CN111804796B - Automobile axle housing forming equipment - Google Patents
Automobile axle housing forming equipment Download PDFInfo
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- CN111804796B CN111804796B CN202010683497.7A CN202010683497A CN111804796B CN 111804796 B CN111804796 B CN 111804796B CN 202010683497 A CN202010683497 A CN 202010683497A CN 111804796 B CN111804796 B CN 111804796B
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- axle housing
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- 230000007246 mechanism Effects 0.000 claims abstract description 181
- 239000000463 material Substances 0.000 claims abstract description 100
- 238000005520 cutting process Methods 0.000 claims abstract description 41
- 238000006073 displacement reaction Methods 0.000 claims abstract description 37
- 230000002457 bidirectional effect Effects 0.000 claims description 26
- 230000033001 locomotion Effects 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 4
- 239000007787 solid Substances 0.000 description 22
- 239000002245 particle Substances 0.000 description 20
- 239000003638 chemical reducing agent Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
- B21D43/285—Devices for handling elongated articles, e.g. bars, tubes or profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Forging (AREA)
Abstract
The invention relates to the technical field of processing and manufacturing of automobile drive axle housings, in particular to an automobile axle housing forming device which comprises a workbench, a die, a covering mechanism, a counter displacement driving mechanism, a sliding seat, a material conveying cylinder, a material pushing mechanism, a rotary cutting mechanism, an ejection mechanism and a controller, wherein the die is arranged on the workbench; the rotary cutting mechanism can be arranged at one side of the workbench in a manner of moving close to and away from the workbench, the die is arranged at the center of the workbench, the covering mechanism is fixedly arranged on the workbench, the working end of the covering mechanism is in sliding connection with the top end of the die, the opposite displacement driving mechanism is arranged on the workbench, the sliding seat is fixedly connected with the working end of the opposite displacement driving mechanism, the pair of material conveying cylinders and the pair of material pushing mechanisms are oppositely arranged on the sliding seat, the axes of the material conveying cylinders and the axes of the material pushing mechanisms are collinear, the material conveying cylinders are in clearance fit with the inner wall of a workpiece in a working state, the working end of the material pushing mechanism is in clearance fit with the inner wall of the material conveying cylinders, the working end of the rotary cutting mechanism is positioned above the die, and the ejection mechanism is fixedly arranged at the bottom of the workbench; this scheme degree of automation is high, has reduced the human cost.
Description
Technical Field
The invention relates to the technical field of processing and manufacturing of automobile drive axle housings, in particular to automobile axle housing forming equipment.
Background
The axle housing of the automobile drive axle is a basic part for mounting a main speed reducer, a differential mechanism, a half shaft, a wheel hub and a suspension, and is mainly used for supporting and protecting the main speed reducer, the differential mechanism, the half shaft and the like. Meanwhile, the axle housing of the automobile drive axle is one of main components of a driving system and is a key component for ensuring the normal driving of the automobile. The traditional cast axle housing has the disadvantages of large total weight, low bending strength and impact strength, complex process and low production efficiency. The punching welding axle housing has more welding lines and more defects at the welding lines and cannot be controlled. In recent years, experts propose an internal high-pressure forming technology, and the internal high-pressure forming technology well improves the quality of a formed part. There are several problems to be solved in applying the internal high pressure forming technique to the axle housing of the automobile drive axle. The internal high-pressure forming needs to meet the requirement of ultrahigh-pressure sealing, the medium used for the internal high-pressure forming is hydraulic oil, the cost of the hydraulic oil is high, the high-pressure compression amount is large, the cleaning is difficult, and the maximum temperature is 300 ℃, so that the internal high-pressure forming cannot be used for hot forming.
The forming process of solid granular medium is a new forming process in recent years and has the advantages of simple sealing, no pollution and no corrosion, non-homogeneous distribution of solid granular medium force transfer, capacity of regulating pressure distribution via regulating forming technological parameters and deformation and cracking prevention of the material under the most favorable conditions. However, the solid particles are adopted to replace hydraulic oil to be used as a forming medium to form the axle housing of the automobile drive axle, and the straight arm part and the front and rear cover parts of the axle housing can be thinned in a transition mode under the action of the solid particles in the forming process.
Chinese patent CN201910806361.8 discloses an axle housing forming device and a forming process of an automobile drive axle, which adopt solid particles as forming media, are simple to seal and can be formed by thermal expansion; the outer side wall of the pipe blank is attached to the inner side walls of the left straight arm forming cavity and the right straight arm forming cavity, the inner side walls of the pipe blank are attached to the outer side walls of the material transmission barrel, an upper discharge port and a lower discharge port are arranged on the side walls of the material transmission barrel, the upper discharge port is opposite to the upper half arc-shaped cavity of the lute-shaped forming cavity, the lower discharge port is opposite to the lower half arc-shaped cavity of the lute-shaped forming cavity, the upper discharge port and the lower discharge port of the material transmission barrel are arranged like this, solid particles only participate in the forming of the lute-shaped bag, and the occurrence of the transition thinning phenomenon of the axle housing straight arm part and the front and rear cover parts is effectively avoided.
However, the prior art lacks related production equipment capable of realizing automation, needs manual positioning and has low efficiency.
Disclosure of Invention
For solving above-mentioned technical problem, provide an automobile axle housing former, above-mentioned problem has been solved to this technical scheme, has realized the automatic molding of automobile axle housing lute package and speed reducer mounting hole, has improved work efficiency, has improved the convenient degree of unloading through setting up ejection mechanism, has reduced the human cost.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an automobile axle housing forming device is characterized by comprising a workbench, a die, a covering mechanism, a counter displacement driving mechanism, a sliding seat, a material conveying cylinder, a material pushing mechanism, a rotary cutting mechanism, an ejection mechanism and a controller; the rotary cutting mechanism can be arranged at one side of the workbench in a way of moving close to and far away from the workbench, the die is arranged at the central position of the workbench, the covering mechanism is fixedly arranged on the workbench, the working end is connected with the top end of the die in a sliding way, the opposite displacement driving mechanism is arranged on the workbench, the pair of working ends are symmetrically arranged relative to the die, the sliding seat is fixedly connected with the working ends of the opposite displacement driving mechanism, the pair of material conveying cylinders and the material pushing mechanism are oppositely arranged on the sliding seat, the axes of the material conveying cylinders and the material pushing mechanism are collinear, the material conveying cylinders and the inner wall of the workpiece are in clearance fit in a working state, the working ends of the material pushing mechanism and the inner wall of the material conveying cylinders are in clearance fit, the working end of the rotary cutting mechanism is located right above the die, the ejection mechanism is fixedly arranged at the bottom of the workbench, the working ends of the ejection mechanism are vertically upwards in clearance fit with the bottom of the die, and the covering mechanism, the opposite displacement driving mechanism, the material pushing mechanism, the rotary cutting mechanism and the ejection mechanism are all electrically connected with the controller.
Preferably, the workbench is also provided with an ejection hole and a guide rail; the ejection hole is communicated from the bottom of the workbench to the upper end, the ejection hole is in clearance fit with the working end of the ejection mechanism, the two groups of guide rails are symmetrically arranged on two sides of the workbench and extend towards the middle symmetrical surface, and the guide rails are in sliding connection with the sliding seat.
Preferably, the die comprises a groove, a positioning surface, a via hole, a step surface, a dovetail guide rail and a limiting block; the recess is seted up in the mould upper end, the recess is including the arc section that is used for forming axle housing lute package with the straight arm complex square section in work piece both ends and is located central position, the locating surface sets up at the recess both ends, the distance equals with the length of pipe between the locating surface, the via hole is seted up at recess bottom central position and is matched with ejection mechanism work end clearance fit, the step face sets up in via hole upper end and ejection mechanism overlap joint cooperation, a pair of forked tail guide rail sets up symmetrically in mould upper end both sides position and extends towards the mechanism direction that closes, forked tail guide rail and the mechanism work end sliding connection that closes of lid, the stopper sets up in forked tail guide rail both ends department.
Preferably, the covering mechanism comprises a first driving bracket, a first linear driver, a cover plate and a push plate; the first driving support is fixedly installed on the die, the first linear driver is installed on the first driving support, the working end faces the direction of the die, the cover plate is connected with the upper end of the die in a sliding mode, the push plate is vertically installed on one side, close to the direction of the first linear driver, of the cover plate and is fixedly connected with the output end of the push plate, and the first linear driver is electrically connected with the controller.
Preferably, the opposite displacement driving mechanism comprises a second driving bracket, a rotary driver, a bidirectional screw rod, a guide rod, a slide block and a sleeve ring; the second driving support is symmetrically installed on the workbench about the die, the axis of the second driving support is perpendicular to the movement direction of the working end of the cover closing mechanism, two ends of the bidirectional screw rod are rotatably connected with two ends of the second driving support, the rotary driver is installed on the second driving support, the output end of the rotary driver is fixedly connected with the end part of the bidirectional screw rod, two ends of the guide rod are fixedly connected with two ends of the second driving support, the axis of the guide rod is parallel to the bidirectional screw rod, the slide block is in clearance fit with the guide rod, the slide block is in threaded connection with the bidirectional screw rod, a pair of lantern rings are symmetrically and fixedly installed on the slide block and are fixedly connected with the material conveying barrel, the sliding seat is fixedly connected with the lantern ring, and the rotary driver is electrically connected with the controller.
Preferably, the opposite displacement driving mechanism further comprises a limiting plate; the limiting plate is vertically arranged at the center of the second driving support and is rotationally connected with the bidirectional screw rod.
Preferably, the material conveying barrel is provided with a material inlet, a material pushing port, a material outlet and a guide plate; the feeding port is arranged on two sides of the material conveying cylinder symmetrically with the horizontally placed bidirectional screw rod at the top end of the material conveying cylinder, the inner side of the die is attached to the outer side of the discharge port in a non-working state, the guide plate is arranged between the pair of discharge ports, and the material pushing port is arranged at one end, far away from the guide plate, of the material conveying cylinder and is in clearance fit with the working end of the material pushing mechanism.
Preferably, the pushing mechanism comprises a third driving bracket, a second linear driver and a pushing piston; the third driving support is fixedly arranged on the workbench and located on one side of the die, the second linear driver is fixedly arranged on the third driving support, the output end of the second linear driver faces the direction of the die, the pushing piston is fixedly connected with the output end of the second linear driver and is in sliding connection with the inner wall of the die, and the pushing piston is in clearance fit with the inner wall of a tube blank arranged in the die in a working state.
Preferably, the rotary cutting mechanism comprises a third linear driver and a cutting machine; the third linear driver is arranged on one side of the workbench, the moving direction of the third linear driver faces the direction of the workbench, and the cutting machine is fixedly arranged on the working end of the third linear driver.
Preferably, the ejection mechanism comprises a fourth linear driver and an ejection block; the fourth linear driver is fixedly installed at the bottom of the workbench and the working end of the workbench is vertically arranged upwards, the top block is fixedly installed at the output end of the fourth linear driver and is in clearance fit with the bottom of the die, and the fourth linear driver is electrically connected with the controller.
Compared with the prior art, the invention has the beneficial effects that:
1. the automatic molding of the lute package and the speed reducer mounting hole of the automobile axle housing is realized, the working efficiency is improved, particularly, the opening and closing states of the working end of the covering mechanism on the die are switched, the lute package is conveniently molded, the rotary cutting mechanism is convenient to carry out rotary cutting on the speed reducer mounting hole, and the two groups of material transmission cylinders and the material pushing mechanism are synchronously close to or far away from each other through the opposite displacement driving mechanism, so that the central part of the pipe blank is accurately stretched and deformed to form the lute package;
2. through setting up ejection mechanism and having improved the convenient degree of unloading, reduced the human cost, it is specific, the controller sends the signal and gives fourth linear actuator, thereby fourth linear actuator receives the vertical upward movement of back drive kicking block and is ejecting from the mould with the work piece that will accomplish the rotary-cut, and the staff of being convenient for gets the piece.
Drawings
Fig. 1 is a schematic perspective view of a pipe blank, a workpiece forming a lute package, a workpiece completing rotary cutting of a mounting hole of a speed reducer, and a workpiece forming a bridge package from left bottom to right top;
FIG. 2 is a perspective view of the present invention in a loading state;
FIG. 3 is a perspective view of the present invention in an operating state;
FIG. 4 is a right side view of FIG. 3;
FIG. 5 is a sectional view taken along line A-A of FIG. 4;
FIG. 6 is a perspective view of the table of the present invention;
FIG. 7 is a perspective view of the mold of the present invention;
FIG. 8 is a perspective view of the opposite displacement mechanism of the present invention;
FIG. 9 is a perspective view of a transfer drum of the present invention;
fig. 10 is a partial perspective view of the present invention.
Description of reference numerals:
1-a workbench; 1 a-an ejection hole; 1 b-a guide rail;
2-a mould; 2 a-a groove; 2 b-a positioning surface; 2 c-via holes; 2 d-step surface; 2 e-dovetail rail; 2 f-a limiting block;
3-covering the mechanism; 3 a-a first drive carriage; 3 b-a first linear driver; 3 c-a cover plate; 3 d-push plate;
4-a counter displacement drive mechanism; 4 a-a second drive carriage; 4 b-a rotary drive; 4 c-a bidirectional lead screw; 4 d-a guide bar; 4 e-a slider; 4 f-collar; 4 g-limiting plate;
5-a sliding seat;
6-a material conveying cylinder; 6 a-a feeding port; 6 b-a pusher port; 6 c-a discharge hole; 6 d-a guide plate;
7-a material pushing mechanism; 7 a-a third drive carriage; 7 b-a second linear drive; 7 c-a pusher piston;
8, a rotary cutting mechanism; 8 a-a third linear drive; 8 b-a cutter;
9-an ejection mechanism; 9 a-a fourth linear drive; 9 b-top block.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 2 to 5, an automobile axle housing forming apparatus includes a workbench 1, a mold 2, a covering mechanism 3, a counter displacement driving mechanism 4, a sliding seat 5, a material conveying cylinder 6, a material pushing mechanism 7, a rotary cutting mechanism 8, an ejection mechanism 9 and a controller; the rotary cutting mechanism 8 can be arranged at one side of the workbench 1 in a manner of moving close to and far from the workbench 1, the die 2 is arranged at the central position of the workbench 1, the covering mechanism 3 is fixedly arranged on the workbench 1, the working end of the covering mechanism is connected with the top end of the die 2 in a sliding manner, the opposite displacement driving mechanism 4 is arranged on the workbench 1, the pair of working ends are symmetrically arranged relative to the die 2, the sliding seat 5 is fixedly connected with the working end of the opposite displacement driving mechanism 4, the pair of material conveying cylinders 6 and the material pushing mechanism 7 are oppositely arranged on the sliding seat 5 and have collinear axes, the material conveying cylinder 6 is in clearance fit with the inner wall of a workpiece in a working state, the working end of the material pushing mechanism 7 is in clearance fit with the inner wall of the material conveying cylinder 6, the working end of the rotary cutting mechanism 8 is positioned right above the die 2, the ejection mechanism 9 is fixedly arranged at the bottom of the workbench 1, the working end of the covering mechanism 3 is vertically upwards in clearance fit with the bottom of the die 2, the die, The opposite displacement driving mechanism 4, the pushing mechanism 7, the rotary cutting mechanism 8 and the ejection mechanism 9 are all electrically connected with the controller.
In the initial state, the working end of the rotary cutting mechanism 8 is away from the mold 2 and ready for loading. The worker controls the working end of the covering mechanism 3 to move away from the mold 2 through the controller to remove the sealing effect on the top end of the mold 2. The working personnel also send signals to the opposite displacement driving mechanism 4 through the controller, and the opposite displacement driving mechanism 4 drives the pair of sliding seats 5 to drive the material conveying barrel 6 and the material pushing mechanism 7 which are fixed on the sliding seats 5 to move in the direction away from the die 2 together after receiving the signals, so that a space is reserved for the working personnel to feed materials. The operator places the tube blank in the mould 2 with only vertical freedom. Then the working personnel sends a signal to the covering mechanism 3 through the controller, and the covering mechanism 3 drives the working end to do horizontal movement to cover the top end of the mould 2 after receiving the signal, so as to limit the last degree of freedom of the tube blank and ensure that the tube blank is completely fixed in the mould 2. Then the controller sends a signal to the opposite displacement driving mechanism 4, and the opposite displacement driving mechanism 4 drives the pair of sliding seats 5 to carry the material conveying cylinder 6 filled with the solid particles and the material pushing mechanism 7 to be mutually centralized after receiving the signal. The front ends of a pair of material conveying cylinders 6 are synchronously inserted into the tube blank and finally abut against each other at the symmetrical section of the tube blank. Then the operator sends a signal to the pushing mechanism 7 through the controller, and after receiving the signal, the pushing mechanism 7 makes a linear motion at the working end in the material conveying cylinder 6 to push the solid particles in the material conveying cylinder 6 to the output end of the material conveying cylinder 6 so that the solid particles start to expand outwards from the output end of the material conveying cylinder 6 to extrude the tube blank. Because the central position of the tube blank is positioned at the arc-shaped sunken part of the mould 2 for forming the axle housing lute-shaped bag, the central position of the tube blank is stretched towards the two sides into the lute-shaped bag. Then the staff sends the signal to the covering mechanism 3, the opposite displacement driving mechanism 4 and the sliding seat 5 through the controller, and the working end of the covering mechanism 3 moves backwards after receiving the signal, so that the upper end of the die 2 is opened. The opposite displacement driving mechanism 4 and the sliding seat 5 move backwards and reset after receiving signals. Then, the operator sends a signal to the rotary cutting mechanism 8 through the controller, and the rotary cutting mechanism 8 firstly moves in the direction close to the workbench 1 after receiving the signal to enable the working end to move above the workpiece. And then the rotary cutting mechanism 8 carries out rotary cutting operation on the upper end of the workpiece to form a speed reducer shell mounting hole at the upper end of the workpiece. After cutting, the rotary cutting mechanism 8 resets, the controller sends a signal to the ejection mechanism 9, and the working end of the ejection mechanism 9 ascends to jack up the workpiece in the die 2 after receiving the signal, so that the blanking of workers is facilitated. And then, punching the workpiece by a worker for the last step to enable the other surface of the workpiece opposite to the mounting hole of the speed reducer shell to form a bridge package. After the processing is completed, the worker replenishes the solid particles into the material transfer cylinder 6 to perform the next operation, and recycles the solid particles left in the workpiece.
As shown in fig. 6, the working table 1 is further provided with an ejection hole 1a and a guide rail 1 b; the ejection hole 1a is communicated from the bottom of the workbench 1 to the upper end, the ejection hole 1a is in clearance fit with the working end of the ejection mechanism 9, the two groups of guide rails 1b are symmetrically arranged on two sides of the workbench 1 and extend towards the middle symmetrical surface, and the guide rails 1b are slidably connected with the sliding seat 5.
The ejection hole 1a is used as a through hole of the ejection mechanism 9, so that the working end of the ejection mechanism 9 can eject the workpiece in the die 2. The guide rail 1b guides the movement of the sliding seat 5, so that the movement direction of the sliding seat is more stable, and the axle housing forming effect is better.
As shown in fig. 7, the die 2 includes a groove 2a, a positioning surface 2b, a via hole 2c, a step surface 2d, a dovetail guide rail 2e, and a limiting block 2 f; recess 2a sets up in 2 upper ends of mould, recess 2a is including the arc section that is used for forming axle housing lute package with the straight arm complex square section in work piece both ends and is located central position, locating surface 2b sets up at 2a both ends of recess, the distance equals with the length of pipe between the locating surface 2b, via hole 2c sets up in 2a bottom central position of recess and with ejection mechanism 9 work end clearance fit, step face 2d sets up in via hole 2c upper end and ejection mechanism 9 overlap joint cooperation, a pair of forked tail guide rail 2e sets up symmetrically and extends at 2 upper end both sides positions of mould and towards closing mechanism 3 directions, forked tail guide rail 2e and closing mechanism 3 work end sliding connection, stopper 2f sets up in forked tail guide rail 2e both ends department.
The grooves 2a are used to form the desired workpiece. When the workers feed, the tube blank is placed into the groove 2a, and two ends of the tube blank are tightly abutted against the positioning surfaces 2b, so that all degrees of freedom in the horizontal direction are limited. The working end of the ejection mechanism 9 can extend into the groove 2a to eject the workpiece processed in the groove 2a by arranging the through hole 2 c. The position of the working end of the ejection mechanism 9 is positioned by arranging the step surface 2d, so that the top surface of the working end of the ejection mechanism 9 is flush with the bottom surface of the groove 2a in the non-working state, and the top end of the working end of the ejection mechanism 9 is the same as the shape of the through hole 2c so as to form a complete plane with the through hole. Through setting up forked tail guide rail 2e both can play the guide effect to the work end of mechanism 3 is closed to the lid in the horizontal direction, can prevent again that the mechanism 3 work end of closing from upwards beating, has improved the stability of structure. The stroke of the working end of the covering mechanism 3 is limited by the limiting block 2f, and the covering mechanism is prevented from sliding out of the dovetail guide rail 2 e.
As shown in fig. 3, the covering mechanism 3 includes a first driving bracket 3a, a first linear driver 3b, a cover plate 3c and a push plate 3 d; first drive bracket 3a fixed mounting is on mould 2, and first linear actuator 3b installs on first drive bracket 3a and the working end is towards mould 2 direction, apron 3c and 2 upper ends sliding connection of mould, push pedal 3d install perpendicularly apron 3c be close to one side of first linear actuator 3b direction and with push pedal 3d output fixed connection, first linear actuator 3b is connected with the controller electricity.
The first linear driver 3b is an electric push rod. The first linear driver 3b is fixed by the first driving bracket 3 a. The controller sends a signal to the first linear driver 3b, and the first linear driver 3b pushes the push plate 3d after receiving the signal, so as to push the cover plate 3c to horizontally move at the upper end of the die 2. Thereby controlling the cover plate 3c to close or open the upper end of the mold 2. The push plate 3d can also play a role in positioning, limiting the maximum stroke of the cover plate 3 c.
As shown in fig. 8, the opposite displacement driving mechanism 4 includes a second driving bracket 4a, a rotary driver 4b, a bidirectional screw rod 4c, a guide rod 4d, a slider 4e and a collar 4 f; the second driving support 4a is symmetrically installed on the workbench 1 relative to the die 2, the axis of the second driving support is perpendicular to the moving direction of the working end of the covering mechanism 3, two ends of the bidirectional screw rod 4c are rotatably connected with two ends of the second driving support 4a, the rotary driver 4b is installed on the second driving support 4a, the output end of the rotary driver is fixedly connected with the end part of the bidirectional screw rod 4c, two ends of the guide rod 4d are fixedly connected with two ends of the second driving support 4a, the axis of the guide rod is parallel to the bidirectional screw rod 4c, the slide block 4e is in clearance fit with the guide rod 4d, the slide block 4e is in threaded connection with the bidirectional screw rod 4c, the pair of lantern rings 4f are symmetrically and fixedly installed on the slide block 4e and are fixedly connected with the material conveying cylinder 6, the sliding seat 5 is fixedly connected with the lantern ring 4f, and the rotary driver 4b is electrically connected with the controller.
The rotary driver 4b is a servo motor. The controller sends a signal to the rotary driver 4b, and the rotary driver 4b receives the signal and drives the bidirectional lead screw 4c to rotate on the second driving bracket 4 a. Under the driving action of the bidirectional screw rod 4c and the guiding action of the guide rod 4d, the pair of sliding blocks 4e drive the lantern rings 4f to synchronously approach or separate from each other, so that the pair of sliding seats 5 are driven to symmetrically approach or separate from each other.
As shown in fig. 8, the opposing displacement drive mechanism 4 further includes a stopper plate 4 g; the limiting plate 4g is vertically arranged at the central position of the second driving support 4a, and the limiting plate 4g is rotatably connected with the bidirectional screw rod 4 c.
The central position of the bidirectional screw rod 4c is fixed by additionally arranging the limit plate 4g on the second driving support 4a, so that the bidirectional screw rod 4c is prevented from vibrating due to overlong length. The structural stability is further improved.
As shown in fig. 9, the material conveying barrel 6 is provided with a material inlet 6a, a material pushing port 6b, a material outlet 6c and a guide plate 6 d; the feeding port 6a is arranged at two sides of the material conveying cylinder 6 symmetrically with a bidirectional screw rod 4c at the top end of the horizontally arranged material conveying cylinder 6, the inner side of the die 2 is attached to the outer side of the material outlet 6c in a non-working state, the guide plate 6d is arranged between the pair of material outlets 6c, and the material pushing port 6b is arranged at one end, far away from the guide plate 6d, of the material conveying cylinder 6 and is in clearance fit with the working end of the material pushing mechanism 7.
The staff injects the solid particle into the material transferring cylinder 6 through the material inlet 6 a. Under the non-working state, the inner side of the die 2 blocks the discharge hole 6c so that solid particles are completely remained in the conveying barrel 6, and the solid particles cannot overflow to cause waste. When the pair of working ends of the opposite displacement drive mechanism 4 are brought close to each other, the pair of transfer cylinders 6 are also brought close to each other, and the end where the discharge port 6c is located is inserted into the tube blank. When the working end of the pushing mechanism 7 extends from the pushing port 6b to the interior of the material conveying cylinder 6, the solid particles can be pushed to expand outwards from the discharge port 6c, and the tube blank is extruded to form a lute bag. The guide plate 6d has a herringbone structure, and plays a role in guiding the movement of solid particles.
As shown in fig. 10, the pushing mechanism 7 includes a third driving bracket 7a, a second linear driver 7b and a pushing piston 7 c; the third driving support 7a is fixedly installed on the workbench 1 and located on one side of the die 2, the second linear driver 7b is fixedly installed on the third driving support 7a, the output end of the second linear driver faces the direction of the die 2, the pushing piston 7c is fixedly connected with the output end of the second linear driver 7b and is in sliding connection with the inner wall of the die 2, and the pushing piston 7c is in clearance fit with the inner wall of a tube blank arranged in the die 2 in a working state.
The second linear actuator 7b is a hydraulic cylinder. The third drive carriage 7a provides support for the second linear actuator 7 b. The controller sends a signal to the second linear driver 7b, and the second linear driver 7b drives the pushing piston 7c to move in the material conveying cylinder 6 after receiving the signal, so that the solid particles in the material conveying cylinder 6 are pushed into the tube blank.
As shown in fig. 4, the rotary cutting mechanism 8 includes a third linear driver 8a and a cutter 8 b; the third linear driver 8a is arranged on one side of the workbench 1, the moving direction of the third linear driver faces the direction of the workbench 1, and the cutting machine 8b is fixedly arranged on the working end of the third linear driver 8 a.
The cutting machine 8b is a common cutting machine with a rotary cutting function, and is not described herein. The controller controls the cutter 8b to move close to or away from the worktable 1 through the third linear driver 8 a. The cutter 8b is remote from the table 1 so that it is possible for the worker to easily feed and discharge the mold 2.
As shown in fig. 5, the ejection mechanism 9 includes a fourth linear actuator 9a and an ejector block 9 b; fourth linear actuator 9a fixed mounting is in the vertical upwards setting of 1 bottom of workstation and working end, and kicking block 9b fixed mounting just with mould 2 bottom clearance fit on fourth linear actuator 9a output, and fourth linear actuator 9a is connected with the controller electricity.
The fourth linear actuator 9a is an electric push rod. The controller sends a signal to the fourth linear driver 9a, and the fourth linear driver 9a drives the ejector block 9b to vertically move upwards after receiving the signal, so that the rotary-cut workpiece is ejected out of the die 2, and the workpiece is convenient for a worker to take the workpiece. The top surface of the top block 9b is flush with the bottom surface of the groove 2a of the die 2 and forms a complete plane when the ejection mechanism 9 is not in operation.
The working principle of the invention is as follows:
the device realizes the functions of the invention through the following steps, thereby solving the technical problems provided by the invention:
firstly, a worker controls the working end of the covering mechanism 3 to move away from the mold 2 through the controller so as to remove the sealing effect on the top end of the mold 2. The working personnel also send signals to the opposite displacement driving mechanism 4 through the controller, and the opposite displacement driving mechanism 4 drives the pair of sliding seats 5 to drive the material conveying barrel 6 and the material pushing mechanism 7 which are fixed on the sliding seats 5 to move away from the direction of the die 2 together after receiving the signals, so that a space is reserved for the working personnel to carry out feeding;
secondly, putting the tube blank into a die 2 by a worker to enable the tube blank to have only vertical freedom degree;
thirdly, the worker sends a signal to the covering mechanism 3 through the controller, and the covering mechanism 3 drives the working end to horizontally move to cover the top end of the mold 2 after receiving the signal, so as to limit the last degree of freedom of the tube blank and completely fix the tube blank in the mold 2;
and step four, the controller sends a signal to the opposite displacement driving mechanism 4, and the opposite displacement driving mechanism 4 drives a pair of sliding seats 5 to carry the material conveying cylinder 6 filled with the solid particles and the material pushing mechanism 7 to be mutually centralized after receiving the signal. The front ends of a pair of charging barrels 6 are synchronously inserted into the tube blank and finally abut against each other at the symmetrical section of the tube blank;
and fifthly, the worker sends a signal to the pushing mechanism 7 through the controller, and after receiving the signal, the pushing mechanism 7 makes a linear motion at a working end in the material conveying cylinder 6 to push the solid particles in the material conveying cylinder 6 to the output end of the material conveying cylinder 6 so that the solid particles start to expand outwards from the output end of the material conveying cylinder 6 to extrude the tube blank. The center of the tube blank is positioned at an arc-shaped sunken part for forming an axle housing lute on the die 2, and the center of the tube blank is stretched to two sides to be in the shape of the lute;
and step six, the worker sends a signal to the covering mechanism 3, the opposite displacement driving mechanism 4 and the sliding seat 5 through the controller, and the working end of the covering mechanism 3 moves backwards after receiving the signal, so that the upper end of the mold 2 is opened. The opposite displacement driving mechanism 4 and the sliding seat 5 move backwards and reset after receiving signals;
and seventhly, the working personnel send signals to the rotary cutting mechanism 8 through the controller, and after receiving the signals, the rotary cutting mechanism 8 firstly moves in the direction close to the working table 1 to enable the working end to move above the workpiece. Then the rotary cutting mechanism 8 carries out rotary cutting operation on the upper end of the workpiece to enable the upper end of the workpiece to form a speed reducer shell mounting hole;
step eight, resetting the rotary cutting mechanism 8 after cutting, sending a signal to the ejection mechanism 9 by the controller, and ejecting the workpiece in the die 2 upwards by the upward working end of the ejection mechanism 9 after receiving the signal so as to facilitate the blanking of workers;
and step nine, punching the workpiece by the worker in the last step to enable the other surface of the workpiece opposite to the mounting hole of the speed reducer shell to form a bridge package. After the processing is completed, the worker replenishes the solid particles into the material transfer cylinder 6 to perform the next operation, and recycles the solid particles left in the workpiece.
The foregoing has described the general principles, principal features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An automobile axle housing forming device is characterized by comprising a workbench (1), a die (2), a covering mechanism (3), a counter displacement driving mechanism (4), a sliding seat (5), a material conveying cylinder (6), a material pushing mechanism (7), a rotary cutting mechanism (8), an ejection mechanism (9) and a controller;
the rotary cutting mechanism (8) can be arranged at one side of the workbench (1) in a way of moving close to and far from the workbench (1), the die (2) is arranged at the central position of the workbench (1), the covering mechanism (3) is fixedly arranged on the workbench (1) and the working end is in sliding connection with the top end of the die (2), the opposite displacement driving mechanism (4) is arranged on the workbench (1) and a pair of working ends are symmetrically arranged relative to the die (2), the sliding seat (5) is fixedly connected with the working end of the opposite displacement driving mechanism (4), a pair of material conveying cylinders (6) and a material pushing mechanism (7) are oppositely arranged on the sliding seat (5) and the axes are collinear, the material conveying cylinders (6) are in clearance fit with the inner wall of a workpiece in a working state, the working end of the material pushing mechanism (7) is in clearance fit with the inner wall of the material conveying cylinders (6), and the working end of the rotary cutting mechanism (8) is positioned right above the die (2), the ejection mechanism (9) is fixedly arranged at the bottom of the workbench (1), the working end of the ejection mechanism is vertically upwards in clearance fit with the bottom of the die (2), and the covering mechanism (3), the opposite displacement driving mechanism (4), the pushing mechanism (7), the rotary cutting mechanism (8) and the ejection mechanism (9) are all electrically connected with the controller.
2. The automotive axle housing forming apparatus according to claim 1, wherein the working table (1) is further provided with an ejection hole (1 a) and a guide rail (1 b); the ejection hole (1 a) is communicated from the bottom of the workbench (1) to the upper end, the ejection hole (1 a) is in clearance fit with the working end of the ejection mechanism (9), the two groups of guide rails (1 b) are symmetrically arranged on two sides of the workbench (1) and extend to the middle symmetrical plane, and the guide rails (1 b) are in sliding connection with the sliding seat (5).
3. The automotive axle housing forming equipment is characterized in that the mold (2) is provided with a groove (2 a), a positioning surface (2 b), a through hole (2 c), a step surface (2 d), a dovetail guide rail (2 e) and a limiting block (2 f); recess (2 a) are seted up in mould (2) upper end, recess (2 a) are including the arc section that is used for forming axle housing lute package with the straight arm complex square section in work piece both ends and is located central position, locating surface (2 b) set up at recess (2 a) both ends, the distance equals with the length of pipe between locating surface (2 b), via hole (2 c) are seted up in recess (2 a) bottom central position and are gone up end clearance fit with ejection mechanism (9), step face (2 d) set up in via hole (2 c) upper end and ejection mechanism (9) overlap joint cooperation, a pair of forked tail guide rail (2 e) set up symmetrically in mould (2) upper end both sides position and extend towards closing mechanism (3) direction, forked tail guide rail (2 e) and closing mechanism (3) work end sliding connection, stopper (2 f) set up in forked tail guide rail (2 e) both ends department.
4. The automotive axle housing forming equipment as claimed in claim 1, characterized in that the cover mechanism (3) comprises a first driving bracket (3 a), a first linear driver (3 b), a cover plate (3 c) and a push plate (3 d); first drive support (3 a) fixed mounting is on mould (2), first linear actuator (3 b) are installed on first drive support (3 a) and the work end towards mould (2) direction, apron (3 c) and mould (2) upper end sliding connection, push pedal (3 d) are installed perpendicularly and are being close to one side of first linear actuator (3 b) direction and with push pedal (3 d) output fixed connection in apron (3 c), first linear actuator (3 b) are connected with the controller electricity.
5. The automotive axle housing forming equipment as claimed in claim 1, characterized in that the opposite displacement driving mechanism (4) comprises a second driving bracket (4 a), a rotary driver (4 b), a bidirectional screw (4 c), a guide rod (4 d), a slide block (4 e) and a sleeve ring (4 f); the second driving support (4 a) is symmetrically installed on the workbench (1) relative to the die (2) and the axis of the second driving support is vertical to the movement direction of the working end of the covering mechanism (3), the two ends of the bidirectional screw rod (4 c) are rotationally connected with the two ends of the second driving support (4 a), the rotary driver (4 b) is installed on the second driving support (4 a) and the output end of the rotary driver is fixedly connected with the end part of the bidirectional screw rod (4 c), the two ends of the guide rod (4 d) are fixedly connected with the two ends of the second driving support (4 a) and the axis of the guide rod is parallel to the bidirectional screw rod (4 c), the slide block (4 e) is in clearance fit with the guide rod (4 d), the slide block (4 e) is in threaded connection with the bidirectional screw rod (4 c), the pair of lantern rings (4 f) are symmetrically and fixedly installed on the slide block (4 e) and are fixedly connected with the material conveying cylinder (6), the sliding seat (5) is fixedly connected with the lantern ring (4 f), the rotation driver (4 b) is electrically connected to the controller.
6. An automotive axle housing forming apparatus according to claim 5, characterized in that said opposed displacement drive mechanism (4) further comprises a stopper plate (4 g); the limiting plate (4 g) is vertically arranged at the central position of the second driving bracket (4 a), and the limiting plate (4 g) is rotationally connected with the bidirectional screw rod (4 c).
7. The automotive axle housing forming equipment is characterized in that the material conveying barrel (6) is provided with a material inlet (6 a), a material pushing port (6 b), a material outlet (6 c) and a guide plate (6 d); the feeding port (6 a) and a bidirectional screw (4 c) at the top end of the horizontally placed material conveying cylinder (6) are symmetrically arranged at two sides of the material conveying cylinder (6), the inner side of the die (2) is attached to the outer side of the material outlet (6 c) in a non-working state, the guide plate (6 d) is arranged between the pair of material outlets (6 c), and the material pushing port (6 b) is arranged at one end, far away from the guide plate (6 d), of the material conveying cylinder (6) and is in clearance fit with the working end of the material pushing mechanism (7).
8. The automotive axle housing forming equipment as claimed in claim 1, characterized in that the pushing mechanism (7) comprises a third driving bracket (7 a), a second linear driver (7 b) and a pushing piston (7 c); the third driving support (7 a) is fixedly installed on the workbench (1) and located on one side of the die (2), the second linear driver (7 b) is fixedly installed on the third driving support (7 a) and the output end of the second linear driver faces the direction of the die (2), the pushing piston (7 c) is fixedly connected with the output end of the second linear driver (7 b) and is in sliding connection with the inner wall of the die (2), and the pushing piston (7 c) is in clearance fit with the inner wall of a tube blank placed in the die (2) in a working state.
9. The automotive axle housing forming apparatus according to claim 1, wherein the rotary cutter (8) includes a third linear actuator (8 a) and a cutter (8 b); the third linear driver (8 a) is arranged on one side of the workbench (1), the moving direction of the third linear driver faces the direction of the workbench (1), and the cutting machine (8 b) is fixedly arranged on the working end of the third linear driver (8 a).
10. An automotive axle housing forming apparatus as claimed in claim 1, characterized in that said ejector mechanism (9) comprises a fourth linear actuator (9 a) and an ejector block (9 b); fourth linear actuator (9 a) fixed mounting is in the vertical upwards setting of workstation (1) bottom and work end, and kicking block (9 b) fixed mounting just with mould (2) bottom clearance fit on fourth linear actuator (9 a) output, and fourth linear actuator (9 a) is connected with the controller electricity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010683497.7A CN111804796B (en) | 2020-07-16 | 2020-07-16 | Automobile axle housing forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010683497.7A CN111804796B (en) | 2020-07-16 | 2020-07-16 | Automobile axle housing forming equipment |
Publications (2)
| Publication Number | Publication Date |
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| CN111804796A CN111804796A (en) | 2020-10-23 |
| CN111804796B true CN111804796B (en) | 2021-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010683497.7A Active CN111804796B (en) | 2020-07-16 | 2020-07-16 | Automobile axle housing forming equipment |
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Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6609649B1 (en) * | 2001-07-13 | 2003-08-26 | Torque-Traction Technologies, Inc. | Method for manufacturing banjo-type axle housings |
| JP4098158B2 (en) * | 2003-05-27 | 2008-06-11 | プレス工業株式会社 | Axle housing and method and apparatus for manufacturing the same |
| CN203316638U (en) * | 2013-06-06 | 2013-12-04 | 重庆科技学院 | Automobile drive axle integral combination external driving type bulging device |
| CN103317052A (en) * | 2013-06-06 | 2013-09-25 | 重庆科技学院 | Integrated composite external-driving type bulging device for vehicle drive axle |
| CN103272962A (en) * | 2013-06-20 | 2013-09-04 | 重庆科技学院 | Integral combination multi-time bulging device for automobile drive axle |
| CN110496889B (en) * | 2019-08-29 | 2020-05-22 | 吉林大学 | Forming device and forming process for axle housing of automobile drive axle |
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2020
- 2020-07-16 CN CN202010683497.7A patent/CN111804796B/en active Active
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Effective date of registration: 20211214 Address after: 442000 1-1, building 4, No. 32, Prince Road, Dongcheng economic and Technological Development Zone, Yuanyang Township People's government, Maojian District, Shiyan City, Hubei Province Applicant after: HUBEI HEDE INDUSTRIAL TECHNOLOGY CO.,LTD. Address before: 241080 Jirui United Heavy Industry Co., Ltd., No.8 Huadian Avenue, Sanshan District, Wuhu City, Anhui Province Applicant before: Shang Jianghua |
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Denomination of invention: A car axle shell forming equipment Granted publication date: 20211231 Pledgee: Agricultural Bank of China Limited Shiyan Economic Development Zone Branch Pledgor: HUBEI HEDE INDUSTRIAL TECHNOLOGY CO.,LTD. Registration number: Y2024980002145 |