CN111817462A - A self-riveting rotor and a rotor pressure riveting die - Google Patents
A self-riveting rotor and a rotor pressure riveting die Download PDFInfo
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- CN111817462A CN111817462A CN202010538057.2A CN202010538057A CN111817462A CN 111817462 A CN111817462 A CN 111817462A CN 202010538057 A CN202010538057 A CN 202010538057A CN 111817462 A CN111817462 A CN 111817462A
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- 238000004080 punching Methods 0.000 claims abstract description 102
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 5
- 230000005012 migration Effects 0.000 claims 1
- 238000013508 migration Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 description 16
- 230000006872 improvement Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000000047 product Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 238000012937 correction Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/26—Rotor cores with slots for windings
- H02K1/265—Shape, form or location of the slots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
- B21D39/026—Reinforcing the connection by locally deforming
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/021—Magnetic cores
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
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- Mechanical Engineering (AREA)
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- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
技术领域technical field
本发明属于电机转子制造技术领域,涉及一种大回转扭斜圆扣自铆转子及转子压铆模具。The invention belongs to the technical field of motor rotor manufacturing, and relates to a self-riveting rotor and a rotor pressure riveting die with a large-turn twist-oblique round buckle.
背景技术Background technique
电动机的转子受到随时间变化的磁通作用,就会在其中感应出涡流,由此而产生能量损耗。为了减小涡流损耗,转子通常由许多薄的转子冲片即叠加组成,且这些转子冲片以公知的“扭斜”关系被叠在一起。The rotor of the motor is subjected to the time-varying magnetic flux, and eddy currents are induced in it, resulting in energy loss. To reduce eddy current losses, the rotor is usually composed of a number of thin rotor laminations, or stacks, that are stacked together in a well-known "skew" relationship.
例如,申请号为95117706.0的中国专利,公开了用于设定扭斜角度的方法和设备,包括用于帮助确定具有中心轴的设备的扭斜销的方位,该中心轴用于叠装电机转子迭片。扭斜销可相对中心轴的轴线以至少一个预定角度方位移动。该工具包括:第一构件,形状为以同中心轴的一般空间扩张关系被定位并且在其上具有至少一个对应于预定转子迭片叠装高度的位置;和第二构件,以预定关系放置在第一构件上对应于预定转子迭片叠装高度的位置上。扭斜销可位于第二构件上的一个或多个位置对应的刻度上,以把扭斜销的角度定在相对于中心轴的相应角度方位上。For example, Chinese Patent Application No. 95117706.0, discloses a method and apparatus for setting a skew angle, including a skew pin used to help determine the orientation of an apparatus having a central axis for stacking motor rotors Laminates. The skew pin is movable in at least one predetermined angular orientation relative to the axis of the central shaft. The tool includes: a first member shaped to be positioned in a generally spatially expanded relationship with a concentric axis and having at least one location thereon corresponding to a predetermined rotor lamination stack height; and a second member positioned in a predetermined relationship on the on the first member at a position corresponding to a predetermined stacking height of the rotor laminations. The skew pin may be located on a scale corresponding to one or more locations on the second member to orient the skew pin at a corresponding angular orientation relative to the central axis.
但是这种方法和设备仅能适用于转子冲片的小角度扭斜,导致容易出现转子质量分布不均匀的问题,为解决该问题,申请人之前提供了一种大回转扭斜自铆转子,公开号为CN204349609U,包括多片转子冲片叠合而成的本体,所述转子冲片的轴心处开设有轴孔,在转子冲片环绕轴孔均匀分布有四个定位凸点,所述定位凸点沿转子冲片的径向中心对称,在每个定位凸点的一端开设有延伸孔,多个转子冲片逐片同向旋转相同角度,全部转子冲片铆接形成本体。However, this method and device can only be applied to the small-angle skew of the rotor punching piece, which leads to the problem of uneven distribution of rotor mass. To solve this problem, the applicant previously provided a large-turn skew self-riveting rotor. The publication number is CN204349609U, which includes a body formed by superimposing multiple rotor punching sheets, a shaft hole is opened at the axis of the rotor punching sheet, and four positioning bumps are evenly distributed around the shaft hole on the rotor punching sheet. The positioning bumps are symmetrical along the radial center of the rotor punching piece, and an extension hole is opened at one end of each positioning bump.
然而,这种转子结构中,为使扣点自铆时产生实现扭斜的导向作用,将扣点设计为长腰形并开设有延伸孔,导致扣点与扣点叠铆时拉拔力不足,转子冲片之间容易分离,产品的良品率较低。并且,这种扣点结构比较复杂,且长腰形扣点与转子冲片的同心度要求高,也会影响产品的良品率和生产效率。另外,部分转子产品中,受制于尺寸等因素,转子冲片无法采用这种长腰形的扣点。However, in this rotor structure, in order to achieve a skewed guiding effect when the buckle point is self-riveting, the buckle point is designed to have a long waist shape and an extension hole is opened, resulting in insufficient pulling force when the buckle point and the buckle point are riveted. , The rotor punching pieces are easy to separate, and the product yield is low. In addition, the structure of this buckle point is relatively complex, and the concentricity between the long waist-shaped buckle point and the rotor punching piece is high, which will also affect the yield and production efficiency of the product. In addition, in some rotor products, due to factors such as size, such a long waist-shaped buckle point cannot be used for the rotor punching piece.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对现有的技术存在上述问题,提出了一种拉拔力强且良品率高的大回转扭斜圆扣自铆转子及转子压铆模具。The purpose of the present invention is to solve the above-mentioned problems in the existing technology, and propose a self-riveting rotor and a rotor pressure riveting die with strong pulling force and high yield rate.
本发明的目的可通过下列技术方案来实现:一种大回转扭斜圆扣自铆转子,包括多个转子冲片叠合而成的本体,每个转子冲片的中心开设有轴孔,每个转子冲片的周缘开设线槽,且转子冲片以轴孔为中心周向均布有多个扣点,每个扣点包括定位凹槽和定位凸起,定位凹槽、定位凸起均呈竖向的圆柱形设置并分别位于转子冲片上下两侧,后一个转子冲片的定位凸起与前一个转子冲片的定位凹槽一一对应嵌合,每个定位凹槽的中心轴线相对于对应定位凸起的中心轴线水平偏移预设距离。The purpose of the present invention can be achieved through the following technical solutions: a self-riveting rotor with a large-turn skewed round buckle, comprising a body formed by stacking a plurality of rotor punching pieces, each rotor punching piece is provided with a shaft hole in the center, and each rotor punching piece is provided with a shaft hole. There are wire grooves on the periphery of each rotor punching piece, and the rotor punching piece is evenly distributed with a plurality of buckle points in the circumferential direction with the shaft hole as the center. Each buckle point includes a positioning groove and a positioning protrusion. The positioning groove and positioning protrusion are vertical They are arranged in a directional cylindrical shape and are located on the upper and lower sides of the rotor punching piece, respectively. The positioning protrusion of the latter rotor punching piece is fitted with the positioning groove of the previous rotor punching piece in one-to-one correspondence, and the central axis of each positioning groove is relative to the The central axis of the corresponding positioning protrusion is horizontally offset by a preset distance.
作为本发明的进一步改进,每个转子冲片设置有四个扣点,后一个转子冲片相对于前一个转子冲片旋转91°至95°。As a further improvement of the present invention, each rotor punch is provided with four buckle points, and the latter rotor punch rotates 91° to 95° relative to the previous rotor punch.
作为本发明的进一步改进,所述本体底部转子冲片对应扣点位置竖向贯穿形成有计数孔,计数孔可供定位凸起嵌入。As a further improvement of the present invention, the rotor punching piece at the bottom of the body is vertically formed with a counting hole corresponding to the position of the buckle point, and the counting hole can be inserted into the positioning protrusion.
本发明还提供一种转子压铆模具,用于制造上述的一种大回转扭斜圆扣自铆转子,包括用于冲裁转子冲片轴孔的轴孔工位、用于冲裁转子冲片线槽的线槽工位、用于冲制转子冲片扣点的扣点工位、用于落料并叠铆转子冲片的落料工位,所述扣点工位包括多组适配的扣点凸模和扣点凹模,扣点凸模、扣点凹模分别呈圆柱形设置,且扣点凸模的中心轴线相对于对应扣点凹模的中心轴线水平偏移预设距离,且扣点凸模冲入转子冲片的深度不超过转子冲片的厚度。The present invention also provides a rotor pressure riveting die, which is used to manufacture the above-mentioned large-turn skewed round buckle self-riveting rotor, including a shaft hole station for punching the shaft hole of the rotor punching piece, and a shaft hole station for punching the rotor punching plate. The wire slot station of the sheet wire groove, the buckle point station for punching the rotor punching point, and the blanking station for blanking and stacking the riveting rotor punching piece, the buckle point station includes multiple sets of suitable The matching buckle point punch and buckle point concave die, the buckle point punch and buckle point concave die are respectively arranged in a cylindrical shape, and the central axis of the buckle point punch is horizontally offset with respect to the central axis of the corresponding buckle point concave die by a preset distance, and the depth of the punch punched into the rotor punch does not exceed the thickness of the rotor punch.
作为本发明的进一步改进,落料工位包括适配的落料凸模、落料凹模、带动落料凹模旋转的扭转机构,扭转机构带动落料凹模旋转预设角度。As a further improvement of the present invention, the blanking station includes a suitable blanking punch, a blanking die, and a torsion mechanism that drives the blanking die to rotate, and the twisting mechanism drives the blanking die to rotate by a preset angle.
作为本发明的进一步改进,所述落料凸模竖向插装有与扣点相同数量的压杆,转子冲片落料时,压杆下端嵌入扣点并与转子冲片抵接。As a further improvement of the present invention, the blanking punch is vertically inserted with the same number of pressing rods as the buckle points. When the rotor is blanked, the lower end of the pressing rods is embedded in the buckle points and abuts against the rotor punching pieces.
作为本发明的进一步改进,所述扣点凹模内插装有与扣点对应数量的顶杆,扣点凸模、扣点凹模、顶杆三者之间围合形成扣点成型腔。As a further improvement of the present invention, a number of ejector pins corresponding to the buckling points are inserted into the buckling point concave mold, and the buckling point punch, the buckling point concave mold and the ejector pins are enclosed to form a buckling point forming cavity.
作为本发明的进一步改进,还包括设置于扣点工位之前的计数孔工位,计数孔工位包括与多组适配的计数孔凸模、计数孔凹模,计数孔工位用于冲制上下贯穿的计数孔,计数孔的数量及位置与扣点的数量及位置相对应,计数孔凸模可上下活动以使计数孔工位选择性工作。As a further improvement of the present invention, it also includes a counting hole station arranged before the buckle point station. The counting hole station includes a counting hole punch and a counting hole concave die adapted to multiple groups, and the counting hole station is used for punching up and down. The number and position of the counting holes through the counting holes correspond to the number and positions of the buckle points, and the punching die of the counting holes can move up and down to make the counting hole station work selectively.
作为本发明的进一步改进,所述轴孔工位包括设置于线槽工位前后的第一轴孔工位、第二轴孔工位,且第一轴孔工位所冲制的轴孔直径大于第二轴孔工位所冲制的轴孔直径。As a further improvement of the present invention, the shaft hole station includes a first shaft hole station and a second shaft hole station arranged before and after the wire slot station, and the diameter of the shaft hole punched by the first shaft hole station It is larger than the diameter of the shaft hole punched by the second shaft hole station.
作为本发明的进一步改进,所述第一轴孔工位、计数孔工位、线槽工位、第二轴孔工位、扣点工位、落料工位依次设置。As a further improvement of the present invention, the first shaft hole station, the counting hole station, the wire groove station, the second shaft hole station, the buckle point station, and the blanking station are arranged in sequence.
基于上述技术方案,本发明实施例至少可以产生如下技术效果:Based on the above technical solutions, the embodiments of the present invention can at least produce the following technical effects:
1、本申请的转子冲片,巧妙地将扣点的定位凸起、定位凹槽设置成错位偏心结构,使得转子冲片在上下叠铆时,上方的定位凸起需要周向旋转一定角度才能嵌入下方的定位凹槽,进而实现转子线槽的扭斜,同时,定位凸起与定位凹槽之间形成轮廓一致的紧密配合,可有效保证转子冲片之间的拉拔力,最终产品的良品率高。另外,这种转子冲片的圆柱形扣点可一次冲制成型,结构更加简单且加工精度要求更低,生产效率及良品率更高,并且适用的转子产品范围更广。1. For the rotor punching piece of the present application, the positioning protrusions and positioning grooves of the buckle points are cleverly arranged into a dislocation eccentric structure, so that when the rotor punching piece is riveted up and down, the upper positioning protrusion needs to be rotated by a certain angle in the circumferential direction. It is embedded in the positioning groove below, thereby realizing the skewing of the rotor slot. At the same time, the positioning protrusion and the positioning groove form a close fit with a consistent contour, which can effectively ensure the pulling force between the rotor punches and the final product. High yield. In addition, the cylindrical buckle point of the rotor punching piece can be punched at one time, the structure is simpler, the processing precision is lower, the production efficiency and the yield rate are higher, and the applicable rotor product range is wider.
2、转子冲片经过大角度回转后再叠铆,可避免因材料厚薄分布不均而导致的平衡偏转,提高转子转动时的平衡效果,减少人为修正的时间。2. After the rotor punching piece is rotated at a large angle and then riveted, it can avoid the balance deflection caused by the uneven distribution of material thickness, improve the balance effect of the rotor when it rotates, and reduce the time for manual correction.
3、本体底部转子冲片通过设置与扣点位置相对应的计数孔,使得该转子冲片不再与前一个本体的转子冲片进行叠铆,即本体叠铆完成后可实现自动分离,且本体的扣点不外凸,后期无需再进行扣点整平工序,生产效率更高。另外,转子叠铆生产时,计数孔每冲裁一次,相当于叠铆完成一个本体,进而能够起到生产计数的作用。3. The rotor punching piece at the bottom of the body is provided with counting holes corresponding to the position of the buckle point, so that the rotor punching piece is no longer riveted with the rotor punching piece of the previous body, that is, the body can be automatically separated after the riveting is completed, and The buckle point of the main body is not convex, and there is no need to perform the buckle point leveling process in the later stage, and the production efficiency is higher. In addition, during the production of rotor stacking riveting, each punching of the counting hole is equivalent to completing a body of stacking riveting, which can play the role of production counting.
附图说明Description of drawings
图1是转子冲片的结构示意图。Figure 1 is a schematic diagram of the structure of the rotor punch.
图2是转子冲片扣点叠铆的结构示意图。Figure 2 is a schematic diagram of the structure of the rotor punching point stacking riveting.
图3是转子压铆模具的结构示意图。Figure 3 is a schematic diagram of the structure of the rotor pressure riveting die.
图4是图3中A处的局部放大图。FIG. 4 is a partial enlarged view of A in FIG. 3 .
图5是转子压铆模具凸模部分的结构示意图。Figure 5 is a schematic structural diagram of the punch part of the rotor pressure riveting die.
图中,100、转子冲片;110、轴孔;120、线槽;130、扣点;131、定位凹槽;132、定位凸起;140、计数孔;In the figure, 100, rotor punching piece; 110, shaft hole; 120, wire groove; 130, buckle point; 131, positioning groove; 132, positioning protrusion; 140, counting hole;
10、第一轴孔工位;20、计数孔工位;21、计数孔凸模;22、计数孔凹模;30、线槽工位;40、第二轴孔工位;50、扣点工位;51、扣点凸模;52、扣点凹模;53、顶杆;60、落料工位;61、落料凸模;62、落料凹模;63、扭转机构;64、压杆;70、导正工位。10. The first shaft hole station; 20, the counting hole station; 21, the counting hole punch; 22, the counting hole punch; 30, the wire slot station; 40, the second shaft hole station; 50, the buckle point station ;51, buckle point punch; 52, buckle point die; 53, ejector rod; 60, blanking station; 61, blanking punch; 62, blanking die; 63, torsion mechanism; 64, pressure rod ; 70, guide the station.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
如图1至图2所示,本大回转扭斜圆扣自铆转子,包括多个转子冲片100叠合而成的本体,每个转子冲片100的中心设有轴孔110,每个转子冲片100的周缘开设有线槽120,且转子冲片100以轴孔110为中心周向均布有四个扣点130,扣点130包括定位凹槽131和定位凸起132,定位凹槽131、定位凸起132均呈竖向的圆柱形设置并分别位于转子冲片100上下两侧,后一个转子冲片100的定位凸起132与前一个转子冲片100的定位凹槽131一一对应嵌合,每个定位凹槽131的中心轴线相对于对应定位凸起132的中心轴线水平偏移预设距离。As shown in FIG. 1 to FIG. 2 , the self-riveting rotor of this large-turn twisted round buckle includes a body formed by superimposing a plurality of
根据转子本体的线槽120所需扭斜角度及扣点130定位凸起132的冲制厚度,经过换算即可获知,每个扣点130定位凹槽131、定位凸起132中心轴线之间所需的水平偏移距离。According to the required skew angle of the
本申请的转子冲片100,巧妙地将扣点130的定位凸起132、定位凹槽131设置成错位偏心结构,使得转子冲片100在上下叠铆时,后一个转子冲片100的定位凸起132需要周向旋转一定角度才能嵌入前一个转子冲片100的定位凹槽131,进而实现转子线槽120的扭斜,同时定位凸起132与定位凹槽131之间形成轮廓一致的紧密配合,可有效保证转子冲片100之间的拉拔力,最终产品的良品率高。另外,这种转子冲片100的圆柱形扣点130可一次冲制成型,结构更加简单且加工精度要求更低,生产效率及良品率更高,并且适用的转子产品范围更广。In the
后一个转子冲片100相对于前一个转子冲片100的旋转角度为91°至95°。而转子冲片100经过大角度回转后再叠铆,可避免因材料厚薄分布不均而导致的平衡偏转,提高转子转动时的平衡效果,减少人为修正的时间。The rotation angle of the latter rotor die 100 relative to the former rotor die 100 is 91° to 95°. The
值得一提的是,本体底部转子冲片100对应扣点130位置竖向贯穿形成有计数孔140,计数孔140可供定位凸起132嵌入。使得本体底部转子冲片100不再与前一个本体的转子冲片100进行叠铆,即本体叠铆完成后可实现自动分离,且本体的扣点130不外凸,后期无需再进行扣点130整平工序,生产效率更高。另外,转子叠铆生产时,计数孔140每冲裁一次,相当于叠铆完成一个本体,进而能够起到生产计数的作用。It is worth mentioning that the
如图3至图5所示,本发明还提供了一种转子压铆模具,用于制造上述的一种大回转扭斜圆扣自铆转子,包括用于冲裁转子冲片100轴孔110的轴孔工位、用于冲裁转子冲片100线槽120的线槽工位30、用于冲制转子冲片100扣点130的扣点工位50、用于落料并叠铆转子冲片100的落料工位60,所述扣点130冲制工位包括四组适配的扣点凸模51和扣点凹模52,扣点凸模51、扣点凹模52分别呈圆柱形设置,且扣点凸模51的中心轴线相对于对应扣点凹模52的中心轴线水平偏移预设距离,且扣点凸模51冲入转子冲片100的深度不超过转子冲片100的厚度。As shown in FIG. 3 to FIG. 5 , the present invention also provides a rotor pressure riveting die, which is used to manufacture the above-mentioned self-riveting rotor with a large turn skewed round buckle, including a
落料工位60包括适配的落料凸模61、落料凹模62、带动落料凹模62旋转的扭转机构63,扭转机构63带动落料凹模62旋转预设角度。落料凹模62内设有内径略小于转子冲片100外径的锁紧圈,转子冲片100叠铆时,锁紧圈与转子冲片100过盈配合以提供向上的支撑力,保证转子冲片100之间上下贴合。The blanking
板材原料经过轴孔工位、线槽工位30冲压后形成转子冲片100的轴孔110和线槽120,然后在扣点工位50冲压形成4个圆柱形扣点130,并且由于扣点凸模51、扣点凹模52的中心轴线水平错位,使得圆柱形扣点130的定位凹槽131、定位凸起132的中心轴线也是水平错位的,随后在落料工位60,板材原料经过落料凸模61冲裁后形成圆片状的转子冲片100,且转子冲片100压入落料凹模62,然后落料凹模62根据线槽120扭斜要求,带动转子冲片100旋转91°至95°,以使得落料凹模62顶部的转子冲片100的中心轴线,始终与待冲裁转子冲片100的定位凸起132的中心轴线同轴,以便于转子冲片100上下叠铆,且叠铆完成后,转子的线槽120自然扭斜。The plate material is punched through the shaft hole station and the
落料工位60的结构及工作原理参考CN108746322A-转子片制作方法及模具,具体不再赘述。For the structure and working principle of the blanking
本转子压铆模具的扣点凸模51、扣点凹模52并非常规的上下同轴凹凸配合结构,而是巧妙的设置为错位结构,进而将圆柱形扣点130冲制成所需的错位结构,以实现转子冲片100叠铆后的线槽120自然扭斜,构思巧妙,生产效率高。并且扣点凸模51的冲压转子冲片100的深度不超过转子冲片100的厚度,可保证扣点130的形状及尺寸满足要求,且扣点凸模51、扣点凹模52不会发生干涉。The
其中,落料凸模61竖向插装有四个与扣点130对应的压杆64,转子冲片100落料时,压杆64下端嵌入扣点130并与转子冲片100抵接。也就是说,落料时,落料凸模61与转子冲片100的上表面完全贴合,扣点130在冲裁过程中不易发生变形,保证转子的拉拔力。The blanking
同样的,扣点凹模52内插装有四个与扣点130对应的顶杆53,扣点凸模51、扣点凹模52、顶杆53三者之间围合形成扣点130成型腔。通过设置顶杆53以便控制扣点130定位凸起132的冲制厚度,保证扣点130形状尺寸的一致性。Similarly, four
本申请中,还包括设置于扣点工位50之前的计数孔工位20,计数孔工位20包括与四组适配的计数孔凸模21、计数孔凸模22,计数孔工位20用于冲制上下贯穿的计数孔140,计数孔140的数量及位置与扣点130的数量及位置相对应,计数孔凸模21可上下活动以使计数孔工位20选择性工作。In this application, it also includes a
计数孔凸模21下降时,计数孔工位20处于工作状态,板材原料在计数孔工位20冲制形成4个上下贯穿的计数孔140,而后续在扣点工位50,由于扣点凸模51与计数孔140位置完全一致,扣点工位50相当于未工作。When the
计数孔凸模21上升时,计数孔工位20处于非工作状态,板材原料在扣点工位50不进行冲裁,而后续在扣点工位50冲制形成扣点130。When the
控制计数孔凸模21上下活动的结构,参考CN201120372053.8用于选择性冲压模具的气动装置,在此不再赘述。For the structure of controlling the up and down movement of the
本体底部转子冲片100通过设置计数孔140而不再与前一个本体的转子冲片100进行叠铆,即本体叠铆完成后可实现自动分离,且本体的扣点130不外凸,后期无需再进行扣点130整平工序,生产效率更高。另外,转子叠铆生产时,计数孔140每冲裁一次,相当于叠铆完成一个本体,进而能够起到生产计数的作用。The
优选的,轴孔工位包括设置于线槽工位30前后的第一轴孔工位10、第二轴孔工位40。进一步的,本转子压铆模具中,第一轴孔工位10、计数孔工位20、线槽工位30、第二轴孔工位40、扣点工位50、落料工位60依次设置。Preferably, the shaft hole station includes a first
将第一轴孔工位10、计数孔工位20设置于线槽工位30之前,可避免因线槽120冲制工艺导致的产品变形,有效保证轴孔110、计数孔140的精度,而在于线槽工位30之后设置第二轴孔工位40,可矫正因线槽120冲制导致的轴孔110变形。Setting the first
进一步的,第一轴孔工位10之前还设置有导正工位70,板材原料在导正工位70冲制导正孔,而后续轴孔工位、扣点工位50等均设置有穿过导正孔的定位销,进而保证板材原料冲裁时的定位精度。Further, before the first
转子本体在本转子铆压模具中的成型步骤如下:The forming steps of the rotor body in the rotor riveting die are as follows:
S1:板材原料步进输送至第一轴孔工位10,第一轴孔工位10冲制轴孔110;S1: The plate material is conveyed step by step to the first
S2:板材原料步进输送至计数孔工位20,计数孔工位20可选择性工作;S2: The plate material is conveyed step by step to the
S3:板材原料步进输送至线槽工位30,线槽工位30冲制多个周向均布的线槽120;S3: The sheet material is conveyed to the
S4:板材原料步进输送至第二轴孔工位40,第二轴孔工位40矫正轴孔110;S4: The plate material is conveyed step by step to the second
S5:板材原料步进输送至扣点工位50,扣点工位50包括4组适配的扣点凸模51、扣点凹模52,且对应扣点凸模51、扣点凹模52的中心轴线水平偏移预设距离,扣点凸模51、扣点凹模52分别呈圆柱形设置,且扣点凸模51的中心轴线相对于对应扣点凹模52的中心轴线水平偏移预设距离,且扣点凸模51冲入转子冲片100的深度不超过转子冲片100的厚度,扣点工位50冲制4个圆柱形扣点130,扣点130包括定位凹槽131和定位凸起132,定位凹槽131、定位凸起132均呈竖向的圆柱形设置并分别位于转子冲片100上下两侧,每个扣点130定位凹槽131的中心轴线相对于对应定位凸起132的中心轴线水平偏移预设距离;S5: The sheet material is transported stepwise to the
S6:板材原料步进输送至落料工位60,落料工位60包括适配的落料凸模61、落料凹模62、带动落料凹模62旋转的扭转机构63,落料工位60将板材原料冲裁成圆片状的转子冲片100,且转子冲片100压入落料凹模62并通过扣点130与前一个转子冲片100进行叠铆,扭转机构63带动落料凹模62旋转91°至95°;S6: The sheet material is conveyed step by step to the blanking
S7:重复以上步骤S1至S6N次,且在第1次时,步骤S2中计数孔工位20工作,板材原料冲制有4个计数孔140,步骤S5中4个扣点凸模51对应嵌入4个计数孔140;在第2次至第N次时,步骤S2中计数孔工位20不工作,步骤S5中,板材原料冲制有4个扣点130;S7: Repeat the above steps S1 to S6 N times, and in the first time, the
S8:叠铆完成的成品沿落料凹模62底部送出。S8: The finished product after stacking riveting is sent out along the bottom of the blanking die 62.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
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CN212381002U (en) * | 2020-06-12 | 2021-01-19 | 卓尔博(宁波)精密机电股份有限公司 | Large-rotation skew round buckle self-riveting rotor and rotor press-riveting die |
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JPS5910159A (en) * | 1982-07-07 | 1984-01-19 | Hitachi Ltd | Manufacture of core for die cast rotor |
JPH04344139A (en) * | 1991-05-21 | 1992-11-30 | Mitsui High Tec Inc | Laminated core for squirrel-cage type rotor |
CN110089005A (en) * | 2016-12-20 | 2019-08-02 | 株式会社电装 | The rotor and rotating electric machine of rotating electric machine |
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