Green environment-friendly corrugated carton manufacturing equipment and manufacturing process
Technical Field
The invention relates to the technical field of carton manufacturing, in particular to green environment-friendly corrugated carton manufacturing equipment and a manufacturing process.
Background
The corrugated case is a packaging product with the widest application, and is always the first to use various packaging products. For more than half a century, corrugated cartons gradually replace transport packaging containers such as wooden boxes and the like with excellent service performance and good processing performance, and become the leading force of transport packaging. It not only protects the goods, is convenient for storage and transportation, but also beautifies the goods and publicizes the goods. The corrugated case belongs to green environmental protection product, and it does benefit to the environmental protection, does benefit to the loading and unloading transportation.
At present, when corrugated cartons are prepared, the following defects generally exist: 1. in the traditional method for preparing the corrugated case, the corrugated case still needs to be manually adjusted and fixed in the process of producing and preparing the circular case, and the manual fixing and adjusting effect is poor, so that the appearance of the prepared circular case is always defective, and the circular case is inconvenient to automatically produce; 2. in the process of producing and preparing the round carton, the sealing is usually processed manually, and due to the annular structure of the round carton, unevenness and incomplete sealing of a sealing surface can be caused during sealing processing, so that the appearance is influenced, and meanwhile, certain adverse effects can be caused on the using effect of the round carton.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that in the traditional corrugated carton preparation method, the corrugated carton still needs to be manually adjusted and fixed in the process of producing and preparing the circular carton, and the manual fixing and adjusting effect is poor, so that the appearance of the prepared circular carton is always defective, and the automatic production is inconvenient; in the process of producing and preparing the round carton, the sealing is usually processed manually, and due to the annular structure of the round carton, unevenness and incomplete sealing of a sealing surface can be caused during the sealing processing, so that the appearance is influenced, and meanwhile, the using effect of the round carton can be influenced to a certain extent.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the green environment-friendly corrugated carton manufacturing equipment comprises a fixed base, a rotating cylinder, a fixed plate, an installation column, a limiting roller and a rolling device, wherein the rotating cylinder is installed in the middle of the upper end of the fixed base through a bearing, the fixed plate is connected to the outer wall of the middle of the left side of the rotating cylinder, the installation column is arranged on the left side of the fixed plate and is installed at the upper end of the fixed base in a sliding fit mode, the limiting roller is symmetrically installed at the front and back of the upper end of the fixed base in a sliding fit mode, the left end of the limiting roller is connected with the rolling device, and the rolling device is installed on the left side of the upper end of the fixed base.
A rotor include the live-rollers, the working chamber, actuating mechanism, hold-down mechanism and rotation advancing mechanism, the live-rollers passes through sliding fit's mode and installs at unable adjustment base's upper end middle part, the working chamber has been seted up to the inside of live-rollers, be provided with actuating mechanism on the outer wall of live-rollers, the upper end of working chamber is provided with hold-down mechanism, hold-down mechanism's below is equipped with rotates advancing mechanism, concrete during operation, rotate through actuating mechanism drive live-rollers, it rocks to ensure to rotate advancing mechanism and is difficult for appearing through hold-down mechanism, through rotating advancing mechanism adjustment push lever's the length that stretches out.
The erection column including the installation cylinder, the work groove, chucking mechanism and ball, the left end at rotation advancing mechanism is fixed to the installation cylinder, the work groove has been seted up in the left side of installation cylinder, be provided with chucking mechanism in the work groove, the lower extreme of installation cylinder passes through the ball and installs the upper end at unable adjustment base with sliding fit's mode, the effect of ball is the frictional force that reduces between installation cylinder and the unable adjustment base, the right-hand member of the corrugated paper of pending is provided with glues glutinous material, also be the sealing-in department simultaneously, the left end of the corrugated paper of pending does not glue glutinous material, during specific work, put into the work inslot with the left end of corrugated paper, carry out the chucking through chucking mechanism to the left end of corrugated paper, make the installation cylinder slide on unable adjustment base through the ball.
Roll-in device include electric putter, fixed frame, connecting plate and spacing rolling mechanism, electric putter installs the upper end left side at unable adjustment base through fixed frame, electric putter obtains the lower extreme of liftout end and is fixed with the connecting plate, install spacing rolling mechanism on the connecting plate, during specific work, the liftout length of liftout end is adjusted through electric putter, mutually support with the length of stretching out of pushing ram, make the distance between erection column and the spacing gyro wheel remain throughout at the within range that is fit for, carry on spacingly through the removal end of spacing rolling mechanism corrugated paper when being driven, accomplish simultaneously at the left end of corrugated paper and right-hand member and glue glutinous back, roll-in to the sealing-in department, ensure sealing quality.
The rotary propelling mechanism comprises a rotary rod, a rotary plate, threads, an extrusion plate, a sliding groove, a propelling rod and a compression spring, wherein the rotary plate is fixed at the upper end of the rotary rod, the lower end of the rotary rod is uniformly provided with the threads, the rotary rod is installed inside the rotary roller in a thread fit mode, the extrusion plate is arranged between the rotary plate and the threads, the extrusion plate is installed on the rotary rod, the sliding groove is formed in a fixed plate, the propelling rod is connected in the sliding groove in a sliding mode, the compression springs are symmetrically installed at the front end and the rear end of the sliding groove, the propelling rod is installed in the fixed plate through the compression springs, during specific work, the rotary plate is rotated to drive the rotary rod to rotate, further the rotary rod is driven to move downwards through the threads, the extrusion plate is driven to rotate, the propelling rod is extruded by the extruding plate, further the propelling rod is driven to move outwards, and the compression spring is compressed, when the push rod moves to a proper position, the rotating plate stops rotating, and the pressing mechanism is installed to further stabilize the position of the push rod.
The limiting rolling mechanism comprises a rotating shaft, a first connecting rod, a second connecting rod, a first connecting shaft, a second connecting shaft and a limiting spring, the lower end of the rotating shaft is arranged at the upper end of a connecting plate through a bearing, the left end of the first connecting rod is connected to the rotating shaft in a sliding mode, the second connecting rod is arranged below the first connecting rod, the left end of the second connecting rod is arranged on the rotating shaft in a sliding fit mode, the first connecting shaft is fixed at the right end of the first connecting rod, the second connecting shaft is arranged at the right end of the second connecting rod, the first connecting shaft and the second connecting shaft are respectively provided with a limiting roller in a sliding fit mode, the first connecting rod and the second connecting rod are connected through the limiting spring, when the corrugated paper to be processed is in specific work, the corrugated paper passes through the symmetrically arranged limiting rollers, and the left end of the corrugated paper is placed in a work groove, the movable end of the electric push rod is driven to move left and right through the electric push rod, so that the distance between the limiting idler wheel and the mounting column is always in a proper position.
When the mounting column drives the corrugated paper to move, the limiting spring is in a compressed state and drives the first connecting rod and the second connecting rod to move oppositely, so that the first connecting shaft and the second connecting shaft drive the limiting roller to limit the moving end of the corrugated paper; when the mounting column drives the corrugated paper to finish moving, the electric push rod drives the rotating shaft to move rightwards, so that the first connecting shaft and the second connecting shaft are driven to move rightwards, and the limiting idler wheel is driven to move rightwards, so that the right end and the left end of the corrugated paper are adhered to finish sealing; after sealing, continue to drive electric putter, make spacing gyro wheel under spacing spring's elastic action, extrude the erection column, through the relative motion between spacing gyro wheel and the erection column, continue to extrude sealing, further stabilize sealing effect.
As a preferred technical scheme of the invention, the driving mechanism comprises a driving motor, a fixing frame, a transmission gear and a transmission rack, the driving motor is arranged at the upper end of the fixing base through the fixing frame, the transmission gear is connected to an output shaft of the driving motor, the transmission rack is uniformly arranged on the outer wall of the rotating roller along the circumferential direction of the outer wall of the rotating roller, and the transmission gear is meshed with the transmission rack.
As a preferred technical scheme of the invention, the pressing mechanism comprises an installation cover, a clamping piece and an extrusion spring, the installation cover is arranged at the upper end of the rotating roller, the clamping piece is uniformly installed at the lower end of the installation cover along the circumferential direction of the installation cover, the clamping piece is installed in a clamping groove uniformly formed at the upper end of the rotating roller along the circumferential direction of the rotating roller, the extrusion spring is fixed at the middle part of the lower end of the installation cover, and the lower end of the extrusion spring is tightly abutted to the rotating plate.
As a preferred technical scheme of the invention, the clamping mechanism comprises an installation groove, clamping springs and clamping columns, the installation groove is symmetrically formed in the front end and the rear end of the working groove, the clamping springs are installed in the installation groove, and the clamping columns are installed on the installation groove through the clamping springs.
As a preferable technical scheme of the invention, the outer edge of the extrusion plate is in a smooth curve shape, and the radius of the left end is smaller than that of the right end.
As a preferred technical scheme of the invention, the outer end of the clamping column is in a semi-arc design.
(III) advantageous effects
1. According to the green environment-friendly corrugated carton manufacturing equipment, the pure mechanical automatic corrugated carton manufacturing equipment is designed, the corrugated cartons are mechanically adjusted and fixed, the preparation of circular cartons with different radiuses can be met, the preparation method is simple, the accuracy is high, meanwhile, the circular cartons can be efficiently and quickly prepared and sealed integrally, the problems of low time consumption and long efficiency caused by manual sealing, easiness in causing unevenness of sealed surfaces, incomplete sealing and the like are solved, and the use quality of the circular cartons is ensured;
2. according to the green environment-friendly corrugated carton manufacturing equipment, the rotary pushing mechanism and the limiting rolling mechanism are used in a linkage matching manner, and circular cartons with different radiuses can be manufactured by adjusting the length of the pushing rod and the length of the ejection end of the electric pushing rod;
3. according to the green environment-friendly corrugated carton manufacturing equipment, the electric push rod and the limiting rolling mechanism push the limiting idler wheel, the carton is limited, meanwhile, rolling treatment can be performed on the sealing position, and the sealing effect of the sealing position is ensured.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention between the rotating lever, the rotating plate, the screw and the pressing plate;
FIG. 3 is a cross-sectional view of the present invention between the rotating roller, the working chamber, the hold-down mechanism and the advancing mechanism;
FIG. 4 is a cross-sectional view of the present invention between the sliding channel, the push rod and the compression spring;
FIG. 5 is a cross-sectional view between the web and the limiting roll mechanism of the present invention;
FIG. 6 is a cross-sectional view of the present invention between the mounting post, the working channel and the clamping mechanism;
FIG. 7 is a schematic diagram of the structure of the job object of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, a green environment-friendly corrugated carton making equipment, including unable adjustment base 1, a rotating cylinder 2, a fixed plate 3, erection column 4, spacing gyro wheel 5 and rolling device 6, unable adjustment base 1's upper end middle part install a rotating cylinder 2 through the bearing, be connected with fixed plate 3 on the outer wall at rotating cylinder 2 left side middle part, the left side of fixed plate 3 is equipped with erection column 4, erection column 4 installs in unable adjustment base 1's upper end through sliding fit's mode, unable adjustment base 1's upper end is passed through sliding fit's mode front and back symmetry and is installed spacing gyro wheel 5, spacing gyro wheel 5's left end is connected with rolling device 6, rolling device 6 installs in unable adjustment base 1's upper end left side.
A rotating cylinder 2 include live-rollers 21, working chamber 22, actuating mechanism 23, hold-down mechanism 24 and rotation advancing mechanism 25, live-rollers 21 installs at unable adjustment base 1's upper end middle part through sliding fit's mode, working chamber 22 has been seted up to live-rollers 21's inside, be provided with actuating mechanism 23 on live-rollers 21's the outer wall, working chamber 22's upper end is provided with hold-down mechanism 24, hold-down mechanism 24's below is equipped with rotation advancing mechanism 25, during specific work, rotate through actuating mechanism 23 drive live-rollers 21, ensure through hold-down mechanism 24 that it is difficult for appearing rocking to rotate advancing mechanism 25, through the extension length of rotating advancing mechanism 25 adjustment push rod 256.
The driving mechanism 23 comprises a driving motor 231, a fixing frame 232, a transmission gear 233 and a transmission rack 234, the driving motor 231 is installed at the upper end of the fixing base 1 through the fixing frame 232, the transmission gear 233 is connected to an output shaft of the driving motor 231, the transmission rack 234 is evenly arranged on the outer wall of the rotating roller 21 along the circumferential direction of the outer wall, the transmission gear 233 and the transmission rack 234 are meshed with each other, and when the driving mechanism works specifically, the driving motor 231 drives the transmission gear 233 to rotate, so that the transmission rack 234 is driven to move, and the rotating roller 21 rotates.
The pressing mechanism 24 comprises an installation cover 241, a clamping piece 242 and an extrusion spring 243, the installation cover 241 is arranged at the upper end of the rotating roller 21, the clamping piece 242 is evenly installed at the lower end of the installation cover 241 along the circumferential direction of the installation cover, the clamping piece 242 is installed in a clamping groove evenly formed at the upper end of the rotating roller 21 along the circumferential direction of the rotating roller, the extrusion spring 243 is fixed in the middle of the lower end of the installation cover 241, the lower end of the extrusion spring 243 is abutted against the rotating plate 252, the installation cover 241 moves downwards during specific work, the clamping piece 242 enters the clamping groove, the extrusion spring 243 is in a compression state at the moment, and the position of the rotating rod 251 is further fixed through the extrusion spring 243.
The rotary propelling mechanism 25 comprises a rotary rod 251, a rotary plate 252, threads 253, a squeezing plate 254, a sliding groove 255, a propelling rod 256 and a compression spring 257, wherein the rotary plate 252 is fixed at the upper end of the rotary rod 251, the threads 253 are uniformly formed at the lower end of the rotary rod 251, the rotary rod 251 is installed inside the rotary roller 21 in a thread fit mode, the squeezing plate 254 is arranged between the rotary plate 252 and the threads 253, the outer edge of the squeezing plate 254 is in a smooth curve shape, and the radius of the left end is smaller than that of the right end; the stripper plate 254 is installed on the rotary rod 251, the sliding tray 255 has been seted up to the inside of fixed plate 3, be connected with the propulsion pole 256 through the slip mode in the sliding tray 255, compression spring 257 is installed to the front and back both ends symmetry of sliding tray 255, the propulsion pole 256 is installed in fixed plate 3 through compression spring 257, in concrete during operation, through rotatory rotor plate 252, drive rotary rod 251 and rotate, and then drive rotary rod 251 through screw thread 253 downstream, drive stripper plate 254 simultaneously and rotate, make stripper plate 254 extrusion propulsion pole 256, and then drive the outside motion of propulsion pole 256, compress compression spring 257, when the propulsion pole 256 moves to suitable position, stop rotatory rotor plate 252, and installation hold-down mechanism 24 further makes the position of propulsion pole 256 further stable.
The erection column 4 including the installation cylinder 41, work groove 42, chucking mechanism 43 and ball 44, the left end at rotation advancing mechanism 25 is fixed to installation cylinder 41, work groove 42 has been seted up in the left side of installation cylinder 41, be provided with chucking mechanism 43 in the work groove 42, the lower extreme of installation cylinder 41 is installed in unable adjustment base 1's upper end with sliding fit's mode through ball 44, ball 44's effect is the frictional force that reduces between installation cylinder 41 and unable adjustment base 1, the right-hand member of the corrugated paper of pending is provided with glues glutinous material, also be the sealing-in department simultaneously, the left end of the corrugated paper of pending does not glue glutinous material, when concrete work, put into work groove 42 with the left end of corrugated paper, carry out the chucking through chucking mechanism 43 to the left end of corrugated paper, make installation cylinder 41 slide on unable adjustment base 1 through ball 44.
The clamping mechanism 43 comprises an installation groove 431, clamping springs 432 and clamping columns 433, the installation groove 431 is symmetrically formed in the front end and the rear end of the working groove 42, the clamping springs 432 are installed in the installation groove 431, the clamping columns 433 are installed on the installation groove 431 through the clamping springs 432, and the outer ends of the clamping columns 433 are in a semi-arc design; during specific work, the left end of the corrugated paper is placed between the symmetrically-installed clamping columns 433, and the left end of the corrugated paper is clamped through the clamping spring 432.
Roll-in device 6 include electric putter 61, fixed frame 62, connecting plate 63 and spacing rolling mechanism 64, electric putter 61 installs on unable adjustment base 1's upper end left side through fixed frame 62, the lower extreme that electric putter 61 obtained the liftout end is fixed with connecting plate 63, install spacing rolling mechanism 64 on the connecting plate 63, during specific work, the liftout length of adjusting the liftout end through electric putter 61, mutually support with 256's of push rod extension length, make the distance between erection column 4 and the spacing gyro wheel 5 remain throughout in the suitable within range, carry on spacingly to the removal end of corrugated paper when being driven through spacing rolling mechanism 64, accomplish the back of gluing at the left end and the right-hand member of corrugated paper simultaneously, roll in the sealing-in department, ensure sealing quality.
The limiting rolling mechanism 64 comprises a rotating shaft 641, a first connecting rod 642, a second connecting rod 643, a first connecting shaft 644, a second connecting shaft 645 and a limiting spring 646, the lower end of the rotating shaft 641 is mounted at the upper end of the connecting plate 63 through a bearing, the left end of the first connecting rod 642 is connected to the rotating shaft 641 in a sliding mode, the second connecting rod 643 is arranged below the first connecting rod 642, the left end of the second connecting rod 643 is mounted on the rotating shaft 641 in a sliding fit mode, the first connecting shaft 644 is fixed at the right end of the first connecting rod 642, the second connecting shaft 645 is mounted at the right end of the second connecting rod 643, limiting rollers 5 are mounted on the first connecting shaft 644 and the second connecting shaft 645 in a sliding fit mode respectively, the first connecting rod 642 is connected with the second connecting rod 643 through the limiting spring 646, and during specific work, corrugated paper to be processed passes through the limiting rollers 5 which are symmetrically mounted, the left end of the corrugated paper is placed in the working groove 42, the moving end of the corrugated paper is driven to move left and right through the electric push rod 61, and the distance between the limiting idler wheel 5 and the mounting column 4 is always in a proper position; when the mounting column 4 drives the corrugated paper to move, the limiting spring 646 is in a compressed state, and drives the first connecting rod 642 and the second connecting rod 643 to have a trend of moving in opposite directions, so that the first connecting shaft 644 and the second connecting shaft 645 drive the limiting idler wheel 5 to limit the moving end of the corrugated paper; when the corrugated paper is driven by the mounting column 4 to finish moving, the electric push rod 61 drives the rotating shaft 641 to move rightwards, so that the first connecting shaft 644 and the second connecting shaft 645 are driven to move rightwards, and meanwhile, the limiting idler wheel 5 is driven to move rightwards, so that the right end and the left end of the corrugated paper are adhered, and sealing is finished; after sealing, continue to drive electric putter 61, make spacing gyro wheel 5 under the elastic action of spacing spring 646, extrude erection column 4, through the relative motion between spacing gyro wheel 5 and the erection column 4, continue to extrude sealing, further stabilize sealing effect.
In addition, the invention also provides a manufacturing process of the green environment-friendly corrugated case, which is mainly completed by matching the manufacturing equipment of the green environment-friendly corrugated case, and comprises the following steps:
s1: the rotating plate 252 is rotated to drive the rotating rod 251 to rotate, so that the extrusion plate 254 rotates to extrude the pushing rod 256, the mounting column 4 is controlled to move to a proper position, the electric push rod 61 drives the connecting plate 63 to move, the limiting roller 5 is moved to a proper position, and the distance between the limiting roller 5 and the mounting column 4 is always kept in a proper range;
s2, the corrugated paper to be processed passes through the spacing rollers 5, the left end of the corrugated paper is placed into the working groove 42, and the left end of the corrugated paper is clamped by the clamping mechanism 43;
s3, driving the transmission gear 233 to rotate through the driving motor 231, and further driving the rotating roller 21 to rotate, so that the installation column 4 drives the corrugated paper to do circular motion;
s4, after the movement is finished, the electric push rod 61 pushes the limiting roller 5 to move rightwards, so that the right end and the left end of the corrugated paper are sealed, and the electric push rod 61 pushes the limiting roller 5 to continue moving rightwards, so that the sealing effect is further strengthened;
s5: and taking out the formed round carton.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.