CN111804259A - High-efficient reation kettle - Google Patents
High-efficient reation kettle Download PDFInfo
- Publication number
- CN111804259A CN111804259A CN202010668984.6A CN202010668984A CN111804259A CN 111804259 A CN111804259 A CN 111804259A CN 202010668984 A CN202010668984 A CN 202010668984A CN 111804259 A CN111804259 A CN 111804259A
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- reaction kettle
- kettle body
- plate
- fixedly connected
- stirring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
- B01J19/0013—Controlling the temperature of the process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
- B01J4/007—Feed or outlet devices as such, e.g. feeding tubes provided with moving parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/008—Feed or outlet control devices
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention relates to the field of reaction kettles, in particular to a high-efficiency reaction kettle which comprises a reaction kettle body, a stirring mechanism, a disc and an auxiliary turbulence mechanism, wherein the stirring mechanism is connected in the reaction kettle body and comprises a motor, a stirring shaft and stirring rods, the stirring shaft is rotationally connected in the reaction kettle body, the stirring shaft is fixedly connected with a plurality of uniformly distributed stirring rods, the upper end of the stirring shaft penetrates through the reaction kettle body and is connected with the output end of the motor through a coupler, and the motor is connected with the upper surface of the reaction kettle body; the stirring shaft is fixedly connected with a coaxially rotating disc, the disc is positioned above the stirring rod, and the lower surface of the disc is obliquely arranged; the auxiliary turbulence mechanism is connected in the reaction kettle body and comprises a top plate, a turbulence plate, a moving plate, a bottom plate, balls, a connecting plate and a spring. The efficient reaction kettle provided by the invention has the advantages of sufficient material mixing and high discharging speed.
Description
Technical Field
The invention relates to the field of reaction kettles, in particular to a high-efficiency reaction kettle.
Background
The broad understanding of the reaction kettle is that the reaction kettle is a container for physical or chemical reaction, and the heating, evaporation, cooling and low-speed mixing functions required by the process are realized through the structural design and parameter configuration of the container.
When stirring to the raw materials of consistency, the probability that is close to the contact of the material of edge in the reation kettle and puddler among the agitating unit is less for the mixture of material is abundant inadequately, influences the speed of material reaction. Therefore, there is a need to provide a new high-efficiency reaction kettle to solve the above technical problems.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a high-efficiency reaction kettle.
The technical scheme adopted by the invention for solving the technical problems is as follows: a high-efficiency reaction kettle comprises a reaction kettle body, a stirring mechanism, a disc, an auxiliary turbulence mechanism, a feeding mechanism and a discharging mechanism, wherein the stirring mechanism is connected in the reaction kettle body and comprises a motor, a stirring shaft and stirring rods, the stirring shaft is rotationally connected in the reaction kettle body, the stirring shaft is fixedly connected with a plurality of uniformly distributed stirring rods, the upper end of the stirring shaft penetrates through the reaction kettle body and is connected with the output end of the motor through a coupler, and the motor is connected with the upper surface of the reaction kettle body; the stirring shaft is fixedly connected with a coaxially rotating disc, the disc is positioned above the stirring rod, and the lower surface of the disc is obliquely arranged; the auxiliary turbulence mechanism is connected in the reaction kettle body and comprises a top plate, a turbulence plate, a moving plate, a bottom plate, balls, a connecting plate and a spring, wherein the bottom plate is fixedly connected to the inner side wall of the reaction kettle body, the moving plate is arranged above the bottom plate and is connected with the inner side wall of the reaction kettle body in a sliding mode and is connected with the bottom plate through the spring; the upper surface of the moving plate is fixedly connected with one end of a connecting plate, a plurality of spoilers are fixedly connected onto the connecting plate, and the other end of the connecting plate is fixedly connected with a top plate; the top plate is connected with the inner side wall of the reaction kettle body in a sliding mode, the upper surface of the top plate is rotatably connected with a ball, and the ball is in contact connection with the edge of the lower surface of the disc; the feeding mechanism is connected with the reaction kettle body; the discharging mechanism is connected with the reaction kettle body.
Preferably, the feeding mechanism comprises a feeding hopper and a material guide pipe, the outer surface of the reaction kettle body close to the top of the reaction kettle body is fixedly connected with the material guide pipe communicated with the interior of the reaction kettle body, and one end, far away from the reaction kettle body, of the material guide pipe is connected with the feeding hopper.
Preferably, the discharging mechanism comprises a mounting plate, a hydraulic cylinder, a connecting rod, a piston cylinder and a discharging pipe, the discharging pipe is fixedly connected to the lower surface of the reaction kettle body, the discharging pipe is communicated with the interior of the reaction kettle body, a valve is mounted on the discharging pipe, and the discharging pipe is fixedly connected with the piston cylinder, the interior of the discharging pipe is communicated with the interior of the reaction kettle body; the piston barrel is connected with a piston in a sliding mode, the surface, far away from the opening of the piston barrel, of the piston is fixedly connected with one end of a connecting rod, and the other end of the connecting rod penetrates through the piston barrel and is connected with the output end of the hydraulic cylinder; the pneumatic cylinder is installed on the mounting panel, and the lower fixed surface of mounting panel and reation kettle body is connected.
Preferably, the opening of the piston cylinder is arranged to be inclined downwards.
Preferably, this internal electric heating board of installing of reation kettle, and the surface parcel of reation kettle body has the sponge heat preservation, a plurality of supporting legs of bottom fixedly connected with of reation kettle body.
Compared with the related art, the high-efficiency reaction kettle provided by the invention has the following beneficial effects:
(1) when the stirring shaft rotates, the top plate, the spoiler, the moving plate and the connecting plate can reciprocate in the vertical direction, so that the contact probability of materials and the stirring shaft is increased, the materials are more uniformly relaxed, and the reaction speed of the materials is increased.
(2) According to the invention, the piston can reciprocate in the piston cylinder through the telescopic driving of the hydraulic cylinder, so that materials in the reaction kettle body can enter the discharge pipe more quickly, the speed of the materials passing through the discharge pipe is increased, the discharge speed of the device is increased, and the probability of blockage of the discharge pipe is reduced.
Drawings
FIG. 1 is a schematic structural diagram of a preferred embodiment of a high-efficiency reaction kettle according to the present invention;
FIG. 2 is a schematic structural diagram of the auxiliary spoiler mechanism shown in FIG. 1;
FIG. 3 is a schematic structural view of the handling mechanism shown in FIG. 1;
fig. 4 is a schematic structural view of the stirring mechanism shown in fig. 1.
Reference numbers in the figures: 1. a reaction kettle body; 2. an auxiliary turbulence mechanism; 21. a top plate; 22. a spoiler; 23. a motion plate; 24. a base plate; 25. a ball bearing; 26. a connecting plate; 27. a spring; 3. supporting legs; 4. a discharging mechanism; 41. mounting a plate; 42. a hydraulic cylinder; 43. a connecting rod; 44. a piston; 45. a piston cylinder; 46. a discharge pipe; 5. a stirring mechanism; 51. an electric motor; 52. a stirring shaft; 53. a stirring rod; 6. a disc; 7. a feeding mechanism; 71. a feed hopper; 72. a material guide pipe; 8. a sponge insulating layer; 9. the plate is electrically heated.
Detailed Description
The invention is further described with reference to the following figures and embodiments.
Referring to fig. 1, fig. 2, fig. 3 and fig. 4, a high efficiency reaction kettle includes a reaction kettle body 1, a stirring mechanism 5, a disc 6, an auxiliary turbulent flow mechanism 2, a feeding mechanism 7 and a discharging mechanism 4, wherein the stirring mechanism 5 is connected in the reaction kettle body 1; the stirring shaft 52 is fixedly connected with a coaxially rotating disk 6, the disk 6 is positioned above the stirring rod 53, and the lower surface of the disk 6 is obliquely arranged; the auxiliary turbulence mechanism 2 is connected in the reaction kettle body 1; the feeding mechanism 7 is connected with the reaction kettle body 1; discharge mechanism 4 is connected with reation kettle body 1, and rabbling mechanism 5 includes motor 51, (mixing) shaft 52 and puddler 53, and the internal rotation of reation kettle body 1 is connected with (mixing) shaft 52, (mixing) shaft 52 fixedly connected with a plurality of evenly distributed's puddler 53, and the upper end of (mixing) shaft 52 runs through reation kettle body 1 and is connected with motor 51's output through the shaft coupling, and wherein motor 51 and reation kettle body 1's upper surface are connected. The material enters into reation kettle body 1 through feed mechanism 7 for the material reacts in reation kettle body 1, through motor 51 work, makes (mixing) shaft 52 and puddler 53 rotate, makes the mixture of material more abundant, improves the speed of material reaction.
Referring to fig. 1 and 2, the auxiliary baffle mechanism 2 includes a top plate 21, a baffle 22, a moving plate 23, a bottom plate 24, balls 25, a connecting plate 26 and springs 27, the bottom plate 24 is fixedly connected to the inner side wall of the reaction vessel body 1, the moving plate 23 is arranged above the bottom plate 24, the moving plate 23 is slidably connected to the inner side wall of the reaction vessel body 1, and the moving plate 23 is connected to the bottom plate 24 through the springs 27; the upper surface of the moving plate 23 is fixedly connected with one end of a connecting plate 26, a plurality of spoilers 22 are fixedly connected on the connecting plate 26, and the other end of the connecting plate 26 is fixedly connected with a top plate 21; roof 21 and reation kettle body 1's inside wall sliding connection, and the upper surface of roof 21 rotates and is connected with ball 25, and ball 25 is connected with the edge contact of disc 6 lower surface. Stirring shaft 52 rotates, disc 6 also rotates, because the lower surface slope of disc 6 sets up, make disc 6 intermittent type push down roof 21, make roof 21, spoiler 22, motion plate 23 and connecting plate 26 carry out reciprocating motion in vertical direction, can disturb the material in the reation kettle body 1 through roof 21, spoiler 22, motion plate 23 and connecting plate 26, increase the probability of material and puddler 53 contact, make the relaxation of material more even, thereby further improve the speed of material reaction. Can guarantee through spring 27 that ball 25 contacts with disc 6 all the time, and ball 25 and disc 6 rolling contact reduce the speed of disc 6 wearing and tearing, improve the life of disc 6.
Referring to fig. 1, the feeding mechanism 7 includes a feeding hopper 71 and a material guiding pipe 72, the outer surface of the reaction vessel body 1 near the top thereof is fixedly connected with the material guiding pipe 72 communicated with the interior thereof, and one end of the material guiding pipe 72 far from the reaction vessel body 1 is connected with the feeding hopper 71. The materials are fed into the reaction vessel body 1 through the feed hopper 71 and the material guide pipe 72.
Referring to fig. 1 and 3, the discharging mechanism 4 includes a mounting plate 41, a hydraulic cylinder 42, a connecting rod 43, a piston 44, a piston cylinder 45 and a discharging pipe 46, the lower surface of the reaction kettle body 1 is fixedly connected with the discharging pipe 46 communicated with the interior thereof, a valve is mounted on the discharging pipe 46, and the discharging pipe 46 is fixedly connected with the piston cylinder 45 communicated with the interior thereof; a piston 44 which is arranged in a matched manner is connected in the piston cylinder 45 in a sliding manner, the surface, away from the opening of the piston cylinder 45, of the piston 44 is fixedly connected with one end of a connecting rod 43, and the other end of the connecting rod 43 penetrates through the piston cylinder 45 and is connected with the output end of the hydraulic cylinder 42; the hydraulic cylinder 42 is installed on the installation plate 41, and the installation plate 41 is fixedly connected with the lower surface of the reaction kettle body 1. Through flexible drive of pneumatic cylinder 42 can make piston 44 reciprocating motion in piston cylinder 45 for material in the reation kettle body 1 is faster enters into discharging pipe 46, and increases the speed that the material passes through discharging pipe 46, improves the speed of the device ejection of compact, reduces the probability that discharging pipe 46 blockked up simultaneously.
Referring to fig. 3, the opening of the piston cylinder 45 is provided obliquely downward. The downward inclination of the opening of the piston cylinder 45 can reduce the amount of the material remaining in the piston cylinder 45, reduce the waste, and is favorable for cleaning the piston cylinder 45.
Referring to fig. 1, an electric heating plate 9 is installed in the reaction kettle body 1, and a sponge insulating layer 8 is wrapped on the outer surface of the reaction kettle body 1. Electric heating plate 9 plays the function of heating, guarantees that the material in reation kettle body 1 carries out to react under the suitable temperature, improves the speed of material reaction, and sponge heat preservation 8 has heat retaining effect, reduces thermal loss, a plurality of supporting legs 3 of bottom fixedly connected with of reation kettle body 1. The supporting legs 3 play a supporting role.
The working principle of the high-efficiency reaction kettle provided by the invention is as follows: the device enables the stirring shaft 52 and the stirring rod 53 to rotate through the work of the motor 51, so that the materials are mixed more fully, the reaction speed of the materials is improved, and the disc 6 also rotates when the stirring shaft 52 rotates, since the lower surface of the disc 6 is obliquely disposed such that the disc 6 intermittently presses down the top plate 21, the spoiler 22, the moving plate 23 and the connecting plate 26 reciprocate in the vertical direction, the top plate 21, the spoiler 22, the moving plate 23 and the connecting plate 26 can disturb the materials in the reaction kettle body 1, increase the contact probability of the materials and the stirring rod 53, make the relaxation of the materials more uniform, thereby further accelerating the reaction speed of the materials, and the ball 25 can be ensured to be always contacted with the disc 6 through the spring 27, the balls 25 are in rolling contact with the disc 6, so that the abrasion speed of the disc 6 is reduced, and the service life of the disc 6 is prolonged; this device can make piston 44 reciprocating motion in piston cylinder 45 through the flexible drive of pneumatic cylinder 42 for in the faster discharging pipe 46 that enters into of material in the reation kettle body 1, and increase the speed that the material passes through discharging pipe 46, the speed of the improvement device ejection of compact reduces the probability that discharging pipe 46 blockked up simultaneously.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The efficient reaction kettle is characterized by comprising a reaction kettle body (1), an auxiliary turbulence mechanism (2), a stirring mechanism (5), a disc (6), a feeding mechanism (7) and a discharging mechanism (4), wherein the stirring mechanism (5) is connected in the reaction kettle body (1), the stirring mechanism (5) comprises a motor (51), a stirring shaft (52) and stirring rods (53), the stirring shaft (52) is rotationally connected in the reaction kettle body (1), the stirring shaft (52) is fixedly connected with the stirring rods (53) which are uniformly distributed, the upper end of the stirring shaft (52) penetrates through the reaction kettle body (1) and is connected with the output end of the motor (51) through a coupler, and the motor (51) is connected with the upper surface of the reaction kettle body (1); the stirring shaft (52) is fixedly connected with a coaxially rotating disc (6), the disc (6) is positioned above the stirring rod (53), and the lower surface of the disc (6) is obliquely arranged; the auxiliary turbulence mechanism (2) is connected in the reaction kettle body (1), the auxiliary turbulence mechanism (2) comprises a top plate (21), a turbulence plate (22), a moving plate (23), a bottom plate (24), balls (25), a connecting plate (26) and a spring (27), the inner side wall of the reaction kettle body (1) is fixedly connected with the bottom plate (24), the moving plate (23) is arranged above the bottom plate (24), the moving plate (23) is in sliding connection with the inner side wall of the reaction kettle body (1), and the moving plate (23) is connected with the bottom plate (24) through the spring (27); the upper surface of the moving plate (23) is fixedly connected with one end of a connecting plate (26), the connecting plate (26) is fixedly connected with a plurality of spoilers (22), and the other end of the connecting plate (26) is fixedly connected with a top plate (21); the top plate (21) is connected with the inner side wall of the reaction kettle body (1) in a sliding mode, the upper surface of the top plate (21) is connected with a ball (25) in a rotating mode, and the ball (25) is connected with the edge of the lower surface of the disc (6) in a contact mode; the feeding mechanism (7) is connected with the reaction kettle body (1); and the discharging mechanism (4) is connected with the reaction kettle body (1).
2. The high-efficiency reaction kettle according to claim 1, wherein the feeding mechanism (7) comprises a feeding funnel (71) and a feeding pipe (72), the outer surface of the reaction kettle body (1) near the top thereof is fixedly connected with the feeding pipe (72) communicated with the interior thereof, and one end of the feeding pipe (72) far away from the reaction kettle body (1) is connected with the feeding funnel (71).
3. The high-efficiency reaction kettle according to claim 1, wherein the discharging mechanism (4) comprises a mounting plate (41), a hydraulic cylinder (42), a connecting rod (43), a piston (44), a piston cylinder (45) and a discharging pipe (46), the discharging pipe (46) communicated with the interior of the reaction kettle body (1) is fixedly connected to the lower surface of the reaction kettle body, a valve is mounted on the discharging pipe (46), and the discharging pipe (46) is fixedly connected with the piston cylinder (45) communicated with the interior of the reaction kettle body; the piston (44) is arranged in a matched manner and is connected in the piston cylinder (45) in a sliding manner, the surface, away from the opening of the piston cylinder (45), of the piston (44) is fixedly connected with one end of a connecting rod (43), and the other end of the connecting rod (43) penetrates through the piston cylinder (45) and is connected with the output end of the hydraulic cylinder (42); the hydraulic cylinder (42) is installed on the installation plate (41), and the installation plate (41) is fixedly connected with the lower surface of the reaction kettle body (1).
4. A high efficiency reactor according to claim 3 wherein the opening of the piston cylinder (45) is inclined downwardly.
5. The high-efficiency reaction kettle according to claim 1, wherein an electric heating plate (9) is installed in the reaction kettle body (1), a sponge heat-insulating layer (8) is wrapped on the outer surface of the reaction kettle body (1), and a plurality of supporting legs (3) are fixedly connected to the bottom of the reaction kettle body (1).
Priority Applications (1)
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CN202010668984.6A CN111804259A (en) | 2020-07-13 | 2020-07-13 | High-efficient reation kettle |
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CN202010668984.6A CN111804259A (en) | 2020-07-13 | 2020-07-13 | High-efficient reation kettle |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113134314A (en) * | 2021-04-06 | 2021-07-20 | 何香莲 | High-resistance flame-retardant material treatment device and method |
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CN108274629A (en) * | 2018-01-16 | 2018-07-13 | 深圳市晟腾企业管理有限公司 | It is a kind of will not putty blender for building |
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CN108607404A (en) * | 2018-04-28 | 2018-10-02 | 苏州睿烁环境科技有限公司 | A kind of architectural engineering hoisting type slurries mixing arrangement |
CN209714907U (en) * | 2019-04-10 | 2019-12-03 | 杨丙友 | A kind of breeding feed and veterinary drug mixing apparatus |
CN209848875U (en) * | 2019-01-15 | 2019-12-27 | 枣阳市驰宇化工有限公司 | Vertical reation kettle of high-efficient stirring |
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2020
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EP0591556A1 (en) * | 1992-04-28 | 1994-04-13 | Sumitomo Dow Limited | Method of producing polymeric latex |
CN101810937A (en) * | 2010-04-08 | 2010-08-25 | 葫芦岛辉宏有色金属有限公司 | Device for preventing crystallization blockage of discharge hole of salt crystallizer |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN113134314A (en) * | 2021-04-06 | 2021-07-20 | 何香莲 | High-resistance flame-retardant material treatment device and method |
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Application publication date: 20201023 |