CN111805178A - Manufacturing method of refrigerated anti-corrosion lightweight all-aluminum carriage - Google Patents
Manufacturing method of refrigerated anti-corrosion lightweight all-aluminum carriage Download PDFInfo
- Publication number
- CN111805178A CN111805178A CN202010648262.4A CN202010648262A CN111805178A CN 111805178 A CN111805178 A CN 111805178A CN 202010648262 A CN202010648262 A CN 202010648262A CN 111805178 A CN111805178 A CN 111805178A
- Authority
- CN
- China
- Prior art keywords
- aluminum
- carriage
- manufacturing
- refrigerated
- lightweight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000005260 corrosion Methods 0.000 title claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000011248 coating agent Substances 0.000 claims abstract description 14
- 238000000576 coating method Methods 0.000 claims abstract description 14
- 239000006260 foam Substances 0.000 claims abstract description 14
- 230000001680 brushing effect Effects 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 8
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 5
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 5
- 239000000956 alloy Substances 0.000 claims abstract description 5
- 239000003973 paint Substances 0.000 claims description 7
- 229920002681 hypalon Polymers 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 230000032258 transport Effects 0.000 description 7
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/24—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/008—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of light alloys, e.g. extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/04—Enclosed load compartments ; Frameworks for movable panels, tarpaulins or side curtains
- B62D33/048—Enclosed load compartments ; Frameworks for movable panels, tarpaulins or side curtains for refrigerated goods vehicles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a method for manufacturing a refrigerated anticorrosive lightweight all-aluminum carriage, which comprises the following steps of: s1, manufacturing a rectangular mould, and brushing a plurality of layers of alloy aluminum plates on the outer surface of the mould to form a carriage body; s2, cutting the carriage body from one side, cutting a rectangular mold in the carriage body into two halves, and taking out the rectangular mold; s3 combining the split carriage bodies, then coating a foam layer on the outer surface of the carriage body, brushing a plurality of layers of aluminum alloy plates on the foam layer, and curing at normal temperature to form the outer coating body.
Description
Technical Field
The invention relates to the technical field of carriage manufacturing, in particular to a manufacturing method of a refrigerated anticorrosive lightweight all-aluminum carriage.
Background
At present, when goods are transported remotely, the processes of delivery, transportation, distribution and distribution are usually involved, and a lot of time is consumed. Some military supplies, such as blood samples, drugs and other special transports need special transport conditions, and the long-time transport under the conventional transport conditions can cause the deterioration of the supplies. When the special goods are transported, the current transportation vehicles are divided into two types: one type is a traditional refrigeration transport vehicle integrating a power device and a carriage, and the transport vehicle has a good refrigeration effect. However, the existing refrigerated truck carriage has large mass, increases the oil consumption of the transport truck, is easy to corrode and rust, and influences subsequent use, and is difficult to produce in small batch and high in cost.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a method for manufacturing a refrigerated, anticorrosive and lightweight all-aluminum carriage.
The invention provides a method for manufacturing a refrigerated anticorrosive lightweight all-aluminum carriage, which comprises the following steps of:
s1, manufacturing a rectangular mould, and brushing a plurality of layers of alloy aluminum plates on the outer surface of the mould to form a carriage body;
s2, cutting the carriage body from one side, cutting a rectangular mold in the carriage body into two halves, and taking out the rectangular mold;
s3 combining the split carriage bodies, then coating a foam layer on the outer surface of the carriage body, brushing a plurality of layers of aluminum alloy plates on the foam layer, and curing at normal temperature to form an outer coating body;
s4, fixedly installing a refrigerator on one side of the full aluminum carriage, wherein the output end of the refrigerator extends into the full aluminum carriage;
s5 coating anticorrosive paint on the inside and outside of the all-aluminum compartment, and drying and placing.
Preferably, the release agent is applied to both the outer surface of the vehicle interior body and the inner surface of the outer cover.
Preferably, the rectangular mold is a lost foam.
Preferably, the split carriage bodies are bonded by glue.
Preferably, the outer cover is split from one side, and a split surface of the outer cover coincides with a split surface of the vehicle compartment body.
Preferably, the anticorrosive paint is chlorosulfonated polyethylene anticorrosive primer and chlorosulfonated polyethylene anticorrosive finish.
Preferably, the refrigerator is a refrigerator car refrigerating unit, and the type of the refrigerator car refrigerating unit is KL-800.
According to the manufacturing method of the refrigerated anti-corrosion light-weight all-aluminum carriage, the problems that the refrigerated carriage is difficult to produce in small batches and high in cost in the prior art are effectively solved, and meanwhile, the refrigerated carriage can have an anti-corrosion function and a light-weight effect.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
A manufacturing method of a refrigerated anticorrosion lightweight all-aluminum carriage comprises the following steps:
s1, manufacturing a rectangular mould, brushing a plurality of layers of alloy aluminum plates on the outer surface of the mould, and solidifying at normal temperature to form a carriage body;
s2, cutting the carriage body from one side, cutting a rectangular mold in the carriage body into two halves, and taking out the rectangular mold;
s3 combining the split carriage bodies, then coating a foam layer on the outer surface of the carriage body, brushing a plurality of layers of aluminum alloy plates on the foam layer, and curing at normal temperature to form an outer coating body;
s4, fixedly installing a refrigerator on one side of the full aluminum carriage, wherein the output end of the refrigerator extends into the full aluminum carriage;
s5 coating anticorrosive paint on the inside and outside of the all-aluminum compartment, and drying and placing.
In the present invention, a mold release agent is applied to both the outer surface of the vehicle body and the inner surface of the outer cover.
In the invention, the rectangular mould is a lost foam.
In the invention, the split carriage bodies are bonded through glue.
In the present invention, the outer cover is cut from one side, and the cut surface of the outer cover coincides with the cut surface of the vehicle compartment body.
In the invention, the anticorrosive paint is chlorosulfonated polyethylene anticorrosive primer and chlorosulfonated polyethylene anticorrosive finish.
In the invention, the refrigerator is a refrigerator car refrigerating unit, and the type of the refrigerator car refrigerating unit is KL-800.
The invention comprises the following steps: manufacturing a rectangular mould, brushing a plurality of layers of aluminum alloy plates on the outer surface of the mould, and solidifying at normal temperature to form a carriage body; cutting the carriage body from one side surface, cutting a rectangular mold in the carriage body into two halves, and taking out the rectangular mold; combining the split carriage bodies, then coating a foam layer on the outer surface of the carriage body, brushing a plurality of layers of alloy aluminum plates on the foam layer, and curing at normal temperature to form an outer coating body; forming a small hole in the top of the outer covering body, introducing molten aluminum into the small hole, corroding the foam layer with the molten aluminum, cooling the molten aluminum at normal temperature, and opening the outer covering body to obtain an all-aluminum carriage; a refrigerator is fixedly arranged on one side of the full aluminum carriage, and the output end of the refrigerator extends into the full aluminum carriage; and (4) coating anticorrosive paint inside and outside the all-aluminum carriage, and drying and placing.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. A manufacturing method of a refrigerated anticorrosion lightweight all-aluminum carriage is characterized by comprising the following steps:
s1, manufacturing a rectangular mould, and brushing a plurality of layers of alloy aluminum plates on the outer surface of the mould to form a carriage body;
s2, cutting the carriage body from one side, cutting a rectangular mold in the carriage body into two halves, and taking out the rectangular mold;
s3 combining the split carriage bodies, then coating a foam layer on the outer surface of the carriage body, brushing a plurality of layers of aluminum alloy plates on the foam layer, and curing at normal temperature to form an outer coating body;
s4, fixedly installing a refrigerator on one side of the full aluminum carriage, wherein the output end of the refrigerator extends into the full aluminum carriage;
s5 coating anticorrosive paint on the inside and outside of the all-aluminum compartment, and drying and placing.
2. A method for manufacturing a refrigerated anticorrosive lightweight all-aluminum vehicle interior according to claim 1, wherein a release agent is applied to both the outer surface of the vehicle interior and the inner surface of the exterior body.
3. A method for manufacturing a refrigerated anticorrosive lightweight all-aluminum vehicle compartment according to claim 1, wherein the rectangular mold is a lost foam.
4. The method for manufacturing a refrigerated anticorrosive lightweight all-aluminum vehicle compartment as claimed in claim 1, wherein the split vehicle compartment bodies are bonded together by glue.
5. A method for manufacturing a refrigerated anticorrosive lightweight all-aluminum vehicle interior according to claim 1, wherein the outer cover is cut from one side, and a cut surface of the outer cover and a cut surface of the vehicle interior overlap each other.
6. The manufacturing method of the refrigerated anti-corrosion lightweight all-aluminum vehicle compartment as claimed in claim 1, wherein the anti-corrosion paint is chlorosulfonated polyethylene anti-corrosion primer and chlorosulfonated polyethylene anti-corrosion finish.
7. The manufacturing method of the refrigerated anti-corrosion light-weight all-aluminum carriage as claimed in claim 1, wherein the refrigerator is a refrigerator set of a refrigerator car, and the model of the refrigerator set of the refrigerator car is KL-800.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010648262.4A CN111805178A (en) | 2020-07-07 | 2020-07-07 | Manufacturing method of refrigerated anti-corrosion lightweight all-aluminum carriage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010648262.4A CN111805178A (en) | 2020-07-07 | 2020-07-07 | Manufacturing method of refrigerated anti-corrosion lightweight all-aluminum carriage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111805178A true CN111805178A (en) | 2020-10-23 |
Family
ID=72843124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010648262.4A Withdrawn CN111805178A (en) | 2020-07-07 | 2020-07-07 | Manufacturing method of refrigerated anti-corrosion lightweight all-aluminum carriage |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111805178A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112455304A (en) * | 2020-12-07 | 2021-03-09 | 陈皊皊 | Dumper carriage convenient for discharging |
-
2020
- 2020-07-07 CN CN202010648262.4A patent/CN111805178A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112455304A (en) * | 2020-12-07 | 2021-03-09 | 陈皊皊 | Dumper carriage convenient for discharging |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20201023 |