CN111817490A - An adjustment device for DC motor installation and installation method thereof - Google Patents
An adjustment device for DC motor installation and installation method thereof Download PDFInfo
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- CN111817490A CN111817490A CN202010560249.3A CN202010560249A CN111817490A CN 111817490 A CN111817490 A CN 111817490A CN 202010560249 A CN202010560249 A CN 202010560249A CN 111817490 A CN111817490 A CN 111817490A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
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- H02K5/26—Means for adjusting casings relative to their supports
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- H—ELECTRICITY
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Abstract
本发明公开了一种用于直流电机安装的调整装置,包括固定座和调节座,固定座与调节座可拆卸连接,固定座包括固定底板、侧压组件和顶压组件,调节座包括调节底板和活动平板。本发明的安装方法包括如下步骤:1)直流电机与调节装置的安装固定;2)电机轴位置的调整;3)电机固定架的安装。本发明通过固定座对直流电机进行支撑稳固,而调节座可以对固定座的位置进行调节,从而对固定座上的直流电机的位置进行调整,进而对直流电机上电机轴的位置进行精准调节,确保电机轴与机械驱动装置上的连轴精准定位连接,将固定座与调节座设计成可拆卸的结构,直流电机整体安装好后,将固定座保留确保直流电机的整体安装牢固性,而调节座则拆装进行循环利用。
The invention discloses an adjustment device for DC motor installation, comprising a fixed seat and an adjustment seat, the fixed seat and the adjustment seat are detachably connected, the fixed seat includes a fixed bottom plate, a side pressure component and a top pressure component, and the adjustment seat includes an adjustment bottom plate and activity tablet. The installation method of the present invention includes the following steps: 1) installation and fixation of the DC motor and the adjusting device; 2) adjustment of the position of the motor shaft; 3) installation of the motor fixing frame. The present invention supports and stabilizes the DC motor through the fixed seat, and the adjustment seat can adjust the position of the fixed seat, so as to adjust the position of the DC motor on the fixed seat, and then precisely adjust the position of the motor shaft on the DC motor. Ensure that the motor shaft and the connecting shaft on the mechanical drive device are accurately positioned and connected, and the fixing seat and the adjusting seat are designed to be detachable structures. After the DC motor is installed as a whole, the fixing seat is retained to ensure the overall installation firmness of the DC motor. The seat is disassembled for recycling.
Description
技术领域technical field
本发明属于直流电机安装技术领域,具体涉及一种用于直流电机安装的调整装置及其安装方法。The invention belongs to the technical field of DC motor installation, and in particular relates to an adjustment device for DC motor installation and an installation method thereof.
背景技术Background technique
直流电动机是将直流电能转换为机械能的电动机。当直流电源通过电刷向电枢绕组供电时,电枢表面的N极下导体可以流过相同方向的电流,根据左手定则导体将受到逆时针方向的力矩作用;电枢表面S极下部分导体也流过相同方向的电流,同样根据左手定则导体也将受到逆时针方向的力矩作用。这样,整个电枢绕组即转子将按逆时针旋转,输入的直流电能就转换成转子轴上输出的机械能。直流电动机因其良好的调速性能而在电力拖动中得到广泛应用。现有技术的直流电动机在实际安装时,一般通过电机座实现直流电动机与放置平面之间的安装固定,但是直流电动机的电机轴与机械驱动装置的连轴之间的对接存在偏差,从而影响到直流电动机的实际安装精度。A DC motor is a motor that converts DC electrical energy into mechanical energy. When the DC power supply supplies power to the armature winding through the brush, the lower conductor of the N pole on the armature surface can flow the current in the same direction, and the conductor will be subjected to the counterclockwise torque according to the left-hand rule; the lower part of the S pole of the armature surface The conductor also flows current in the same direction, and also according to the left-hand rule, the conductor will also be subjected to a counterclockwise moment. In this way, the entire armature winding, that is, the rotor, will rotate counterclockwise, and the input DC electrical energy will be converted into the output mechanical energy on the rotor shaft. DC motors are widely used in electric traction due to their good speed regulation performance. In the actual installation of the DC motor in the prior art, the installation and fixation between the DC motor and the placement plane is generally realized through the motor base, but there is a deviation in the docking between the motor shaft of the DC motor and the connecting shaft of the mechanical drive device, which affects the The actual installation accuracy of the DC motor.
发明内容SUMMARY OF THE INVENTION
本发明目的在于针对现有技术所存在的不足而提供一种用于直流电机安装的调整装置及其安装方法的技术方案,通过固定座和调节座的相互配合,固定座对直流电机进行支撑稳固,而调节座可以对固定座的位置进行调节,从而对固定座上的直流电机的位置进行调整,进而对直流电机上电机轴的位置进行精准调节,确保电机轴与机械驱动装置上的连轴精准定位连接,提高安装精度,而且将固定座与调节座设计成可拆卸的结构,直流电机整体安装好后,将固定座保留确保直流电机的整体安装牢固性,而调节座则拆装进行循环利用;本发明的整体安装方便,先通过侧压组件将直流电机压紧限位在固定座上,再通过轴支撑组件对电机轴进行精准定位卡紧,接着通过顶压组件将直流电机顶部压紧限位,再从上下、前后和左右多个方向对电机轴的位置进行进一步的调整,使得电机轴与机械驱动装置精准定位,将电机轴与机械驱动装置连接好,并通过电机固定架将直流电机与放置平面固定牢固,最后将调节座拆卸。The purpose of the present invention is to provide a technical solution for an adjustment device for the installation of a DC motor and an installation method thereof in view of the deficiencies in the prior art. , and the adjustment seat can adjust the position of the fixed seat, so as to adjust the position of the DC motor on the fixed seat, and then accurately adjust the position of the motor shaft on the DC motor to ensure the connection between the motor shaft and the mechanical drive device. Precisely locate the connection to improve the installation accuracy, and the fixed seat and the adjustment seat are designed to be detachable structures. After the DC motor is installed as a whole, the fixed seat is retained to ensure the overall installation firmness of the DC motor, while the adjustment seat is disassembled and assembled for circulation. Utilization; the overall installation of the present invention is convenient. First, the DC motor is pressed and limited on the fixed seat by the side pressing component, and then the motor shaft is precisely positioned and clamped by the shaft support component, and then the top of the DC motor is pressed by the top pressing component. Tighten the limit, and then further adjust the position of the motor shaft from up and down, front and rear, and left and right directions, so that the motor shaft and the mechanical drive device are accurately positioned, the motor shaft and the mechanical drive device are connected well, and the motor fixing frame is used. The DC motor is firmly fixed to the placement plane, and finally the adjusting seat is removed.
为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种用于直流电机安装的调整装置,其特征在于:包括固定座和调节座,固定座位于调节座上,固定座与调节座可拆卸连接,固定座包括固定底板、侧压组件和顶压组件,侧压组件与固定底板相连接,顶压组件与侧压组件相连接,固定底板上设置有两个左右对称的定位插孔,调节座包括调节底板和活动平板,活动平板与调节底板可调节连接,活动平板位于调节底板的上方,固定底板位于活动平板的顶面上,固定底板与活动平板可调节连接。An adjustment device for the installation of a DC motor, which is characterized in that it comprises a fixed seat and an adjustment seat, the fixed seat is located on the adjustment seat, the fixed seat and the adjustment seat are detachably connected, and the fixed seat includes a fixed bottom plate, a side pressure component and a top pressure Components, the side pressure component is connected with the fixed bottom plate, the top pressure component is connected with the side pressure component, the fixed bottom plate is provided with two left and right symmetrical positioning jacks, the adjustment seat includes the adjustment bottom plate and the movable plate, the movable plate and the adjustment bottom plate can be adjusted. Adjusting the connection, the movable plate is located above the adjustment bottom plate, the fixed bottom plate is located on the top surface of the movable plate, and the fixed bottom plate and the movable plate can be adjusted and connected.
进一步,侧压组件设置有两个,两个侧压组件左右对称设置在固定底板的顶面上,两个侧压组件均包括侧板、缓冲组件和侧压板,侧板与固定底板固定连接,缓冲组件均匀设置在侧板上,缓冲组件通过限位件与侧板限位固定,侧压板与缓冲组件相连接,侧压板位于侧板的内侧,通过左右对称设置的两个侧压组件,同时对直流电机的左右两侧进行抵紧限位,确保直流电机在固定座上的放置稳固性,缓冲组件与侧压板连接,由于缓冲组件可压缩的设计使得侧压板可以根据直流电机的实际宽度进行调节,确保侧压板抵触压紧在直流电机的侧面,保证侧压板对直流电机的压紧效果。Further, two side pressure components are provided, and the two side pressure components are symmetrically arranged on the top surface of the fixed bottom plate. Both side pressure components include a side plate, a buffer component and a side pressure plate. The buffer components are evenly arranged on the side plates, the buffer components are limited and fixed with the side plates by the limiters, the side pressure plates are connected with the buffer components, and the side pressure plates are located on the inner side of the side plates. The left and right sides of the DC motor are pressed against the limit to ensure the stability of the DC motor on the fixed seat. The buffer component is connected to the side pressure plate. Due to the compressible design of the buffer component, the side pressure plate can be adjusted according to the actual width of the DC motor. Adjust to ensure that the side pressure plate is pressed against the side of the DC motor to ensure the pressing effect of the side pressure plate on the DC motor.
进一步,侧板上均匀设置有散热槽孔,缓冲组件包括限位套筒、缓冲压簧和支板,限位套筒与散热槽孔相匹配,限位套筒活动卡接在散热槽孔内,缓冲压簧的一端位于限位套筒的安装槽内,支板位于缓冲压簧的另一端,支板与侧压板螺钉固定,通过散热槽孔的设计可以保证直流电机两侧面的通风散热效果,同时散热槽孔可以便于缓冲组件的安装限位,限位套筒与散热槽孔配合,实现缓冲组件与侧板的初步卡接限位,而缓冲压簧裸露在限位套筒的部分和支板穿过散热槽孔延伸至侧板内侧,再将支板与侧压板螺钉固定,整体拆装方便简单,设计合理。Further, heat dissipation slots are evenly arranged on the side plate, the buffer assembly includes a limit sleeve, a buffer pressure spring and a support plate, the limit sleeve matches the heat dissipation slot, and the limit sleeve is movably clamped in the heat dissipation slot. , one end of the buffer compression spring is located in the installation groove of the limit sleeve, and the support plate is located at the other end of the buffer compression spring. The support plate and the side pressure plate are fixed by screws. The design of the heat dissipation slot can ensure the ventilation and heat dissipation effect on both sides of the DC motor. At the same time, the heat dissipation slot can facilitate the installation limit of the buffer assembly. The limit sleeve cooperates with the heat dissipation slot to realize the preliminary clamping limit of the buffer assembly and the side plate, and the buffer compression spring is exposed on the part of the limit sleeve and The support plate extends to the inner side of the side plate through the heat dissipation slot hole, and then the support plate and the side pressure plate are fixed with screws, the overall disassembly and assembly is convenient and simple, and the design is reasonable.
进一步,限位件包括限位板和第二紧定螺钉,限位套筒的端部设置有折板,折板与限位板螺钉固定,侧板的前后两端均设置有限位卡槽,限位板的前后两端均通过第二紧定螺钉与侧板抵紧限位,第二紧定螺钉穿过限位板延伸至限位卡槽内,限位套筒通过端部的折板实现与限位板之间的螺钉固定,保证缓冲组件与限位板的安装牢固性能,同时折板可以起到限位作用,折板的宽度大于散热槽孔的宽度,当限位套筒卡入到散热槽孔内,折板抵触到侧板的外侧面时,限位套筒卡入到位,从而便于实际的安装定位,限位板自身通过第二紧定螺钉实现与侧板之间的抵紧限位,拧松第二紧定螺钉可以对限位板的上下高度进行调整,从而对缓冲组件的安装高度进行调整,进而对侧压板的上下高度进行调整,使得侧压板可以根据直流电机的实际高度进行适当调节,确保侧压板对直流电机侧面的压紧限位作用,而限位卡槽的设计可以提高第二紧定螺钉与侧板之间的接触面积,从而提高第二紧定螺钉的抵紧效果。Further, the limiter includes a limiter plate and a second set screw, the end of the limiter sleeve is provided with a folded plate, the folded plate and the limiter plate are fixed with screws, and the front and rear ends of the side plate are provided with limiter slots, The front and rear ends of the limit plate are abutted against the side plate by the second set screw, the second set screw extends through the limit plate to the limit slot, and the limit sleeve passes through the folded plate at the end. Realize the screw fixation with the limit plate to ensure the firm performance of the buffer assembly and the limit plate. At the same time, the folded plate can play a limit role. The width of the folded plate is larger than the width of the heat dissipation slot. When the folded plate touches the outer side of the side plate, the limit sleeve is snapped into place, which facilitates the actual installation and positioning, and the limit plate itself is connected to the side plate through the second set screw. Tighten the limit and loosen the second set screw to adjust the upper and lower height of the limit plate, so as to adjust the installation height of the buffer assembly, and then adjust the upper and lower height of the side pressure plate, so that the side pressure plate can be adjusted according to the DC motor. The actual height of the motor can be properly adjusted to ensure the pressing and limiting effect of the side pressure plate on the side of the DC motor, and the design of the limit slot can increase the contact area between the second set screw and the side plate, thereby improving the The tightness of the screw.
进一步,顶压组件包括定位板和连杆,连杆对称设置在定位板的左右两侧,左右两个侧板的顶面上均设置有导向套,连杆的垂直段与导向套上的贯穿槽相匹配,连杆的垂直段插接在贯穿槽内,且连杆通过第三紧定螺钉与导向套抵紧限位,连杆与贯穿槽相配合,实现定位板与导向套之间的活动卡接,再通过第三紧定螺钉实现定位板与导向套之间的抵紧限位,保证两者之间的连接稳固性,从而确保定位板对直流电机顶面的压紧限位作用,而且拧松第三紧定螺钉可以对定位板的上下高度进行调整,使得定位板可以根据直流电机的实际高度进行调节,确保定位板对直流电机的压紧限位作用。Further, the top pressing assembly includes a positioning plate and a connecting rod. The connecting rods are symmetrically arranged on the left and right sides of the positioning plate, and guide sleeves are provided on the top surfaces of the left and right side plates. The vertical section of the connecting rod and the guide sleeve pass through. The grooves are matched, the vertical section of the connecting rod is inserted into the through groove, and the connecting rod is abutted with the guide sleeve through the third set screw to limit the position, and the connecting rod and the through groove are matched to realize the connection between the positioning plate and the guide sleeve. Active clamping, and then the third set screw is used to realize the abutting limit between the positioning plate and the guide sleeve to ensure the connection stability between the two, thereby ensuring the pressing and limiting effect of the positioning plate on the top surface of the DC motor , and loosening the third set screw can adjust the upper and lower heights of the positioning plate, so that the positioning plate can be adjusted according to the actual height of the DC motor to ensure the pressing and limiting effect of the positioning plate on the DC motor.
进一步,固定底板的前侧设置有轴支撑组件,轴支撑组件包括下支撑托板和上压紧板,下支撑托板与固定底板固定连接,上压紧板通过调节螺栓与下支撑托板相连接,上压紧板上设置有限位穿孔,下支撑托板上设置有螺纹孔,限位穿孔、螺纹孔均与调节螺栓相匹配,调节螺栓穿过限位穿孔螺纹连接在螺纹孔内,通过轴支撑组件对直流电机的电机轴进行辅助支撑夹紧,提高直流电机与固定座之间的安装牢固性能,通过下支撑托板和上压紧板将电机轴夹紧限位在两者之间,并且通过调节螺栓的巧妙设计实现下支撑托板与上压紧板之间的连接,通过调整调节螺栓底端旋入到螺纹孔内的长度可以对下支撑托板和上压紧板之间的间距进行调整,从而实现对不同轴径尺寸的电机轴的夹紧支撑。Further, the front side of the fixed base plate is provided with a shaft support assembly, the shaft support assembly includes a lower support bracket and an upper compression plate, the lower support bracket is fixedly connected with the fixed base plate, and the upper compression plate is connected with the lower support bracket through adjusting bolts. For connection, the upper pressing plate is provided with limited perforations, and the lower support bracket is provided with threaded holes. Both the limited perforations and the threaded holes are matched with the adjusting bolts. The shaft support assembly assists and clamps the motor shaft of the DC motor to improve the firmness of the installation between the DC motor and the fixed seat, and the motor shaft is clamped and limited between the two through the lower support bracket and the upper compression plate. , and the connection between the lower support bracket and the upper compression plate is realized through the ingenious design of the adjustment bolt. The distance between the two parts can be adjusted, so as to realize the clamping support for the motor shafts of different shaft diameters.
进一步,固定底板的底面上设置有凸块,凸块上设置有燕尾型滑槽,活动平板的顶面上设置有燕尾型卡块,燕尾型卡块与燕尾型滑槽相匹配,凸块通过燕尾型滑槽活动卡接在燕尾型卡块上,凸块沿燕尾型卡块前后滑动,且凸块通过第一紧定螺钉与燕尾型卡块抵紧限位,通过燕尾型滑槽和燕尾型卡块的配合,实现固定底板和活动平板之间的活动卡接,再通过第一紧定螺钉的进一步抵紧限位,确保固定底板与活动平板之间的卡接牢固性,而且通过卡接的连接方式也可以更便于后续对电机轴位置的进一步调节,采用燕尾型形状的巧妙设计可以限制固定底板的上下移动,提高固定底板与活动平板之间的卡接平稳性,使得固定底板只能够沿着燕尾型卡块前后滑动,从而实现对电机轴的前后位置的调整,当需要调整位置时,拧松第一紧定螺钉即可,操作方便简单。Further, the bottom surface of the fixed base plate is provided with a convex block, the convex block is provided with a dovetail type chute, the top surface of the movable plate is provided with a dovetail type block, the dovetail block is matched with the dovetail type chute, and the convex block passes through. The dovetail chute is movably clamped on the dovetail block, the bump slides back and forth along the dovetail block, and the bump is abutted against the dovetail block through the first set screw to limit the position, and the dovetail chute and the dovetail pass through the dovetail block. The cooperation between the fixed bottom plate and the movable plate can realize the movable clamping connection between the fixed bottom plate and the movable plate, and then further tighten the limit through the first set screw to ensure the clamping firmness between the fixed bottom plate and the movable plate. The connection method of the connection can also be more convenient for further adjustment of the position of the motor shaft. The clever design of the dovetail shape can limit the up and down movement of the fixed bottom plate and improve the clamping stability between the fixed bottom plate and the movable plate, so that the fixed bottom plate can only be moved up and down. It can slide back and forth along the dovetail block, so as to realize the adjustment of the front and rear positions of the motor shaft. When the position needs to be adjusted, just loosen the first set screw, and the operation is convenient and simple.
进一步,活动平板的四周角上均设置有固定块,固定块与活动平板螺钉固定,固定块上设置有穿孔,穿孔内设置有螺纹杆,螺纹杆通过限位螺母与固定块限位固定,限位螺母位于固定块的上下两侧,左右相邻的两个螺纹杆之间通过连接板相连接,连接板的两端均设置有连接螺孔,连接螺孔与螺纹杆相匹配,螺纹杆的底端螺纹连接在连接螺孔内,整体结构设计巧妙合理,固定块通过穿孔活动套接在螺纹杆上,实现活动平板与螺纹杆之间的间接连接,每个固定块通过上下两个限位螺母的夹紧限位实现在螺纹杆的限位固定,保证活动平板与螺纹杆之间的安装稳固性,并且通过调整限位螺母在螺纹杆上的位置可以实现固定块位置的调节,从而对活动平板的上下高度进行调整,将左右两个螺纹杆之间通过连接板相连接,连接板可以与调节底板配合,实现螺纹杆与调节底板之间的进一步卡接,便于实际的安装定位,而且通过连接螺孔的巧妙设计实现螺纹杆与连接板之间的螺纹连接,保证螺纹杆与连接板之间的连接牢固性,并且该连接方式可拆卸,便于实际的组装。Further, fixing blocks are arranged on all four corners of the movable plate, the fixing blocks are fixed with the movable plate screws, the fixing blocks are provided with perforations, and threaded rods are arranged in the perforations. The bit nut is located on the upper and lower sides of the fixed block, and the two adjacent threaded rods on the left and right are connected by a connecting plate. Both ends of the connecting plate are provided with connecting screw holes. The connecting screw holes are matched with the threaded rods. The bottom end is threadedly connected in the connecting screw hole, and the overall structure design is ingenious and reasonable. The fixed block is movably sleeved on the threaded rod through the perforation to realize the indirect connection between the movable plate and the threaded rod. The clamping limit of the nut realizes the limit and fixation of the threaded rod to ensure the installation stability between the movable plate and the threaded rod, and the position of the fixed block can be adjusted by adjusting the position of the limit nut on the threaded rod, so as to adjust the position of the fixed block. The upper and lower heights of the movable plate are adjusted, and the left and right threaded rods are connected through a connecting plate. The connecting plate can cooperate with the adjusting bottom plate to realize further clamping between the threaded rod and the adjusting bottom plate, which is convenient for actual installation and positioning. The threaded connection between the threaded rod and the connecting plate is realized through the clever design of the connecting screw hole, so as to ensure the firmness of the connection between the threaded rod and the connecting plate, and the connection method is detachable, which is convenient for actual assembly.
进一步,活动平板的前后两侧均设置有调节底板,两个调节底板上均设置有横向滑槽,横向滑槽的一端为开口端,连接板与横向滑槽相匹配,连接板活动卡接在横向滑槽内,横向滑槽为上小下大的瓶型卡槽结构,通过横向滑槽实现连接板与调节底板之间的活动卡接,连接板可以带动螺纹杆沿着横向滑槽左右移动,从而对电机轴的左右位置调整,并且将横向滑槽的一端设计成开口端,可以便于后续的安装操作,符合设计要求,而将横向滑槽的形状设计成上小下大的瓶型卡槽结构,上部小的尺寸与螺纹杆匹配,下部大的尺寸与连接板匹配,可以提高螺纹杆、螺纹杆与调节底板的卡接平稳性,限制连接板的上下位移。Further, the front and rear sides of the movable plate are provided with adjustment bottom plates, and the two adjustment bottom plates are provided with transverse chute, one end of the transverse chute is an open end, the connecting plate is matched with the transverse chute, and the connecting plate is movably clamped at the end. In the transverse chute, the transverse chute is a bottle-shaped slot structure with a small upper and a large lower. The movable clamping connection between the connecting plate and the adjusting bottom plate is realized through the transverse chute, and the connecting plate can drive the threaded rod to move left and right along the transverse chute. , so as to adjust the left and right position of the motor shaft, and design one end of the transverse chute as an open end, which can facilitate subsequent installation operations and meet the design requirements, and the shape of the transverse chute is designed as a bottle-shaped card with a small upper and a large lower. The groove structure, the small size of the upper part is matched with the threaded rod, and the large size of the lower part is matched with the connecting plate, which can improve the clamping stability of the threaded rod, the threaded rod and the adjusting bottom plate, and limit the up and down displacement of the connecting plate.
采用如上述的一种用于直流电机安装的调整装置的安装方法,其特征在于:包括如下步骤:Adopt the installation method of the adjusting device used for the installation of the DC motor as above, which is characterized in that: it comprises the following steps:
1)直流电机与调节装置的安装固定:1) Installation and fixation of DC motor and adjustment device:
(1)按压两侧的侧压板,使得侧压板贴附在侧板的侧面上,将直流电机从固定底板的后侧放置,使得直流电机搁置在固定底板的后端顶面上,且直流电机位于两个侧压板之间,松开侧压板;先按压侧压板,可以确保两个侧压板之间的间距最大,确保直流电机可以放置在两个侧压板之间,而且从固定底板的后侧安装,不会受到轴支撑组件的阻碍,也便于安装;(1) Press the side pressure plates on both sides so that the side pressure plates are attached to the sides of the side plates, and place the DC motor from the rear side of the fixed base plate so that the DC motor rests on the top surface of the rear end of the fixed base plate, and the DC motor Located between the two side pressure plates, release the side pressure plate; press the side pressure plate first to ensure the maximum distance between the two side pressure plates, ensure that the DC motor can be placed between the two side pressure plates, and from the rear side of the fixed base plate Installation, will not be hindered by the shaft support components, but also easy to install;
(2)往固定底板的前侧方向推动直流电机,直至直流电机完全位于固定底板上,同时调整直流电机在固定底板上的左右位置,使得电机轴正好搁置在下支撑托板上,再上压紧板的限位穿孔内套入调节螺栓,将调节螺栓与下支撑托板上的螺纹孔对应,调节螺栓的端部旋入到螺纹孔,直至上压紧板抵触到电机轴的顶部;将直流电机的机身完全搁置在固定底板上,可以保证固定底板对直流电机的支撑稳固作用,提高直流电机的放置平稳性,并且通过下支撑托板实现电机轴的精准定位,确保直流电机正好位于固定底板宽度方向的中心位置,控制缩小两侧的侧压组件中的缓冲压簧的压缩变形量之间的差值,提高直流电机与固定座组合的结构平衡稳定性,并且结合上压紧板先将电机轴夹紧限位在下支撑托板与上压紧板之间,便于后续对电机轴位置的调节定位;(2) Push the DC motor to the front of the fixed base plate until the DC motor is completely located on the fixed base plate, and adjust the left and right positions of the DC motor on the fixed base plate so that the motor shaft just rests on the lower support plate, and then press it up Insert the adjusting bolt into the limit hole of the plate, match the adjusting bolt with the threaded hole on the lower support bracket, and screw the end of the adjusting bolt into the threaded hole until the upper pressing plate touches the top of the motor shaft; The body of the motor is completely rested on the fixed base plate, which can ensure the stable support of the fixed base plate on the DC motor, improve the stability of the placement of the DC motor, and realize the precise positioning of the motor shaft through the lower support plate to ensure that the DC motor is just in the fixed position. The center position in the width direction of the bottom plate is controlled to reduce the difference between the compression deformations of the buffer compression springs in the lateral pressure components on both sides, so as to improve the structural balance stability of the combination of the DC motor and the fixed seat. The motor shaft is clamped and limited between the lower support plate and the upper pressing plate, so as to facilitate the subsequent adjustment and positioning of the motor shaft;
(3)拧松第二紧定螺钉,沿着侧板表面移动限位板,限位板通过缓冲组件带动侧压板的同步移动,直至侧压板移动到直流电机侧面高度方向的中部位置时,拧紧第二紧定螺钉;通过调整限位板的高度,从而对侧压板的高度进行调整,确保侧压板位于直流电机侧面高度方向的中部位置,确保侧压板与直流电机的接触面积,提高侧压板对直流电机侧面的压紧限位作用;(3) Loosen the second set screw, move the limit plate along the surface of the side plate, the limit plate drives the synchronous movement of the side pressure plate through the buffer assembly, until the side pressure plate moves to the middle position of the side height direction of the DC motor, tighten the The second set screw; by adjusting the height of the limit plate, the height of the side pressure plate can be adjusted to ensure that the side pressure plate is located in the middle of the side height direction of the DC motor, to ensure the contact area between the side pressure plate and the DC motor, and to improve the pair of side pressure plates. The pressing and limiting function of the side of the DC motor;
(4)安装顶压组件,将定位板两端的连杆插入到对应导向套内的贯穿槽内,移动连杆直至定位板抵触到直流电机的顶面时,拧紧第三紧定螺钉;再安装顶压组件,顶压组件与侧压组件相配合,确保直流电机在固定底板上的安装牢固性,提高结构安全性能,有效防止直流电机的晃动、倾斜等;(4) Install the top pressure assembly, insert the connecting rods at both ends of the positioning plate into the through grooves in the corresponding guide sleeves, move the connecting rods until the positioning plate touches the top surface of the DC motor, and then tighten the third set screw; then install The top pressure component, which cooperates with the side pressure component, ensures the installation firmness of the DC motor on the fixed base plate, improves the structural safety performance, and effectively prevents the DC motor from shaking and tilting;
2)电机轴位置的调整:2) Adjustment of the motor shaft position:
(1)将直流电机与调节装置组装的整体移动到所需连接的机械驱动装置的连轴前端处,将调节底板与放置平面螺钉固定,拧松第一紧定螺钉,沿着燕尾型卡块移动固定底板,直至将电机轴的端面移动到与机械驱动装置上的连轴的端面相齐平,拧紧第一紧定螺钉;沿着燕尾型卡块移动固定底板,从而对固定底板上压紧固定的直流电机的前后位置进行调整,使得电机轴的端面与机械驱动装置上的连轴的端面相齐平,使用调节方便;(1) Move the whole assembly of the DC motor and the adjusting device to the front end of the coupling shaft of the mechanical drive device to be connected, fix the adjusting base plate with the placing plane screw, loosen the first set screw, and follow the dovetail block Move the fixed base plate until the end face of the motor shaft is flush with the end face of the connecting shaft on the mechanical drive device, and then tighten the first set screw; move the fixed base plate along the dovetail block to press the fixed base plate The front and rear positions of the fixed DC motor are adjusted so that the end face of the motor shaft is flush with the end face of the connecting shaft on the mechanical drive device, which is easy to use and adjust;
(2)沿着螺纹杆转动限位螺母,调整活动平板在螺纹杆上的高度,活动平板带动固定座和直流电机的同步移动,从而根据机械驱动装置上的连轴的轴心高度调整电机轴的轴心高度,直至将电机轴的轴心移动到与机械驱动装置的连轴的轴心高度一致;调节活动平板的上下高度,最终实现对直流电机的电机轴的上下高度的调整,从而使得直流电机的电机轴的轴心与连轴的轴心高度一致,从而便于后续两个轴之间的对接安装;(2) Rotate the limit nut along the threaded rod to adjust the height of the movable plate on the threaded rod. The movable plate drives the synchronous movement of the fixed seat and the DC motor, thereby adjusting the motor shaft according to the height of the shaft center of the connecting shaft on the mechanical drive device. Adjust the height of the shaft center of the movable plate until the shaft center of the motor shaft is moved to the same height as the shaft center of the connecting shaft of the mechanical drive device; adjust the upper and lower heights of the movable plate, and finally realize the adjustment of the upper and lower heights of the motor shaft of the DC motor, so as to make The shaft center of the motor shaft of the DC motor is at the same height as the shaft center of the connecting shaft, so as to facilitate the butt installation between the subsequent two shafts;
3)电机固定架的安装:3) Installation of the motor fixing frame:
(1)根据固定底板顶面距离放置平面的高度切割出相同高度的两块承压板,将两块承压板分别插入到固定底板上的两个定位插孔内,往下移动承压板,直至承压板的底面与放置平面抵触,再将承压板的顶端与固定底板焊接固定;在电机轴的端面和轴心高度调整好后,先安装电机固定架,由于电机轴的轴心高度调整完,则固定底板的顶面距离放置平面的高度为最终的安装高度,从而根据最终的安装高度切割出相同高度的承压板,承压板通过定位插孔实现与固定底板的初步卡接限位,安装方便,确保承压板抵触在放置平面上后,再通过焊接固定保证承压板与固定底板的连接牢固性;(1) Cut out two pressure-bearing plates of the same height according to the height of the top surface of the fixed base plate from the placement plane, insert the two pressure-bearing plates into the two positioning holes on the fixed base plate respectively, and move the pressure-bearing plates downward , until the bottom surface of the bearing plate is in contact with the placement plane, and then weld the top of the bearing plate to the fixed bottom plate; After the height adjustment is completed, the height of the top surface of the fixed base plate from the placement plane is the final installation height, so that the pressure-bearing plate of the same height is cut out according to the final installation height. Connect to the limit, easy to install, ensure that the pressure-bearing plate is in contact with the placement plane, and then fix it by welding to ensure the firmness of the connection between the pressure-bearing plate and the fixed bottom plate;
(2)在两块承压板的底端各焊接一块水平放置的安装板,再在承压板与安装板之间焊接加强板;再在两块承压板的相反面上焊接安装板,安装板的底面与放置平面接触,从而便于安装板与放置平面之间的进一步固定,并且通过焊接加强板可以提高整个电机固定架的结构强度,从而保证电机固定架对直流电机的支撑稳固作用,而且将电机固定架的安装放置在电机轴左右位置调整之前,可以避免先进行左右调整再安装电机固定架时,由于要进行测量、焊接等操作,而连接板只是活动卡接在横向滑槽内,可能在电机固定架安装过程中造成连接板的移动,影响最终的电机轴的调整位置;(2) Weld a horizontally placed mounting plate on the bottom end of the two bearing plates, and then weld a reinforcing plate between the bearing plate and the mounting plate; then weld the mounting plate on the opposite side of the two bearing plates, The bottom surface of the mounting plate is in contact with the placement plane, which facilitates further fixing between the mounting plate and the placement plane, and the structural strength of the entire motor fixing frame can be improved by welding the reinforcing plate, thereby ensuring the stable support of the motor fixing frame to the DC motor. In addition, the installation of the motor fixing frame is placed before the left and right position adjustment of the motor shaft, which can avoid the need to perform measurement, welding and other operations when the left and right adjustment is performed before installing the motor fixing frame, and the connecting plate is only movably clamped in the horizontal chute. , which may cause the movement of the connecting plate during the installation of the motor fixing frame, affecting the final adjustment position of the motor shaft;
(3)沿着横向滑槽移动连接板,连接板通过螺纹杆带动活动平板同步移动,活动平板带动固定座和直流电机的同步移动,直至将电机轴的轴心移动到与机械驱动装置的连轴的轴心重合时,将安装板与放置平面固定,再将电机轴与机械驱动装置的连轴连接;移动连接板对电机轴的左右位置进行进一步的调整,从而使得电机轴的轴心与连轴的轴心重合,便于两者的对接,而且在电机轴调整好后,直接通过安装板将直流电机固定在放置平面上,从而保证直流电机在放置平面的限位固定,确保电机轴始终与连轴的轴心重合;(3) Move the connecting plate along the transverse chute, the connecting plate drives the movable plate to move synchronously through the threaded rod, and the movable plate drives the synchronous movement of the fixed seat and the DC motor until the axis of the motor shaft is moved to the connection with the mechanical drive device. When the axes of the shafts are coincident, fix the mounting plate and the placement plane, and then connect the motor shaft to the connecting shaft of the mechanical drive device; move the connecting plate to further adjust the left and right positions of the motor shaft, so that the shaft center of the motor shaft is The shaft centers of the connecting shafts are coincident, which is convenient for the docking of the two, and after the motor shaft is adjusted, the DC motor is directly fixed on the placement plane through the mounting plate, so as to ensure that the DC motor is fixed at the limit position of the placement plane and ensure that the motor shaft is always Coincidence with the axis of the connecting shaft;
4)调节座的取出:4) Take out the adjustment seat:
(1)将调节底板从放置平面上拆下,再水平移动调节底板,使得螺纹杆和连接板从横向滑槽的开口端完全移除;(1) Remove the adjusting bottom plate from the placement plane, and then move the adjusting bottom plate horizontally so that the threaded rod and the connecting plate are completely removed from the open end of the transverse chute;
(2)将固定块从活动平板上拆下,而由于固定块与螺纹杆连接,螺纹杆又与连接板连接,从而同时将固定块、螺纹杆和连接板从活动平板上拆除,再水平移动活动平板,直至将活动平板从燕尾型滑槽中完全移除;整体拆装方便,先拆下调节底板,再拆下固定块、螺纹杆和连接板的组合,使得螺纹杆、固定块和连接板不会影响到活动平板的拆下,最后将活动平板拆下,从而完成整个调节座的拆卸,拆卸的调节座可以与其他固定座配合,再进行其他直流电机安装的调整操作,设计巧妙合理。(2) Remove the fixed block from the movable plate, and because the fixed block is connected with the threaded rod, the threaded rod is connected with the connecting plate, so that the fixed block, the threaded rod and the connecting plate are removed from the movable plate at the same time, and then moved horizontally Move the plate until the moveable plate is completely removed from the dovetail chute; the overall disassembly is easy, first remove the adjusting bottom plate, and then remove the combination of the fixing block, the threaded rod and the connecting plate, so that the threaded rod, the fixed block and the connection The plate will not affect the removal of the movable plate. Finally, the movable plate is removed to complete the disassembly of the entire adjustment seat. The disassembled adjustment seat can be matched with other fixed seats, and then adjust the installation of other DC motors. The design is ingenious and reasonable. .
本发明由于采用了上述技术方案,具有以下有益效果:The present invention has the following beneficial effects due to the adoption of the above-mentioned technical solutions:
本发明整体结构设计合理,通过固定座和调节座的相互配合,固定座对直流电机进行支撑稳固,固定底板保证直流电机的平稳放置,而侧压组件和顶压组件对直流电机的两侧和顶部进行压紧限位,保证直流电机在固定座上的放置牢固性,有效防止直流电机的晃动、倾斜等,提高操作安全性能,而调节座可以对固定座的位置进行多方位的调节,从而对固定座上的直流电机的位置进行调整,进而对直流电机上电机轴的位置进行精准调节,确保电机轴与机械驱动装置精准定位连接,提高安装精度,而且将固定座与调节座设计成可拆卸的结构,电机轴安装好后,电机固定架安装固定好后,将固定座保留确保直流电机的整体安装牢固性,而调节座则拆装进行循环利用。The overall structure design of the present invention is reasonable. Through the mutual cooperation of the fixing seat and the adjusting seat, the fixing seat can support the DC motor stably, the fixing base plate ensures the stable placement of the DC motor, and the side pressure component and the top pressure component are opposite to the two sides of the DC motor. The top is pressed and limited to ensure the firmness of the DC motor on the fixed seat, effectively prevent the DC motor from shaking and tilting, etc., and improve the operation safety performance. The adjustment seat can adjust the position of the fixed seat in multiple directions, so Adjust the position of the DC motor on the fixed seat, and then accurately adjust the position of the motor shaft on the DC motor to ensure the precise positioning and connection of the motor shaft and the mechanical drive device, improve the installation accuracy, and the fixed seat and the adjustment seat are designed to be adjustable. For the disassembled structure, after the motor shaft is installed and the motor fixing frame is installed and fixed, the fixing seat is retained to ensure the overall installation firmness of the DC motor, and the adjusting seat is disassembled for recycling.
本发明先通过侧压组件将直流电机初步压紧限位在固定座上,往轴支撑组件方向移动直流电机,确保直流电机的机身完全位于固定底板上,同时调整直流电机的左右位置,使得电机轴正好搁置在轴支撑组件上,通过轴支撑组件对电机轴进行精准定位卡紧,确保直流电机正好位于固定底板的左右对称中心线上,接着安装顶压组件,通过顶压组件将直流电机顶部压紧限位,与侧压组件配合,确保直流电机在固定座上的放置稳固性,再从上下、前后多个方向对电机轴的位置进行进一步的调整,使得电机轴与机械驱动装置的连轴初步定位,安装电机固定架,通过电机固定架将直流电机安装固定好,再对电机轴的左右位置进行进一步调整,使得电机轴与连轴精准定位,通过电机固定架实现直流电机与放置平面之间的固定,并将电机轴与机械驱动装置的连轴对接好,最后将调节座拆卸,整个安装过程清晰,安装方便简单。In the present invention, the DC motor is initially compressed and limited on the fixed seat through the side pressure component, and the DC motor is moved toward the direction of the shaft support component to ensure that the body of the DC motor is completely located on the fixed base plate, and the left and right positions of the DC motor are adjusted at the same time, so that the The motor shaft just rests on the shaft support assembly, and the motor shaft is precisely positioned and clamped through the shaft support assembly to ensure that the DC motor is just on the left-right symmetrical centerline of the fixed base plate, and then the top pressure assembly is installed, and the DC motor is connected by the top pressure assembly. The top presses the limit and cooperates with the side pressure components to ensure the stability of the DC motor on the fixed seat, and then further adjust the position of the motor shaft from up and down, front and rear directions, so that the motor shaft and the mechanical drive device are connected. Preliminary positioning of the connecting shaft, install the motor fixing frame, install and fix the DC motor through the motor fixing frame, and then further adjust the left and right positions of the motor shaft, so that the motor shaft and the connecting shaft are accurately positioned, and the DC motor can be placed with the motor fixing frame. Fix between the planes, connect the motor shaft and the connecting shaft of the mechanical drive device, and finally disassemble the adjustment seat, the whole installation process is clear, and the installation is convenient and simple.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
图1为本发明一种用于直流电机安装的调整装置的结构示意图;FIG. 1 is a schematic structural diagram of an adjustment device for the installation of a DC motor according to the present invention;
图2为固定座与调节座的安装结构示意图;Figure 2 is a schematic diagram of the installation structure of the fixed seat and the adjustment seat;
图3为本发明中顶压组件与侧压组件的安装结构示意图;3 is a schematic diagram of the installation structure of the top pressure assembly and the side pressure assembly in the present invention;
图4为本发明中调节座的结构示意图;Fig. 4 is the structural representation of the adjustment seat in the present invention;
图5为本发明中缓冲组件的结构示意图;5 is a schematic structural diagram of a buffer assembly in the present invention;
图6为本发明中轴支撑组件与固定底板的安装结构示意图;FIG. 6 is a schematic diagram of the installation structure of the center shaft support assembly and the fixed bottom plate of the present invention;
图7为本发明中螺纹杆与连接板的结构示意图;Fig. 7 is the structural schematic diagram of the threaded rod and the connecting plate in the present invention;
图8为本发明中侧压组件的结构示意图;8 is a schematic structural diagram of a lateral pressure assembly in the present invention;
图9为本发明中活动平板的结构示意图;Fig. 9 is the structural representation of movable plate in the present invention;
图10为本发明中直流电机与固定座的安装结构示意图。FIG. 10 is a schematic diagram of the installation structure of the DC motor and the fixing base in the present invention.
图中:1-固定座;2-调节座;3-固定底板;4-侧压组件;5-顶压组件;6-定位插孔;7-调节底板;8-活动平板;9-凸块;10-燕尾型滑槽;11-燕尾型卡块;12-第一紧定螺钉;13-固定块;14-穿孔;15-螺纹杆;16-限位螺母;17-连接板;18-连接螺孔;19-横向滑槽;20-螺纹孔;21-侧板;22-缓冲组件;23-侧压板;24-散热槽孔;25-限位套筒;26-缓冲压簧;27-支板;28-限位板;29-第二紧定螺钉;30-折板;31-限位卡槽;32-定位板;33-连杆;34-导向套;35-贯穿槽;36-第三紧定螺钉;37-轴支撑组件;38-下支撑托板;39-上压紧板;40-调节螺栓;41-限位穿孔;42-承压板;43-安装板;44-加强板;45-直流电机。In the figure: 1-fixed seat; 2-adjustable seat; 3-fixed base plate; 4-side pressure component; 5-top pressure component; 6-positioning jack; 7-adjustment base plate; 8-movable plate; 9-protrusion ;10-dovetail chute;11-dovetail block;12-first set screw;13-fixing block;14-perforation;15-threaded rod;16-limit nut;17-connecting plate;18- Connecting screw hole; 19-transverse chute; 20-threaded hole; 21-side plate; 22-buffer assembly; 23-side pressure plate; 24- cooling slot hole; 25-limit sleeve; 26-buffer compression spring; 27 -Support plate; 28-Limiting plate; 29-Second set screw; 30-Folding plate; 31-Limiting slot; 32-Locating plate; 33-Connecting rod; 34-Guiding sleeve; 35-Through groove; 36-third set screw; 37-shaft support assembly; 38-lower support plate; 39-upper compression plate; 40-adjustment bolt; 41-limit perforation; 42-bearing plate; 43-installation plate; 44- Reinforcing plate; 45- DC motor.
具体实施方式Detailed ways
如图1至图9所示,为本发明一种用于直流电机安装的调整装置,包括固定座1和调节座2,固定座1位于调节座2上,固定座1与调节座2可拆卸连接,固定座1包括固定底板3、侧压组件4和顶压组件5,侧压组件4与固定底板3相连接,顶压组件5与侧压组件4相连接,固定底板3上设置有两个左右对称的定位插孔6,定位插孔6可以便于直流电机45安装时电机固定架与固定底板3之间定位安装,同时对称设置可以保证两个电机固定架平衡对称设置在固定底板3的两侧,确保直流电机45安装的整体平衡稳固性能,调节座2包括调节底板7和活动平板8,活动平板8与调节底板7可调节连接,活动平板8位于调节底板7的上方,固定底板3位于活动平板8的顶面上,固定底板3与活动平板8可调节连接。As shown in Fig. 1 to Fig. 9 , it is an adjustment device for DC motor installation according to the present invention, comprising a fixing base 1 and an adjusting
侧压组件4设置有两个,两个侧压组件4左右对称设置在固定底板3的顶面上,两个侧压组件4均包括侧板21、缓冲组件22和侧压板23,侧板21与固定底板3固定连接,缓冲组件22均匀设置在侧板21上,缓冲组件22通过限位件与侧板21限位固定,侧压板23与缓冲组件22相连接,侧压板23位于侧板21的内侧,通过左右对称设置的两个侧压组件4,同时对直流电机45的左右两侧进行抵紧限位,确保直流电机45在固定座1上的放置稳固性,缓冲组件22与侧压板23连接,由于缓冲组件22可压缩的设计使得侧压板23可以根据直流电机45的实际宽度进行调节,确保侧压板23抵触压紧在直流电机45的侧面,保证侧压板23对直流电机45的压紧效果。There are two
侧板21上均匀设置有散热槽孔24,缓冲组件22包括限位套筒25、缓冲压簧26和支板27,限位套筒25与散热槽孔24相匹配,限位套筒25活动卡接在散热槽孔24内,缓冲压簧26的一端位于限位套筒25的安装槽内,支板27位于缓冲压簧26的另一端,支板27与侧压板23螺钉固定,通过散热槽孔24的设计可以保证直流电机45两侧面的通风散热效果,同时散热槽孔24可以便于缓冲组件22的安装限位,限位套筒25与散热槽孔24配合,实现缓冲组件22与侧板21的初步卡接限位,而缓冲压簧26裸露在限位套筒25的部分和支板27穿过散热槽孔24延伸至侧板21内侧,再将支板27与侧压板23螺钉固定,整体拆装方便简单,设计合理。The
限位件包括限位板28和第二紧定螺钉29,限位套筒25的端部设置有折板30,折板30与限位板28螺钉固定,侧板21的前后两端均设置有限位卡槽31,限位板28的前后两端均通过第二紧定螺钉29与侧板21抵紧限位,第二紧定螺钉29穿过限位板28延伸至限位卡槽31内,限位套筒25通过端部的折板30实现与限位板28之间的螺钉固定,保证缓冲组件22与限位板28的安装牢固性能,同时折板30可以起到限位作用,折板30的宽度大于散热槽孔24的宽度,当限位套筒25卡入到散热槽孔24内,折板30抵触到侧板21的外侧面时,限位套筒25卡入到位,从而便于实际的安装定位,限位板28自身通过第二紧定螺钉29实现与侧板21之间的抵紧限位,拧松第二紧定螺钉29可以对限位板28的上下高度进行调整,从而对缓冲组件22的安装高度进行调整,进而对侧压板23的上下高度进行调整,使得侧压板23可以根据直流电机45的实际高度进行适当调节,确保侧压板23对直流电机45侧面的压紧限位作用,而限位卡槽31的设计可以提高第二紧定螺钉29与侧板21之间的接触面积,从而提高第二紧定螺钉29的抵紧效果。The limiter includes a
顶压组件5包括定位板32和连杆33,连杆33对称设置在定位板32的左右两侧,左右两个侧板21的顶面上均设置有导向套34,连杆33的垂直段与导向套34上的贯穿槽35相匹配,连杆33的垂直段插接在贯穿槽35内,且连杆33通过第三紧定螺钉36与导向套34抵紧限位,连杆33与贯穿槽35相配合,实现定位板32与导向套34之间的活动卡接,再通过第三紧定螺钉36实现定位板32与导向套34之间的抵紧限位,保证两者之间的连接稳固性,从而确保定位板32对直流电机45顶面的压紧限位作用,而且拧松第三紧定螺钉36可以对定位板32的上下高度进行调整,使得定位板32可以根据直流电机45的实际高度进行调节,确保定位板32对直流电机45的压紧限位作用。The top
固定底板3的前侧设置有轴支撑组件37,轴支撑组件37包括下支撑托板38和上压紧板39,下支撑托板38与固定底板3固定连接,上压紧板39通过调节螺栓40与下支撑托板38相连接,上压紧板39上设置有限位穿孔41,下支撑托板38上设置有螺纹孔42,限位穿孔41、螺纹孔42均与调节螺栓40相匹配,调节螺栓40穿过限位穿孔41螺纹连接在螺纹孔42内,通过轴支撑组件37对直流电机45的电机轴进行辅助支撑夹紧,提高直流电机45与固定座1之间的安装牢固性能,通过下支撑托板38和上压紧板39将电机轴夹紧限位在两者之间,并且通过调节螺栓40的巧妙设计实现下支撑托板38与上压紧板39之间的连接,通过调整调节螺栓40底端旋入到螺纹孔42内的长度可以对下支撑托板38和上压紧板39之间的间距进行调整,从而实现对不同轴径尺寸的电机轴的夹紧支撑。The front side of the fixed
固定底板3的底面上设置有凸块9,凸块9上设置有燕尾型滑槽10,活动平板8的顶面上设置有燕尾型卡块11,燕尾型卡块11与燕尾型滑槽10相匹配,凸块9通过燕尾型滑槽10活动卡接在燕尾型卡块11上,凸块9沿燕尾型卡块11前后滑动,且凸块9通过第一紧定螺钉12与燕尾型卡块11抵紧限位,通过燕尾型滑槽10和燕尾型卡块11的配合,实现固定底板3和活动平板8之间的活动卡接,再通过第一紧定螺钉12的进一步抵紧限位,确保固定底板3与活动平板8之间的卡接牢固性,而且通过卡接的连接方式也可以更便于后续对电机轴位置的进一步调节,采用燕尾型形状的巧妙设计可以限制固定底板3的上下移动,提高固定底板3与活动平板8之间的卡接平稳性,使得固定底板3只能够沿着燕尾型卡块11前后滑动,从而实现对电机轴的前后位置的调整,当需要调整位置时,拧松第一紧定螺钉12即可,操作方便简单。The bottom surface of the fixed
活动平板8的四周角上均设置有固定块13,固定块13与活动平板8螺钉固定,固定块13上设置有穿孔14,穿孔14内设置有螺纹杆15,螺纹杆15通过限位螺母16与固定块13限位固定,限位螺母16位于固定块13的上下两侧,左右相邻的两个螺纹杆15之间通过连接板17相连接,连接板17的两端均设置有连接螺孔18,连接螺孔18与螺纹杆15相匹配,螺纹杆15的底端螺纹连接在连接螺孔18内,整体结构设计巧妙合理,固定块13通过穿孔14活动套接在螺纹杆15上,实现活动平板8与螺纹杆15之间的间接连接,每个固定块13通过上下两个限位螺母16的夹紧限位实现在螺纹杆15的限位固定,保证活动平板8与螺纹杆15之间的安装稳固性,并且通过调整限位螺母16在螺纹杆15上的位置可以实现固定块13位置的调节,从而对活动平板8的上下高度进行调整,将左右两个螺纹杆15之间通过连接板17相连接,连接板17可以与调节底板7配合,实现螺纹杆15与调节底板7之间的进一步卡接,便于实际的安装定位,而且通过连接螺孔18的巧妙设计实现螺纹杆15与连接板17之间的螺纹连接,保证螺纹杆15与连接板17之间的连接牢固性,并且该连接方式可拆卸,便于实际的组装。The
活动平板8的前后两侧均设置有调节底板7,两个调节底板7上均设置有横向滑槽19,横向滑槽19的一端为开口端,连接板17与横向滑槽19相匹配,连接板17活动卡接在横向滑槽19内,横向滑槽19为上小下大的瓶型卡槽结构,通过横向滑槽19实现连接板17与调节底板7之间的活动卡接,连接板17可以带动螺纹杆15沿着横向滑槽19左右移动,从而对电机轴的左右位置调整,并且将横向滑槽19的一端设计成开口端,可以便于后续的安装操作,符合设计要求,而将横向滑槽19的形状设计成上小下大的瓶型卡槽结构,上部小的尺寸与螺纹杆15匹配,下部大的尺寸与连接板17匹配,可以提高螺纹杆15、螺纹杆15与调节底板7的卡接平稳性,限制连接板17的上下位移。Both the front and rear sides of the
如图10所示,采用如上述的一种用于直流电机安装的调整装置的安装方法,包括如下步骤:As shown in FIG. 10 , using the above-mentioned installation method of an adjustment device for the installation of a DC motor, including the following steps:
1)直流电机45与调节装置的安装固定:1) Installation and fixation of the
(1)按压两侧的侧压板23,使得侧压板23贴附在侧板21的侧面上,将直流电机45从固定底板3的后侧放置,使得直流电机45搁置在固定底板3的后端顶面上,且直流电机45位于两个侧压板23之间,松开侧压板23;先按压侧压板23,可以确保两个侧压板23之间的间距最大,确保直流电机45可以放置在两个侧压板23之间,而且从固定底板3的后侧安装,不会受到轴支撑组件37的阻碍,也便于安装;(1) Press the
(2)往固定底板3的前侧方向推动直流电机45,直至直流电机45完全位于固定底板3上,同时调整直流电机45在固定底板3上的左右位置,使得电机轴正好搁置在下支撑托板38上,再上压紧板39的限位穿孔41内套入调节螺栓40,将调节螺栓40与下支撑托板38上的螺纹孔42对应,调节螺栓40的端部旋入到螺纹孔42,直至上压紧板39抵触到电机轴的顶部;将直流电机45的机身完全搁置在固定底板3上,可以保证固定底板3对直流电机45的支撑稳固作用,提高直流电机45的放置平稳性,并且通过下支撑托板38实现电机轴的精准定位,确保直流电机45正好位于固定底板3宽度方向的中心位置,控制缩小两侧的侧压组件4中的缓冲压簧26的压缩变形量之间的差值,提高直流电机45与固定座1组合的结构平衡稳定性,并且结合上压紧板39先将电机轴夹紧限位在下支撑托板38与上压紧板39之间,便于后续对电机轴位置的调节定位;(2) Push the
(3)拧松第二紧定螺钉29,沿着侧板21表面移动限位板28,限位板28通过缓冲组件22带动侧压板23的同步移动,直至侧压板23移动到直流电机45侧面高度方向的中部位置时,拧紧第二紧定螺钉29;通过调整限位板28的高度,从而对侧压板23的高度进行调整,确保侧压板23位于直流电机45侧面高度方向的中部位置,确保侧压板23与直流电机45的接触面积,提高侧压板23对直流电机45侧面的压紧限位作用;(3) Loosen the
(4)安装顶压组件5,将定位板32两端的连杆33插入到对应导向套34内的贯穿槽35内,移动连杆33直至定位板32抵触到直流电机45的顶面时,拧紧第三紧定螺钉36;再安装顶压组件5,顶压组件5与侧压组件4相配合,确保直流电机45在固定底板3上的安装牢固性,提高结构安全性能,有效防止直流电机45的晃动、倾斜等;(4) Install the top
2)电机轴位置的调整:2) Adjustment of the motor shaft position:
(1)将直流电机45与调节装置组装的整体移动到所需连接的机械驱动装置的连轴前端处,将调节底板7与放置平面螺钉固定,拧松第一紧定螺钉12,沿着燕尾型卡块11移动固定底板3,直至将电机轴的端面移动到与机械驱动装置上的连轴的端面相齐平,拧紧第一紧定螺钉12;沿着燕尾型卡块11移动固定底板3,从而对固定底板3上压紧固定的直流电机45的前后位置进行调整,使得电机轴的端面与机械驱动装置上的连轴的端面相齐平,使用调节方便;(1) Move the entire assembly of the
(2)沿着螺纹杆15转动限位螺母16,调整活动平板8在螺纹杆15上的高度,活动平板8带动固定座1和直流电机45的同步移动,从而根据机械驱动装置上的连轴的轴心高度调整电机轴的轴心高度,直至将电机轴的轴心移动到与机械驱动装置的连轴的轴心高度一致;调节活动平板8的上下高度,最终实现对直流电机45的电机轴的上下高度的调整,从而使得直流电机45的电机轴的轴心与连轴的轴心高度一致,从而便于后续两个轴之间的对接安装;(2) Rotate the
3)电机固定架的安装:3) Installation of the motor fixing frame:
(1)根据固定底板3顶面距离放置平面的高度切割出相同高度的两块承压板42,将两块承压板42分别插入到固定底板3上的两个定位插孔6内,往下移动承压板42,直至承压板42的底面与放置平面抵触,再将承压板42的顶端与固定底板3焊接固定;在电机轴的端面和轴心高度调整好后,先安装电机固定架,由于电机轴的轴心高度调整完,则固定底板3的顶面距离放置平面的高度为最终的安装高度,从而根据最终的安装高度切割出相同高度的承压板42,承压板42通过定位插孔6实现与固定底板3的初步卡接限位,安装方便,确保承压板42抵触在放置平面上后,再通过焊接固定保证承压板42与固定底板3的连接牢固性;(1) Cut out two pressure-bearing
(2)在两块承压板42的底端各焊接一块水平放置的安装板43,再在承压板42与安装板43之间焊接加强板44;再在两块承压板42的相反面上焊接安装板43,安装板43的底面与放置平面接触,从而便于安装板43与放置平面之间的进一步固定,并且通过焊接加强板44可以提高整个电机固定架的结构强度,使得电机固定架不易变形,从而保证电机固定架对直流电机45的支撑稳固作用,而且将电机固定架的安装放置在电机轴左右位置调整之前,可以避免先进行左右调整再安装电机固定架时,由于要进行测量、焊接等操作,而连接板17只是活动卡接在横向滑槽19内,可能在电机固定架安装过程中造成连接板17的移动,影响最终的电机轴的调整位置;(2) Weld a horizontally placed mounting
(3)沿着横向滑槽19移动连接板17,连接板17通过螺纹杆15带动活动平板8同步移动,活动平板8带动固定座1和直流电机45的同步移动,直至将电机轴的轴心移动到与机械驱动装置的连轴的轴心重合时,将安装板43与放置平面固定,再将电机轴与机械驱动装置的连轴连接;移动连接板17对电机轴的左右位置进行进一步的调整,从而使得电机轴的轴心与连轴的轴心重合,便于两者的对接,而且在电机轴调整好后,直接通过安装板43将直流电机45固定在放置平面上,安装板43与放置平面可以采用焊接、螺钉等多种方式固定,从而保证直流电机45在放置平面的限位固定,确保电机轴始终与连轴的轴心重合;(3) Move the connecting
4)调节座2的取出:4) Take out the adjustment seat 2:
(1)将调节底板7从放置平面上拆下,再水平移动调节底板7,使得螺纹杆15和连接板17从横向滑槽19的开口端完全移除;(1) Remove the adjusting
(2)将固定块13从活动平板8上拆下,而由于固定块13与螺纹杆15连接,螺纹杆15又与连接板17连接,从而同时将固定块13、螺纹杆15和连接板17从活动平板8上拆除,再水平移动活动平板8,直至将活动平板8从燕尾型滑槽10中完全移除;整体拆装方便,先拆下调节底板7,再拆下固定块13、螺纹杆15和连接板17的组合,使得螺纹杆15、固定块13和连接板17不会影响到活动平板8的拆下,最后将活动平板8拆下,从而完成整个调节座2的拆卸,拆卸的调节座2可以与其他固定座1配合,再进行其他直流电机45安装的调整操作,设计巧妙合理。(2) Remove the fixing
本发明整体结构设计合理,通过固定座1和调节座2的相互配合,固定座1对直流电机45进行支撑稳固,固定底板3保证直流电机45的平稳放置,而侧压组件4和顶压组件5对直流电机45的两侧和顶部进行压紧限位,保证直流电机45在固定座1上的放置牢固性,有效防止直流电机45的晃动、倾斜等,提高操作安全性能,而调节座2可以对固定座1的位置进行多方位的调节,从而对固定座1上的直流电机45的位置进行调整,进而对直流电机45上电机轴的位置进行精准调节,确保电机轴与机械驱动装置精准定位连接,提高安装精度,而且将固定座1与调节座2设计成可拆卸的结构,电机轴安装好后,电机固定架安装固定好后,将固定座1保留确保直流电机45的整体安装牢固性,而调节座2则拆装进行循环利用。The overall structure design of the present invention is reasonable. Through the mutual cooperation of the fixing seat 1 and the adjusting
本发明先通过侧压组件4将直流电机45初步压紧限位在固定座1上,往轴支撑组件37方向移动直流电机45,确保直流电机45的机身完全位于固定底板3上,同时调整直流电机45的左右位置,使得电机轴正好搁置在轴支撑组件37上,通过轴支撑组件37对电机轴进行精准定位卡紧,确保直流电机45正好位于固定底板3的左右对称中心线上,接着安装顶压组件5,通过顶压组件5将直流电机45顶部压紧限位,与侧压组件4配合,确保直流电机45在固定座1上的放置稳固性,再从上下、前后多个方向对电机轴的位置进行进一步的调整,使得电机轴与机械驱动装置的连轴初步定位,安装电机固定架,通过电机固定架将直流电机45安装固定好,再对电机轴的左右位置进行进一步调整,使得电机轴与连轴精准定位,通过电机固定架实现直流电机45与放置平面之间的固定,并将电机轴与机械驱动装置的连轴对接好,最后将调节座2拆卸,整个安装过程清晰,安装方便简单。In the present invention, the
以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为实现基本相同的技术效果,所作出地简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements, or modifications made based on the present invention to achieve substantially the same technical effect are all included in the protection scope of the present invention.
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