CN111823144B - Wet-type shot blasting system and method for cleaning surface oxide skin of rim - Google Patents

Wet-type shot blasting system and method for cleaning surface oxide skin of rim Download PDF

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Publication number
CN111823144B
CN111823144B CN202010687951.6A CN202010687951A CN111823144B CN 111823144 B CN111823144 B CN 111823144B CN 202010687951 A CN202010687951 A CN 202010687951A CN 111823144 B CN111823144 B CN 111823144B
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cleaning
rim
cleaned
unit
water
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CN111823144A (en
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王少峰
曹云飞
倪涛
李泳杰
何龙
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Hangzhou Taien Zhida Equipment Technology Co ltd
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Hangzhou Jingu Environmental Protection Equipment Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B24C1/086Descaling; Removing coating films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/02Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
    • B24C3/04Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other stationary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention provides a wet shot blasting system and a method for cleaning surface oxide skin of a rim, wherein the wet shot blasting system is used for removing the surface oxide skin of the rim to be cleaned and comprises a cleaning device and a cleaning part, wherein the cleaning device comprises a shell, and the shell is provided with a cleaning cavity, a cleaning inlet and a cleaning outlet which are communicated with the cleaning cavity; the cleaning part is connected with the cleaning device and provided with a spraying end, the spraying end is communicated with the cleaning cavity, the communication position of the spraying end and the cleaning cavity is located between the cleaning inlet and the cleaning outlet, the spraying end is used for spraying mortar mixed liquid to the rim to be cleaned, and the rim to be cleaned enters the cleaning cavity from the cleaning inlet and leaves the cleaning cavity from the cleaning outlet after being cleaned by the mortar mixed liquid sprayed by the spraying end. The invention solves the problem that the oxide skin on the surface of the rim is usually removed by adopting an acid washing or dry shot blasting mode in the prior art.

Description

Wet-type shot blasting system and method for cleaning surface oxide skin of rim
Technical Field
The invention relates to the technical field of rim surface treatment, in particular to a wet shot blasting system and a rim surface oxide skin cleaning method.
Background
In the prior art, oxide skin on the surface of a rim is usually removed by adopting an acid washing and dry shot blasting method, wherein the acid washing mainly adopts strong acid as a cleaning solution, the environment is seriously polluted after the cleaning, and hydrogen embrittlement occurs in the acid washing process, so that the strength of the rim is seriously influenced; the oxide skin on the surface of the rim is removed by adopting a dry shot blasting method, and dust remains on the surface of the rim after the dry shot blasting treatment, so that the surface of the rim is not thoroughly cleaned, even the surface material of the rim is hardened, or the surface deformation is large, and the roughness of the surface of the rim cannot be accurately controlled by removing the oxide skin by adopting the method.
Disclosure of Invention
The invention mainly aims to provide a wet shot blasting system and a method for cleaning surface oxide skin of a rim, and aims to solve the problem that the oxide skin on the surface of the rim is usually removed by adopting an acid washing or dry shot blasting mode in the prior art.
In order to achieve the above object, according to one aspect of the present invention, there is provided a wet blasting system for descaling a surface of a rim to be cleaned, including a cleaning device and a turbo washer, wherein the cleaning device includes a housing having a cleaning chamber and a cleaning inlet and a cleaning outlet communicating with the cleaning chamber; the turbine cleaning machine is connected with the cleaning device and provided with a spraying end, the spraying end is communicated with the cleaning cavity and used for spraying sand-water cleaning liquid to the rim to be cleaned, the rim to be cleaned enters the cleaning cavity from the cleaning inlet and is beaten by the sand-water cleaning liquid sprayed by the spraying end, so that oxide skin on the surface of the rim to be cleaned is loosened and falls off, and the rim is removed from the cleaning cavity through the cleaning outlet after being cleaned; the circulating pipeline reflux device is used for recycling the sand water cleaning liquid; the jet end comprises a first jet end, the turbine cleaning machine comprises a first cleaning unit, the first cleaning unit is provided with a first jet element, the first jet element is communicated with the cleaning cavity to form a first jet end, and the first jet end and the axis of the rim to be cleaned are arranged in an included angle mode.
Further, belt cleaning device includes the driving roller unit, and the driving roller unit includes a plurality of supporting driving rollers, and a plurality of supporting driving rollers set up along predetermineeing direction looks interval, and each supporting driving roller rotates in order to drive to treat abluent rim and rotate, and distance between two adjacent supporting driving roller's the axis is less than the diameter of treating abluent rim.
Further, the driving roller unit is a plurality of, and at least two driving roller units in the plurality of driving roller units are located below the spraying end.
Further, the spraying end comprises a second spraying end, the first cleaning unit is connected with the top of the shell and is positioned on one side of the axial end part of the rim to be cleaned, and the first cleaning unit is positioned above one of the plurality of driving roller units; the turbine cleaning machine further comprises a second cleaning unit, the second cleaning unit is connected with the top of the shell and located on the other side of the axial end portion of the rim to be cleaned, the second cleaning unit is provided with a second spraying element, the second spraying element is communicated with the cleaning cavity to form a second spraying end, the second spraying end and the axis of the rim to be cleaned are arranged in an included angle mode, and the second cleaning unit is located above the driving roller unit adjacent to the driving roller unit below the first cleaning unit.
Furthermore, the cleaning device also comprises a washing part which is arranged in the cleaning cavity and is positioned at the downstream of the turbine cleaning machine, and the washing part is provided with a spray head structure which is used for spraying cleaning water to the surface of the rim cleaned by the turbine cleaning machine.
Furthermore, the plurality of spray head structures are arranged on the outer periphery side of the washing part at intervals around the circumferential direction of the washing part; and/or the plurality of nozzle structures are arranged on the outer periphery side of the washing part at intervals along the axial direction of the rim.
Furthermore, the cleaning device also comprises a drying part, the drying part is arranged in the cleaning cavity and is positioned at the downstream of the washing part, the drying part is provided with a blowing structure, and the blowing structure is used for blowing the cleaning water on the surface of the rim washed by the washing part.
Furthermore, the plurality of blowing structures are arranged on the outer periphery side of the drying part at intervals around the circumferential direction of the drying part; and/or the plurality of air blowing structures are arranged on the outer periphery side of the drying part at intervals along the axial direction of the rim.
Further, belt cleaning device still includes stirs the unit, stirs the unit and is a plurality of, and a plurality of units of stirring set up with a plurality of driving roller unit one-to-one, stir the unit one-to-one and set up in the below of each driving roller unit, stir the unit and be used for stirring the rim along predetermineeing the direction and remove to next driving roller unit by previous driving roller unit.
Further, the poking unit comprises a rotating shaft and a poking sheet, wherein the rotating shaft is connected with the shell and can be rotatably arranged relative to the shell; the plectrum is connected with the pivot, and the plectrum has initial position and operating position, and the pivot drives the plectrum and rotates along first direction to make the plectrum switch to operating position by initial position, the plectrum is used for stirring the rim and removes along predetermineeing the direction.
Furthermore, the cleaning device also comprises an accommodating tank and a water storage tank, wherein part of the accommodating tank is arranged in the cleaning cavity and is positioned below the turbine cleaning machine, and the accommodating tank is used for collecting the sand water cleaning liquid after the cleaning operation is finished; the aqua storage tank is arranged adjacent to the containing tank, the magnetic separator is arranged in the aqua storage tank, the magnetic separator is provided with a working cavity and an inlet and an outlet communicated with the working cavity, the containing tank is communicated with the aqua storage tank through the inlet and the outlet, and the magnetic separator is used for adsorbing magnetic particles in sand water cleaning liquid flowing into the working cavity from the containing tank.
Furthermore, the cleaning device also comprises a pump body structure and an ejector component, wherein the first end of the pump body structure is communicated with the water storage tank; the first end of the ejector assembly is communicated with the accommodating groove, and the second end of the ejector assembly is communicated with the second end of the pump body structure; the circulating pipeline backflow device comprises a backflow pipeline and a water conveying pipeline, wherein a first end of the backflow pipeline is communicated with the ejector assembly, and a second end of the backflow pipeline is communicated with the first cleaning unit and the second cleaning unit respectively; the first end of the water conveying pipeline is communicated with the water storage tank, the second end of the water conveying pipeline is communicated with the spray head structure of the washing part, and the water pumping pump body is arranged on the water conveying pipeline; or the water conveying pipeline comprises a first water conveying pipeline and a second water conveying pipeline, wherein the first end of the first water conveying pipeline is communicated with the water storage tank, the second end of the first water conveying pipeline is communicated with the pump body structure, the first end of the second water conveying pipeline is communicated with the pump body structure, and the second end of the second water conveying pipeline is communicated with the spray head structure of the flushing part.
Furthermore, the wet shot blasting system also comprises an input roller way, a feeding device and an output roller way, wherein the input roller way is arranged at the upstream of the cleaning device and is used for conveying the rim to be cleaned; the feeding device is arranged adjacent to the input roller way and is positioned at the downstream of the input roller way, and the feeding device is provided with a lifting mechanism which is used for conveying the rim to be cleaned to the cleaning inlet position; the run-out table is arranged at the downstream of the cleaning device and is positioned at the cleaning outlet, and the run-out table is used for conveying the cleaned wheel rim to the next procedure.
Further, the top of the housing has two oppositely disposed inclined planes, wherein the first cleaning unit and the second cleaning unit are respectively disposed on the two oppositely disposed inclined planes such that the spray direction of the first cleaning unit is directed toward the rim and the spray direction of the second cleaning unit is directed toward the rim.
According to another aspect of the invention, a method for cleaning a surface scale of a rim is provided, the method for cleaning the surface scale of the rim adopts a wet blasting system, the wet blasting system is the wet blasting system, and the method for cleaning the surface scale of the rim comprises the following steps: step S1, conveying the wheel rim to be cleaned into the cleaning cavity from the cleaning inlet of the shell of the cleaning device; and step S2, spraying a sand-water cleaning solution to the surface of the rim to be cleaned by the spraying end of the turbine cleaning machine so as to remove the surface scale of the rim to be cleaned, and removing the rim treated by the turbine cleaning machine out of the cleaning cavity from the cleaning outlet of the shell.
Further, the step S2 includes the following steps: step S20, moving the rim to be cleaned to a driving roller unit below the first cleaning unit from the cleaning inlet, and controlling the first cleaning unit to spray sand water cleaning liquid to the rim to be cleaned so as to perform pretreatment operation on the rim to be cleaned; step S21, after the first cleaning unit finishes the pretreatment operation, the rotating shaft of the shifting unit is controlled to rotate along the first direction so as to drive the shifting piece to be switched to the working position from the initial position, the shifting piece shifts the pretreated rim to move to the driving roller unit below the second cleaning unit, and the second cleaning unit sprays sand water cleaning liquid to the rim so as to carry out secondary cleaning operation on the rim.
Further, after step S21, the cleaning method further includes the following steps: step S22, mixing water in the water storage tank and steel sand precipitated in the holding tank by the ejector assembly through the pump body structure to form a sand-water cleaning solution, and respectively conveying the sand-water cleaning solution to a first spraying end of the first cleaning unit and/or a second spraying end of the second cleaning unit through a return pipeline to perform surface scale treatment operation on the next rim to be cleaned; and step S23, after the second cleaning unit finishes the secondary cleaning operation, the poking sheet pokes the rim to be cleaned to move to the driving roller unit below the washing part, and the washing part conveys water in the water storage tank to the spray head structure through the water conveying pipeline so as to carry out surface washing operation on the rim to be cleaned.
Further, after step S23, the cleaning method further includes the following steps: and step S24, after the washing part finishes the washing operation, controlling the poking sheet of the poking unit positioned below the washing part to poke the rim to move to the driving roller unit below the drying part, and controlling the blowing structure of the drying part to blow the rim washed by the washing part for drying.
By applying the technical scheme provided by the invention, the wet shot blasting system with the cleaning device and the turbine cleaning machine is provided, the removal reliability of the surface oxide skin of the rim to be cleaned is ensured, and the environmental pollution can be avoided.
Specifically, the rim to be cleaned enters the cleaning cavity from a cleaning inlet of a shell of the cleaning device, and the spraying end of the turbine cleaning machine sprays the sand-water cleaning solution to the rim to be cleaned, so that the sand-water cleaning solution can remove the surface scale of the rim to be cleaned; on the other hand, the sand-water cleaning solution can remove the surface oxide skin of the rim to be cleaned in a flushing mode, and avoids impurities remaining on the surface of the rim to be cleaned, so that the removal reliability of the surface oxide skin of the rim to be cleaned is ensured, the wet shot blasting system is further ensured to be capable of thoroughly cleaning the rim to be cleaned, the surface material of the rim is prevented from being hardened, the surface deformation of the rim is also prevented from being large, and the roughness of the surface of the rim after the oxide skin removing operation is ensured to be low; in addition, because the spraying end and the axis of the rim to be cleaned are arranged at an acute angle, the sand-water cleaning liquid sprayed by the spraying end is ensured to have an accurate striking angle, so that the oxide skin on the surface of the rim can be struck off by the sand-water cleaning liquid sprayed by the spraying end.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 shows a flow chart of a method for cleaning a surface scale of a rim according to an alternative embodiment of the invention;
fig. 2 shows a schematic structural diagram of a wet blasting system according to an alternative embodiment of the invention;
fig. 3 shows a schematic structural view of another perspective of the wet blasting system in fig. 1.
Wherein the figures include the following reference numerals:
1. a rim; 10. a cleaning device; 11. a housing; 111. a cleaning chamber; 20. a turbine cleaning machine; 12. a driving roller unit; 121. supporting the driving roller; 21. a first injection end; 22. a second injection end; 23. a first cleaning unit; 24. a second cleaning unit; 13. a washing section; 131. a nozzle structure; 14. a drying section; 141. a blowing structure; 15. a poking unit; 151. a rotating shaft; 152. a shifting sheet; 16. accommodating grooves; 17. a water storage tank; 18. a magnetic separator; 181. a working chamber; 182. an inlet; 183. an outlet; 19. a pump body structure; 30. an injector assembly; 40. a return line; 50. inputting into a roller way; 60. a feeding device; 70. and (5) outputting the roller way.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to solve the problem that the oxide skin on the surface of the rim is usually removed by adopting an acid washing or dry blasting method in the prior art, the invention provides a wet blasting system and a method for cleaning the oxide skin on the surface of the rim, wherein the wet blasting system is adopted for cleaning the oxide skin on the surface of the rim 1, and the wet blasting system is the wet blasting system as shown in the figure 1 and comprises the following steps: step S1, conveying the rim 1 to be cleaned into the cleaning chamber 111 from the cleaning inlet of the housing 11 of the cleaning device 10; step S2, the spraying end of the turbine cleaning machine 20 sprays a sand-water cleaning liquid to the surface of the rim 1 to be cleaned to remove the surface scale of the rim 1 to be cleaned, and the rim 1 treated by the turbine cleaning machine 20 is moved out of the cleaning chamber 111 from the cleaning outlet of the housing 11.
In step S2, the method further includes the steps of:
step S20, moving the rim 1 to be cleaned to the driving roller unit 12 below the first cleaning unit 23 from the cleaning inlet, and controlling the first cleaning unit 23 to spray sand water cleaning liquid to the rim 1 to be cleaned so as to perform pretreatment operation on the rim 1 to be cleaned;
step S21, after the first cleaning unit 23 completes the pretreatment operation, the rotating shaft 151 of the toggle unit 15 is controlled to rotate along the first direction to drive the toggle piece 152 to switch from the initial position to the working position, the toggle piece 152 toggles the pretreated rim 1 to move to the driving roller unit 12 below the second cleaning unit 24, and the second cleaning unit 24 sprays the sand cleaning solution to the rim 1 to perform the secondary cleaning operation on the rim 1.
After step S21, the cleaning method further includes the following steps:
step S22, the injector assembly 30 mixes the water in the water storage tank 17 with the steel sand deposited in the holding tank 16 through the pump structure 19 to form a sand-water cleaning solution, and the sand-water cleaning solution is respectively delivered to the first injection end 21 of the first cleaning unit 23 and/or the second injection end 22 of the second cleaning unit 24 through the return pipeline 40 to perform surface scale treatment operation on the next rim 1 to be cleaned;
step S23, after the second cleaning unit 24 completes the second cleaning operation, the pick 152 picks the rim 1 to be cleaned to move to the driving roller unit 12 below the washing part 13, and the washing part 13 delivers the water in the water storage tank 17 to the nozzle structure 131 through the water delivery pipeline, so as to perform the surface washing operation on the rim 1 to be cleaned.
After step S23, the cleaning method further includes the following steps:
step S24, after the washing part 13 finishes the washing operation, the driver blade 152 of the driver unit 15 located below the washing part 13 is controlled to drive the rim 1 to move to the driving roller unit 12 below the drying part 14, and the blowing structure 141 of the drying part 14 is controlled to blow the rim 1 washed by the washing part 13.
As shown in fig. 2 and 3, the wet blasting system for removing surface scale of a rim 1 to be cleaned includes a cleaning device 10 and a turbo-cleaner 20, wherein the cleaning device 10 includes a housing 11, and the housing 11 has a cleaning chamber 111 and a cleaning inlet and a cleaning outlet communicating with the cleaning chamber 111; the turbine cleaning machine 20 is connected with the cleaning device 10, the turbine cleaning machine 20 is provided with a spraying end, the spraying end is communicated with the cleaning cavity 111, the communication position of the spraying end and the cleaning cavity 111 is located between a cleaning inlet and a cleaning outlet, the spraying end is used for spraying sand-water cleaning liquid to the rim 1 to be cleaned, the rim 1 to be cleaned enters the cleaning cavity 111 from the cleaning inlet and is beaten by the sand-water cleaning liquid sprayed by the spraying end, so that an oxide skin on the surface of the rim 1 to be cleaned is loosened and falls off, and the rim 1 is moved out of the cleaning cavity 111 through the cleaning outlet after being cleaned; the circulating pipeline reflux device is used for recycling the sand water cleaning liquid; wherein the spray end comprises a first spray end 21, the turbo-washer 20 comprises a first washing unit 23, the first washing unit 23 has a first spray element, the first spray element communicates with the washing chamber 111 to form the first spray end 21, and the first spray end 21 is arranged at an angle to the axis of the rim 1 to be washed.
By applying the technical scheme of the invention, the wet shot blasting system with the cleaning device 10 and the turbine cleaning machine 20 is provided, the removal reliability of the surface oxide skin of the rim 1 to be cleaned is ensured, and the environmental pollution can be avoided.
Specifically, the rim 1 to be cleaned enters the cleaning cavity 111 from a cleaning inlet of the housing 11 of the cleaning device 10, and the spraying end of the turbine cleaning machine 20 sprays the sand-water cleaning solution to the rim 1 to be cleaned, so as to ensure that the sand-water cleaning solution can remove the surface scale of the rim 1 to be cleaned, and on one hand, the surface scale of the rim 1 to be cleaned is physically removed, so that no substances polluting the environment are generated, and the environment is protected; on the other hand, the sand-water cleaning solution can remove the surface oxide skin of the rim 1 to be cleaned in a flushing mode, and avoids impurities remaining on the surface of the rim 1 to be cleaned, so that the removal reliability of the surface oxide skin of the rim 1 to be cleaned is ensured, the wet shot blasting system is further ensured to be capable of thoroughly cleaning the rim 1 to be cleaned, the surface material of the rim 1 is prevented from being hardened, the surface deformation of the rim 1 is also prevented from being large, and the roughness of the surface of the rim 1 after the oxide skin removing operation is ensured to be low; in addition, because the spraying end and the axis of the rim 1 to be cleaned are arranged at an acute angle, the sand-water cleaning liquid sprayed by the spraying end is ensured to have a precise striking angle, so that the oxide skin on the surface of the rim 1 can be struck off by the sand-water cleaning liquid sprayed by the spraying end.
It should be noted that, in this application, the cleaning time of the wet blasting system provided by this application to one rim 1 is shortened to 1.5 minutes from the cleaning time of one rim 1 by using the existing dry blasting or sand blasting method, which is 3 to 4 minutes, so that the cleaning efficiency of the rim 1 is greatly improved.
Note that, in the present application, the preset direction is a direction indicated by an arrow a in fig. 1, that is, the arrow a indicates a moving direction of the rim 1.
As shown in fig. 2, the cleaning device 10 includes a driving roller unit 12, the driving roller unit 12 includes a plurality of supporting driving rollers 121, the supporting driving rollers 121 are disposed at intervals along a preset direction, each supporting driving roller 121 rotates to drive the rim 1 to be cleaned to rotate, and a distance between axes of two adjacent supporting driving rollers 121 is smaller than a diameter of the rim 1 to be cleaned. Thus, on the one hand, the plurality of support driving rollers 121 serve to support the rim 1, ensuring that the rim 1 can be smoothly rotated; on the other hand, thereby a plurality of support driving roller 121 rotate simultaneously and drive rim 1 and rotate along preset direction, and then ensure that turbine cleaning machine 20 can all wash the circumference surface of rim 1 to guarantee turbine cleaning machine 20's washing reliability.
Alternatively, the driving roller unit 12 is plural, and at least two driving roller units 12 of the plural driving roller units 12 are located below the ejection end. In this way, each driving roller unit 12 can provide stable and reliable supporting function for the rim 1 during the process of moving the rim 1 along the preset direction, so that the motion reliability of the rim 1 is ensured.
As shown in fig. 2 and 3, the spray end includes a first spray end 21 and a second spray end 22, the turbo washer 20 includes a first washing unit 23 and a second washing unit 24, wherein the first washing unit 23 is connected to the top of the housing 11 and is located at one side of the axial end of the rim 1 to be washed, the first washing unit 23 has a first spray member which communicates with the washing chamber 111 to form the first spray end 21, and the first washing unit 23 is located above one of the plurality of driving roller units 12; a second cleaning unit 24 is connected to the top of the housing 11 and located at the other side of the axial end of the rim 1 to be cleaned, the second cleaning unit 24 having a second spray member communicating with the cleaning chamber 111 to form a second spray end 22, the second cleaning unit 24 being located above the driving roller unit 12 adjacent to the driving roller unit 12 below the first cleaning unit 23. In this way, by configuring the turbo-cleaning machine 20 to include the first cleaning unit 23 and the second cleaning unit 24, it is ensured that the rim 1 to be cleaned is subjected to surface oxidation treatment through the first spraying end 21 on the first cleaning unit 23, and then is subjected to surface oxidation treatment through the second spraying end 22 on the second cleaning unit 24, so that it is ensured that the turbo-cleaning machine 20 can perform oxidation treatment on each part of the rim 1 to be cleaned, and further, the operational reliability of the wet blasting system is ensured.
Note that, in the present application, as shown in fig. 3, the first cleaning unit 23 is disposed at an acute angle to the axis of the rim 1 to be cleaned; and the second cleaning unit 24 is disposed at an acute angle to the axis of the rim 1 to be cleaned so that the sand-water cleaning liquid sprayed from the first spray end 21 on the first cleaning unit 23 and the sand-water cleaning liquid sprayed from the second spray end 22 on the second cleaning unit 24 are in a bucket shape.
The top of the housing 11 has two oppositely disposed inclined surfaces, wherein the first cleaning unit 23 and the second cleaning unit 24 are respectively disposed on the two oppositely disposed inclined surfaces such that the spray direction of the first cleaning unit 23 is directed toward the rim 1 and the spray direction of the second cleaning unit 24 is directed toward the rim 1.
As shown in fig. 2, the cleaning apparatus 10 further includes a washing portion 13, the washing portion 13 is disposed in the cleaning chamber 111 and located downstream of the turbo-cleaning machine 20, and the washing portion 13 has a nozzle structure 131, and the nozzle structure 131 is used for spraying cleaning water to the surface of the rim 1 cleaned by the turbo-cleaning machine 20. In this way, the nozzle structure 131 of the flushing part 13 can flush away the steel grit or scale remaining on the rim 1 after the treatment by the turbo washer 20, and the steel grit or scale remaining on the rim 1 can be avoided.
Alternatively, the number of the head structures 131 is plural, and the plurality of head structures 131 are arranged on the outer peripheral side of the flushing part 13 at intervals around the circumferential direction of the flushing part 13; and/or a plurality of nozzle structures 131 are arranged on the outer periphery side of the washing part 13 at intervals along the axial direction of the rim 1. Thus, the flushing reliability of the flushing part 13 is ensured.
As shown in fig. 2, the cleaning apparatus 10 further includes a drying portion 14, the drying portion 14 is disposed in the cleaning chamber 111 and located downstream of the washing portion 13, and the drying portion 14 has a blowing structure 141, and the blowing structure 141 is used for blowing the cleaning water on the surface of the rim 1 washed by the washing portion 13. In this way, the blowing mechanism 141 that ensures the drying section 14 can blow the washing water on the surface of the rim 1 washed by the washing section 13 to dry, and ensure the dryness of the surface of the rim 1.
Alternatively, the plurality of blowing structures 141 are provided, and the plurality of blowing structures 141 are arranged at the outer peripheral side of the drying part 14 at intervals around the circumferential direction of the drying part 14; and/or the plurality of blowing structures 141 are arranged at the outer peripheral side of the drying part 14 at intervals along the axial direction of the rim 1. In this way, the drying reliability of the drying section 14 is ensured.
As shown in fig. 2, the cleaning device 10 further includes a plurality of shifting units 15, the shifting units 15 are arranged in a one-to-one correspondence manner with the plurality of driving roller units 12, the shifting units 15 are arranged below the driving roller units 12 in a one-to-one correspondence manner, and the shifting units 15 are used for shifting the rim 1 to move from the previous driving roller unit 12 to the next driving roller unit 12 along the preset direction. Like this, stir unit 15 and play the effect of stirring rim 1, ensure that rim 1 can be followed preset direction and removed to next driving roller unit 12 by previous driving roller unit 12, be favorable to promoting the intelligent degree of wet-type shot blasting system.
As shown in fig. 2, the toggle unit 15 includes a rotating shaft 151 and a toggle piece 152, the rotating shaft 151 is connected with the housing 11, and the rotating shaft 151 is rotatably disposed relative to the housing 11; the shifting piece 152 is connected with the rotating shaft 151, the shifting piece 152 has an initial position and a working position, the rotating shaft 151 drives the shifting piece 152 to rotate along a first direction, so that the shifting piece 152 is switched to the working position from the initial position, and the shifting piece 152 is used for shifting the rim 1 to move along a preset direction. In this way, by providing the toggle unit 15 in a structural form including the rotating shaft 151 and the toggle piece 152, the reliability of the toggle action of the toggle unit 15 is ensured.
As shown in fig. 2, the first direction refers to clockwise rotation.
As shown in fig. 2 and 3, the cleaning device 10 further includes a holding tank 16 and a water storage tank 17, wherein a part of the holding tank 16 is disposed in the cleaning chamber 111 and below the turbine cleaning machine 20, and the holding tank 16 is used for collecting the sand-water cleaning liquid after the cleaning operation is completed; the water storage tank 17 is arranged adjacent to the holding tank 16, a magnetic separator 18 is arranged in the water storage tank 17, the magnetic separator 18 is provided with a working chamber 181 and an inlet 182 and an outlet 183 communicated with the working chamber 181, the holding tank 16 is communicated with the water storage tank 17 through the inlet 182 and the outlet 183, and the magnetic separator 18 is used for adsorbing magnetic particles in the sand cleaning liquid flowing into the working chamber 181 from the holding tank 16. In this way, by providing the magnetic separator 18 in the water storage tank 17, when the height of the sand cleaning liquid in the holding tank 16 is equal to the inlet 182 of the magnetic separator 18, the sand cleaning liquid in the holding tank 16 enters the working chamber 181 of the magnetic separator 18 through the inlet 182, and after the separation operation of the magnetic particles, the separated liquid is discharged into the water storage tank 17 through the outlet 183, so as to ensure that a part of the liquid in the water storage tank 17 can flow to the position of the nozzle structure 131 of the flushing part 13 through the water pipeline, and simultaneously, another part of the liquid in the water storage tank 17 can be mixed with the steel sand precipitated in the holding tank 16 in the ejector assembly 30 to form the sand cleaning liquid for recycling.
It should be noted that, in the present application, the circulation pipeline backflow device includes a backflow pipeline 40 and a water conveying pipeline, wherein a first end of the water conveying pipeline is communicated with the water storage tank 17, a second end of the water conveying pipeline is communicated with the nozzle structure 131 of the flushing portion 13, and a water pumping pump body is arranged on the water conveying pipeline; or, the water conveying pipeline includes a first water conveying pipeline and a second water conveying pipeline, wherein a first end of the first water conveying pipeline is communicated with the water storage tank 17, a second end of the first water conveying pipeline is communicated with the pump body structure 19, a first end of the second water conveying pipeline is communicated with the pump body structure 19, and a second end of the second water conveying pipeline is communicated with the nozzle structure 131 of the flushing part 13.
As shown in fig. 3, the cleaning device 10 further comprises a pump body structure 19 and an injector assembly 30, wherein a first end of the pump body structure 19 is in communication with the reservoir 17; a first end of injector assembly 30 communicates with receiving groove 16, and a second end of injector assembly 30 communicates with a second end of pump body structure 19; the circulation line returning apparatus includes a return line 40 and a water pipe line, wherein a first end of the return line 40 communicates with the injector assembly 30, and a second end of the return line 40 communicates with the first and second cleaning units 23 and 24, respectively. Like this, ensure that wet-type shot blasting system can carry out recycle with the sand water washing liquid that washs the surface oxide scale of rim 1, be favorable to resources are saved to promote wet-type shot blasting system's oxide scale treatment operation's economic nature.
As shown in fig. 2, the wet blasting system further includes an input roller table 50, a feeding device 60, and an output roller table 70, wherein the input roller table is disposed upstream of the cleaning device 10, and the input roller table 50 is used for conveying the rim 1 to be cleaned; the feeding device 60 is arranged adjacent to the input roller way 50 and is positioned at the downstream of the input roller way 50, and the feeding device 60 is provided with a lifting mechanism which is used for conveying the rim 1 to be cleaned to a cleaning inlet position; an outfeed roller 70 is provided downstream of the cleaning device 10 and at the cleaning outlet position, the outfeed roller 70 being used to transport the cleaned rim 1 to the next process. Therefore, the conveying reliability of the rim 1 is ensured, and the automation degree of a wet shot blasting system is improved.
It should be noted that, in the present application, the axis of each supporting transmission roller 121 is parallel to the axis of the rim 1 to be cleaned, and the two supporting transmission rollers 121 are respectively located at the front side and the rear side of the advancing direction of the rim 1 to be cleaned, so as to provide a supporting function for the rim 1 to be cleaned.
Note that, in the present application, the diameters of the two supporting/driving rollers 121 are equal, and the axes of the two supporting/driving rollers 121 are located in the same horizontal plane.
Note that, in the present application, the flushing portion 13 is located above the driving roller unit 12 adjacent to the driving roller unit 12 below the second cleaning unit 24.
In the present application, the drying section 14 is located above the driving roller unit 12 adjacent to the driving roller unit 12 below the washing section 13.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
Spatially relative terms, such as "above … …," "above … …," "above … … surface," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular is intended to include the plural unless the context clearly dictates otherwise, and it should be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of features, steps, operations, devices, components, and/or combinations thereof.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (14)

1. Wet blasting system for descaling a surface of a rim (1) to be cleaned, characterized in that it comprises:
a cleaning device (10), the cleaning device (10) comprising a housing (11), the housing (11) having a cleaning chamber (111) and a cleaning inlet and a cleaning outlet communicating with the cleaning chamber (111);
the turbine cleaning machine (20) is connected with the cleaning device (10), the turbine cleaning machine (20) is provided with a spraying end, the spraying end is communicated with the cleaning cavity (111), the spraying end is used for spraying sand-water cleaning liquid to the rim (1) to be cleaned, the rim (1) to be cleaned enters the cleaning cavity (111) from the cleaning inlet and is beaten by the sand-water cleaning liquid sprayed by the spraying end, so that oxide scales on the surface of the rim (1) to be cleaned are loosened and fall off, and the rim (1) is moved out of the cleaning cavity (111) through the cleaning outlet after being cleaned;
the circulating pipeline backflow device is used for recycling the sand-water cleaning liquid;
wherein the spray end comprises a first spray end (21), the turbo-washer (20) comprising a first washing unit (23), the first washing unit (23) having a first spray element communicating with the washing chamber (111) to form the first spray end (21), the first spray end (21) being arranged at an angle to the axis of the rim (1) to be washed;
the cleaning device (10) comprises:
the driving roller unit (12), the driving roller unit (12) comprises a plurality of supporting driving rollers (121), the supporting driving rollers (121) are arranged at intervals along a preset direction, each supporting driving roller (121) rotates to drive the rim (1) to be cleaned to rotate, and the distance between the axes of two adjacent supporting driving rollers (121) is smaller than the diameter of the rim (1) to be cleaned;
the number of the transmission roller units (12) is multiple, and at least two transmission roller units (12) in the transmission roller units (12) are positioned below the spraying end;
the shifting units (15) are multiple, the shifting units (15) are arranged in a one-to-one correspondence manner with the transmission roller units (12), the shifting units (15) are arranged below the transmission roller units (12) in a one-to-one correspondence manner, and the shifting units (15) are used for shifting the rim (1) to move from the previous transmission roller unit (12) to the next transmission roller unit (12) along a preset direction;
the first cleaning unit (23) is connected with the top of the shell (11) and is positioned at one side of the axial end part of the wheel rim (1) to be cleaned, and the first cleaning unit (23) is positioned above one driving roller unit (12) in the plurality of driving roller units (12);
the spray end comprises a second spray end (22), the turbo washer (20) further comprising:
a second cleaning unit (24), the second cleaning unit (24) is connected with the top of the shell (11) and is positioned at the other side of the axial end part of the rim (1) to be cleaned, the second cleaning unit (24) is provided with a second spraying element, the second spraying element is communicated with the cleaning cavity (111) to form the second spraying end (22), the second spraying end (22) is arranged at an included angle with the axis of the rim (1) to be cleaned, and the second cleaning unit (24) is positioned above the driving roller unit (12) adjacent to the driving roller unit (12) below the first cleaning unit (23).
2. A wet blasting system according to claim 1, wherein the cleaning device (10) further comprises:
a washing part (13), wherein the washing part (13) is arranged in the washing cavity (111) and is positioned at the downstream of the turbo washing machine (20), the washing part (13) is provided with a spray head structure (131), and the spray head structure (131) is used for spraying washing water to the surface of the rim (1) washed by the turbo washing machine (20).
3. A wet blasting system according to claim 2, wherein the nozzle structure (131) is plural, and the plural nozzle structures (131) are provided at an outer peripheral side of the washing section (13) at intervals around a circumferential direction of the washing section (13); and/or the nozzle structures (131) are arranged on the outer periphery side of the washing part (13) at intervals along the axial direction of the rim (1).
4. A wet blasting system according to claim 2, wherein the cleaning device (10) further comprises:
the drying part (14) is arranged in the cleaning cavity (111) and is positioned at the downstream of the washing part (13), the drying part (14) is provided with a blowing structure (141), and the blowing structure (141) is used for blowing the cleaning water on the surface of the rim (1) washed by the washing part (13).
5. A wet blasting system according to claim 4, wherein the blowing structure (141) is plural, and the plural blowing structures (141) are provided at the outer peripheral side of the drying part (14) at intervals around the circumferential direction of the drying part (14); and/or the plurality of air blowing structures (141) are arranged on the outer peripheral side of the drying part (14) at intervals along the axial direction of the rim (1).
6. Wet blasting system according to claim 1, wherein the toggle unit (15) comprises:
a rotating shaft (151), wherein the rotating shaft (151) is connected with the shell (11), and the rotating shaft (151) is rotatably arranged relative to the shell (11);
plectrum (152), plectrum (152) with pivot (151) are connected, plectrum (152) have initial position and operating position, pivot (151) drive plectrum (152) rotate along first direction, so that plectrum (152) by initial position switches to operating position, plectrum (152) are used for stirring rim (1) is followed preset direction removes.
7. A wet blasting system according to claim 4, wherein the cleaning device (10) further comprises:
a holding tank (16), wherein part of the holding tank (16) is arranged in the cleaning cavity (111) and is positioned below the turbine cleaning machine (20), and the holding tank (16) is used for collecting the sand water cleaning liquid after the cleaning operation is finished;
aqua storage tank (17), aqua storage tank (17) with holding tank (16) sets up adjacently, be provided with magnetic separator (18) in aqua storage tank (17), magnetic separator (18) have working chamber (181) and with entry (182) and export (183) of working chamber (181) intercommunication, holding tank (16) with aqua storage tank (17) pass through entry (182) with export (183) are linked together, magnetic separator is used for adsorbing by holding tank (16) flow in working chamber (181) the magnetic particle in the sand water washing liquid.
8. The wet blasting system of claim 7, wherein the cleaning device (10) further comprises:
the first end of the pump body structure (19) is communicated with the water storage tank (17);
an injector assembly (30), a first end of the injector assembly (30) communicating with the receiving groove (16), a second end of the injector assembly (30) communicating with a second end of the pump body structure (19);
the circulation line returning device includes:
a return line (40), a first end of the return line (40) being in communication with the injector assembly (30), a second end of the return line (40) being in communication with the first and second purge units (23, 24), respectively;
the first end of the water conveying pipeline is communicated with the water storage tank (17), the second end of the water conveying pipeline is communicated with the spray head structure (131) of the washing part (13), and a water pumping pump body is arranged on the water conveying pipeline; or,
the water conveying pipeline comprises a first water conveying pipeline and a second water conveying pipeline, wherein the first end of the first water conveying pipeline is communicated with the water storage tank (17), the second end of the first water conveying pipeline is communicated with the pump body structure (19), the first end of the second water conveying pipeline is communicated with the pump body structure (19), and the second end of the second water conveying pipeline is communicated with the spray head structure (131) of the washing part (13).
9. The wet blasting system of claim 1, further comprising:
an infeed roller table (50), said infeed roller table (50) being arranged upstream of said cleaning device (10), said infeed roller table (50) being intended to convey said rim (1) to be cleaned;
a loading device (60), the loading device (60) being arranged adjacent to the run-in table (50) and downstream of the run-in table (50), the loading device (60) having a lifting mechanism for transporting the rim (1) to be cleaned to the cleaning entry location;
the run-out table (70) is arranged at the downstream of the cleaning device (10) and is positioned at the cleaning outlet position, and the run-out table (70) is used for conveying the cleaned wheel rim (1) to the next working procedure.
10. A wet blasting system according to claim 1, wherein the top of the casing (11) has two oppositely arranged inclined planes, wherein the first cleaning unit (23) and the second cleaning unit (24) are respectively arranged on the two oppositely arranged inclined planes such that the spraying direction of the first cleaning unit (23) is directed towards the rim (1) and the spraying direction of the second cleaning unit (24) is directed towards the rim (1).
11. A method for cleaning surface scale of a rim (1) by using a wet blasting system, wherein the wet blasting system is the wet blasting system according to any one of claims 1 to 10, and the method comprises the following steps:
step S1, conveying the rim (1) to be cleaned into the cleaning cavity (111) from the cleaning inlet of the shell (11) of the cleaning device (10);
step S2, spraying a sand-water cleaning solution to the surface of the rim (1) to be cleaned by the spraying end of the turbine cleaning machine (20) to remove the surface scale of the rim (1) to be cleaned, and moving the rim (1) treated by the turbine cleaning machine (20) out of the cleaning cavity (111) from the cleaning outlet of the shell (11).
12. The method for cleaning a surface scale on a rim of a vehicle as claimed in claim 11, wherein the step S2 further comprises the steps of:
step S20, moving the rim (1) to be cleaned from the cleaning inlet to a driving roller unit (12) below a first cleaning unit (23), and controlling the first cleaning unit (23) to spray sand water cleaning liquid to the rim (1) to be cleaned so as to perform pretreatment operation on the rim (1) to be cleaned;
step S21, after the first cleaning unit (23) finishes the pretreatment operation, a rotating shaft (151) of a shifting unit (15) is controlled to rotate along a first direction to drive a shifting sheet (152) to be switched to a working position from an initial position, the shifting sheet (152) shifts the pretreated rim (1) to move to the driving roller unit (12) below a second cleaning unit (24), and the second cleaning unit (24) sprays sand water cleaning liquid to the rim (1) to perform secondary cleaning operation on the rim (1).
13. The method for cleaning a surface scale on a rim of a wheel as claimed in claim 12, wherein after the step S21, the method further comprises the steps of:
step S22, mixing water in a water storage tank (17) and steel sand precipitated in a holding tank (16) by an ejector assembly (30) through a pump body structure (19) to form sand-water cleaning liquid, and respectively conveying the sand-water cleaning liquid to a first spraying end (21) of a first cleaning unit (23) and/or a second spraying end (22) of a second cleaning unit (24) through a return pipeline (40) so as to perform surface scale treatment operation on the next rim (1) to be cleaned;
step S23, after the second cleaning unit (24) finishes the secondary cleaning operation, the poking sheet (152) pokes the rim (1) to be cleaned to move to the driving roller unit (12) below the cleaning part (13), and the cleaning part (13) conveys water in the water storage tank (17) to the spray head structure (131) through a water conveying pipeline so as to carry out surface cleaning operation on the rim (1) to be cleaned.
14. The method for cleaning a surface scale of a rim as claimed in claim 13, wherein after the step S23, the method further comprises the steps of:
step S24, after the washing part (13) finishes the washing operation, controlling the poking sheet (152) of the poking unit (15) positioned below the washing part (13) to poke the rim (1) to move to the driving roller unit (12) below the drying part (14), and controlling the blowing structure (141) of the drying part (14) to blow the rim (1) washed by the washing part (13) for drying operation.
CN202010687951.6A 2020-07-16 2020-07-16 Wet-type shot blasting system and method for cleaning surface oxide skin of rim Active CN111823144B (en)

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