connecting plate and direction sliding sleeve, realized the work to the lifter direction, prevent that the swing from appearing in the heat-seal subassembly.
Preferably, the heat-seal subassembly includes fixing base, buffer spring group, clamp plate fixed plate, heat insulating board, hot plate, clamp plate, guide bar, the fixing base passes through bolted connection and is in the lifter lower extreme, the welding of fixing base below has buffer spring group, the welding of buffer spring group lower extreme has the clamp plate fixed plate, clamp plate fixed plate below loops through bolted connection the heat insulating board the hot plate with the clamp plate, the fixing base with be provided with between the clamp plate fixed plate the guide bar sets up like this and can completely cut off the heat that the heat insulating board produced through the clamp plate fixed plate, prevents that the heat from transmitting to clamp plate fixed plate top, leads to whole heat-seal mechanism temperature to rise.
Preferably, the lower end of the guide rod is welded above the pressing plate fixing plate, the upper end of the guide rod penetrates through the fixing seat and extends to the position above the fixing seat, and is in sliding connection with the fixing seat, so that the guide rod can be guided through the fixing seat, the pressing plate fixing plate is limited, and the pressing plate fixing plate is prevented from swinging.
Preferably, the front of the case is connected with a stop door through a hinge, and the inner side of the stop door is provided with observation glass, so that the observation of the condition inside the case is facilitated.
Preferably, coding band transmission device is including installation shell, transmission motor, axis of rotation, tensioning subassembly, guide roll, the installation shell passes through bolted connection and is in quick-witted incasement side top, keep away from between the installation shell one side of heat-seal mechanism is connected with through the bearing the axis of rotation, the axis of rotation rear end pass through the key-type connection in transmission motor's output, the transmission motor passes through bolted connection and is in installation shell rear, installation shell inboard is provided with the tensioning subassembly, the tensioning subassembly is kept away from one side of axis of rotation is provided with the guide roll, the guide roll with the installation shell rotates to be connected, sets up like this and can drive the axis of rotation through transmission motor and rotate, has realized the transport to the coding band, because the setting of tensioning subassembly improves the stability of carrying.
Preferably, the tensioning assembly includes slide rail, fixed block, sliding block, pinch roller, the slide rail passes through bolted connection and is in the installation shell is inboard, there is the fixed block slide rail inboard bottom through bolted connection, slide rail inboard sliding connection has the sliding block, between the fixed block with all be connected with through the bearing between the sliding block pinch roller sets up like this because the pinch roller of sliding block and top is under the effect of gravity for two pinch roller press from both sides tight coding strip, make the transport in coding strip more stable.
Preferably, repressing mechanism includes urceolus, reset spring, slide bar, repressing roller, the urceolus passes through bolted connection and is in quick-witted incasement side top, and is located heat-seal mechanism keeps away from one side of coding band transmission device, the inside top of urceolus is provided with reset spring, the inside bottom sliding connection of urceolus has the slide bar, the slide bar bottom rotates and is connected with the repressing roller sets up the shrink function that can pass through the urceolus like this for the repressing roller can upwards move when contacting the material, has realized when the negative pressure material, has guaranteed the smooth transmission of material.
The invention also provides a using method of the braider for processing the power adapter, which comprises the following steps:
the method comprises the following steps: firstly, placing the coding belt on the outer side of the rotating shaft, then enabling one end of the coding belt to pass through the tension assembly, then bypassing all guide rollers, and transmitting the coding belt to the lower part of the heat sealing mechanism;
step two: the power adapter is put in from the blanking outer frame, the power adapter falls above the material receiving pad under the action of gravity, and the two-dimensional conveyor body drives the power adapter to be intermittently and rapidly conveyed to the position below the heat sealing mechanism;
step three: at the moment, the motor is started, the motor drives the rotating rod to rotate, the rotating rod drives the swinging rod to swing, the swinging rod drives the lifting rod to drive the heat-sealing component to descend under the limitation of the guide component, the heat sealing of the braid is realized, and the power adapter is packaged;
step four: at the moment, the quadric element conveyor body continues to drive the power adapter to move, when passing through the lower part of the repressing mechanism, the repressing roller represses and extrudes the power adapter again, and finally the packaged articles are conveyed to the conveying mechanism to be conveyed to the feed opening and fall on the feed guide plate from the feed opening, and are collected through the diversion of the feed guide plate.
Has the advantages that:
1. the device can drive the rotating rod to rotate through the motor, the rotating rod drives the oscillating rod to oscillate, the oscillating rod drives the lifting rod to drive the heat-sealing component to descend under the limitation of the guide component, so that the braid is heat-sealed, and the power adapter is packaged, and the arrangement of the motor, the rotating rod and the oscillating rod ensures that the descending speed is lower when the lifting rod descends to the lowest end, so that the heat-sealing component is prevented from damaging the power adapter, and the problem that the motor continuously rotates forwards and backwards in the prior art and is not beneficial to the service life of the motor is solved because the motor rotates forwards all the time;
2. this device can be through the direction of unloading frame for power adapter contends orderly prevents to connect the material pad top, then at the fast quick transmission of the clearance nature through quadratic element transmitter body, and the function of automatic unloading has been realized in setting up of feed opening and unloading guide plate, and the function that the skew takes place at the in-process of transmission for quadratic element transmitter body has been prevented to setting up.
Additional features of the invention and advantages thereof will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of a taping machine for power adapter manufacturing according to the present invention;
FIG. 2 is a cross-sectional view of a braiding machine for power adapter manufacture according to the present invention;
FIG. 3 is a schematic structural diagram of a transmission mechanism of a braider for power adapter processing according to the present invention;
FIG. 4 is a schematic structural diagram of a code strip transmission mechanism of a braider for processing a power adapter according to the present invention;
FIG. 5 is a cross-sectional view of a code strip transfer mechanism of a braider for power adapter processing according to the present invention;
FIG. 6 is a schematic structural diagram of a heat sealing mechanism of a taping machine for power adapter processing according to the present invention;
FIG. 7 is a schematic structural view of a first embodiment of a guide assembly of a braider for power adapter manufacture according to the present invention;
fig. 8 is a schematic structural view of a second embodiment of a guide assembly of a braider for power adapter processing according to the present invention.
The reference numerals are explained below:
1. a transport mechanism; 2. a chassis; 3. a coded tape transport mechanism; 4. a heat sealing mechanism; 5. a repressing mechanism; 101. a two-dimensional conveyor body; 102. a fixed mount; 103. blanking an outer frame; 104. a material receiving pad; 105. a feeding port; 106. blanking guide plates; 301. installing a shell; 302. a transmission motor; 303. a rotating shaft; 304. a tension assembly; 305. a guide roller; 3041. a slide rail; 3042. a fixed block; 3043. a slider; 3044. a pinch roller; 401. a motor; 402. rotating the rod; 403. a swing lever; 404. a lifting rod; 405. a guide assembly; 406. l fixing plate; 407. a heat seal assembly; 4051. mounting blocks; 4052. a guide block; 4053. a guide hole; 40501. a connecting plate; 40502. a guide sliding sleeve; 4071. a fixed seat; 4072. a buffer spring group; 4073. a pressure plate fixing plate; 4074. a heat insulation plate; 4075. heating plates; 4076. pressing a plate; 4077. a guide bar; 501. an outer cylinder; 502. a return spring; 503. a slide bar; 504. and (5) laminating the rollers.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example 1
As shown in fig. 1-7, a braider for processing a power adapter comprises a case 2, a coding strip transmission mechanism 3, a repressing mechanism 5, a transmission mechanism 1 and a heat-sealing mechanism 4, wherein the case 2 is arranged outside the transmission mechanism 1, the coding strip transmission mechanism 3, the heat-sealing mechanism 4 and the repressing mechanism 5 are sequentially arranged inside the case 2, the transmission mechanism 1 comprises a secondary element transmission machine body 101, a fixed frame 102, a blanking outer frame 103, a receiving pad 104, a blanking port 105 and a blanking guide plate 106, a groove is arranged at the feeding position of the secondary element transmission machine body 101, the receiving pad 104 is bonded inside the groove, the blanking outer frame 103 is arranged at the top of the receiving pad 104, the blanking outer frame 103 is welded at the top of the fixed frame 102, the fixed frame 102 is connected to one end of the top of the secondary element transmission machine body 101 through a bolt, the blanking port 105 is arranged at the other, the blanking guide plate 106 is arranged below the blanking port 105, the blanking guide plate 106 is connected to the bottom of the secondary element conveyor body 101 through a bolt, the arrangement can be guided through the blanking outer frame 103, so that the power adapter is neatly prevented from being arranged above the material receiving pad 104, then the intermittent rapid transmission is carried out through the secondary element conveyor body 101, the arrangement of the blanking port 105 and the blanking guide plate 106 realizes the automatic blanking function, the arrangement of the secondary element conveyor body 101 prevents the power adapter from deviating in the transmission process, the heat sealing mechanism 4 comprises a motor 401, a rotating rod 402, a swinging rod 403, a lifting rod 404, a guide assembly 405, an L fixing plate 406 and a heat sealing assembly 407, the motor 401 is connected to the top of the inner side of the case 2 through a bolt, the output end of the motor 401 is connected with the rotating rod 402 through a key, and one end of the rotating rod 402, which is far away from the, the outer side of one end of the swing rod 403 far away from the rotating rod 402 is connected with a lifting rod 404 through a pin shaft, the outer side of the lifting rod 404 is connected with a guide component 405 in a sliding manner, one end of the guide component 405 is connected to one side of an L fixing plate 406 through a bolt, the L fixing plate 406 is connected to the top of the inner side of the case 2 through a bolt, the bottom end of the lifting rod 404 is connected with a heat-sealing component 407 through a bolt, the rotating rod 402 can drive the rotating rod 402 to rotate through the motor 401, the rotating rod 402 drives the swing rod 403 to swing, the swing rod 403 drives the lifting rod 404 to drive the heat-sealing component 407 to descend under the limit of the guide component 405, the heat sealing of the braid is realized, the power adapter is packaged, the descending speed is smaller when the lifting rod 404 descends to the lowest end due to the arrangement of the, the problem of the continuous corotation and the reversal of motor among the prior art, be unfavorable for the life of motor is solved, guide subassembly 405 includes installation piece 4051, guide block 4052, guiding hole 4053, installation piece 4051 passes through bolted connection in L fixed plate 406 one side, the side of installation piece 4051 keeping away from L fixed plate 406 is integrated into one piece has guide block 4052, set up two guiding holes 4053 the same with lifter 404 external diameter on the guide block 4052, so set up can fix whole guide subassembly 405 on L fixed plate 406 through installation piece 4051, realized the fixing to guide subassembly 405, and because the setting of guide block 4052 and guiding hole 4053, realized the work of leading to lifter 404, prevent heat-seal subassembly 407 swing, heat-seal subassembly 407 from appearing, the heat-seal subassembly 407 includes fixing base 4071, buffer spring group 4072, clamp plate fixed plate 4073, heat insulating board 4074, hot plate 4075, clamp plate 4076, the guiding rod 4077, fixing base 4071 passes through bolted connection in the lower extreme of lifter 404, a buffer spring group 4072 is welded below the fixed seat 4071, a pressure plate fixing plate 4073 is welded at the lower end of the buffer spring group 4072, a heat insulation plate 4074, a heating plate 4075 and a pressure plate 4076 are sequentially connected below the pressure plate fixing plate 4073 through bolts, a guide rod 4077 is arranged between the fixed seat 4071 and the pressure plate fixing plate 4073, the heat insulation plate 4074 can be isolated through the pressure plate fixing plate 4073, the heat is prevented from being transmitted to the upper side of the pressure plate fixing plate 4073, the temperature of the whole heat sealing mechanism 4 is prevented from rising, the lower end of the guide rod 4077 is welded above the pressure plate fixing plate 4073, the upper end of the guide rod 4077 penetrates through the fixed seat 4071 and extends to the upper side of the fixed seat 4071 and is in sliding connection with the fixed seat 4071, the guide rod 4077 can pass through the fixed seat 4071 to guide, the pressure plate fixing plate 40, the inner side of the stop door is provided with observation glass, which facilitates observation of the condition inside the case 2, the coding strip transmission mechanism 3 comprises an installation shell 301, a transmission motor 302, a rotating shaft 303, a tensioning component 304 and a guide roller 305, the installation shell 301 is connected to the top of the inner side of the case 2 through a bolt, one side of the installation shell 301, which is far away from the heat sealing mechanism 4, is connected with the rotating shaft 303 through a bearing, the rear end of the rotating shaft 303 is connected to the output end of the transmission motor 302 through a key, the transmission motor 302 is connected to the rear part of the installation shell 301 through a bolt, the tensioning component 304 is arranged on the inner side of the installation shell 301, the guide roller 305 is arranged on one side of the tensioning component 304, which is far away from the rotating shaft 303, the guide roller 305 is rotatably connected with the installation shell 301, the transmission motor 302 can drive, the tensioning assembly 304 comprises a sliding rail 3041, a fixed block 3042, a sliding block 3043 and clamping rollers 3044, the sliding rail 3041 is connected to the inner side of the mounting shell 301 through bolts, the bottom of the inner side of the sliding rail 3041 is connected with the fixed block 3042 through bolts, the inner side of the sliding rail 3041 is connected with the sliding block 3043 in a sliding manner, and the clamping rollers 3044 are connected between the fixed blocks 3042 and between the sliding blocks 3043 through bearings, so that the sliding block 3043 and the upper clamping rollers 3044 are under the action of gravity, so that the two clamping rollers 3044 clamp the coding strip, the coding strip is more stably conveyed, the repressing mechanism 5 comprises an outer cylinder 501, a return spring 502, a sliding rod 503 and a repressing roller 504, the outer cylinder 501 is connected to the top of the inner side of the chassis 2 through bolts and is located on the side of the heat sealing mechanism 4 away from the coding strip transmission mechanism 3, the top of the inner, the shrinkage function of the outer cylinder 501 is set, so that the composite pressing roller 504 can move upwards when contacting with materials, and smooth transmission of the materials is guaranteed while the materials are subjected to negative pressure.
Example 2
As shown in fig. 8, embodiment 2 differs from embodiment 1 in that: guide assembly 405 includes installation piece 4051, connecting plate 40501, guide sliding sleeve 40502, installation piece 4051 passes through bolted connection in L fixed plate 406 one side, one side welding that L fixed plate 406 was kept away from to installation piece 4051 has connecting plate 40501, the inboard welding of connecting plate 40501 has two guide sliding sleeves 40502, the internal diameter of guide sliding sleeve 40502 is the same with the external diameter of lifter 404, it can fix whole guide assembly 405 on L fixed plate 406 through installation piece 4051 to set up like this, the fixed to guide assembly 405 has been realized, and because connecting plate 40501 and guide sliding sleeve 40502's setting, the work of guide to lifter 404 has been realized, prevent that heat-seal assembly 407 from appearing the swing.
A use method of a braider for processing a power adapter comprises the following steps:
the method comprises the following steps: the encoder tape is first placed outside the rotating shaft 303, and then one end of the encoder tape is passed between the tension members 304, and then passed around all the guide rollers 305, and conveyed below the heat-seal mechanism 4;
step two: the power adapter is put in from the blanking outer frame 103, and falls on the material receiving pad 104 under the action of gravity, and at the moment, the two-dimensional conveyor body 101 drives the power adapter to be intermittently and rapidly conveyed to the position below the heat sealing mechanism 4;
step three: at this time, the motor 401 is started, the motor 401 drives the rotating rod 402 to rotate, the rotating rod 402 drives the oscillating rod 403 to oscillate, the oscillating rod 403 drives the lifting rod 404 to drive the heat sealing assembly 407 to descend under the limitation of the guide assembly 405, so that the heat sealing of the braid is realized, and the power adapter is packaged;
step four: at this time, the quadratic element conveyor body 101 continues to drive the power adapter to move, when the quadratic element conveyor body passes below the repressing mechanism 5, the repressing roller 504 represses and extrudes the power adapter, and finally the packaged articles are conveyed to the conveying mechanism 1 and conveyed to the feed opening 105, fall on the feed guide plate 106 from the feed opening 105, and are collected by the guide of the feed guide plate 106.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.