CN111811627A - Gypsum board production line and detection method, detection device, detection equipment and computer readable storage medium thereof - Google Patents
Gypsum board production line and detection method, detection device, detection equipment and computer readable storage medium thereof Download PDFInfo
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- CN111811627A CN111811627A CN202010598850.1A CN202010598850A CN111811627A CN 111811627 A CN111811627 A CN 111811627A CN 202010598850 A CN202010598850 A CN 202010598850A CN 111811627 A CN111811627 A CN 111811627A
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- G01—MEASURING; TESTING
- G01G—WEIGHING
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Abstract
Provided are a gypsum board production line, a detection method thereof, a detection device, detection equipment and a computer readable storage medium. The detection method comprises the following steps: acquiring weight detection results of stacks after the stack platform bearing plates are sequentially arranged; determining the total weight of the whole stack of plates according to the weight detection result, and determining the weight of each plate according to the change of the weight detection result; and when the total weight is determined not to belong to the first preset weight or the weight does not belong to the second preset weight, giving an alarm indication. The detection method can accurately obtain the weight of the whole stack of gypsum boards and the weight of a single gypsum board, and can give an alarm in time when the gypsum boards are abnormally manufactured.
Description
Technical Field
The invention relates to the technical field of gypsum board production, in particular to a detection method for a gypsum board production line, a detection device for the gypsum board production line, detection equipment for the gypsum board production line, a computer-readable storage medium and the gypsum board production line.
Background
Along with the stricter and stricter requirements of domestic road transportation on the load of vehicles, the accuracy requirement of a transportation company on the weight of the whole gypsum board is higher and higher. At present, the weight of the whole gypsum board is obtained by artificially detecting the weight of a unit square meter of gypsum board and then multiplying the weight by the square meter of the whole gypsum board. Namely:
the weight of the whole gypsum board is the unit square meter of the weight of the gypsum board and the square meter of the whole gypsum board.
Because of the manufacturing process of the gypsum board, each gypsum board has certain error in thickness, so the weight of the whole stack of gypsum boards measured by the method is an estimated value, and larger error exists.
Disclosure of Invention
The embodiment of the invention also provides a detection method for a gypsum board production line, which can accurately obtain the weight of the whole stack of gypsum boards and the weight of a single gypsum board and can give an alarm in time when the gypsum boards are abnormally manufactured.
The embodiment of the invention also provides a detection device for the gypsum board production line, detection equipment for the gypsum board production line, a computer-readable storage medium and the gypsum board production line.
The detection method for the gypsum board production line provided by the embodiment of the invention comprises the following steps:
acquiring weight detection results of stacks after the stack platform bearing plates are sequentially arranged;
determining the total weight of the whole stack of plates according to the weight detection result, and determining the weight of each plate according to the change of the weight detection result;
and when the total weight is determined not to belong to the first preset weight or the weight does not belong to the second preset weight, giving an alarm indication.
Optionally, obtaining each weight detection result after the stacking platform bearing plate is sequentially stacked includes:
and acquiring a plurality of weighing data of the single weighing of the stacking platform bearing plate, and acquiring the weight detection result according to the plurality of weighing data and a preset algorithm.
Optionally, the detection method further includes: and when the total weight is determined to belong to the first preset weight or the weight belongs to the second preset weight, sending a passing weighing test instruction.
The detection device for the gypsum board production line provided by the embodiment of the invention comprises:
a weight acquisition module: the weight detection result is used for the stack platform to bear the weight of each stack after the plates are sequentially arranged;
and the processing module is electrically connected with the weight acquisition module and used for determining the total weight of the whole stack of plates according to the weight detection result, determining the weight of each plate placed at a time according to the change of the weight detection result, and giving an alarm indication when the total weight is determined to belong to a first preset weight or the weight does not belong to a second preset weight.
Optionally, the weight obtaining module is configured to obtain multiple weighing data of any single weighing of the stacking platform bearing plate, and obtain the weight detection result according to the multiple weighing data and a preset algorithm.
Optionally, the processing module: and the weighing device is also used for sending a passing weighing test instruction when the total weight is determined to belong to the first preset weight or the weight belongs to the second preset weight.
The detection equipment for the gypsum board production line provided by the embodiment of the invention comprises: a processor; and a memory for storing executable instructions of the processor; wherein the processor is configured to execute the detection method for a gypsum board production line according to any one of the above embodiments via execution of the executable instructions.
The computer-readable storage medium provided by the embodiment of the invention stores a computer program thereon, and the computer program is executed by a processor to implement the detection method for the gypsum board production line according to any one of the above embodiments.
The gypsum board production line provided by the embodiment of the invention comprises: a stacking platform; a weighing device mounted on the stacking table; and the control device is electrically connected with the weighing device, the weighing device is used for detecting the weight of each stack after the stacking platform bears the plates and sequentially stacking the plates and sending the plates to the control device, and the control device executes the steps of:
acquiring weight detection results of stacks after the stack platform bearing plates are sequentially arranged;
determining the total weight of the whole stack of plates according to the weight detection result, and determining the weight of each plate according to the change of the weight detection result;
and when the total weight is determined not to belong to a first preset weight or the weight does not belong to a second preset weight, giving an alarm indication.
Optionally, the weighing apparatus comprises: the support frames are uniformly distributed on the stacking platform; and the weighing sensors are arranged on the plurality of support frames, are electrically connected with the control device, are used for weighing simultaneously and sending weighing data to the control device, and the control device acquires the weight detection result according to the weighing data according to a preset algorithm.
According to the detection method for the gypsum board production line, provided by the embodiment of the invention, the total weight of the whole stack of gypsum boards can be accurately obtained, and an alarm instruction is sent out when the total weight does not belong to the first preset weight, so that an operator can timely adjust the gypsum boards to be produced according to the alarm instruction, and the qualified weight of the gypsum boards to be produced is ensured; the weight of each gypsum board can be accurately acquired, an alarm instruction is given when any weight does not belong to the second preset weight, and an operator can timely adjust the gypsum boards to be produced according to the alarm instruction at the moment, so that the weight of the gypsum boards to be produced is guaranteed to be qualified.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the example serve to explain the principles of the invention and not to limit the invention.
FIG. 1 is a flow chart of a method for testing a gypsum board production line according to an embodiment of the present invention;
fig. 2 is a block diagram of a detection device for a gypsum board production line according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a gypsum board production line according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
Example one
The detection method for the gypsum board production line provided by the embodiment of the invention is shown in fig. 1 and comprises the following steps:
obtaining the weight detection result of each pile after the pile platform bearing plates (namely, gypsum boards) are sequentially arranged;
determining the total weight of the whole stack of plates according to the weight detection result, and determining the weight of each plate according to the change of the weight detection result;
and when the total weight is determined not to belong to the first preset weight or the weight does not belong to the second preset weight, giving an alarm indication.
The detection method can accurately acquire the total weight of the whole stack of gypsum boards, and sends out an alarm instruction when the total weight does not belong to the first preset weight, so that an operator can timely adjust the gypsum boards to be produced according to the alarm instruction, and the weight of the gypsum boards to be produced is ensured to be qualified; the weight of each gypsum board can be accurately acquired, an alarm instruction is given when any weight does not belong to the second preset weight, and an operator can timely adjust the gypsum boards to be produced according to the alarm instruction at the moment, so that the weight of the gypsum boards to be produced is guaranteed to be qualified.
The weight detection result of each pile of piles after the pile up neatly platform bears panel and puts in proper order is obtained to the whole pile of piles includes three-layer panel as the example, and the weight detection result is including the weight (a layer of pile of piles) that detects the first layer, detects the weight (two-layer pile of piles) of first layer and second floor sum to and detect the total weight of three-layer sum, be a whole pile of piles (three-layer pile of piles) when putting the three-layer in proper order.
Exemplarily, obtaining each weight detection result after the stacking platform bearing plate is sequentially stacked comprises: a plurality of weighing data of the stacking platform bearing plate for single weighing are obtained, the weight detection result is obtained according to the weighing data and a preset algorithm, and the weight detection precision can be improved. The preset algorithm may be averaging or taking an intermediate value, etc.
And acquiring a plurality of weighing data of the stacking platform for single weighing of the bearing plate, taking the three weighing data and detecting the weight of the sum of the first layer and the second layer as an example, acquiring three weighing data during the detection, and acquiring the weight detection result according to a preset algorithm by adopting the three weighing data.
Illustratively, the detection method further comprises: and (c) sending a pass weight test indication when it is determined that the total weight is within the first predetermined weight (i.e., the entire stack of gypsum boards is acceptable) or the weight is within the second predetermined weight (i.e., the layer of gypsum boards laid is acceptable). The indication by the weighing test may be to perform the next weight ratio equivalent.
Example two
The detection device for a gypsum board production line provided by the embodiment of the invention, as shown in fig. 2, includes:
a weight acquisition module: the weight detection result is used for the stack platform to bear the weight of each stack after the plates are sequentially arranged;
and the processing module is electrically connected with the weight acquisition module and used for determining the total weight of the whole stack of plates according to the weight detection result, determining the weight of each plate placed at a time according to the change of the weight detection result, and giving an alarm indication when the total weight is determined to belong to a first preset weight or the weight does not belong to a second preset weight.
The detection device can accurately acquire the total weight of the whole stack of gypsum boards, and gives out an alarm instruction when the total weight does not belong to a first preset weight, so that an operator can timely adjust the gypsum boards to be produced according to the alarm instruction, and the qualified weight of the gypsum boards to be produced is ensured; the weight of each gypsum board can be accurately acquired, an alarm instruction is given when any weight does not belong to the second preset weight, and an operator can timely adjust the gypsum boards to be produced according to the alarm instruction at the moment, so that the weight of the gypsum boards to be produced is guaranteed to be qualified.
Illustratively, the weight obtaining module is configured to obtain a plurality of weighing data of any single weighing of the stacking platform bearing plate, and obtain the weight detection result according to the plurality of weighing data and a preset algorithm, so that the weight detection precision can be improved. The preset algorithm may be averaging or taking an intermediate value, etc.
For example, the processing module is further configured to issue a pass weighing test indication when it is determined that the total weight belongs to the first preset weight or the weight belongs to the second preset weight. The indication by the weighing test may be to perform the next weight ratio equivalent.
EXAMPLE III
The detection equipment for the gypsum board production line provided by the embodiment of the invention comprises: a processor; and a memory for storing executable instructions of the processor; wherein the processor is configured to execute the detection method for a gypsum board production line according to any one of the above embodiments via execution of the executable instructions.
The detection equipment for the gypsum board production line provided by the invention has all the advantages of the detection method for the gypsum board production line in any embodiment, and details are not repeated herein.
Example four
The computer-readable storage medium provided by the embodiment of the invention stores a computer program thereon, and the computer program is executed by a processor to implement the detection method for the gypsum board production line according to any one of the above embodiments.
The computer-readable storage medium provided by the invention has all the advantages of the detection method for the gypsum board production line in any one of the embodiments, and details are not repeated herein.
EXAMPLE five
The gypsum board production line provided by the embodiment of the invention, as shown in fig. 3, comprises: a stacking table 100; a weighing device 200 mounted on the pallet 100; and the control device is electrically connected with the weighing device 200, the weighing device 200 is used for detecting the weight of each stack after the stacking platform 100 bears the plates and sequentially stacks the plates and sending the plates to the control device, and the control device executes the steps of:
acquiring weight detection results of stacks after the stack platform 100 bears the plates and the plates are sequentially arranged;
determining the total weight of the whole stack of plates according to the weight detection result, and determining the weight of each plate according to the change of the weight detection result;
and when the total weight is determined not to belong to the first preset weight or the weight does not belong to the second preset weight, giving an alarm indication.
The gypsum board production line provided by the embodiment of the invention can accurately measure the weight of the whole stack of gypsum boards and the weight of a single gypsum board, better meets the transportation requirement of the whole stack of gypsum boards, and can give an alarm in time when the gypsum boards are abnormally manufactured to remind an operator that the weight of the gypsum boards produced is unqualified and the operator needs to adjust the gypsum board production line in time to manufacture qualified gypsum boards.
Illustratively, as shown in fig. 3, the weighing apparatus 200 includes: a plurality of support frames which are uniformly distributed on the stacking platform 100 in the circumferential direction; and the plurality of weighing sensors are arranged on the plurality of support frames, are electrically connected with the control device, are used for weighing simultaneously and sending weighing data to the control device, and the control device acquires the weight detection result according to the plurality of weighing data according to a preset algorithm.
As shown in FIG. 3, the number of the supporting members is preferably 3-6 (e.g. 3), and each supporting member is provided with 1-3 weighing sensors (e.g. two), and the more the supporting members are provided, the more accurate the measured weight is.
Illustratively, the alarm device is connected with the control device for alarming when receiving an alarm indication, and the alarm device can be a sounder or the like.
Illustratively, the control device includes a weighing instrument for calculating, a PLC, and a display, both of which are electrically connected to the PLC.
In the description of the present invention, it should be noted that the terms "upper", "lower", "one side", "the other side", "one end", "the other end", "side", "opposite", "four corners", "periphery", "mouth" structure ", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the structures referred to have specific orientations, are configured and operated in specific orientations, and thus, are not to be construed as limiting the present invention.
In the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "connected," "directly connected," "indirectly connected," "fixedly connected," "mounted," and "assembled" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; the terms "mounted," "connected," and "fixedly connected" may be directly connected or indirectly connected through intervening media, or may be connected through two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Although the embodiments of the present invention have been described above, the above description is only for the convenience of understanding the present invention, and is not intended to limit the present invention. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. A detection method for a gypsum board production line is characterized by comprising the following steps:
acquiring weight detection results of stacks after the stack platform bearing plates are sequentially arranged;
determining the total weight of the whole stack of plates according to the weight detection result, and determining the weight of each plate according to the change of the weight detection result;
and when the total weight is determined not to belong to the first preset weight or the weight does not belong to the second preset weight, giving an alarm indication.
2. The detection method according to claim 1, wherein obtaining each weight detection result after the stacking platform bearing plates are sequentially stacked comprises:
and acquiring a plurality of weighing data of the single weighing of the stacking platform bearing plate, and acquiring the weight detection result according to the plurality of weighing data and a preset algorithm.
3. The detection method according to claim 1 or 2, further comprising:
and when the total weight is determined to belong to the first preset weight or the weight belongs to the second preset weight, sending a passing weighing test instruction.
4. A detection device for a gypsum board production line, comprising:
a weight acquisition module: the weight detection result is used for the stack platform to bear the weight of each stack after the plates are sequentially arranged;
and the processing module is electrically connected with the weight acquisition module and used for determining the total weight of the whole stack of plates according to the weight detection result, determining the weight of each plate placed at a time according to the change of the weight detection result, and giving an alarm indication when the total weight is determined to belong to a first preset weight or the weight does not belong to a second preset weight.
5. The detection device according to claim 4, wherein the weight obtaining module is configured to obtain a plurality of weighing data of any single weighing of the stacking platform bearing plate, and obtain the weight detection result according to a preset algorithm according to the plurality of weighing data.
6. The detection apparatus according to claim 4 or 5,
the processing module is used for: and the weighing device is also used for sending a passing weighing test instruction when the total weight is determined to belong to the first preset weight or the weight belongs to the second preset weight.
7. A check out test set for gypsum board production line characterized in that includes:
a processor; and
a memory for storing executable instructions of the processor;
wherein the processor is configured to perform the detection method for a gypsum board production line of any one of claims 1 to 3 via execution of the executable instructions.
8. A computer-readable storage medium, on which a computer program is stored, which, when being executed by a processor, implements the method for detecting a plasterboard production line according to any one of claims 1 to 3.
9. A gypsum board production line, comprising:
a stacking platform;
a weighing device mounted on the stacking table; and
the control device is electrically connected with the weighing device, the weighing device is used for detecting the weight of each stack after the stacking platform bearing plates are sequentially stacked and sending the weight to the control device, and the control device executes the steps of:
acquiring weight detection results of stacks after the stack platform bearing plates are sequentially arranged;
determining the total weight of the whole stack of plates according to the weight detection result, and determining the weight of each plate according to the change of the weight detection result;
and when the total weight is determined not to belong to a first preset weight or the weight does not belong to a second preset weight, giving an alarm indication.
10. The gypsum board production line of claim 9, wherein the weighing device comprises:
the support frames are uniformly distributed on the stacking platform; and
the plurality of weighing sensors are arranged on the plurality of supporting frames, are electrically connected with the control device, and are used for weighing at the same time and sending weighing data to the control device, and the control device acquires the weight detection result according to the plurality of weighing data according to a preset algorithm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010598850.1A CN111811627A (en) | 2020-06-28 | 2020-06-28 | Gypsum board production line and detection method, detection device, detection equipment and computer readable storage medium thereof |
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| CN202010598850.1A CN111811627A (en) | 2020-06-28 | 2020-06-28 | Gypsum board production line and detection method, detection device, detection equipment and computer readable storage medium thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024073303A1 (en) * | 2022-09-27 | 2024-04-04 | United States Gypsum Company | A method for measuring width and edge profile of a single board in a stack of multiple boards |
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2020
- 2020-06-28 CN CN202010598850.1A patent/CN111811627A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024073303A1 (en) * | 2022-09-27 | 2024-04-04 | United States Gypsum Company | A method for measuring width and edge profile of a single board in a stack of multiple boards |
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