CN111807916B - Device for producing low-carbon olefin by efficient oxygen-containing compound - Google Patents

Device for producing low-carbon olefin by efficient oxygen-containing compound Download PDF

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Publication number
CN111807916B
CN111807916B CN202010662029.1A CN202010662029A CN111807916B CN 111807916 B CN111807916 B CN 111807916B CN 202010662029 A CN202010662029 A CN 202010662029A CN 111807916 B CN111807916 B CN 111807916B
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catalyst
reaction zone
reactor
regenerator
main reaction
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CN111807916A (en
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刘昱
乔立功
施磊
昌国平
张洁
要洁
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Sinopec Luoyang Guangzhou Engineering Co Ltd
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Sinopec Luoyang Petrochemical Engineering Corp
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/20Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C7/00Purification; Separation; Use of additives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P30/00Technologies relating to oil refining and petrochemical industry
    • Y02P30/20Technologies relating to oil refining and petrochemical industry using bio-feedstock
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P30/00Technologies relating to oil refining and petrochemical industry
    • Y02P30/40Ethylene production

Abstract

The invention discloses a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds in the technical field of petrochemical industry, which is suitable for the characteristics of quick reaction, strong heat release, low catalyst-alcohol ratio, high product selectivity and the like in the process of preparing the low-carbon olefin by the oxygen-containing compounds, and aims to solve the problems of low-carbon olefin selectivity, capability of exerting the advantage of reaction to the greatest extent and improvement of the low-carbon olefin selectivity in the prior art.

Description

Device for producing low-carbon olefin by efficient oxygen-containing compound
Technical Field
The invention belongs to the technical field of olefin preparation, and particularly relates to a method and a device for producing low-carbon olefin by using an efficient oxygen-containing compound.
Background
Light olefins (ethylene, propylene, butadiene) and light aromatics (benzene, toluene, xylene) are fundamental raw materials for petrochemical industry. The traditional ethylene and propylene preparation route is produced by naphtha pyrolysis, and has the disadvantage of being excessively dependent on petroleum. The preparation of low-carbon olefins (MTO) such as ethylene and propylene from Methanol is another process route for preparing olefins, and the development of the current process technology is mature. The industrialization of the MTO technology opens up a new process route for producing petrochemical basic raw materials by gasifying coal or natural gas, is beneficial to changing the product pattern of the traditional coal chemical industry, and is an effective way for realizing the extension and development of the coal chemical industry to the petrochemical industry.
Oxygen-containing organic compounds, typified by methanol or dimethyl ether, are typical oxygen-containing organic compounds, and are produced mainly from coal-based or natural gas-based synthesis gas. The technology for producing low-carbon olefin mainly containing ethylene and propylene by using oxygen-containing organic compound represented by methanol as raw material currently mainly comprises MTO and MTP technologies.
The reaction characteristic of the process for preparing the low-carbon olefin from the oxygen-containing compound is that the reaction is quick, the heat release is strong, the alcohol-to-agent ratio is low, and the reaction and the regeneration are carried out in a continuous reaction-regeneration dense-phase fluidized bed reactor. The high-temperature oil gas which is generated by the reaction and is rich in low-carbon olefins such as ethylene, propylene and the like needs to be quenched and washed, the catalyst in the high-temperature oil gas is removed, the temperature of the high-temperature oil gas is reduced, and the high-temperature oil gas is sent to an olefin separation system for separation. The oxygenate to olefins plant that has been put into production at present has the following common problems: the olefin selectivity is lower than that of a laboratory, and the unit consumption of methanol is increased.
In recent years, methods for improving the selectivity of low-carbon olefins have become a focus and focus of research by those skilled in the art. Extensive research and exploration has been conducted in terms of process flows, equipment structures, and the like.
The present invention discloses a process for converting an oxygenate feedstock to light olefins in an exxonmobil chemical patent CN1102317238B, and in particular relates to the conversion of an oxygenate feedstock to products comprising light olefins with a silicoaluminophosphate catalyst in a reaction apparatus. More specifically, the present invention provides a means by which optimum coke levels can be determined and used to produce optimum or near-optimum yields of light olefins such as ethylene and propylene in an oxygenate to olefin system.
The world oil company CN1830926a discloses a catalyst cooler for an oxygenate conversion reactor. The invention includes contacting an oxygenate feedstream with a catalyst in a reactor and converting the oxygenate feedstream to the light olefins. The catalyst becomes spent when the reaction deposits clog the pores on the catalyst surface. A portion of the spent catalyst is regenerated in a regenerator and the portion is recycled back into contact with more of the oxygenate feed stream. A catalyst cooler coupled to the reactor can cool the spent catalyst circulated through the cooler before the spent catalyst is contacted with more of the oxygenate feed stream. In one embodiment, all spent catalyst entering the catalyst cooler is withdrawn from the bottom of the catalyst cooler.
Chinese patent CN102190548B discloses a method for improving the yield of low-carbon olefin in a process for preparing olefin from methanol, which mainly comprises the following steps: (1) Feeding a raw material comprising methanol into a first rapid fluidized bed reaction zone, and contacting the raw material with a molecular sieve catalyst comprising silicoaluminophosphate to generate a product stream I comprising low-carbon olefin and simultaneously form an inactivated catalyst; (2) The deactivated catalyst enters a regenerator for regeneration, the regenerated catalyst enters a riser reaction zone and contacts with a raw material comprising more than four carbon atoms, the generated product and the catalyst enter a second fast fluidized bed reaction zone and contact with the raw material comprising more than four carbon atoms and a second catalyst from the regenerator to generate a product material flow II comprising low carbon olefin and simultaneously form a pre-carbon-deposited catalyst; (3) The product material flow II is mixed with the product material flow I after gas-solid separation to enter a separation section, and the catalyst with pre-carbon deposition returns to the first rapid bed reaction zone.
Chinese patent CN103073377B discloses a process for preparing low-carbon olefin by catalytic conversion of an oxygenate, wherein an oxygenate raw material is introduced into an internal circulating gas-solid fluidized bed reactor from the bottom, and moves upward together with a cracking catalyst in a reaction zone, and alkylation and cracking reactions occur; after the reaction, the oil gas and the carbon deposition catalyst are subjected to gas-solid separation through a gas-solid separation zone at the upper part of the reaction zone, and the separated oil gas is further separated in a subsequent separation system; the separated carbon deposition catalyst is settled into a stripping zone, the adsorbed and entrained oil gas in the catalyst is stripped and removed, a part of the carbon deposition catalyst in the stripping zone enters a catalyst descending zone to move downwards, and enters the bottom of a reaction zone through a gap at the bottom of the catalyst descending zone for recycling; and introducing the other part of the carbon deposition catalyst into a catalyst regenerator through a spent catalyst inclined tube for burning and regenerating, and returning the regenerated catalyst to the internal circulation gas-solid fluidized bed reactor for recycling. The reactor provided by the invention can be used for a method for preparing low-carbon olefin from oxygen-containing compounds, and has the advantages of simplicity in operation and high low-carbon olefin yield.
In summary, the reaction characteristics of the process for preparing the low-carbon olefin from the oxygen-containing compound (methanol is typically adopted at present) are that the reaction is rapid, the heat release is strong, the catalyst alcohol is relatively low, and the reaction and the regeneration are carried out in a continuous reaction-regeneration dense-phase fluidized bed reactor. The high-temperature oil gas which is generated by the reaction and is rich in low-carbon olefins such as ethylene, propylene and the like needs to be quenched and washed, the catalyst is removed, the temperature is reduced, and the high-temperature oil gas is sent to a lower olefin separation system for separation. The cost of the SAPO catalyst used in the process is 10-30 times that of a common catalytic cracking catalyst, and the abrasion and the running loss of the catalyst are reduced to the greatest extent during engineering design and equipment selection. For this process reaction feature, various types of apparatus types have been developed, with a comparison of typical reactor types being fixed bed, riser, fast fluidized bed, and the like.
In summary, in the prior art, the olefin selectivity is improved to a certain extent by optimizing the internal structure of the reactor, optimizing the process flow and optimizing the operating conditions, but the problem of lower olefin selectivity still exists in the existing put-into-service device, and the invention specifically solves the problem.
Disclosure of Invention
The invention provides a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is suitable for the characteristics of quick reaction, strong heat release, relatively low catalyst-alcohol ratio, high product selectivity and the like of the process for preparing the low-carbon olefin by the oxygen-containing compounds, and solves the problems of relatively low-carbon olefin selectivity, capability of playing the advantage of reaction to the greatest extent and improvement of the low-carbon olefin selectivity in the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a device of low-carbon olefin is produced to high-efficient oxygen-containing compound, mainly includes reactor, regenerator, pending stripper and regeneration stripper, its characterized in that: the reactor comprises a main reaction zone, an auxiliary reaction zone and a catalyst collecting zone, wherein the main reaction zone is positioned below the catalyst collecting zone, the auxiliary reaction zone is arranged in the catalyst collecting zone and is separated from the main reaction zone by a partition plate, and the main reaction zone and the auxiliary reaction zone are communicated through a catalyst circulating pipe and an auxiliary reaction catalyst circulating pipe; the regenerator is connected with a regenerated catalyst conveying pipe through a regenerated stripper and a regenerated slide valve, and the regenerated catalyst conveying pipe stretches into the upper part of the auxiliary reaction zone; the spent stripper is in communication with the reactor catalyst collection zone and the bottom of the regenerator, respectively.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the reactor is internally divided into a catalyst collecting area, an auxiliary reaction area and a main reaction area from top to bottom, wherein the auxiliary reaction area is arranged in the catalyst collecting area and is separated from the catalyst collecting area by a partition board, the auxiliary reaction area and the main reaction area are of an integrated structure and are separated from the main reaction area by a dilute phase pipe, and a catalyst rapid separation device is arranged at the top of the dilute phase pipe.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the catalyst collecting area of the reactor is provided with a catalyst rapid separation device and a reactor gas-solid separation facility, the top of the catalyst collecting area is provided with an oil gas collecting chamber, and oil gas is introduced into the oil gas collecting chamber. The catalyst rapid separation device can be one selected from umbrella hat type, inverted L type, T type and three leaf type, and can also be connected with a primary cyclone separator of a reactor gas-solid separation facility.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the reactor gas-solid separation facility is a one-stage or/and two-stage cyclone separator, and the one-stage or/and two-stage cyclone separator is/are introduced into the oil gas collection chamber.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further technically characterized in that: the main reaction zone is provided with an inner and/or outer heat collector, the inner heat collector is positioned in the main reaction zone of the reactor, and the outer heat collector is respectively communicated with the catalyst collecting zone and the main reaction zone of the reactor.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further technically characterized in that: one or more feeding distributors are arranged at the lower part of the main reaction zone, and oxygen-containing compounds such as methanol, dimethyl ether and the like and light hydrocarbon gas (C 4 ~C 10 ) The feedstock may be fed into the lower portion of the main reaction zone in one or more streams.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further technically characterized in that: one or more feeding distributors are arranged at the lower part of the auxiliary reaction zone, and methanol and two are arrangedRaw materials for oxygen-containing compounds such as methyl ether and light hydrocarbon gas (C) 4 ~C 10 ) The raw materials are distributed by respective feeding distributors.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the feed distributor is positioned at the lower part of each reaction zone and is a distribution pipe or a distribution plate, preferably a distribution pipe.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the regenerated catalyst transfer pipe may be used as a riser reactor. When light hydrocarbon gas (C) 4 ~C 10 ) In this case, the regenerated catalyst transfer pipe may be used as a riser reactor, and the riser reactor is fed with a light hydrocarbon gas (C 4 ~C 10 ) Light hydrocarbon gas (C) 4 ~C 10 ) May be injected into the upper, middle or lower portion of the riser reactor in one or more streams. When the light hydrocarbon gas (C) 4 ~C 10 ) In this case, the regenerated catalyst transfer pipe may be used to transfer regenerated catalyst, preferably steam.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further technically characterized in that: the auxiliary reaction catalyst circulating pipe is a catalyst conveying pipe for supplementing fresh catalyst for the main reaction zone of the reactor, an inlet of the auxiliary reaction catalyst circulating pipe is connected with the middle part or the lower part of the auxiliary reaction zone of the reactor, an outlet of the auxiliary reaction catalyst circulating pipe is connected with the lower part of the main reaction zone of the reactor, and the auxiliary reaction catalyst circulating pipe can also be connected to different positions of the lower part of the main reaction zone of the reactor. A slide valve is arranged on the auxiliary reaction catalyst circulating pipe.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: a catalyst circulating pipe is arranged between the catalyst collecting area and the main reaction area, the catalyst circulating pipe is a catalyst conveying pipe and is used for controlling the space velocity of the main reaction area of the reactor, the purpose of adjusting the olefin selectivity of the main reaction area is achieved, an inlet of the circulating pipe is connected with the lower part of the catalyst collecting area of the reactor, an outlet of the circulating pipe is connected with the middle and lower parts of the main reaction area of the reactor, and a slide valve is arranged on the catalyst circulating pipe. The catalyst circulating pipe can also be an inner circulating pipe, the inner circulating pipe is arranged in the middle of the reaction zone of the main reactor and is coaxially arranged with the inner circulating pipe, the inlet is connected with the catalyst collecting zone of the reactor, the outlet is connected with the bottom of the main reaction zone of the reactor, a plug valve is arranged on the catalyst circulating pipe and is positioned at the bottom of the main reaction zone of the reactor. The catalyst circulation pipe may be one or more.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the main reaction zone and the auxiliary reaction zone of the reactor are both fluidized bed reactors. The secondary reaction zone is preferably a turbulent bed reactor and the primary reaction zone may be a rapid bed reactor or a turbulent bed reactor. According to the reaction requirement, the reaction raw materials respectively enter into each reaction zone, and the light hydrocarbon gas (C 4 ~C 10 ) Oxygen-containing compounds such as methanol and dimethyl ether, or mixtures thereof; preferentially recommending light hydrocarbon gas (C) 4 ~C 10 ). Into the main reaction zone may also be a light hydrocarbon gas (C 4 ~C 10 ) The oxygen-containing compound such as methanol and dimethyl ether, or a mixture thereof is preferably selected from the group consisting of oxygen-containing compounds.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the auxiliary reaction zone may be located within the catalyst collection zone of the reactor and separated from the catalyst collection zone by a partition. The ratio of the cross-sectional areas of the auxiliary reaction zone and the main reaction zone is in the range of 1% -30%, preferably 3% -20%, and one or more annular partition plates can be arranged in the middle of the auxiliary reaction zone to partition the auxiliary reaction zone into two or more reaction beds with equal areas so as to meet the requirements of reaction process conditions.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: one end of the spent stripper is communicated with the lower part of a catalyst collecting area of the reactor through a spent agent inlet pipe, and the other end of the spent stripper is communicated with the regenerator through a spent agent conveying pipe; or the other end is respectively communicated with the regenerator and the bottom of the main reaction zone of the reactor through a spent agent conveying pipe. A slide valve is arranged on the spent agent conveying pipe.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the spent stripper is internally provided with a stripping grid or a stripping baffle and a stripping medium distribution ring.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: a three stage cyclone is provided either outside or inside the reactor, preferably outside. Is coaxial with the reactor when placed inside the reactor; the three-stage cyclone separator of the reactor can be vertical or horizontal, and is preferably horizontal.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the reactor is externally provided with a four-stage cyclone separator, one end of the four-stage cyclone separator is communicated with the three-stage cyclone separator, and the other end of the four-stage cyclone separator is communicated with a three-rotation catalyst recovery storage tank.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the regenerator is a fluidized bed regenerator. The internal part of the regenerator is a dilute phase section, a transition section and a coke burning section of the regenerator. The regenerator burn section may be a turbulent bed or a rapid bed or a combination of both.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the dilute phase section of the regenerator is provided with a gas-solid separation facility, the top of the regenerator is provided with a flue gas outlet, the regenerated coke-burning section is provided with a main air distributor, and the bottom of the regenerator is provided with a main air inlet.
The main wind distributor of the invention can be a distributing pipe and/or a distributing plate, preferably a distributing pipe. The main wind is uniformly distributed, and the wear-resistant and long-service life is realized.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the gas-solid separation device in the regenerator is preferably a cyclone separator, and the cyclone separator is 1-3 stages.
The catalyst regeneration mode in the regenerator according to the present invention may be either incomplete regeneration or complete regeneration, preferably incomplete regeneration.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: an inner heat-taking facility and/or an outer heat-taking facility are arranged in the regenerator.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the regenerated steam stripper has the double functions of steam stripping and cooling of regenerated catalyst, and is internally provided with a steam stripping grid or a steam stripping baffle plate, a steam stripping medium distribution ring and a heat taking tube bundle.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the main reaction zone is provided with an internal and/or external heat-taking facility, the internal heat-taking medium can be one or more of an oxygen-containing compound raw material, light hydrocarbon, water, an inert medium and heat conduction oil, preferably the light hydrocarbon and the oxygen-containing compound raw material are used as the heat-taking medium, the oxygen-containing compound raw material is preferably a liquid-phase raw material, and the temperature can be in the range of 25-200 ℃, preferably in the range of 25-150 ℃; the internal heat-taking facility is arranged in a main reaction zone of the efficient reactor, and above a feeding distributor of the reaction zone. An external heat extraction facility is arranged in the main reaction zone, and the heat extraction medium is preferably deoxygenated water so as to generate steam with different grades.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: an external heat-taking facility is arranged in the regenerator, and the external heat-taking facility can be selected from one of an up-flow type, a down-flow type and a back-mixing type according to the flowing state and the mode of the catalyst, and is preferably a back-mixing type external heat-taking facility. The heat-extracting medium is preferably deoxygenated water to generate different grades of steam.
The invention relates to a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds, which is further characterized in that: the reactor is a multistage series reactor, comprising a main reaction zone and an auxiliary reaction zone, and can be a rapid bed reactor or a turbulent bed. Raw materials are respectively introduced into each reaction zone according to the reaction requirement, and light hydrocarbon gas (C 4 ~C 10 ) Nail and armorAn oxygen-containing compound such as alcohol or dimethyl ether, or a mixture of both. Preferentially recommending light hydrocarbon gas (C) 4 ~C 10 ). The main reaction zone can be filled with light hydrocarbon gas, oxygen-containing compounds such as methanol, dimethyl ether and the like, or a mixture of the two. Preferably, the oxygen-containing compound is recommended.
The device for producing the low-carbon olefin by the high-efficiency oxygen-containing compound well solves the problem of low selectivity of the low-carbon olefin in the prior art, plays the advantages of each reaction zone to the greatest extent, improves the selectivity of the low-carbon olefin, and can be used in industrial production of liquid products by the oxygen-containing compound, such as: MTO process (methanol to olefins process), MTP process (methanol to propylene process), MTA process (methanol to aromatics process), MTG process (methanol to gasoline process) and the like. In addition, the equipment disclosed by the invention has the advantages of simple structure, easiness in realization, wide application range, low equipment investment and the like, and can be widely applied to devices for preparing low-carbon olefin products by converting oxygen-containing compounds.
Compared with the prior art, the invention has the advantages that:
1) The device provided by the invention can improve the linear speed of the reactor, reduce the diameter of the reactor and improve the treatment capacity of the device.
2) By adopting the device provided by the invention, the reactor adopts the cascade reaction areas, so that the characteristics of different reaction areas can be utilized to effectively improve the selectivity of target products, such as the selectivity and the yield of low-carbon olefin products; by arranging the auxiliary reaction zone, the regenerated catalyst is subjected to pre-coking, the temperature of the catalyst entering the main reaction zone is reduced, and the activity of the outer surface of the catalyst is reduced. Because the cracking reaction of the auxiliary reaction zone is an endothermic reaction, the contact temperature of the reaction oil gas and the high-temperature regenerated catalyst in the main reactor is reduced, the occurrence of non-target reaction is reduced, and the selectivity of the low-carbon olefin is improved; the catalyst which adsorbs a small amount of coke continues to react exothermically with the oxygen-containing compound, reducing the effect of the induction period on the reaction, and is advantageous for improving the selectivity of the low-carbon olefin. The ethylene and propylene yield can be increased through the light hydrocarbon gas cracking reaction.
3) The device provided by the invention utilizes the characteristics of strong heat release of the conversion of the oxygenated chemicals into olefin and strong heat absorption of the conversion reaction of the light hydrocarbon gas, and the light hydrocarbon gas reaction is carried out in a high temperature zone, so that the conversion requirement of the reaction is met, and the coupling of heat can be realized, so that a complete system of mutual connection is formed.
4) By adopting the device provided by the invention, the strong heat release of the conversion of the oxygenated chemicals into olefin and the conversion reaction of the light hydrocarbon gas adopt the same catalyst, so that the mixing caused by using different catalysts is avoided; the two are respectively carried out in different reaction areas in a fluidization reaction mode, so that the advantages of the respective reactions are brought into full play, and the selectivity of a target product is improved; the products are similarly distributed, and a set of separation systems can be shared.
5) By adopting the device provided by the invention, the auxiliary reaction zone and the main reaction zone form a high-efficiency reactor, so that the investment and the occupied area of the device are saved.
The invention is further described below with reference to the drawings and detailed description. But do not limit the scope of the invention.
Drawings
FIG. 1 is a schematic diagram of an apparatus for producing light olefins from an oxygenate of high efficiency in accordance with the present invention.
The reference numerals shown in the figures are: 1-regenerated catalyst conveying pipe, 2-light hydrocarbon gas, 3-methanol or dimethyl ether-based oxygen-containing compound, 4-feeding distributor II, 5-spent slide valve (I), 6-heat taking facility in main reaction zone, 7-reactor main reaction zone, 8-auxiliary reaction catalyst circulating pipe, 9-feeding distributor I, 10-reactor auxiliary reaction zone, 11-baffle, 12-catalyst quick separating device, 13-reactor catalyst collecting zone, 14-reaction oil gas, 15-spent catalyst, 16-reactor triple-rotating recovered catalyst storage tank, 17-reactor four-stage cyclone separator, 18-reactor four-stage cyclone separator outlet gas, 19-reactor three-stage cyclone separator, 20-reactor three-stage cyclone outlet gas, 21-oil gas plenum, 22-reactor gas-solid separation facility, 23-reactor, 24-dilute phase pipe, 25-spent agent inlet pipe (one), 26-catalyst circulation pipe, 27-main reaction zone external heat collector inlet, 28-spent circulation slide valve/plug valve, 29-main reaction zone external heat collector, 30-spent slide valve (two), 31-spent agent delivery pipe (one), 32-spent stripper, 33-regenerator internal heat collector facility, 34-regenerator burnt section, 35-flue gas, 36-flue gas plenum, 37-regenerator gas-solid separation facility, 38-regenerator, 39-regenerator dilute phase section, 40-regenerator transition section, 41-regenerator external heat collector inlet and outlet, 42-regenerator external heat collector, 43-main wind, 44-main wind distributor, 45-regeneration stripper, 46-regeneration slide valve, 47-gas or raw material conveying, 48-spent agent inlet pipe (II), 49-spent agent conveying pipe (II), 50-reaction external heat collector slide valve, 51-spent agent conveying pipe (III), 52-spent slide valve (III).
Detailed Description
The invention will now be described in further detail with reference to the drawings and the specific examples, which do not limit the scope of the invention as claimed.
As shown in FIG. 1, a device for producing low-carbon olefin by high-efficiency oxygen-containing compounds comprises a reactor 23, a regenerator 38, a third-stage cyclone 19, a fourth-stage cyclone 17, a three-rotating recycle catalyst storage tank 16, a spent stripper 32, a regeneration stripper 45, a main reaction zone external heat collector 29 and a regenerator external heat collector 42. The reactor 23 comprises a main reaction zone 7, an auxiliary reaction zone 10 and a catalyst collection zone 13, the reactor main reaction zone 7 being located below the catalyst collection zone 13, the auxiliary reaction zone 10 being located above the main reaction zone 7. The main reaction zone 7 is connected with the catalyst collecting zone 13 through a dilute phase pipe 24, the top of the dilute phase pipe 24 is provided with a catalyst rapid separation device 12, and the outlet of the catalyst rapid separation device 12 is connected with a reactor gas-solid separation facility 22. The catalyst collecting zone 13 is communicated with the main reaction zone 7 through a catalyst circulation pipe 26; the auxiliary reaction zone 10 is located within the main reactor catalyst collection zone 13, separated by a partition 11. One or more annular partition boards can be arranged in the middle of the auxiliary reaction zone to partition the auxiliary reaction zone into two or more reaction zones with equal areas so as to meet the requirements of reaction process conditions.
The main reaction zone 7 is communicated with the auxiliary reaction zone 10 through an auxiliary reaction catalyst circulating pipe 8; the reactor 23 is communicated with a spent stripper 32, a main reaction zone external heat collector 29 and a three-stage cyclone separator 19 of the reactor; the reactor 23 is provided with a main reaction zone external heat collector 29 connected to the reactor catalyst collecting zone 13 through a spent agent inlet pipe (II) 48 and connected to the main reaction zone 7 through a spent agent delivery pipe (II) 49. The regenerator 38 is in communication with a regeneration stripper 45, an off-regenerator extractor 42, a spent agent transfer line (one) 31, and a spent agent transfer line (four) 56. The regenerator 38 is provided with an external regenerator heat collector 42, and is connected to the regenerator 38 through an external regenerator heat collector inlet and outlet 41.
A first feeding distributor 9 is arranged at the bottom of the auxiliary reaction zone 10, a second feeding distributor 4 is arranged at the bottom of the main reaction zone 7, and raw material feeding is introduced into the first feeding distributor 9 or the second feeding distributor 4 for distribution.
One end of the spent stripper 32 is communicated with the bottom of the catalyst collecting area 13 of the reactor through a spent agent inlet pipe (I) 25, and the other end of the spent stripper is communicated with a regenerator 38 through a spent agent conveying pipe (I) 31, or is divided into two parts, wherein one part enters the regenerator 38 through the spent conveying pipe (I) 31, and the other part enters the main reaction area 7 of the reactor through a spent conveying pipe (III) 51; the reactor 23 is internally provided with a catalyst rapid separation device 12 and a reactor gas-solid separation facility 22. The regenerator 38 is internally provided with a regenerator gas-solid separation facility 37. The regenerator 38 is provided with an in-regenerator heat extraction facility 33 and an out-regenerator heat extractor 42; the reactor 23 is provided with internal and external heat extraction means, preferably with internal heat extraction means 6 in the main reaction zone 7.
An auxiliary reaction catalyst circulating pipe 8 is arranged between the main reaction zone 7 and the auxiliary reaction zone 10, the auxiliary reaction catalyst circulating pipe 8 is an outer circulating pipe, the inlet of the outer circulating pipe is connected with the middle and lower parts of the auxiliary reaction zone 10, the outlet is connected with the lower part of the main reaction zone 7, and the auxiliary reaction catalyst circulating pipe can also be connected to different positions of the main reaction zone 7. A spent slide valve (one) 5 is provided on the auxiliary reaction catalyst circulation pipe 8.
A catalyst circulation pipe 26 is arranged between the main reaction zone 7 and the catalyst collection zone 13 of the reactor. When the catalyst circulation pipe 26 is an outer circulation pipe, the inlet of the outer circulation pipe is connected to the middle and lower parts of the catalyst collecting zone 13 of the reactor, and the outlet is connected to the main reaction zone 7. A spent circulation spool valve 28 is provided on the catalyst circulation tube 26. When the catalyst circulation pipe 26 is an inner circulation pipe, the inner circulation pipe is arranged in the middle of the reactor 23 and is coaxially arranged with the reactor, the inlet is connected with the catalyst collecting area 13 of the reactor, and the outlet is connected with the bottom of the main reaction area 7. A spent cycle spool valve/plug valve 28 is provided on the catalyst circulation tube 26 at the bottom of the main reaction zone 7. The catalyst circulation pipe 26 may be one or more.
The interior of the reactor 23 is divided into a catalyst collecting zone 13, an auxiliary reaction zone 10 and a main reaction zone 7 from top to bottom. The top of the reactor 23 is provided with an oil gas collecting chamber 21, the reaction oil gas 14 and the catalyst are subjected to preliminary separation at the outlet of the dilute phase pipe 24 through the catalyst rapid separation device 12, and are further separated through a reactor gas-solid separation facility 22 and then are introduced into the oil gas collecting chamber 21. The interior of the regenerator 38 is divided into a regenerator dilute phase section 39, a regenerator transition section 40, and a regenerator char section 34. The regenerator char section 34 may be a turbulent bed or a rapid bed or a combination of both. The regenerator dilute phase section 39 is provided with a regenerator gas-solid separation facility 37, the top is provided with a flue gas 35 outlet, the regenerated coke burning section 34 is provided with a main air distributor 44, and the bottom of the regenerator is provided with a main air 43 inlet.
After the light hydrocarbon gas (C4-C10) 2 reaction raw materials are preheated, the light hydrocarbon gas (C4-C10) 2 reaction raw materials enter a first feeding distributor 9 at the bottom of an auxiliary reaction zone 10, the light hydrocarbon gas (C4-C10) 2 in the auxiliary reaction zone 10 is in direct contact with a high-temperature catalyst from a regenerator 38, the reaction is rapidly carried out under the action of the catalyst, a reaction product enters a reactor catalyst collecting zone 13, and the reacted spent catalyst is sent to a main reaction zone 7 of the reactor through an auxiliary catalyst circulating pipe 8. After preheating, the oxygen-containing compound 3 mainly comprising methanol or dimethyl ether enters a second feeding distributor 4 in a main reaction zone 7 of the reactor, the oxygen-containing compound in the main reaction zone 7 reacts with a spent catalyst from an auxiliary reaction zone 10, and the reaction is rapidly carried out under the action of the catalyst; the reaction product is subjected to catalyst and reaction oil-gas separation through a catalyst rapid separation device 12, and is discharged after most of carried catalyst is removed through a gas-solid separation facility 22 of the reactor together with the reaction product of the auxiliary reaction zone 10, and the carried catalyst is removed through a three-stage cyclone separator 19 of the reactor and a four-stage cyclone separator 17 of the reactor; the outlet gas 18 of the four-stage cyclone separator of the reactor and the outlet gas 20 of the three-stage cyclone separator of the reactor are combined together, and sent to a rear quenching and washing system after heat exchange. The reactor gas-solid separation facility 22 is a two-stage cyclone. The catalyst recovered from the three-stage cyclone 19 and the four-stage cyclone 17 enters the three-cyclone recovery spent catalyst storage tank 16, and the spent catalyst 15 enters the spent catalyst tank 16 through a catalyst unloading pipeline.
The spent catalyst which is deactivated after the reaction enters a spent stripper 32 for stripping, wherein a stripping grid or a stripping baffle plate and a stripping medium distribution ring are arranged in the spent stripper 32. The catalyst is used for stripping reaction gas carried by the spent catalyst, the stripped spent catalyst enters a regenerator 38 through a spent agent conveying pipe (I) 31, or is divided into two parts, one part enters the regenerator 38 through the spent agent conveying pipe (I) 31, and the other part enters a reaction zone 7 of the main reactor through a spent agent conveying pipe (III) 51; the spent slide valve (two) 30 is arranged on the spent agent delivery pipe (one) 31, and the spent slide valve (three) 52 is arranged on the spent agent delivery pipe (three) 51 and used for controlling the catalyst circulation amount respectively. After the spent catalyst is burnt in countercurrent contact with the main wind 43 in the regenerator 38, the regenerated catalyst is stripped by a regenerated stripper 45 and is used for stripping the flue gas carried by the regenerated catalyst, and the stripped regenerated catalyst enters the auxiliary reaction zone 10 of the reactor and enters the light hydrocarbon gas 2 distributed by the first 9 of the feeding distributor for reaction through the regenerated catalyst conveying pipe 1. The regenerated flue gas 35 is discharged from the top of the regenerator through a flue gas collecting chamber 36 after most of carried catalyst is removed by a regenerator gas-solid separation facility 37, and is sent to a waste heat boiler to recover heat after passing through a pressure reducing valve (if needed), a double acting slide valve and a pressure reducing orifice plate, and then is discharged to exhaust gas by a chimney.
According to the reaction requirements, raw materials respectively enter each reaction zone, and the raw materials enter the auxiliary reaction zone 10 and can be light hydrocarbon gas (C4-C10), oxygen-containing compounds such as methanol, dimethyl ether and the like or a mixture of the two. Light hydrocarbon gases (C4 to C10) 2 are preferably used. The main reaction zone 7 may be charged with light hydrocarbon gas (C4-C10), oxygen-containing compound such as methanol and dimethyl ether, or a mixture of both. Preferably, the oxygen-containing compound 3 is recommended.
The regenerated catalyst conveying pipe 1 can also be used as a riser reactor, light hydrocarbon gas (C4-C10) 2 can enter the riser reactor, and the injection position of the light hydrocarbon gas (C4-C10) 2 can be arranged on a raw material feeding pipe, and can be mixed with oxygen-containing compound 3 and then enter an auxiliary reaction zone 10 or a main reaction zone 7; or may be arranged in the upper part, middle part or/and lower part of the riser reactor, and may be divided into one or more light hydrocarbon gases (C4-C10) 2. When the light hydrocarbon gas (C4 to C10) 2 is not recycled in the regenerated catalyst transfer pipe 1, the regenerated catalyst transfer pipe is used for transferring the regenerated catalyst, and the transfer medium 47 is preferably steam.

Claims (17)

1. The utility model provides a device of low-carbon olefin is produced to high-efficient oxygen-containing compound, mainly includes reactor, regenerator, pending stripper and regeneration stripper, its characterized in that: the reactor comprises a main reaction zone, an auxiliary reaction zone and a catalyst collecting zone, wherein the main reaction zone is positioned below the catalyst collecting zone, the auxiliary reaction zone is arranged in the catalyst collecting zone and is separated from the catalyst collecting zone and the main reaction zone by a partition board, and the main reaction zone and the auxiliary reaction zone are communicated through an auxiliary reaction catalyst circulating pipe; the main reaction area is communicated with the catalyst collecting area through a catalyst circulating pipe, the regenerator is connected with a regenerated catalyst conveying pipe through a regenerated stripper and a regenerated slide valve, and the regenerated catalyst conveying pipe stretches into the upper part of the auxiliary reaction area; the spent stripper is respectively communicated with the catalyst collecting area of the reactor and the bottom of the regenerator; the inside of the reactor is divided into a catalyst collecting area, an auxiliary reaction area and a main reaction area from top to bottom, the main reaction area is arranged below the catalyst collecting area, a dilute phase pipe and a reactor gas-solid separation facility are further arranged in the catalyst collecting area, the main reaction area is separated from the catalyst collecting area through the dilute phase pipe, a catalyst rapid separation device is arranged at the top of the dilute phase pipe, and an outlet of the catalyst rapid separation device is connected with an inlet of the reactor gas-solid separation facility; the inlet of the auxiliary reaction catalyst circulating pipe is connected with the middle part or the lower part of the auxiliary reaction zone of the reactor, and the outlet is connected with the lower part of the main reaction zone of the reactor; the catalyst circulating pipe is an outer circulating pipe, an inlet of the catalyst circulating pipe is connected with the lower part of a catalyst collecting area of the reactor, an outlet of the catalyst circulating pipe is connected with the middle and lower parts of a main reaction area of the reactor, and a slide valve is arranged on the catalyst circulating pipe; the main reaction zone is provided with an external heat collector which is respectively communicated with the catalyst collecting zone and the main reaction zone of the reactor.
2. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: the top of the catalyst collecting area is provided with an oil gas collecting chamber, and oil gas is introduced into the oil gas collecting chamber.
3. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: the catalyst rapid separation device is one of umbrella hat type, inverted L type, T type and three-leaf type.
4. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: slide valves or plug valves are arranged on the auxiliary reaction catalyst circulating pipe and the catalyst circulating pipe to control the circulating amount of the catalyst.
5. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: an inner heat collector is arranged in the main reaction zone, and the inner heat collector is positioned in the main reaction zone of the reactor.
6. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: one or more feeding distributors are arranged at the lower parts of the main reaction zone and the auxiliary reaction zone, and raw materials are injected into the lower parts of the main reaction zone and the auxiliary reaction zone in one or more strands.
7. The apparatus for producing light olefins from an oxygen containing compound according to claim 6, wherein: the feeding distributor is a distributing pipe or a distributing plate.
8. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: the regenerated catalyst conveying pipe is used as a riser reactor, and light hydrocarbon gas is injected into the upper part, the middle part or the lower part of the riser reactor in one or more strands.
9. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: the catalyst circulating pipe is an inner circulating pipe, the inner circulating pipe is arranged in the middle of the main reaction zone and is coaxially arranged with the main reaction zone, the inlet is connected with the catalyst collecting zone of the reactor, the outlet is connected with the bottom of the main reaction zone of the reactor, and a plug valve is arranged on the catalyst circulating pipe.
10. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: the main reaction zone and the auxiliary reaction zone of the reactor are both fluidized bed reactors.
11. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: the auxiliary reaction zone is a turbulent bed reactor, and the main reaction zone is a rapid bed reactor or a turbulent bed reactor.
12. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: the ratio of the cross sectional area of the auxiliary reaction zone to that of the main reaction zone is within the range of 1-30%, and one or more annular partition plates are arranged in the middle of the auxiliary reaction zone to divide the auxiliary reaction zone into two or more reaction beds with equal area.
13. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: one end of the spent stripper is communicated with the lower part of a catalyst collecting area of the reactor through a spent agent inlet pipe, and the other end of the spent stripper is communicated with the regenerator through a spent agent conveying pipe; or the other end is respectively communicated with the regenerator and the bottom of the main reaction zone of the reactor through a spent agent conveying pipe; a slide valve is arranged on the spent agent conveying pipe.
14. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: the spent stripper is internally provided with a stripping grid or a stripping baffle and a stripping medium distribution ring.
15. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: and a three-stage cyclone separator is arranged outside or inside the reactor, and a four-stage cyclone separator is arranged outside the reactor.
16. The apparatus for producing light olefins from an oxygenate according to claim 1, wherein: the regenerator is a fluidized bed regenerator, and the inner part of the regenerator is a dilute phase section, a transition section and a coke burning section of the regenerator.
17. The apparatus for producing light olefins from an oxygenate according to claim 16, wherein: the dilute phase section of the regenerator is provided with a gas-solid separation facility, the top of the regenerator is provided with a flue gas outlet, the regenerated coke-burning section is provided with a main air distributor, and the bottom of the regenerator is provided with a main air inlet.
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CN113509897A (en) * 2021-03-15 2021-10-19 中石化洛阳工程有限公司 Device of low carbon olefin of high efficiency oxygen compound production
CN113087584A (en) * 2021-03-15 2021-07-09 中石化洛阳工程有限公司 Method for producing low-carbon olefin by using oxygen-containing compound
CN113509893A (en) * 2021-03-15 2021-10-19 中石化洛阳工程有限公司 Method for producing low-carbon olefin by using efficient oxygen-containing compound
CN113354496A (en) * 2021-03-15 2021-09-07 中石化洛阳工程有限公司 Device for producing low-carbon olefin by using oxygen-containing compound

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CN101402538A (en) * 2008-11-21 2009-04-08 中国石油化工股份有限公司 Method for improving yield of light olefins
CN110818521A (en) * 2018-08-07 2020-02-21 中石化广州工程有限公司 Device and method for preparing aromatic hydrocarbon and low-carbon olefin by using oxygen-containing compound

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CN101402538A (en) * 2008-11-21 2009-04-08 中国石油化工股份有限公司 Method for improving yield of light olefins
CN110818521A (en) * 2018-08-07 2020-02-21 中石化广州工程有限公司 Device and method for preparing aromatic hydrocarbon and low-carbon olefin by using oxygen-containing compound

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