CN111809290A - Characteristic yarn weaving system and method for monitoring, identifying and tracing functions thereof - Google Patents
Characteristic yarn weaving system and method for monitoring, identifying and tracing functions thereof Download PDFInfo
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- CN111809290A CN111809290A CN202010625073.5A CN202010625073A CN111809290A CN 111809290 A CN111809290 A CN 111809290A CN 202010625073 A CN202010625073 A CN 202010625073A CN 111809290 A CN111809290 A CN 111809290A
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- yarn
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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Abstract
The invention discloses a characteristic yarn weaving system and a method for monitoring, identifying and tracing functions of the characteristic yarn weaving system, wherein the characteristic yarn is added by a characteristic yarn weaving processing mechanism in the weaving process, and one or more yarns of the characteristic yarn color yarn, the conductive yarn and the trace radioactive element yarn are used for preparing characteristic cloth, then the real-time visual breadth and the deflection degree of the prepared fabric are obtained, so that the real-time change and monitoring of the product quality in production are obtained, the manufacturer information, the production time, the batch and the raw material of the prepared fabric are obtained and recorded, and the characteristic yarn is correspondingly marked, so that the full life cycle of the product is identified. The characteristic yarn weaving system and the monitoring, identifying and tracing functions method thereof are simple and effective, can monitor, identify and trace in real time, increase the management efficiency and reduce the management cost information.
Description
Technical Field
The invention relates to the technical field of textiles and weaving thereof, in particular to a characteristic yarn weaving system and a method for monitoring, identifying and tracing functions thereof.
Background
Weaving systems with monitoring, identification and tracing functions and methods of achieving the functions are valuable in many manufacturing and product applications. The current functions of monitoring, identifying and tracing the quality of woven production and products generally involve integrating sensors into the production system or product or relying on labels for product identification and tracing, with concerns about sensor and label durability, single function, limited functional area, and cost.
The invention provides a method for weaving a yarn without a sensing system and an additional label, and utilizes the traditional fabric structure and weaving system and takes materials such as characteristic yarns (such as colored yarns and conductive yarns) as identification materials for weaving production and product quality.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a characteristic yarn weaving system and a method for monitoring, identifying and tracing the same, and solves the problems of how to prepare a simple low-cost weaving technology with quality monitoring, product identification and tracing functions based on characteristic yarns, and an implementation method and application thereof.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a method for realizing monitoring, identifying and tracing functions comprises the following specific operations: and in the weaving process, a characteristic yarn is added by utilizing a characteristic yarn weaving processing mechanism, wherein the characteristic yarn is one or more of a colored yarn, a conductive yarn and a trace radioactive element yarn.
Preferably, the characteristic yarn can be purchased in the market or prepared by dyeing and coating.
Preferably, the characteristic yarn self-making method comprises the following steps:
s1, taking yarns with the same or similar color, linear density and material as the weaving warps;
and S2, placing the yarn in a conductive solution for dipping and drying to obtain the prefabricated characteristic yarn.
Preferably, the characteristic yarn weaving method comprises at least 1 step of warping and weaving.
Preferably, the number of the characteristic yarns knitted in is at least 1, and the type of the characteristic yarns knitted in is at least 1.
Preferably, the characteristic yarn weaving mode comprises a fabric main body, a serging and a lace edge.
Preferably, the characteristic yarn weaving processing mechanism is provided with a yarn feeding mechanism and a yarn cylinder which are independent on a weaving frame, and at least one method of adding the yarn cylinder and the yarn frame on the original yarn frame is adopted.
8. A characteristic yarn weaving system and a method for monitoring, identifying and tracing functions thereof,
s1, acquiring real-time visual breadth and deflection degree of the prepared fabric, and further acquiring real-time change and monitoring of product quality in production;
s2, acquiring and recording the manufacturer information, the production time, the batch and the raw materials of the prepared fabric, and correspondingly marking the raw materials and the characteristic yarns so as to identify the full life cycle of the product;
and S3, acquiring and recording the manufacturer information, the production time, the batch and the raw materials of the prepared fabric, and correspondingly marking the raw materials and the characteristic yarns, so that after the prepared fabric is used, the product information can be traced in the using process of next-level clothing, industrial and clothing markets without depending on labels.
(III) advantageous effects
The invention provides a characteristic yarn weaving system and a method for monitoring, identifying and tracing functions of the characteristic yarn weaving system. Has the following beneficial effects:
the characteristic yarn weaving system and the method for monitoring, identifying and tracing the same utilize the traditional fabric structure and weaving system, take the materials such as characteristic yarns (such as colored yarns and conductive yarns) as the identification materials for weaving production and product quality, have the functions of quality monitoring, product identification, tracing and the like, have the characteristics of simple method and low cost compared with the existing sensing system or label method, and utilize the real-time visual breadth and skew degree of the fabric prepared by the method to further obtain the real-time change and monitoring of the product quality in production; acquiring and recording manufacturer information, production time, batch and raw materials of the fabric prepared by the method, and correspondingly marking the manufacturer information, the production time, the batch and the raw materials with the characteristic yarns so as to identify the full life cycle of the product; after the tracing device is used, product information tracing is carried out in the next-level clothing, industrial and clothing markets without depending on labels; the method and the device are convenient to provide identification basis when disputes occur.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: a method for realizing monitoring, identifying and tracing functions comprises the following specific operations: in the weaving process, a characteristic yarn weaving processing mechanism is utilized to add one or more yarns of characteristic yarn color yarns (visual visualization realizes the functions of quality detection, identification and the like), conductive yarns (electrical signal detection realizes the functions of quality detection, identification and the like) and trace radioactive element yarns (radiation signal detection realizes the functions of quality detection, identification and the like), so that the yarn has the characteristic of distinguishing from the original yarn.
The characteristic yarn can be purchased in the market or prepared by self in a dyeing and coating mode, and the characteristic yarn can be rapidly obtained.
The characteristic yarn self-making method comprises the following steps:
s1, taking yarns with the same or similar color, linear density and material as the weaving warps;
and S2, placing the yarns in a conductive solution for dipping and drying to obtain prefabricated characteristic yarns, and realizing self-making of the characteristic yarns.
The characteristic yarn weaving method comprises the steps of warping and weaving for at least 1 procedure, and ensures that the characteristic yarn is woven into the cloth.
The number of the woven characteristic yarns is at least 1, and the woven type of the characteristic yarns is at least 1, so that characteristic diversified combination is realized, and monitoring, identification and tracing effects are guaranteed.
The characteristic yarn weaving mode comprises a fabric main body, a lock stitch and a lace stitch, and the application range of the method is ensured.
The characteristic yarn weaving processing mechanism is provided with an independent yarn feeding mechanism and a yarn cylinder on a weaving frame, and at least one method of adding the yarn cylinder and the yarn frame on the original yarn frame is adopted, so that the characteristic yarn is conveniently introduced.
A characteristic yarn weaving system and a method for monitoring, identifying and tracing functions thereof,
s1, acquiring real-time visual breadth and deflection degree of the prepared fabric, and further acquiring real-time change and monitoring of product quality in production;
s2, acquiring and recording the manufacturer information, the production time, the batch and the raw materials of the prepared fabric, and correspondingly marking the raw materials and the characteristic yarns so as to identify the full life cycle of the product;
and S3, acquiring and recording the manufacturer information, the production time, the batch and the raw materials of the prepared fabric, and correspondingly marking the raw materials and the characteristic yarns, so that after the prepared fabric is used, the product information can be traced in the using process of next-level clothing, industrial and clothing markets without depending on labels.
When the yarn is used, the characteristic yarn different from the original yarn is selected, then the characteristic yarn is fed into the weaving machine as warp yarn through the weaving processing mechanism, and the quality monitoring, product identification and tracing functions of the full production and product life cycle are realized through the identification and characterization of the characteristic yarn in the weaving production process.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A method for realizing monitoring, identifying and tracing functions is characterized by comprising the following specific operations: and in the weaving process, a characteristic yarn is added by utilizing a characteristic yarn weaving processing mechanism, wherein the characteristic yarn is one or more of a colored yarn, a conductive yarn and a trace radioactive element yarn.
2. The method for implementing monitoring, identifying and tracing functions as claimed in claim 1, wherein: the characteristic yarn can be purchased in the market or prepared by dyeing and coating.
3. The method for implementing monitoring, identifying and tracing functions as claimed in claim 2, wherein: the characteristic yarn self-making method comprises the following steps:
s1, taking yarns with the same or similar color, linear density and material as the weaving warps;
and S2, placing the yarn in a conductive solution for dipping and drying to obtain the prefabricated characteristic yarn.
4. The method for implementing monitoring, identifying and tracing functions as claimed in claim 1, wherein: the characteristic yarn weaving method comprises the steps of warping and weaving, and is introduced in at least 1 process.
5. The method for implementing monitoring, identifying and tracing functions as claimed in claim 1, wherein: the number of the characteristic yarns to be woven is at least 1, and the weaving type of the characteristic yarns is at least 1.
6. An apparatus according to claim 1, characterized in that: the characteristic yarn weaving mode comprises a fabric main body, a serging and a lace edge.
7. An apparatus according to claim 1, characterized in that: the characteristic yarn weaving processing mechanism is provided with an independent yarn feeding mechanism and a yarn barrel on a weaving frame, and at least one method of adding the yarn barrel and the yarn frame on the original yarn frame is adopted.
8. A characteristic yarn weaving system and a method for monitoring, identifying and tracing functions thereof are characterized in that:
s1, acquiring real-time visual breadth and deflection degree of the prepared fabric, and further acquiring real-time change and monitoring of product quality in production;
s2, acquiring and recording the manufacturer information, the production time, the batch and the raw materials of the prepared fabric, and correspondingly marking the raw materials and the characteristic yarns so as to identify the full life cycle of the product;
and S3, acquiring and recording the manufacturer information, the production time, the batch and the raw materials of the prepared fabric, and correspondingly marking the raw materials and the characteristic yarns, so that after the prepared fabric is used, the product information can be traced in the using process of next-level clothing, industrial and clothing markets without depending on labels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010625073.5A CN111809290A (en) | 2020-07-02 | 2020-07-02 | Characteristic yarn weaving system and method for monitoring, identifying and tracing functions thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010625073.5A CN111809290A (en) | 2020-07-02 | 2020-07-02 | Characteristic yarn weaving system and method for monitoring, identifying and tracing functions thereof |
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| CN202010625073.5A Pending CN111809290A (en) | 2020-07-02 | 2020-07-02 | Characteristic yarn weaving system and method for monitoring, identifying and tracing functions thereof |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4146061A (en) * | 1977-03-05 | 1979-03-27 | Nissan Motor Company, Limited | Method of and apparatus for marking woven fabric with indicia during weaving of the woven fabric |
| CN1555437A (en) * | 2001-09-27 | 2004-12-15 | ���ܡ�ɪ��-̩��ŵ̩��˹���ֶ�����˹ | Method for producing airbags |
| CN202543685U (en) * | 2012-04-09 | 2012-11-21 | 广联织造有限公司 | Fabric with mark unit |
| CN106488712A (en) * | 2014-06-27 | 2017-03-08 | 伊士曼化工公司 | There is the fiber of the surface marker for coding |
| CN110042490A (en) * | 2019-05-15 | 2019-07-23 | 赛得利(九江)纤维有限公司 | A kind of viscose rayon and preparation method thereof containing tracer label |
-
2020
- 2020-07-02 CN CN202010625073.5A patent/CN111809290A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4146061A (en) * | 1977-03-05 | 1979-03-27 | Nissan Motor Company, Limited | Method of and apparatus for marking woven fabric with indicia during weaving of the woven fabric |
| CN1555437A (en) * | 2001-09-27 | 2004-12-15 | ���ܡ�ɪ��-̩��ŵ̩��˹���ֶ�����˹ | Method for producing airbags |
| CN202543685U (en) * | 2012-04-09 | 2012-11-21 | 广联织造有限公司 | Fabric with mark unit |
| CN106488712A (en) * | 2014-06-27 | 2017-03-08 | 伊士曼化工公司 | There is the fiber of the surface marker for coding |
| CN110042490A (en) * | 2019-05-15 | 2019-07-23 | 赛得利(九江)纤维有限公司 | A kind of viscose rayon and preparation method thereof containing tracer label |
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Application publication date: 20201023 |
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